© ABB Group April 21, 2023 | Slide 1

General presentationBU LV motors & Servomotors

Gianpiero Leggieri, ABB Servomotors, 30 March 2009

© ABB Group April 21, 2023 | Slide 2

Key facts

2600 employees in 41 countries

6 focused manufacturing centers

4 central stocks, 60 000 stocked motors

800 MUSD business

Market-leading products, applications and services

© ABB Group April 21, 2023 | Slide 3

LV Motors worldwideManufacturing and central stock locations

Central stocks

Manufacturing

Barcelona, Spain

Barcelona, Spain

Barcelona, SpainCentral Stock South Barcelona, Spain

Central Stock South

Milan, Italy

Milan, Italy

Lodz, Poland Lodz, Poland

Västerås, Sweden

Västerås, Sweden

Västerås, SwedenCentral Stock North Västerås, SwedenCentral Stock North

Vaasa, FinlandVaasa, Finland

Menden, GermanyCentral Stock Europe Menden, Germany

Central Stock Europe Shanghai, China

Shanghai, China

Shanghai, Central Stock North

Asia

Shanghai, Central Stock North

Asia

Faridabad, India

Faridabad, India

Bangalore, India

Bangalore, India

Singapore, Central Stock South

Asia

Singapore, Central Stock South

Asia

© ABB Group April 21, 2023 | Slide 4

Vittuone Factory (Milan)Manufacturing of LV motors and Servomotors

Vittuone (Milan) Italy

Vittuone (Milan) Italy

© ABB Group April 21, 2023 | Slide 5

Vittuone Factory (Milan)Main figures 2008

43 employees

250.000 motor produced

150 MEur total revenues

5000 pallets location for a total amount of around 10.000 motors, ready in the Menden central stock Europe

© ABB Group April 21, 2023 | Slide 6

Vittuone Factory (Milan)LV and Servomotors production

200.000 standard motor from 56 to 80 frame size

10.000 special water cooled motors encapsulated undervacuum for vacuum pumps

30.000 extruded motors for fan

10.000 Servomotor (DC/AC)

© ABB Group April 21, 2023 | Slide 7

Vittuone Factory (Milan)Servomotors

9C series brushless servomotors

Permanent magnet synchronous motor

1 to 30 Nm, 2000 to 6000 r/min

For demanding machinery applications

Wide range of feedback devices

Very low inertia

9C

HDP

HDP series servomotors

AC induction asynchronous motor

2 to 600 kW, 500 to 4000 r/min

Servoventilated air cooling

For very high dynamic applications

Extremely compact

© ABB Group April 21, 2023 | Slide 8

ServomotorsHDP AC induction motors

IP54Axial fan

HDP C

IP23Radial fan

HDP V

HDP C (IP54)HDP C (IP54)

HDP V (IP23)HDP V (IP23)

Power range

Drive AX 250-315 (IP54)Drive AX 250-315 (IP54)

Tetravec 250-315 (IP23)Tetravec 250-315 (IP23)

2 5 25 50 75 100 150 200 250 300 500 750 1000 1400 kW

© ABB Group April 21, 2023 | Slide 9

HDPMain selling point

HIGH POWER DENSITY

With low power lost in the magnetic sheets

LOW INERTIA

Many times lower than equivalent* LV and DC motor

ULTA COMPACT

From 2 to 3 height shaft smaller than equivalent* LV motor

SQUARE FRAME

To be compatible and replace DC motors

* Equivalent power

© ABB Group April 21, 2023 | Slide 10

HDP vs M3AA motorsComparison

HDP (IP54) > M3AA (IP55) 2 timesSize 100

16,1

10,9

4

0 2 4 6 8 10 12 14 16 18

HDP VH6.2IP23

HDP CH6.2IP54

M3AA 100LCIP55

Power

v

SIZE 100:

VH6 16,1 kW

CH6 10,9 kW

100L4B 4 kW53

30,2

15

0 10 20 30 40 50 60

Power

HDP VM5.2IP23

HDP CM5.2IP54

M3AA 132SMDIP55

Size 132

v

SIZE 132:

VM5 53 kW

CM5 30,2 kW

132M4C 15 kW

92,2

59

22

0 20 40 60 80 100

Power

HDP VN5.2IP23

HDP CN5.2IP54

M3AA 160MLDIP55

Size 160

v

SIZE 160:

VN5 92,2 kW

CN5 58 kW

160L4B 22 kW

SIZE 200:

VR5 201,8 kW

CR5 94,5 kW

200L4B 45 kW201,8

94,5

45

0 50 100 150 200 250

Power

HDP VR5.2IP23

HDP CR5.2IP54

M3AA 200MLCIP55

Size 200

v

HDP (IP23) > M3AA (IP55) 4 times

© ABB Group April 21, 2023 | Slide 11

HDPAC induction square motor range

2 5 25 50 75 100 150 200 250 300 500 750 1000 1400 kW

Size 100Size 100

Size 132Size 132

Power range

Size 160Size 160

Size 200Size 200

Size 250Size 250

Size 315Size 315

Motor range from 2 to 1400 kW, from 20 to 8000 Nm

Size 100Size 100 Size 132Size 132 Size 160Size 160 Size 200Size 200 Size 250Size 250 Size 315Size 315

© ABB Group April 21, 2023 | Slide 12

HDPMain characteristics

Magnetic Sheets

•Square frame for better air cooling

•Low power losses

•low thickness

•insulated on both sides

Rotor

•Sqirrel cage

•Alluminium die cast pressure

•Very low inertia

Cooling

•By axial fan on IP54

•IP55 by special axial fan

•By radial fan on IP23

•Special exucution without forced air cooling

Windings

•Reinforced insulation system

•Class H wire

•Impregnation by resin

•Overhangs insulated by paper

© ABB Group April 21, 2023 | Slide 13

HDPMain characteristics

Mounting

•B35 basic

•V15-V35 on demand

Label

•Bar code

•Serial number

•Electrical data

•Feedback data

•Brake data

•Fan data

•Certification

Certifications

•CE

•UL

Operating mode

•Torque constant

•Power constant

© ABB Group April 21, 2023 | Slide 14

HDPMain accessoriesHDP are available with several accessories to fulfill any kind of applications

Bearings

•DE ball

•DE roller

•High speed solution

•NDE insulated bearings over 100 kW

Holding brake

•Spring type

•Standard torque

•Improved torque

Thermal switch

•3 x PTC

•3 x Klixon

KTY 83 or 84

•PT100

Encoders

•HTL

•TTL

•Sincos 1Vpp

•Absolute encoder

© ABB Group April 21, 2023 | Slide 15

9C AC permanent magnet servomotors

9C series brushless servomotors

Permanent magnet synchronous motor

1 to 30 Nm, 2000 to 6000 r/min

For demanding machinery applications

Wide range of feedback devices

Very low inertia

9C

© ABB Group April 21, 2023 | Slide 16

ServomotorsBrushless permanent magnet motors

1 4 8 12 16 20 30 40 50 60 70 80 90 100 Nm

9C 1/4/59C 1/4/5

8C68C6

Torque range

8C69C

© ABB Group April 21, 2023 | Slide 17

9C Main selling point

CONCENTRATEWINDINGS

a new technology for a new generation of brushless motors

EXTREMELY COMPACT

50 mm shorter of 8C series

RESIN ENCAPSULATION

Under vacuum epoxy resin encapsulation protect the motor up to 4000 V partial discharge free

Motor body in SMC

SMC Magnetic composite material for high performance to high frequency

© ABB Group April 21, 2023 | Slide 18

9C/8C6 Brushless permanent magnet motor range

Motor range from 1 to 33 Nm, from 2000 to 6000 rpm with 3 motor sizes

8C68C69C59C59C49C49C19C1

1 4 8 12 16 20 30 40 50 60 70 80 90 100 Nm

9C19C1

8C68C6

Torque range

9C49C4

9C59C5

© ABB Group April 21, 2023 | Slide 19

9CMain characteristics

Label

•Bar code

•Serial number

•Electrical data

•Feedback data

•Brake data

•Certification

Connections

Power and signal connectors

Certifications

•CE

•UL

Operating mode

•Torque constant

•Several nominal speed frm 2000 to 6000 rpm

© ABB Group April 21, 2023 | Slide 20

9CMain accessories

Digital multiturn absolute encoder

Optical sinusoidal

encoder 1Vpp

9C servomotors are available with the main feedback device and brakes

Resolver

Spring

or

magnetic brake

© ABB Group April 21, 2023 | Slide 21

9CGlobal offer

Packing

•Single packing

Package solution

9C with the ACSM1 is best solution for machinery application

Motor stock

•300 standard motors stocked in the Menden Europe central stock

Menden, Germany

Central Stock Europe

Menden, Germany

Central Stock Europe

MC Size

•tool to select right motor/drive matching

© ABB Group April 21, 2023 | Slide 22