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Process Communication Unit PCU400
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PCU 400 Product Presentation
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PCU 400 Presentation Agenda
Presentation by Mattias Gustin for Market Release 9:
History
Protocols
PCU 400 concept and configuration
Documentation
Data flows
Tools
Ordering
H/W
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PCU 400 Requirements for the product
Flexible enough to build systems solutions Possible to work standalone Suitable also for non-SCADA systems
Minimal configuration Component thinking Support of open interfaces Modern development tools
Easy to adapt new protocols Easy debugging and fault tracing
Windows NT based Standard PC type Hardware
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SPIDER Front-End History
1988 ... 1997 1999 2000 2001 Time axis
Front-End 200
SPIDER rel. 7 SPIDER rel. 8 SPIDER rel. 9 SPIDER rel. 10
SPIDER rel. 1
RCS210
PCU400
RCS300
Release 1used with SPIDER in BKK
Release 3Introduced in SPIDER
DCU
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Technology steps
Function 1986 1992 2000Operating system CX VxWorks Windows NT
Development tool Offline debug Online non-symbolic
Full symbolic
Language Pascal,asm C, asm C, C++
CPU 68020,12 Mhz Alpha, 100Mhz Pentium >333
Hardware ABB design DEC+ABB commercial
Interface GCOM TCP/IP,RSP TCP/IP,RSP,DDE,XML,
IEC
Commercial open interfacesGives flexibility!
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Slave Protocols• IEC870-5-101• DNP 3.0• ADLP80/180• RP570
Master Protocols• IEC870-5-101• ADLP80• ADLP180• RP570/571• Indactic 33/41A, 2033• SINAUT 8, ST1• MODBUS RTU
Field Buses• LON
Interfaces•RSP•DDE client•XML•OPC (future API)
PCU 400, Schematic picture Interfaces
NT Server
Plug-inRSP
EngineeringTool
(Excel Based)
XML
XML
Process Equipment
CommunicationGatewaySoftware
SlaveProtocols
Master RTU
Protocols
Control Center System
LON
DDE client
Used for standalone configuration
FieldBuses
Plug-in
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PCU 400 IEC870-5-101 profile
PCU400 implementation: ABB Norwegian User Convention Configurable link address and Common address Handling of Integrated Totals considered spontaneous transmission from
the RTU (i.e. ASDU 101 not used) File transfer is still not supported but will be developed
Experiences from projects: RTU232 and RTU560 is tested Siemens RTU AKER Elektro RTU
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PCU 400 Connection to SPIDER
PCU400 A
RTU lines
PCU400 B
Main Computer A (Unix)
RCS Application
Rest of SPIDER
Main Computer B (Unix)
RCS Application
Rest of SPIDER
RSP Links
LAN or WAN
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Functions:
• Front-End for SPIDER or SCADA• RSP protocol to SPIDER • Downline loading of DB from SPIDER• 1–24 multi-drop lines to RTUs• Protocol configurable per line• Various communication media• Replaces RCS300 (not all protocols supported)
• Distributed configuration is supported
PCU 400 as Front-End
ApplicationServers
RSP protocol overEthernet or RS-232
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PCU 400
RTU orSCS system
Available RTU protocols
Router
Router
WAN
Can be distributed over WAN
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Functions:
• Data concentrator • Multiple multi-drop lines to RTUs / IEDs• Multiple lines (1-24) to Master systems• Protocol configurable per line• Media converter• Local configuration• Allow connection to old systems
PCU 400 as Concentrator for SA and SCADA
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Configuration Tool
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Remote Master Systems
RTU orProtection relay
F.ex. IEC870-5-101
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Functions:
• Connection of new RTU to old Master System • Connection of old RTUs to new Master System • One line to RTUs / Protection relays• One line to the Master system • Media converter (dial-up to leased line)• Local configuration
PCU 400 as Converter
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RemoteMaster System
RTU orSA system
F.ex. IEC870-5-101
F.ex. Indactic 2033
Configuration Tool
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PCU 400 Functionality
IEC870-5-101
Redundant lines individually configurable
Dial-up is supported and separated from the protocol
Dual-LAN
External minute pulse
Bit-protocol support
FTAB-loading RP570/571
Remote diagnostics via Telnet
File transfer is not supported in PCU400 and RCS300
DNP 3.0 is not supported yet
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Aftersales opportunities
Flexible solutions both for SCADA, Substation Automation and Standalone protocol converting
Add new functionality to old systems Extend old systems with more lines and new protocols Selling communication solutions to other competitors Integrate new functionality in old systems
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PCU 400 Ordering
A checklist and a spreadsheet is used for Price calculation
Ordering
Information about number of PCUs, lines, redundancy and mounting is required
The 19” box PCU 400 is delivered mounted in a cubicle or as a stand-alone box.
The production of the cubicles is handled by ASY/NSP SEASY has produced documents for production of mounted cubicles
This information can be transferred to local unit if local production is considered
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Order-form (EXCEL spreadsheet)
The order form is divided in the following sections:
A - PC-equipment
B - Connection Unit
C - Front End switch
D - Power switch
E - Clock unit
F - Power supply
G - Cubicle
H - Installation and test
K - Additional equipment
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PCU 400 Documentation
Project Engineer Handbook:• Notes• User’s Guide• Installation Manual• Configuration Manual• Product Sheet• CPU Motherboard specification• TeamCom FE-switch specification
Production documents:• Calculation spreadsheet• Drawings• Assembly• Part lists
Development:• Release plan• Agreement NOINA & SEASY• Development & Maintenance guide• Functional specifications
Ordering:• Configuration Guidelines• Calculation spreadsheet• Check-list
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Training
SEASY has developed a PCU 400 course called F96. The training is handled by ABB University (contact Lars Garpemyr). The course is useful both for customers and ABB personnel for learning the functions and the tools of PCU 400.
We plan to make a special marketing tour for DEUTA and USTRA for promoting the PCU 400 product. The seminar includes: Sales training Technical description DEMO of the product.
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PCU 400 Data flow - SCADA
Data Engineering Tool (DE400)
SCADA servers
Loading over LAN/WAN using RSP protocol
Parameter loading to RTU if supported
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Customer data
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PCU 400 Data flow - Gateway
Configuration Tool
Excel based
Customer data
XML-files
REC 561 REL 5x1
LON
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PCU 400 Host www-server
Logging
Current value
Event list
Device status
The PCU400 also supports web-interface for some protocols forremote debugging
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PCU 400 Development tool
•Standard software
•Microsoft Development Studio 6.0
•Language C and C++
•Visual Source Safe
•PC based
•portable for site assistance
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Standard PC type Communication cards
Standard COM-ports for asynchronous byte protocols. Speeds up to 56kbps/line
OCC-card 8ch for bit and byte protocols (used in standard config.) Speeds up to 9.6kbps/line.
Qualifying card is the RCS320 BCOM56-PCI Speeds up to 56kbps 1-24 lines i.e. 3 OCC cards in one PC
SEASY offers a tested and proved set-up.
Find your own H/W set-up by choosing parts from the local dealer!
PCU 400 Hardware
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PCU 400 Protocol Development
Developed as “eXternal”-modules. No interference with other system components
Private database structures
Template as a base for new protocols available for: RSP interface
API for internal functions
Media and Low level drivers available
Or use DDE protocol interface. This will gain access to many already developed protocols.
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Customer benefits
PCU400 is flexible
Different configurations are supported
Standard non-ABB hardware is used
Standard Windows NT 4.0
Open interfaces available e.g. DDE, XML
Protocols can be bought as 3rd part products e.g. LON
Protocols are run as separate processes in NT
Remote diagnostics via LAN or Modem
Adds functionality as new protocols to old systems
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Customer benefits (cont.)
PCU400 replaces RCS3xxPCU400 covers SCADA, SA and standalone configurationsPCU 400 is a component in the SPIDER systemPCU400 has potential to grow as GatewayReduced maintenance costNew markets gives bigger volumes
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PCU 400 References and Availability
On-site:
BKK project in Norway 22 pcs PCU 400 in operation since 14th of June 1999
Operational hours per PCU is 8800 hours
Total operational hours is 190 000 hours with no H/W failure
Tussa Kraft, Oppland Energi, Nord Trondelag 1999
Current Projects:
SCECO (Saudi) 8 pcs PCU400 with Indactic 33 & RP570
ABB SWG in Untra, Panama & Kolsva IEC870,DNP+LON
Schneider-Electro, Sweden ADLP180-MODBUS