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Central Analytical Laboratory North Eastern Coalfields नाथ ईटनथ कोलफीस Coal India Limited कोल इडिया लिटे ि (A Maharatna PSU under MoC) Margheria, Assam 786181
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Page 1: ईस्टनथ Coal India Limitedneccoal.co.in/contents/Central_Analytical_Laboratory.pdfDepartment of North Eastern Coalfields of Coal India Limited. ... standard and the guidelines

Central Analytical Laboratory

North Eastern Coalfields नार्थ ईस्टनथ कोलफील्ड्स

Coal India Limited कोल इण्डिया लललिटेि

(A Maharatna PSU under MoC) Margheria, Assam

786181

Page 2: ईस्टनथ Coal India Limitedneccoal.co.in/contents/Central_Analytical_Laboratory.pdfDepartment of North Eastern Coalfields of Coal India Limited. ... standard and the guidelines

CENTRAL ANALYTICAL LABORATORY

North Eastern Coalfields (NEC) is a unit of Coal India (CIL) operating in states of Assam, Meghalaya,

Nagaland and Arunachal Pradesh. North Eastern Region consists of seven states; only Assam, Meghalaya,

Arnachal Pradesh and Nagaland are endowed with moderate coal reserves.

Though the coal occurrences are reported from four states of North Eastern Region, the actual coal

exploitation activity is confined to states of Assam (Margherita Area) and Meghalaya (Simsong U/G) only.

NEC coal is of Tertiary age (Eocene to Oligocene= 40-55 million years) younger compare to deposits found in

the Bihar, Jharkhand belt, attain low maturity of sub-bituminous coal rank with high calorific heat value ranging

between 6500-7500 k.cal/kg.(Grade = A )

Although North Eastern Coalfields contains meager quantity of mineable coal reserves, is one of the country’s

best coalfields having good quality coal characterized by very low ash content, high sulphur, high volatile

matter and high caking index. Hence has got high demand for coal liquefaction plant and as blendable coal in

steel industry.

In the year 1870 coal mining development activity was initiated by Dr.John Berry White, Civil Surgeon and

Mr.George Turner, Mining Engineer in Assam.The first colliery Ledo Underground mine was opened in the

year 1882 by M/s.Assam Railways & Trading Company Ltd. in the North Eastern Region .

Subsequently, more collieries were opened to meet the demand of coal from this region.

In the beginning of 19th Century the coal production was 30% of the total country’s output, wh ich now stands

nearly at 0.37% only (1.05MT) against total 360.94 MT of Coal India.

Out of total 257 BT Indian coal reserves , only 0.94 BT occur in the North Eastern Region which constitutes

0.37% share of Indian coal reserves (up to 1200 m. depth and as on 01.01.2007).

After nationalization, the mining operations were confined to Makum and Dilli-Jeypore Coalfields of Margherita

Area in Assam. At present there are five working mines 3(Three) underground and 2(Two) opencast mines.

In 1995, Namchik mine was surrendered to State Govt. Arunachal Pradesh for want of Forest Clearance.The

activity of exploratory mining at Simsong in Meghalaya was suspended. Since 1999, due to problems in mining

activity and insurgency.

The organization has set up a Central Analytical Laboratory in the year Nov 1973 under the Quality Control

Department of North Eastern Coalfields of Coal India Limited.

The organizational structure of the Central Analytical Laboratory is given below

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Organization structure of NEC

COAL INDIA LTD

General Manager ( NEC)

Planning

Central Mine Planning and Design Institute Limited (CMPDIL),

Ranchi,LS

NOTH EASTERN COAL

FIELDS (NEC)

COAL INDIA SUBSIDIARIES

Agents (Mines) Finance

Estate Quality Assurance Marketing & Sales

HR

Central Analytical Laboratory

Page 4: ईस्टनथ Coal India Limitedneccoal.co.in/contents/Central_Analytical_Laboratory.pdfDepartment of North Eastern Coalfields of Coal India Limited. ... standard and the guidelines

ORGANISATION CHART CENTRAL ANALYTICAL LABORATORY

Central Analytical Lab

Lab Head (Top management of the Lab)

Quality Manager Technical Manager

Officer In charge Administration & Support

Chemist

Sample Receivers

Sr Chemists

Page 5: ईस्टनथ Coal India Limitedneccoal.co.in/contents/Central_Analytical_Laboratory.pdfDepartment of North Eastern Coalfields of Coal India Limited. ... standard and the guidelines

Management of Central Analytical Laboratory

4.1 Organization

4.1.1 The Central Analytical Laboratory being an integral part of North Eastern Coalfields, Mrgheria ,

Assam is a legal entity, set up in the year 1973.

4.1.2 The management of the Laboratory is responsible to carry out its testing activities in such a way as

to meet the requirements of this International Standard ( ISO 17025) and to satisfy the needs of its

Customer, the regulatory authorities ( such as the State/ Central government ) or the organizations

providing recognition.

4.1.3 This management system shall cover the works carried out in the laboratory's permanent facilities at

Coal India Complex , Margheria

4.1.4 Since the laboratory is part of NEC the responsibilities of key personal in the organization that may

have an involvement or influence on the testing activities of the laboratory is defined ( Refer Annex 3) in

such a manner so that the potential conflicts of interests are preempted .

Similarly the organizational arrangements ( Refer Annex I ) are made in such a manner so that the

production, commercial, marketing or finance departments that might have conflicting interests, do not

adversely influence the laboratory's compliance with the requirements of this International Standard.

As the laboratory wishes to be recognized, it maintains its impartiality and its personnel are free from any

undue commercial, financial and other pressures which might influence their technical judgment. As a testing

laboratory the Laboratory does not engage in any activities that may endanger the trust in its independence of

judgment and integrity in relation to its testing activities.

4.1.5 The laboratory :-

One of the senior officer of NEC is in charge of Testing operations in the Lab . All personnel of Laboratory

report to the General Manager , NEC through their respective reporting channels. The Organization structure

of the company is such that no scope of any potential conflict of interest exists between Laboratory and other

activities of the company (Refer Annexure 1)

a) The lab is having a good number of managerial and technical personnel who, irrespective of other

responsibilities, have the authority and resources needed to carry out their duties, including the

implementation, maintenance and improvement of the quality management system, and to identify the

occurrence of deviation from the quality management system. The personnel also have the authority

to initiate actions to prevent or minimize such deviation. The details of responsibilities of various

managerial and technical personnel are shown in subsection (f) of this section.

b) The Laboratory is independent of all other functions of the organization and its personnel report to the

General manager through the respective heads. Through this arrangement it is ensured that the

function which may have conflicting interest with respect to the results of Testing, do not interfere

with the function of Lab and the Lab is allowed free and fair work and decision making. The quality of

work (testing) is maintained as the management and personnel are free from any undue internal and

external commercial, financial and other pressures and influences.

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c) As of now, the Laboratory is Testing samples supplied by its only customer, Miniming & Operations

Dept of North Eastern Coalfields . The Lab ensures that that the information generated regarding the

customers’ samples will remain confidential and efforts are made to ensure that the results of the tests

will not be made known to any third party without the written consent of the customers. The lab has

developed policies and procedures to ensure the protection of its customers' confidential information

and proprietary rights, including procedures for protecting the electronic storage and transmission of

results.( refer NEC/LAB/QMSP/17)

d) The management of the Lab is committed to maintain confidence in its competence, impartially,

judgment and operational integrity. A set of guidelines are available in the code of conduct of Coal

India Ltd and the acceptance of this code of conduct is given by the employees while joining the

organization. The Lab employee’s takes oath by signing confidentiality & ethical statement in this

regard This ensures that confidentiality is maintained in the laboratory’s competence, impartiality,

judgment and operational integrity. .( refer NEC/LAB/QMSP/23)

e) The Laboratory is a part of office of the General Manager, North Eastern Coalfield ,Margherita . The

organization excavates coal from its own captive mines and the coal samples are sent to the Central

analytical Lab , Margherita for testing. The lab tests the coal samples. and issues test reports to the

Production dept & the Area Sales & Marketing Dept of NEC for internal quality control purpose. The

lab is supported by the administrative and other technical wings of the NEC with which the lab has a

strong interrelationship. The organization and management structure of the lab is well defined along

with the details of relationship between technical operation, quality management and support services.

Details are given on in Annexure 1

f) In the Lab, the Lab Head has the overall responsibility. the Quality Manager has the responsibility in

managing the quality system and the Technical Manager for technical aspects. Responsibility for

sample preparation, testing, operation of equipments etc lies with the analysts. The test results are

released only after the same is reviewed by the authorized signatories. The HRD of NEC wing

provides manpower requirements of the lab, based on the requisitions placed by the Lab Head . The

other resources like finance, equipments are provided by the NEC. The inter-relationship of all these

personnel who manage, perform or verify work affecting the quality of the test in the Lab is given in

Annexure 5 The responsibilities and authority of these personnel are given in Annex 3

In order to ensure smooth functioning of the Lab, in the absence of Technical Manager, Quality Manager is

responsible for the technical management of the Lab till the former joins back. In the absence of Quality

Manager, Technical Manager is made responsible for management of the quality system.

Two of the Senior technicians are appointed as deputies to the quality Manager as well as the Technical

Manager

The Details of deputy authorities are given in Annexure 4

The Lab ensures that its personnel are aware of the relevance and importance of their activities and how they

contribute to the achievement of the objectives of the management system.

4.1.6 The Top management of the Lab ensures that appropriate communication takes place within the lab by

way one to one and/or group meetings; inter office memo, notices, e mail etc

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4.2.1 Management system

In Central Analytical laboratory of NEC, testing of coal being the major activity, the management of the lab

has decided to establish, implement and maintain a quality management system in conformance with

ISO/IEC 17025: 2005 requirements for the accreditation of the laboratory. For now, the scope of the QMS

related to testing of coal for parameters like GCV & Proximate analysis as per ASTM standards.

For the effective implementation of quality management system, the following four levels of documents

have been prepared and are accessible to the concerned Laboratory personnel.

Level 1.Quality Manual (QM):

Level II. Quality Management System procedure manual (QMSP)

Level III Standard Operating Procedures (SOP) as well as work Instructions (WI) and Data sheet

(DS)

Level IV. forms & Formats used in the lab

The above documents are made available to the appropriate personnel for their knowledge,

understanding and implementation 4.2.2 Management system policy

The laboratory’s management system policies related to quality, including a quality policy statement, have

been defined in this quality manual The Quality objectives in form of Quality indicators are defined,

established and reviewed during management review meetings. The quality policy statement (refer

Section 1) issued under the authority of Lab Head , the top management. The Quality Policy includes the

followings:

a) The lab management’s committed to good professional practices and to provide its

customers, at all times, with service complying with recognized standards of practices.

b) Commitment to provide highest level of Testing services to its customer, without

discrimination.

c) Commitment to assure the quality of the test results as per the best practices.

d) commitment that the Quality System documentation has been communicated to and

understood by all the concerned personnel and that they are committed to abide by it,&

e) Assurance that its Quality management System operates as per ISO/ IEC 17025: 2005

standard and the guidelines & specific criteria of NABL 103 and continually strives to

improve the effectiveness of its quality management system.

4.2.3 The Objectives of the quality management system related to quality is reviewed during Management

review. The Lab maintains through their actions and periodic reviews demonstrate its commitment to

the development and implementation of the management system and continually strive to improve its

effectiveness.

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4.2.4 The Lab management, from time to time, through its policies and actions communicates to all the

personnel in the lab, the importance of meeting customer as well as statutory and regulatory

requirements.

4.2.5 The Quality Manual is supported by the following documents

(i) Quality Management System ( QMSP) Procedure Manual

The Quality Management System (QMSP) Procedure Manual is a controlled document

and it describes the procedures to be followed in order to execute the relevant functional

activity within the framework of the quality manual. The manual also describes the

relevant documents essential to its execution and the responsibility for the execution of

the activity.

The Lab has prepared several types of standard forms and documents for the processing of the

various types of jobs. This ensures that all necessary observations are recorded and not missed

out.

The QMSPs are prepared and issued by the Quality Manager after incorporating them in the

manual.

The overall responsibility for the maintenance of these documents lies with the Quality Manager;

however, the Technical Managers will maintain with them an authorized copy of the manual.

(ii) Standard operating procedures ( SOPS) :

The standard operating procedures (SOPS) are also controlled document. They describe in detail

the activities performed for the execution of the relevant functional activity within the framework of

the executive procedure manual and/or quality manual.

The issues, approval, amendments and maintenance of these documents are under the control of

the Quality Manager and, are done as described in the procedure on document control.

(iii) Work Instructions ( WI)

The work instructions are also controlled document. They describe the step-by-step procedure to

carry out an activity the issues, approval, amendments and maintenance of these documents are

under the control of the Quality Manager and, are done as described in the procedure on

document control.

In addition to laboratory instructions, the operating manual for each instrument are also kept in the

laboratory and are accessible to concerned laboratory personnel.

4.2.6 The roles and responsibilities of Technical Manager and Quality Manager, including their responsibility

for ensuring compliance with this International standard have been defined in clause No. 4.1.5(f).

4.2.7 The top management of the Lab ensures that the integrity of the management system is maintained

when changes to the quality management system are planned and implemented.

DOCUMENT CONTROL

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4.3.1 General

The Lab has established a procedure to control all the documents which form part of its management

system such as regulation standards, other normative documents, test methods as well as drawings,

software’s, specifications, instructions and manual. Numbering of documents is done as per

Procedure for Control of Documents. All required documents are available at appropriate locations in

the Lab and are easily accessible to concerned persons at all times. All documents are reviewed

periodically for suitability and necessary amendments are done, if required. QM is responsible for

controlling, reviewing and amending all the documents in the Quality System. The altered/ amended

items are identified suitably.

Document Approval and Issue

4.3.1.1 All documents used in the lab a part of quality system are reviewed and approved by an authorized

person prior to use. A master list identifying the current revision status and distribution of documents

in the quality management system is maintained to preclude the use of invalid and/or obsolete

documents. The details of issue, approval and amendment to these documents and control of new

documents are being carried out as per laid down procedure

4.3.1.2 The document control procedure ensures that -

(a) The authorized versions of the appropriate documents are available with the official and/

or at the locations, essential for effective functioning of the laboratory. Extra copies of

documents are not issued.

(b) The QMS documents are periodically reviewed and revised (if required) so as to ensure

suitability and compliance with applicable requirement. The revision/amendment in

documents is done by issuing an amendment sheet and taking approval of the competent

authority.

(c) All the obsolete documents are removed from the work area.

(d) All obsolete documents are destroyed after retaining one copy, clearly marked /labeled

“OBSOLETE” and preserved for legal and/or knowledge preservation purpose.

4.3.1.3 The Quality Management System documents generated by the Lab are assigned with unique

identification control number so as to identify uniquely. The Documents also include date of

issue and revision, page number, total number of pages and issuing authority’s identification.

4.3.2 Document Changes

4.3.3.1 The changes/amendment in the document is done by the authority that has approved the document

originally and in consultation with Quality Manager & Technical Manger. The pertinent background

information upon which to base their review and approval. Are made to the approver if the previous

incumbent is transferred

Documents if revised, the amended texts are highlighted to indicate the changes

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4.3.3.2 Documents if revised, in the amended version the text modified/ added are texts are highlighted to

indicate the changes. Reference to all deletion, additions, amendments are indicated in the

Amendment history attached with the Documents

4.3.3.3 The Laboratory does not allow amendment of any document by hand in general. However, under

unless extreme urgency, all hand corrections are clearly marked, initialed and dated by the

approver of the document, and is only valid for a period of 15 days, pending a formal revision and

reissue of the document

4.3.3.4 As the lab does not maintain documents in electronic media, no procedure is developed by the lab for

control of such documents

REVIEWS OF REQUEST, TENDERS AND CONTRACTS

4.4.1 Policy:-

The lab is in general has a policy to conduct review of request tender and contracts, however being

internal customer (Mining & production division) review of request is carried out once in six month

.The Technical Manager (TM) is responsible for carrying out the review.

4.4.2 At present, CHEMISTRY Laboratory caters to its internal customer (O & M Division) only, under the

existing arrangements. The Lab ensures that all internal requests (for tests), including those need

further clarification, are thoroughly reviewed before commencement of tests. The review of contract is

carried out with the Production & Sales divisions of NEC every six month, for given scope, the

parameters & the numbers of samples to be analyzed shall decided in consultation with those

divisions. The Technical Manager (TM) is responsible for carrying out the review if any difference

arises during the review and no day to day review is being carried out. The review ensures that :

a) The requirements including the methods to be used are adequately defined documented and

understood.

b) The Lab has the capability and resources to meet the requirements.

c) The appropriate test method selected is capable of meeting the customer’s requirement.

Any differences arising out of the review process are resolved before commencement of work.

4.4.3 The review includes that the laboratory may send the sample to other sister laboratories of Coal India

Ltd and customers like NTPC ltd , which are NABL Accredited only, when nece ssary (i.e. equipment

failure etc).

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SUBCONTRACTING OF TESTS

4.5.1 At present the Laboratory does not subcontract the Testing work to any other laboratory.

However, in case of breakdown of testing facilities or in emergency or for legal sample(s), the

testing job are subcontracted to other NTPC lab and/or NABL Accredited laboratories having similar

scope.

4.5.2 In case a test needs to be carried out from a subcontracted laboratory, Quality Manager advises

the customer of the arrangement in writing and gain the approval of the customer, preferably in writing.

4.5.3 The laboratory shall always be responsible to the customer for the subcontractor’s tests, except

in the case where the customer or a regulatory authority specifies which subcontractor is to be used.

4.5.4 The laboratory maintains a register of all subcontractors that it uses for tests and a record of the

evidence of compliance with this International Standard for the tests in question. 4.6 PURCHASING SERVICES & SUPPLIES

4.6.1 The lab has a policy of selection and purchase of quality products and services from reputed vendors

at reasonable price. A standard procedure for purchase, reception and storage of reagents and

laboratory consumable materials relevant for the tests and purchase of services, is developed based

on the corporate guidelines. The lab ensures that the corporate policy for purchase of services and

reagents and laboratory consumables are being followed.

4.6.2 As a good practice, in the lab purchased supplies, reagents, consumable materials that affect the

quality of tests and/or calibrations are not used until they have been inspected or otherwise verified by

the responsible official as complying with standard specifications or requirements defined in the

methods for the tests concerned. The records of actions taken to check compliance are maintained in

the lab. At the minimum the following parameters are checked

a) Quantity received against order

b) product name, brand, date of manufacture, date of expiry

c) Physical condition of packing and contents

Inspection and comparison with standard specification or requirement defined in test method are done

whenever necessary. Consumables are used after verifying the compliance with standard

specifications. The records of verification of the materials are maintained

4.6.3 For all purchases/ requisitions, the related documents describe the services and supplies ordered.

These documents are reviewed and approved for technical content prior to release.

4.6.4 The suppliers of all the critical consumables, supplies and services are evaluated based on the

criticality of the item supplied / service provided. The record of all the evaluations done along with the

list of the approved suppliers is maintained.

4.7 SERVICE TO THE CUSTOMER

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4.7.1 The Central Analytical Laboratory of the NEC is committed to provide quality service to its entire

customer, without discrimination, with emphasis on the following:

Maintenance of good communication with the customer and to clarify their requests

Providing reasonable access to relevant area of laboratory for witnessing of tests performed for the

customers, while maintaining confidentiality of other customers

Handling customers’ test items carefully

Providing technical guidance, wherever necessary/ requested

Providing opinions and interpretation of test results, wherever necessary or desired by the customer

Providing prompt service ,

communicating any delay and

Collecting relevant feedback information and taking appropriate action

4.7.2 It is the responsibility of the lab to ensure that quality service is provided to the customer. The

feedback from the customers is obtained as per documented Procedure. The feedback is analyzed to

improve the quality management system, the testing activities and customer service.

4.8 COMPLAINTS

The Laboratory is committed to address all complaints received from the customers and resolved the

complaint within a month’s time after due investigation and necessary corrective action.

The Quality Manager is responsible for investigation and redressal of complaints.

The Lab has documented procedure to receive and process the complaints or feedback from the

customer. The Lab maintains a record of all the complaints. The complaints are analyzed and corrective

actions are taken.

In case of complaints concerning the Lab’s compliance with its policies and procedures or the quality of

test, the concerned area of activity and responsibility are promptly audited in accordance with NABL

general criteria.

4.9 CONTROL OF NONCONFORMING TESTING

4.9.1 When any aspects of Testing work or results does not conform to the policies and procedures of the

Lab or to the customer’s agreed requirement, the Quality Manager takes immediate action to control

the non-conformance.

a. Control of non-conforming Testing is done as per documented procedure this includes halting of

the work and/or withholding of the Test Report. Responsibility is defined is the documented procedure

for detecting and identifying non-conforming work.

b. An evaluation of the significance of the Non conforming work is done

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c. Appropriate corrective action is taken immediately, together with any decision about the

acceptability of the nonconforming work;

d. Where necessary, the customer is notified and test report is recall.

e. The Quality Manager authorizes resumption of work after investigations.

Records of all non-conformances and action taken for correcting them are maintained.

4.9.2 When the investigations indicate that the non-conformance could recur or there is a doubt regarding

the Lab’s operations, suitable corrective measures are promptly adopted.

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4.10 IMPROVEMENTS

The Lab is committed to continually improve the effectiveness of its management system through the use

of the quality policy, quality objectives, audit results, analysis of data, corrective and preventive actions

and management review.

Quality objectives are defined for continual improvement and are derived from the Quality policy and

Quality objectives/indicators. Targets & milestones are set every year to achieve the quality objectives.

These targets are communicated to the Employees in staff meetings and through notices. Data against

the targets are collected and measured and reviewed by the top management in the Management review

meeting

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4.11 CORRECTIVE ACTION 4.11.1 General

In the Central Analytical Laboratory of NEC the Corrective actions (CA) are initiated whenever any

non-conforming work or departure from policies are procedures of the management system are

detected.

The Lab has designated Quality Manager for taking corrective action

Corrective measures are adopted as per documented Procedure Negative feedback from customers

is also taken as a cause requiring corrective action.

The Lab maintains a record of all corrective actions taken.

4.11.2 Cause Analysis

The cause for departure from policies or procedure is identified. Cause analysis is performed to

determine the exact problem and its possible causes. If the root cause is not obvious ,a careful

analysis of all potential causes of the problem is identified that include the customer requirements, the

samples, sample specifications, methods and procedures, staff skills and training, consumables, or

equipment and its calibration.

4.11.3 Selection & implementation of corrective actions

Suitable corrective actions are taken to prevent recurrence of the non-conformance.

The Lab documents any changes resulting from the corrective action investigation.

4.11.4 Monitoring of The Corrective action

The results of the corrective action are monitored by the Quality Manager on a continual basis, to

ensure that the corrective actions have been effective.

4.11.5 Additional audits

Additional audits are conducted promptly whenever it is identified during cause analysis that the Lab’s

compliance with the policies and procedures of the lab or with the ISO 17025 and/or NABL standards

are in doubt, or any other risk

Additional audits are also planned to check the effectiveness of the Corrective actions

4.12 PREVENTIVE ACTION

4.12.1 The management of the Laboratory is committed to take preventive actions needed for identification of

potential sources of non-conformances, technical as well as concerning the Quality Management

System.

When improvement opportunities are identified or if preventive action is required, action plans are

developed, implemented and monitored to reduce the likelihood of the occurrence of the

nonconformities and to take advantage of the opportunities for improvement.

Quality Manager is responsible for planning preventive actions.

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Preventive actions are taken as per documented Procedure

The effectiveness of these actions are monitored and recorded.

4.12.2 In order to ensure that the preventive actions are effective, the documented procedures addressed the

initiation of such actions and the application of controls to ensure that they are effective...

4.13 CONTROLS OF RECORDS

4.13.1 General

The Laboratory is committed to systematically maintain and control all records pertaining to Quality System

and technical activities. The Lab is also committed to maintain the confidentiality and security of all the

records.

The Lab has developed and implemented a documented procedure for identification, collection, indexing,

access, filing, maintenance and disposal of quality and technical records. The responsibility for maintaining

these records is also defined in this procedure.

All the records including that of audits and management reviews are maintained.

4.13.1.1 In the Lab it is ensured that all records are legible and stored in a suitable place to prevent damage or

deterioration and are readily retrievable. The retention time for each record is defined.

4.13.1.2 All the records are stored in a way as to ensure their confidentiality.

4.13.1.3 The Lab takes back-up of records, stored electronically, and prevents unauthorized access to or

amendment of these records.

4.13.2 Technical Records

4.13.2.1 All technical records of the laboratory including calibration records, staff records and a copy of

each test report issued are retained for a defined period. The records contain original

observations, data and sufficient information to establish an audit trail. The records sufficient to

trace out the factors affective the uncertainty in the test are also maintained. In the records

identity of personnel responsible for the performance of each test and /or checking of results are

maintained.

Technical records include forms, contracts, work sheets, work books, check sheets, work notes,

control graphs, external and internal test reports and calibration certificates, customers' notes,

papers and feedback.

4.13.2.2 It is ensured that the detailed observation data, and calculation for each test etc. are recorded at

the time when they are made or generated and are easily identifiable.

4.13.2.3 When it is required to correct mistakes or make alterations in the technical records, each mistake

is crossed out, and the correct value is entered alongside. All such alterations to records are

signed or initialed by the person making the correction.

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4.14 INTERNAL AUDITS

4.14.1 The Laboratory has a policy of conducting internal audit to verify whether the Management

System is operating as per the requirements of ISO/IEC 17025:2005

Internal Audit is planned and conducted as per the documented Procedure

The scope of the internal audit covers all the elements of the Quality Management System

including technical and calibration activities.

The Quality Manager is responsible for planning and conducting internal audits.

Internal audit conducted at least once a year or whenever circumstances require it.

4.14.2 In case during the audit non-conformances are observed, they are analyzed and the

necessary corrective actions are taken within the stipulated period by the Quality Manager.

The same is documented and intimated to the customers concerned, if necessary.

4.14.3 The audit findings and corrective actions that arise from them are recorded and reported as

an agenda during management review.

4.14.4 Follow-up audit activities are carried out to ensure effective implementation of the corrective

action taken.

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4.15 MANAGEMENT REVIEWS

4.15.1 Top Management of the Laboratory conducts management reviews, at least once in a year, to ensure

the continuing suitability and effectiveness of its Management System and to introduce necessary

changes and improvements.

The management review is conducted as per documented Procedure NEC/LAB /QMSP/12

Scope of the management review includes

a) the suitability of policies and procedures;

b) reports from managerial and supervisory personnel;

c) the outcome of recent internal audits;

d) corrective and preventive actions;

e) assessments by external bodies;

f) the results of inter-laboratory comparisons or proficiency tests;

g) changes in the volume and type of the work;

h) customer feedback;

i) complaints;

j) recommendations for improvement

k) other relevant factors, such as quality control activities, resources and staff training

etc.

The Quality Manager is responsible for organizing the review and the agenda for management review

in consultation with LAB HEAD at least once a year as per predetermined schedule.

4.15.2 Findings of every review meeting are recorded and management ensures that any corrective actions

are carried out in a time-bound manner. Records of the follow-up corrective actions are also

maintained.

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TECHNICAL REQUIREMENTS

5.1 GENERAL

5.1.1 The Central Analytical Laboratory of NEC understands that several factors determine the correctness

and reliability of the tests performed ,for example

a) Human resources

b) Accommodation & Environmental conditions

c) Test methods and method validation

d) Equipment

e) Measurement traceability

f) Sampling

g) Handling of test items etc.

5.1.2 The management of the Laboratory takes into account all the above factors during the following

activities

Determining of total uncertainty of measurement

Development of test methods

Training and qualification of personnel

Selection and calibration of equipment

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5.2 PERSONNEL

5.2.1 The management of the Laboratory ensures that the employees, who operate specific equipment,

perform test, give opinions & interpretation and sign test report meets the necessary qualification,

experience and competence.

The personnel responsible for giving opinions and interpretations have adequate knowledge of

various operations of the company and are also well versed in the general requirements of this

standard. Personnel performing specific tasks in the laboratory are qualified on the basis of

requirements as indicated in NABL 103

5.2.2 The management of the Lab identifies training needs of the laboratory personnel with respect to the

education and skill required. Based on training needs, annual training plan is made and records are

maintained whenever required, laboratory personnel are sent for external training & education. The

laboratories personnel are trained as per documented Procedure .The effectiveness of training

actions taken are evaluated.

5.2.3 The Lab uses personnel who are employed by North Eastern Coalfields and the Lab ensures that

they work in accordance with the Lab’s Quality Management System. The management of the

ensures that only those personnel to who have been found competent to perform that specific test

perform tests independently. If the Lab is using staff who is undergoing training, appropriate

supervision is provided.

5.2.4 The responsibilities ,authorities and job descriptions of the personnel have been defined in details in

section 4.2 (Organization) of this quality manual .The Lab maintains correct job description for

managerial, technical and all the key support personnel involved in Testing.

5.2.5 The job description for all the concerned personnel is available with the Quality Manager. The Lab

authorizes specific personnel to perform test, to issue test reports, give opinions and interpretations

and to operate particular type of equipment. The Lab maintains a record of the relevant authorization

competence, educational and professional qualifications, training, skills and experience of all technical

personnel concerned.

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5.3 ACCOMODATION & ENVIRONMENTAL CONDITIONS

5.3.1 The Lab is committed to provide adequate accommodation and proper environmental conditions for

correct performance of all the tests.

The Lab is housed in a 3000 sq feet two stories building which is located inside the NEC campus at

Magherita Stable power and continuous water supply is provided by in-house facilities of the parent

organization. Adequate lighting is provided in all laboratories by the Lab. Layout of the laboratories in

the Lab is maintained by QM.

In the laboratory shall ensure that the environmental conditions do not invalidate the results or

adversely affect the required quality of any measurement

5.3.2 The Lab monitors and records environmental conditions and controls, if necessary to the technical

activities concerned. Environmental conditions and accommodation are maintained as per laid down

Procedure Testing work is stopped when environmental conditions are not appropriate for the

specific test requirement.

5.3.3 The Testing areas are well separated from neighboring areas in which there are incompatible

activities.

5.3.4 Entry to the laboratory area is restricted for outsiders to prevent any kind of disturbance affecting

quality of the test and to maintain confidentiality of the customers.

5.3.5 The Lab takes adequate measures to ensure good housekeeping and to meet relevant safety

regulations.

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5.4 TEST METHODS & METHOD VALIDATION 5.4.1 General

The Laboratory, for testing (GCV & Proximate analysis) of coal samples only uses test methods

prescribed in ASTM standards.

The Testing work is carried out as per documented procedures (SOP/WI) All relevant standards,

equipment manuals, supplier reference manuals and reference data are readily available to concerned

personnel.

Standard Operating procedures /work instructions for the approved methods are prepared in

summarized form. As and when there are changes in the method of the newer versions of ASTM

standard , the related SOP/WI is reviewed and changed (where necessary) as per document control

procedure.

5.4.2 Selection of methods

The Lab ensures that test methods are appropriate for the Testing of Coal undertaken by the Lab and

also meet the needs of the customer. The Lab also ensures usage of latest valid editions of the ASTM

standards unless it is not appropriate or possible to do so. The Lab does not use any Testing method

other than specified in the mentioned ASTM standards

The methods used for testing are specified and agreed upon by the customer. However, in future, for any

new tests, if the customer does not specify the method to be used, the Lab will select appropriate method

for testing of coal. The customer shall be duly informed about the method used.

The test methods mentioned in ASTM standards are reviewed periodically in line with the revisions in

ASTM standard and revised as needed.

5.4.3 Laboratory-developed methods

At the moment no laboratory developed methods are used. 5.4.4 Non-standard methods

Presently no non standard methods are used in the laboratory.

5.4.5 Validation of methods

5.4.5.1 Since the Lab is using validated methods (ASTM) for testing, it does not validate any methods. Hence

this clause in not applicable to the Lab

5.4.6 Estimation of uncertainty of Measurement

5.4.6.1 The laboratory estimates the uncertainty of measurement for Testing work done as per the

documented Procedure (NEC/LAB/QMSP/16 -Measurement of uncertainty)

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5.4.6.2 In, testing, there may be certain cases where the uncertainty of measurement cannot be determined

rigorously. In such cases, the laboratory makes efforts to identify and report a reasonable estimation

without giving a wrong impression of the uncertainty of measurement.

5.4.6.3 For estimating the uncertainty of the measurement, all uncertainty components are taken into account

using appropriate methods, as per NABL 141- (Guidelines for Estimation and Expression of

Uncertainty in measurement)

5.4.7 Control of Data

5.4.7.1 In the lab all Calculations and data transfers are subject to appropriate checks in a systematic

manner. The Technical Manager verifies before preparation of the test report, the calculations and

test data. In case of routine jobs, Technical Manager may adopt surveillance of test date to ensure to

the correctness of procedure.

5.4.7.2 Computers or automated equipment are used for acquisition. processing. recording. reporting,

storage or retrieval of test data, the laboratory’s management ensures that:-

a) the licensed version of computer / automated equipment software is procured from reputed

manufacturers

b) the data transfers to computers are checked for accuracy

c) A procedure is established and implemented for protecting the data. Such procedures include

integrity and confidentiality of data entry or collection, data storage, data transmission and data

processing:

d) The computers and automated equipment are maintained and handled in a safe manner to ensure

proper functioning and are provided with the environmental and operating conditions necessary to

maintain the integrity of test data

However commercial , off the shelf software (e.g. word processing, computing, database and

statistical programmes etc ) in general use within their designed application range shall be

considered to be sufficiently validated , but the laboratory software configuration/modification should

be validated as in 5 .4. 7.2. a)

Entry to the Laboratory is restricted to prevent the unauthorized access to the computer software and

only the Laboratory personnel are allowed to access the software.

All the software and the data files are password protected to avoid unauthorized use. All the

computers and automated equipment are maintained and provided with necessary environmental and

operating conditions.

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5.5 EQUIPMENT

5.5.1 The laboratory is furnished with all items of sampling, measurement and test equipment required for the

Correct performance of the tests (including sampling, preparation of test items, processing and analysis of test

data).

In those cases where the laboratory needs to use equipment outside its permanent control, it is ensured that

the requirements of this International Standard are met

5.5.2 Equipment used for testing, calibration and sampling are maintained in a manner that they are

capable of achieving .the accuracy required and complies with specifications relevant to the tests concerned.

Before being placed into service, the equipments (including that used for sampling) are calibrated or checked

to establish that it meets the laboratory's specification requirements and complies with the relevant standard

specifications. These are checked and/or calibrated before use

5.5.3 Equipments are operated only by authorized personnel. Up-to-date instructions on the use and

maintenance of equipment (including any relevant manuals provided by the manufacturer of the equipment)

are readily available for use by the appropriate laboratory personnel.

5.5.4 Each item of equipment used for testing and calibration and significant to the result are uniquely

identified (refer list of Equipments).

5.5.5 Following records are maintained of each item of equipment, significant to the tests performed.

a) the identity of the item of equipment

b) the manufacturer's name, type identification, and serial number or other unique Identification,

c) checks that equipment complies with the specification / installation report

d) the current location , where appropriate,

e) the manufacturer's instructions( if available) or reference to their location;

f) dates, results and copies of reports and certificates of all calibrations, adjustments, acceptance

criteria, and the due date of next calibration,

g) the preventive maintenance plan, and records maintenance carried out to date,

h) any damage, malfunction, modification of repair to the equipment, including breakdown

5.5.6 The laboratory has procedures (refer QMSP 18 & 19 ) for safe handling, transport, storage, use and

planned maintenance of testing equipment, to ensure proper functioning of the equipments and in order to

prevent contamination or deterioration of test samples.

5.5.7 Equipment that are subjected to overloading or mishandling, or gives suspect results, or has been

found to be defective or outside specified limits are -

i) taken out of service,

ii) isolated to prevent its use or clearly labeled or marked as being out of service, until it has been

repaired and calibrated to perform correctly.

The laboratory’s management periodically examines the effect of the defect or departure from specified limits

on previous tests etc. institutes the necessary controls

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5.5.8 As far as practicable, all equipment under the control of the laboratory and requiring calibration are

labeled, coded or otherwise identified to indicate:

the status of calibration

the date when calibrated and

the date or expiration criteria

when recalibration is due.

5.5.9 When, for whatever reason an equipment goes outside the direct control of the laboratory ( e.g. for

repair , calibration etc ) the laboratory ensures that the function and calibration status of the equipment are

checked and found to be satisfactory before they are pressed for testing .

5.5.10 Intermittent checks of equipments are carried out according to a defined procedure when

intermediate checks are needed to maintain confidence of the calibration status of the equipment...

5.5.11 Where calibrations give rise to a set of correction factors. the laboratory ensures that they are taken

into consideration for taking a decision on usability of the equipment

5.5.12 Test equipment. including both hardware and software, and are safeguarded from adjustments that

may invalidate the test results.

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5.6 MEASUREMENT TRACEABILITY

5.6.1 General

The Laboratory is committed to implement NABL policy on measurement traceability and calibration as given

in document NABL 142.

The Lab has established a plan for the calibration of its equipment. The Lab ensures that all the equipment

used for Testing, including equipment for subsidiary measurement (e.g. for environmental condition), which

affect the accuracy of validity of test results, are calibrated before being put into laboratory for use.

The Quality Manager is responsible for implementing and monitoring the calibration program...

The laboratory has an established programme and procedure ( refer QMSP) for the calibration of its

equipment. Such programme includes a system for selecting. using. calibrating. checking, controlling and

maintaining measurement standards, reference materials used as measurement standard ( certified material

etc ) and measuring and test equipment used to perform tests and calibrations

5.6.2 Specific requirements

5.6.2.1 Calibration

Not applicable for this laboratory, as it is a testing laboratory

5.6.2.2 Testing

5.6.2.2.1 For the laboratory, the requirements for calibration applies for measuring and test equipments (

e.g. bomb calorimeter, thermo-gravity analyzer ,balances, sieves etc which have measuring functions. While

calibrating equipments the traceability certificate of the master equipment with which calibration is done is

obtained.

Wherever required, calibration of the Autoanlysers (bomb calorimeter, thermo-gravity analyzer) are done with

certified reference material ( CRM) as recommended by the equipment manufacturer

When this situation arises. the laboratory ensures that the testing equipment used can provide the uncertainty

of measurement needed.

5.6.2.2.2 Where certified reference materials are used for calibration of test equipments, the traceability of the

materials are checked and maintained

5.6.3.1 Reference standards

The laboratory has a programme and procedure (refer QMSP) for the calibration of its reference standards

(Certified Reference material (CRM) & internal standard. Reference standards shall be calibrated by a body at

can provide traceability as described in 5.6.2.1.of the ISO 17025:2005 international standard). Such reference

standards of measurement held by the laboratory shall be used for calibration only and for no other purpose,

unless it can be shown that their performance as reference standards would not be invalidated. Reference

standards shall be calibrated before and after any adjustment.

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5.6.3.2 Reference materials

Reference materials shall, where possible, be traceable to SI units of measurement, or to certified reference

materials. Internal reference materials are checked as far as is technically and economically practicable.

5.6.3.3 Intermediate checks

Checks needed to maintain confidence in the calibration status of reference, primary, transfer or working

standards and reference materials are carried out according to defined procedures and schedules (refer

QMSP 19).

5.6.3.4 Transport and storage

The laboratory ensures safe handling, transport, storage and use of reference standards and reference

materials in order to prevent contamination or deterioration and in order to protect their integrity. 5.7 SAMPLING

5.7.1 Under the existing arrangements, samples of coal are supplied to the lab by the customer or its

agents. The lab does not do any sampling of coal. Hence this clause in not applicable for the QMS of the Lab

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5.8 HANDLING OF TEST ITEMS

The Laboratory is committed to ensure safe handling, storage and disposal of test items (samples)

5.8.1 The Lab has a documented procedure for receipt, handling, protection, storage, security, retention

and disposal of test items. This includes all provisions necessary to protect the integrity of the test item

and interests of the Lab and the customer.

5.8.2 The coal samples received for testing are kept in space /area designated for that purpose. The Lab

has a procedure for systematic identification and recording of all the test items received.

5.8.3 While receiving the coal samples for testing, if any abnormality or departure from normal specified

conditions as described in the test method is observed the same is recorded. When there is doubt as

to the suitability of an item for test, or when the item does not conform to the description provided, or

the test required is not specified in sufficient detail, the Lab consults the customer for further

instructions before proceeding and the same is recorded.

5.8.4 The Lab has adequate facilities to avoid deterioration and damage to the test item during storage,

handling and preparation. Where a test item or a portion of an item is to be held secure then, the Lab

ensures proper arrangement for storage and security that protects the condition and integrity of the

secured item.

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5.9 ASSURING THE QUALITY OF TEST RESULTS

5.9.1 The Laboratory is committed to ensure that all the test results are of highest quality.

The Lab follows NABL policy on inter-laboratory comparisons and/or proficiency Testing. (Refer NABL

163).

The Lab monitors the validity of test results to assure the quality of results by techniques mentioned

below.

a) Regular use of certified reference materials /standard ( CRM)

b) Participation in inter-laboratory comparisons or proficiency Testing programs

c) Replicate tests using same methods

d) Repeat testing or retained items

e) Correlation of results for different characteristics of an item

The data are recorded and maintained in the laboratory in such a way that trends are easily

detectable. The monitoring is planned and reviewed for corrective action, if required. Wherever

practicable, statistical techniques are applied to review the results.

The Quality Manager is responsible for assuring the quality of test results.

A Documented procedure is followed for inter-laboratory comparison and proficiency Testing and

Inter-Laboratory Comparison are maintained by Quality Manager.

5.9.2 Quality Control data are analyzed and, where they are found to be outside predefined criteria, planned

action is taken to correct the problem and to prevent incorrect results from being reported.

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5.10 REPORTING THE RESULTS 5.10.1 General

The results of each test carried out by the Lab are reported accurately, clearly, unambiguously and

objectively and in accordance with the test method followed. They are reported in a format designed in

accordance with the requirements of ISO/IEC 17025: 2005. Test reports are issued as per

documented procedure

5.10.2 Test Reports

The test reports issued by the lab to its customer have the following information.

a) Title of the report ( Test Report)

b) The name and address of the Lab & Organization

c) Reference no. of the test report, page no. On each page of test report in order to ensure that the

page is recognized as a part of the test report.

d) The name and address of the Customer

e) A description of the sample (item tested) and the its condition

f) Identification of the test method used for testing

g) Date of receipt of the samples

h) Reference of the Sampling plan used by the customer

i) The test results with appropriate units of measurements

j) Name and signature of the person checking, verifying and approving the test report

k) if Necessary, a note/statement to the effect that the results relates to the items tested

Reports are issued on hard copies to the customer.

5.10.3 Test Reports

5.10.3.1 In addition to the requirement listed in 5.10.2. , Where necessary, the test report also include the

following information

a) deviations from, additions to, or exclusions from the test method, if any, and information on

specific test conditions, such as environmental conditions;

b) where relevant, a statement of compliance/non-compliance with requirements and/or

specifications, if any ;

c) where applicable, a statement on the estimated uncertainty of measurement when the

customer’s instructs or when the uncertainty affects compliance to a specification limit;

d) where appropriate and needed, opinions and interpretations (refer clause 5.10.5);

e) Additional information which may be required by specific methods, customer.

5.10.3.2 The Laboratory does not carry out any sampling. However, sampling details, if provided by the

customer are included in the test report...

5.10.4 Calibration certificates

Not applicable as the Laboratory does not carry out calibration and / or issue calibration certificate.

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5.10.5 Opinions and Interpretations

The opinions and interpretations of test results wherever necessary or desired by the customer are

communicated to the customer and these are clearly indicated in the remarks section of the test report.

5.10.6 Testing Results Obtained from Subcontractors

At present, Laboratory does not subcontract any Testing work to any laboratory. As and when the

Laboratory decides to subcontract Testing work to other laboratories, suitable procedures will be

developed.

5.10.7 Electronic Transmission of Results.

In case of transmission of test results by electronic or electromagnetic means, the requirements of ISO 17025

: 2005 are met. In case of internal clients, the results and/or certificates are sent in soft copies in the standard

format by authorized personnel of laboratory. Periodical back up for such records are also taken for safe

keeping of all such data. Routine maintenance of such devices are also ensured to manage the same.

5.10.8 Format of Reports

The Lab has designed standard formats for test report to accommodate each type of test carried out and to

minimize the possibility of misunderstanding and misuse. This specified format for reporting the results

includes all the information requested by the clients and necessary for interpretation of the result. Detail of

information is as section no. 5.10.2.

5.10.9 Amendments to Test Reports

A documented Procedure is followed for issuing amendment or supplement to the test reports. The amended

test reports are issued against the original test report numbers but with the word “AMENDNED “indicating that

it is an amendment of the original.

This also includes the details of amendment made to previously issued test report.

Such amendments are made without compromising the requirements of ISO 17025 : 2005 standard

RESPONSIBILITY & AUTHORITY OF KEY OFFICIALS I Lab Head

The Lab Head is the overall in-charge of the lab, which is also responsible for effective implementation of the

quality policies of the Lab and to ensure that the objectives are met. He chairs the management review

meetings to see that all specific criteria of the quality Management System are met and maintained. He chairs

annual performance reviews of his Subordinates for their performance for which he takes the assistance of the

immediate supervisor.

As Head of the Lab, he nominates the Quality Manager the Technical Managers and their deputies.

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His job responsibility include

Management of Testing and supervisory staff

Ensuring compliance with existing test and calibration procedure

Development of new test/calibration procedure to ensure the integrity and quality of Testing

work

Monitoring and execution of each job as per the agreed time schedule and procedure

Identification of the training needs and also providing In-house training to concerned staff (

for which facility exists in the lab.)

Compilation and evaluation of test/ calibration results

Vetting of test/calibration results and reports on sample basis

Interpretation of all test reports.

Organize calibration activities

Attend Management Review meetings

Verification and approval of test results

Review Maintenance of equipments

Initiate procurement action of lab-items, equipment, consumable in consultation with QM

Monitor and prepare the reports of Testing results for outside agency

Assist in Budgeting

Material planning & procurement II Quality Manager The Quality Manager reports to Lab Head . Apart from his routine duties he is responsible for :

Ensuring the implementation of the system described in Quality Manual .

Review amend and issue Quality Manual

Organize and conduct internal audit in consultation with AGM(CHEMISTRY)

Maintenance of Quality Manual, Procedures Manual , standard operating procedure manuals

and their master copies for records

Co-ordination of internal audit and monitoring of the follow-up actions for closure of non-

conformities.

Interaction with accreditation authorities ( NABL)

Dealing with customer complaints, its analysis and maintaining their records

Co-ordination of in-house training programme requirements and maintaining their records

Organize management review committee meeting

All other quality related aspects

In absence of the Quality Manager , the Technical Manager acts as Quality Manager

III Technical Manager

The Technical Manager is responsible for the implementation of Quality System through monitoring of day-to-

day technical activities. He reports to DGM ( Chemistry . His job responsibilities include:

Equipment planning

planning of AMC, of equipments

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Coordinate with the AMC service providers

Authorize equipment use after calibration

training of Jr chemists on testing, equipment handling, safety etc

Issue and maintenance of operating procedures of the lab and also theirs master copies

Monitoring and execution of each job as per the agreed time schedule and procedure

Management of Testing and supervisory staff

Ensuring compliance with existing test and calibration procedure

Development of new test/calibration procedure to ensure the integrity and quality of Testing

and work

Identification of the training needs and also providing In-house training to concerned staff (

for which facility exists in the lab.)

Compilation and evaluation of test/ calibration results

Vetting of test/calibration results and reports on sample basis

Supervise all calibration activities

Providing full co-operation to the Quality Manager in investigating Customer

Complaints/audit activity

Attend Management Review meetings

Plan Maintenance of equipments

Initiate procurement action of lab-items, equipment, consumable in consultation with QM

Define & ensure that environmental conditions are maintained

To supervise Checking of Laboratory equipment regularly

To maintain the traceability of laboratory equipments

To Maintain the Laboratory procedures

To monitor and prepare the reports of Testing results for outside agency

To verify consumables received

To plan proper handling of Test equipments and items etc

All other technical aspects

In absence of the Technical Manager , Deputy Tech Manager acts in his place III Officer In Charge of Administration & Support The Officer Reports to the Lab Head His job responsibilities include

Coordination between the Lab & Other depts.

Correspondence

Organising purchase of equipments, chemicals in consultation with Technical Manager

Organizing AMC of equipments in consultation with Technical Manager

Organizing calibration of equipments in consultation with Technical Manager

Organising Inter Laboratory testing in consultation with Technical Manager

Organising participation in PT /EQAS programmes in consultation with Technical Manager

Coordinating Training activities in consultation with Technical Manager IV Senior Chemist(s) Sr Chemists Report to the Lab Head

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Their Job responsibility includes

Issue and maintenance of operating procedures of the Lab and also theirs master copies

Monitoring and execution of each job as per the agreed time schedule and procedure

Management of Testing and supervisory staff

Ensure compliance with existing test and calibration procedure

Development of new test/calibration procedure to ensure the integrity and quality of Testing

work

Identification of the training needs and also providing In-house training to concerned staff (

for which facility exists in the lab.)

Compilation and evaluation of test/ calibration results

Vetting of test/calibration results and reports on sample basis

Interpretation of all test reports.

Organize all calibration activities

Organize Member Management Review meetings

Verification and approval of test results

Plan Maintenance of equipments

Initiate procurement action of lab-items, equipment, consumable

Ensure that environmental conditions are maintained

Ensure adequate sampling requirement is defined V Chemists ( s) Chemists Report to the Lab Head Their job responsibilities include

Sample conditioning

Sample Testing

Prepare reports

Preservation of sample

Disposal of samples

To maintain good housekeeping and proper handling of various items

Maintenance support of laboratories

Record keeping

VI Sample Receiver (s) They reports to Sr Chemist/Chemists Their job responsibilities include

To receive samples,

entry in the sample register

Coding & labeling of samples

store them appropriately VII Lab Assistant (s )

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They reports to Sr Chemist/Chemists Their job responsibilities include

To assists the Chemists in sample conditioning & testing

Storage & Disposal of test samples

other misc. jobs as may be instructed

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THE PROCESS FLOW

CUSTOMER

Sample collection & Handling procedure

Samples collected By customer

Sample received at Lab, checked & decoded

Verification of the Sample received Logging/ registration, Identification No ( Lab id No.) allotted to the sample

Review of the Testing requirement, planning the Testing, preparation of Samples by the Lab personnel

Final Test reports prepared & placed for Review by Authorized Signatory

Review & Approval of the data / results/ interpretation by the

Competent authority

Testing of samples, analysis results by Lab Technicians & Preparation of draft Reports

Non conforming Testing?

Customer feedback

Environ

control

Equipment selection

Calibration

Consumabl

es

Methods & Standards

Samples are taken up for testing

Final test report issued/ transmitted to Customer

Samples sent to Subcontrac ted Lab where the testing is not possible due to equipments failure

Preservation of the sample for retesting, QA test etc &

Preservation

of tech. records

Samples collected by Agent of the customer

Page 37: ईस्टनथ Coal India Limitedneccoal.co.in/contents/Central_Analytical_Laboratory.pdfDepartment of North Eastern Coalfields of Coal India Limited. ... standard and the guidelines
Page 38: ईस्टनथ Coal India Limitedneccoal.co.in/contents/Central_Analytical_Laboratory.pdfDepartment of North Eastern Coalfields of Coal India Limited. ... standard and the guidelines
Page 39: ईस्टनथ Coal India Limitedneccoal.co.in/contents/Central_Analytical_Laboratory.pdfDepartment of North Eastern Coalfields of Coal India Limited. ... standard and the guidelines

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