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PRN
The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
Except as may be expressly stated anywhere in this document, nothing herein shall be construed as anykind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for aspecific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from use of this document.
This document and parts thereof must not be reproduced or copied without ABB's written permission,and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.Contravention will be prosecuted.
Additional copies of this document may be obtained from ABB at its then current charge.
© Copyright 2017 ABB ALL right reserved.
ABB AB
SE-721 68 VästeråsSweden
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PRN
Manufacture
Type
Control cabinet
Mains voltage
Supply
Control voltage
Year of construction
:
:
:
:
:
:
:
Type of installation
Customer
Robot serial number(s)
Drawing number
Drawing version
:
:
:
:
:
Project start
Project manager
Last revision
Designed by
Designed date
Number of pages
:
:
:
:
:
:
:
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PRN
Table of contentsPlant Location RemarkPage Page description Date Editor
ABB_table_of_contents
SEPERAS2017-04-10COPYRIGHT PAGE1SP
SEPERAS2017-04-10TITLE PAGE2SP
SEPERAS2017-04-103SP
SEPERAS2017-04-10BLOCK DIAGRAM TYPE S50SSP
SEPERAS2017-04-10BLOCK DIAGRAM TYPE HS52HSSP
SEPERAS2017-04-10BLOCK DIAGRAM TYPE HSe53SeSP
SEPERAS2017-04-10BLOCK DIAGRAM TYPE HSe55HSeSP
SEPERAS2017-04-10VIEW SPOT WELDING CABINET - STD PROFINET56CABSP
SEPERAS2017-04-10CONNECTOR LAYOUT - IRBDP SW557CONSP
SEPERAS2017-04-10BOSCH MFDC PROFINET101P.24VSWCE
TABLE OF CONTENTS
WA_AE SWC 110 BOSCH MFDC PROFINET 2017-04-10 SEPERAS
SWC P.B 103 BOSCH MFDC 2017-04-10 SEPERAS
SWCAE B 105 BOSCH MFDC PROFINET 2017-04-10 SEPERAS
SWCAE PG.RG 107 BOSCH MFDC 2017-04-10 SEPERAS
SWCAE RG 108 BOSCH MFDC 2017-04-10 SEPERAS
SWCAE PG 109 BOSCH MFDC 2017-04-10 SEPERAS
WA_AE WA 112 BOSCH MFDC 2017-04-10 SEPERAS
PN IRC5 114 BOSCH MFDC CPU DSQC 639 2017-04-10 SEPERAS
PN IRC5 114.a BOSCH MFDC CPU DSQC 1000 2017-04-10 SEPERAS
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Page 50
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BLOCK DIAGRAM TYPE SLocation:Plant: =
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SPS
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PRN
REGION E
BLOCK DIAGRAM TYPE S (pneumatic gun)IRBDP SW2Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-011.Dashed cables: See circuit diagram DressPack, 3HAC026209-001
Axis 1
R3.CP/CSAxis 6
Axis 6
Axis 2
Axis 4
R2.CP/CSAxis 3
BaseR1.WELD
R1.CP/CS/CBUS
WATER AND
AIR UNIT
XS/XP101
24VDC SUPPLY, PARALLEL INTERFACE, PROP. VALVE
WELD POWER
ROBOT SIGNALS, 24VDC SUPPLY XP/XS13
XP/XS103
X101
230V
AC
PRO
FIN
ET
SPOT WELDINGCABINET
X113
SINGLE CABINETCONTROLLER
24VD
C SU
PPLY
, WEL
DIN
G S
IGN
ALS
RS23
2/RS
485
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Page 52
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4 5 6 7 81 2 3
PRN
REGION E
BLOCK DIAGRAM TYPE HS (material handling and pneumatic gun)IRBDP SW2Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-011.Dashed cables: See circuit diagram DressPack, 3HAC026209-001
R1.CP/CS/CBUS
WATER AND
AIR UNIT
XS/XP101
ROBOT SIGNALS, 24VDC SUPPLY
WELD POWER
WELDING SIGNALS, 24VDC SUPPLY
24VDC SUPPLY, PARALLEL INTERFACE, PROP. VALVE
X104
X101
XP/XS13
XP/XS103
230V
AC
PRO
FIN
ET
SPOT WELDINGCABINET
SINGLE CABINETCONTROLLER
XP/XS113
24VD
C SU
PPLY
, WEL
DIN
G S
IGN
ALS
RS23
2/RS
485
PEDESTAL
GUN
Axis 1
R3.CP/CSAxis 6
Axis 6
SG.WELD
SG.CP/CS
Axis 2
Axis 4
R2.CP/CSAxis 3
Base
Page 6
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Page 53
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Latest revision:
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BLOCK DIAGRAM TYPE HSeLocation:Plant: =
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SPSe
Document no.Next
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SEPECARSEPERAS 013HAC044736-001
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2006-02-06
APPROVED
2017-06-14
4 5 6 7 81 2 3
PRN
REGION E
BLOCK DIAGRAM TYPE Se (servo gun)IRBDP SW2Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-011.Dashed cables: See circuit diagram DressPack, 3HAC026209-001
SPOT WELDINGCABINET
SINGLE CABINETCONTROLLER
XP/XS113
24VD
C SU
PPLY
, WEL
DIN
G S
IGN
ALS
RS23
2/RS
485
Servo gun
( axis 7 )
M
R3.CP/CS
R3.WELD
Axis 6
Axis 1
Axis 6
Axis 2
Axis 4
Axis 3
Base
R2.CP/CS
R2.WELD
R1.WELD
R1.CP/CS/CBUS
R1.SPWATER AND
AIR UNIT
XS/XP101
24VDC SUPPLY, PARALLEL INTERFACE
WELD POWER
ROBOT SIGNALS, 24VDC SUPPLY
SERVO GUN POWER
XP/XS103
XP/XS7
X101
XP/XS13
230V
AC
PRO
FIN
ET
Page 7
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Page 55
TotalSPOT PACK
Latest revision:
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BLOCK DIAGRAM TYPE HSeLocation:Plant: =
++Sublocation:
SPHSe
Document no.Next
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SEPECARSEPERAS 013HAC044736-001
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2006-02-06
APPROVED
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4 5 6 7 81 2 3
PRN
REGION E
BLOCK DIAGRAM TYPE HSe (material handling and servo gun)IRBDP SW2Single cabinet controller, IRC5: See circuit diagram, 3HAC024480-011.Dashed cables: See circuit diagram DressPack, 3HAC026209-001
Base
R2.CP/CSR2.WELD
R1.CP/CS/CBUS
R3.F
B7
WATER ANDAIR UNIT
XS/XP101
WELDING SIGNALS, 24VDC SUPPLY
ROBOT SIGNALS, 24VDC SUPPLY
POWER SERVOGUN
WELD POWER
24VDC SUPPLY, PARALLEL INTERFACE, PROP. VALVE XP/XS103
M
X101
Servo gunXP/XS13
( axis 7 )
XP/XS7
X104
230V
AC
PRO
FIN
ET
SPOT WELDINGCABINET
SINGLE CABINETCONTROLLER
XP/XS113
24VD
C SU
PPLY
, WEL
DIN
G S
IGN
ALS
RS23
2/RS
485
PEDESTAL
GUN
FB.M7
R1.SP
Axis 1
Axis 6
Axis 6
SG.WELD
SG.CP/CS
R3.CP/CSR3.WELD
Axis 2
Axis 4
Axis 3
RESOLVER/SMB SIGNALS
Page 8
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Page 56
TotalSPOT PACK
Latest revision:
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VIEW SPOT WELDING CABINET - STD PROFINETLocation:Plant: =
++Sublocation:
SPCAB
Document no.Next
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SEPECARSEPERAS 013HAC044736-001
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PRN
REGION E
A
LEFT A-A
K103
MS101
X113
LEFT
QC101VE101
FZ101X101
FU100XP/XS100
QB101
B
DOOR
B
TOPP B-B
QI101
XP6.1
XT101
FRONT
XP5.4
K101
BACK
XS105
A
Page 9
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Page 57
TotalSPOT PACK
Latest revision:
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CONNECTOR LAYOUT - IRBDP SW5Location:Plant: =
++Sublocation:
SPCON
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PRN
REGION E
BLOCK DIAGRAM TYPE S
3HAB7391-12 3HAB7391-5
3HAB7404-12 3HAB7404-5
1 2 3 4
XP5.4 XP6.1
XT5.
4
XT6.
1
XT101
Page 10
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Page 101
TotalPOWER SUPPLY, 24VDC, 230VAC
Latest revision:
Approved by, date:
BOSCH MFDC PROFINETLocation:Plant: =
++Sublocation:
SWCEP24V
Document no.Next
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SEPECARSEPERAS 013HAC044736-001
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2006-02-06
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2017-06-14
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PRN
REGION E
SINGLE CABINET
SPOTWELDING CABINET
0,75
+24VDC
0,75 0,75
0VDC
0,75
SEE PAGE 105BOSCH MFDC PROFINET - SIGNAL
230VAC 0VAC
2-F5
OPTION:SERVICEOUTLET
OPTION:790-1
-FZ101
-K10
1O
PTIO
N 7
90-1
14
11
-QB1
01
A1
A2-QC1
01
13 14 .2
13
14
-QC1
01
OPTION:BOSCHMFDC
POWER3
-X113
-XT6.1
3-F4
OPTION:SERVICEOUTLET
2 N(0)-F5
2
1
1 2 3 4
2 6-XT31
1, BK 2, BK GNYE
A1(3+)
A2(-4)
-XS/XP608 9
XT5.42 3
-105
1AW
G18
OG
-106
0AW
G18
OG
-106
1AW
G18
OG
-106
3AW
G18
OG
-106
2AW
G18
OG
-106
4AW
G18
OG
-106
5AW
G18
OG
-105
7AW
G18
OG
CP/CS35
8:BK 8:WHOG
-108
2AW
G18
OG
-108
1AW
G18
OG
-XT1011234
6:WH 4:WH 7:WH 5:WH
10
1
8:OG
13
8
1:WHBK 1:BK
7
4
8:WHBK
-105
4 /
-105
0 /
-108
0 /
EPV
/
Page 11
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Page 103
TotalPOWER - WELD TIMER PHASES
Latest revision:
Approved by, date:
BOSCH MFDCLocation:Plant: =
++Sublocation:
SWCPB
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APPROVED
2017-06-14
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PRN
REGION E
Incomming phases(Customer) SPOT WELDING CABINET
EARTH FAULTPROTECTION
Outgoing phases
-U1B
AWG
4
-PE
AWG
4
-PE
AWG
4
1
2
3
4
5
6
-QB101
I> I>I>
2T1
1L1
-QC101OPTION 790-1
4T2
3L2
6T3
5L3
1
1
2
2
3
3
N
N
-QI101
-RD
-RD
-RD
-RD
-U1A
AWG
4
-V1A
AWG
4
-V1B
AWG
4-W
1AAW
G4
PE
V
U
-X101
L1
L2
L3
PE
U1 V1 W1
U2 V2
PE
-VE101
BOSCHMFDC
BKBK
BK
BKBK
BK
GN
YE
GN
YE
Page 12
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Page 105
TotalSIGNAL
Latest revision:
Approved by, date:
BOSCH MFDC PROFINETLocation:Plant: =
++Sublocation:
SWCAEB
Document no.Next
Rev. Ind
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DMRO SE/Status:
SWC IRC5 Design 2014 PROFINET
SEPECARSEPERAS 013HAC044736-001
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2006-02-06
APPROVED
2017-06-14
4 5 6 7 81 2 3
PRN
REGION E
BOSCHMFDCPROFINET
SINGLECABINET
SPOTWELDING CABINET
PROFINETU SEC.
FAN UNIT
SEE PAGE: 101POWER SUPPLY
SHIE
LD
Tx+
Tx-
Rx+
Rx-
V-RE
G
KSR
V-RE
G
KSR
Rx-
Tx-
Tx+
Rx+
0V
OPTION: 796-1EPV
AWG242
-I/O
1.ET
H2
-X11
3
1 11 12-XT5
.4
32 61
X4-6
X4-7
X4-3
X8-2
X2-4
X4-1
X2-2
X3-6
X3-7
X3-8
X4-2
X4-9
X4-1
0
X4-1
1
X4-1
2
X3-4
X3-5
-VE101
-X7E
1
6321
AWG264x2
CP/CS
35AWG24
-XS/
XP60
23 24
RD BK
2/RD
2/BK
1/W
H
1/BU
5WH
YE
5:YE
-X3
-XT1
01
1 3
-1089AWG18 OG OG
-1091AWG18 OG
-1092AWG18 OG
-1093AWG18
-1090OG
-105
0AW
G18
OG
-105
4AW
G18
OG
-108
0AW
G18
OG
AWG212
1 3-XS100OPTION:
788-1
1,BK 2,BK
X4-1
3
X4-1
4
21 22
9 10
4:W
HO
G
4:O
G
8
AWG242
X2-1
X2-5
RD BK
AWG268
-A39
.X1
1 3 2 9 5
1:BU
1:W
HBU
2:O
G
2:W
HO
G
3:G
N
3:W
HG
N
-X3C 5 3 4
Page 13
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use
or
disc
losu
re t
o th
ird p
artie
s w
ithou
t ex
pres
s au
thor
ity is
str
ictly
forb
idde
n. ©
Cop
yrig
ht 2
003
ABB
Page 107
TotalROBOT GUN (RG)
Latest revision:
Approved by, date:
BOSCH MFDCLocation:Plant: =
++Sublocation:
SWCAEPGRG
Document no.Next
Rev. Ind
Lab/Office:
DMRO SE/Status:
SWC IRC5 Design 2014 PROFINET
SEPECARSEPERAS 013HAC044736-001
Page 105: Jumper X3-4 to X3-5 removed(6).
2006-02-06
APPROVED
2017-06-14
4 5 6 7 81 2 3
PRN
REGION E
SpareSpareSpareSpareSpareSpareSpareSpare
DI 1001 Spare /N.C AWG20 BU
DI 1002 Spare /N.C AWG20 BU
DO 1008 Spare /N.C AWG20 BU
-A56
CI502 DIGITAL I/O UNIT
-CH2:2.0 DI
2.1 DI
2.2 DI
3.2 DO
-CH3:3.0 DO
3.1 DO
2.8 UP+24V
2.9 ZP 0V
3.8 UP +24V
3.9 ZP 0V
-831 AWG18 BU
-830 AWG18 BU
-833 AWG18 BU
-832 AWG18 BU
3.3 DO
3.4 DO
3.5 DO
3.6 DO
3.7 DO
2.7 DI
2.6 DI
2.5 DI
2.4 DI
2.3 DI
-1003 AWG20 BU
-1004 AWG20 BU
-1005 AWG20 BU
-1006 AWG20 BU
-1007 AWG20 BU
-1009 AWG20 BU
-1010 AWG20 BU
-1011 AWG20 BU
-1012 AWG20 BU
-1013 AWG20 BU
1.0 DI
1.1 DI
1.2 DI
1.8 +24V
1.9 0V
1.7 DI
1.6 DI
1.5 DI
1.4 DI
1.3 DO
-1046 AWG20 BU
-1047 AWG20 BU
-1049 AWG20 BU
-1045 AWG20 BU
-1048 AWG20 BU
-1053 AWG20 BU
diGunOpen / +RG/108.2 +PG/109.2
diHighLiftOpen / +RG/108.2 +PG/109.2
diAirOK / =WA_AE+SWC/110.2 =WA_AE+WA/112.3
doTimerOn / +RG/108.2 +PG/109.2
doEqualize / +RG/108.2 +PG/109.2
doCloseGun / +RG/108.2 +PG/109.2
doOpenHighLift / +RG/108.2 +PG/109.2
doStartWater / =WA_AE+SWC/110.2 =WA_AE+WA/112.3
diWeldContact / +RG/108.2 +PG/109.2
diTrafoTempOK / +RG/108.2 +PG/109.2
doCloseHighLift / +RG/108.2 +PG/109.2
doWeldPowerContact / +RG/108.2 +PG/109.2
UP(+24V) / +RG/108.2 +PG/109.2
ZP_0V / +RG/108.2 +PG/109.2
diWaterFlow1OK / =WA_AE+SWC/110.2 =WA_AE+WA/112.3
diWaterFlow2OK / =WA_AE+SWC/110.2 =WA_AE+WA/112.3
doEpValveOn / =WA_AE+SWC/110.2 =WA_AE+WA/112.3
/ =WA_AE+SWC/110.2 =WA_AE+WA/112.3diPressureOK
Mains_on / +RG/108.4+PG/109.4
Tip_Dress_on / +RG/108.4+PG/109.4
Start_tip_dress / +RG/108.4+PG/109.4
Page 14
Prepared by, date:
+PG/1091
We
rese
rve
all r
ight
s in
thi
s do
cum
ent
and
in t
he in
form
atio
n co
ntai
ned
ther
ein.
Repr
oduc
tion,
use
or
disc
losu
re t
o th
ird p
artie
s w
ithou
t ex
pres
s au
thor
ity is
str
ictly
forb
idde
n. ©
Cop
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ht 2
003
ABB
Page 108
TotalROBOT GUN (RG)
Latest revision:
Approved by, date:
BOSCH MFDCLocation:Plant: =
++Sublocation:
SWCAERG
Document no.Next
Rev. Ind
Lab/Office:
DMRO SE/Status:
SWC IRC5 Design 2014 PROFINET
SEPECARSEPERAS 013HAC044736-001
Page 105: Jumper X3-4 to X3-5 removed(6).
2006-02-06
APPROVED
2017-06-14
4 5 6 7 81 2 3
PRN
REGION E
24V
24V
0V
0V
Spare/KSR
diTrafoTempOK
Spare/KSRVOLT REG.VOLT REG.
EPV
SparedoWeldPowerContactdiWeldContactdoTimerOn
doOpenHighLiftdoCloseHighLift
diHighLiftOpendiGunOpen
doCloseGundoEqualize
KSRKSR
VOLT REG.VOLT REG.
SINGLE CABINET SPOT WELDING CABINET
SEE
CIRC
UIT
DIA
GRA
M 3
HA0
2620
9-00
1CA
BLE
TO R
1.CP
/CS
=WA_AE+SWC/110.2834
+PG.RG-diGunOpen / +PG.RG/107.3
+PG.RG-diHighLiftOpen / +PG.RG/107.3
+PG.RG-UP(+24V) / +PG.RG/107.3
+PG.RG-doTimerOn / +PG.RG/107.3
+PG.RG-doEqualize / +PG.RG/107.3
+PG.RG-doCloseGun / +PG.RG/107.3
+PG.RG-doOpenHighLift / +PG.RG/107.3
+PG.RG-doCloseHighLift / +PG.RG/107.3
+PG.RG-doWeldPowerContact / +PG.RG/107.3
+PG.RG-ZP_0V / +PG.RG/107.3
+PG.RG-diWeldContact / +PG.RG/107.3
+PG.RG-diTrafoTempOK / +PG.RG/107.3
/ +PG.RG/107.3Start_tip_dress
/ +PG.RG/107.3Tip_Dress_on
/ +PG.RG/107.3Mains_on
USE 3, 7 IFPOWERSUPPLYG5 IS AVAILABLE
CP/CS
35AWG24
-XS/XP61OPTION 873
-X113
1
-XT5.4/XP5.4
7
8
13
10
21
22
23
24
12
1
2
XS/XP60
8:WHOG
8:WHBK
8:BK
1:WHBK
8:OG
2
3
5
6
7
11
12
9
10
4
8
9
10:YE
9:WHRD
9:RD
4:WHOG
4:OG
5:WHYE
5:YE
AWG2024
AWG2416
AWG248
-XS/XP13-XT5.1
B12
B13
C19
B14
B11
B10
B9
B8
B7
B1
B2
A1
A2
A3
A4
4
5
7
3
6
1
9
10
11
12
2
1
2
3
4
BN
OG
BK
RD
GN
VT
YE
BU
OG
YE
BU
RD
GN
BK
1/WH
1/BU
2/WH
2/OG
BN
1/WH
1/BU
2/WH
2/OG
AWG
16
+.RG-1088AWG16
+.RG-1089AWG16
AWG
16BU
BU
BU
BU
2
6
-XT31.1
2
6
-XT6.1
1:WHBU
1:BU
2:WHOG
2:OG
-3HAC15654-1
1:BK
-XT313
7
-1080 /
-1081 /
-1082 /
EPV1 /
/ =WA_AE+SWC/110.21014
/ =WA_AE+SWC/110.2835
SEE
PAG
E: 1
05Bo
sch
MFD
C PR
OFI
NET
SEE
PAG
E: 1
01Bo
sch
MFD
C PR
OFI
NET
SEE
PAG
E: 1
05BO
SCH
MFD
C PR
OFI
NET
OPT
ION
796
-1SE
E PA
GE:
105
BOSC
H M
FDC
PRO
FIN
ET
BOSC
H M
FDC
PRO
FIN
ET
Page 15
Prepared by, date:
=WA_AE+SWC/1101
We
rese
rve
all r
ight
s in
thi
s do
cum
ent
and
in t
he in
form
atio
n co
ntai
ned
ther
ein.
Repr
oduc
tion,
use
or
disc
losu
re t
o th
ird p
artie
s w
ithou
t ex
pres
s au
thor
ity is
str
ictly
forb
idde
n. ©
Cop
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ht 2
003
ABB
Page 109
TotalPEDESTAL GUN (PG)
Latest revision:
Approved by, date:
BOSCH MFDCLocation:Plant: =
++Sublocation:
SWCAEPG
Document no.Next
Rev. Ind
Lab/Office:
DMRO SE/Status:
SWC IRC5 Design 2014 PROFINET
SEPECARSEPERAS 013HAC044736-001
Page 105: Jumper X3-4 to X3-5 removed(6).
2006-02-06
APPROVED
2017-06-14
4 5 6 7 81 2 3
PRN
REGION E
Spare/KSRSpare/KSRVOLT REG.VOLT REG.
EPV
SparedoWeldPowerContactdiWeldContactdoTimerOn
diGunOpen
diTrafoTempOKdoEqualize
PEDESTAL GUN(CUST. CONN.)
24VDC
0VDC
SPARESPARESPARE
doOpenHighLiftdoCloseHighLiftdoCloseGun
diHighLiftOpen
KSRKSR
SINGLE CABINET
VOLT REG.VOLT REG.
0,75
0,75
SPOT WELDING CABINET
=+-1014 / =WA_AE+SWC/110.2
=+-835 / =WA_AE+SWC/110.2
=+-834 / =WA_AE+SWC/110.2
1088
1089
+PG.RG-diWeldContact / +.RG/107.3
+PG.RG-diTrafoTempOK / +.RG/107.3
+PG.RG-diGunOpen / +.RG/107.3
+PG.RG-diHighLiftOpen / +.RG/107.3
+PG.RG-UP(+24V) / +.RG/107.3
+PG.RG-doTimerOn / +.RG/107.3
+PG.RG-doEqualize / +.RG/107.3
+PG.RG-doCloseGun / +.RG/107.3
+PG.RG-doOpenHighLift / +.RG/107.3
+PG.RG-doCloseHighLift / +.RG/107.3
/ +.RG/107.3 doWeldPowerContact
+PG.RG-ZP_0V / +.RG/107.3
/ +.RG/107.3Start_tip_dress
/ +.RG/107.3Mains_on
/ +.RG/107.3Tip_Dress_on
USE 3, 7 IFPOWERSUPPLYG5 IS AVAILABLE
CP/CS
35AWG24
-XS/XP61OPTION 873
-X113
1
-XT5.4
7
8
13
10
21
22
23
24
12
1
2
XS/XP60
8:WHOG
8:WHBK
8:BK
1:WHBK
8:OG
2
3
5
6
7
11
12
9
10
4
8
9
10:YE
9:WHRD
9:RD
4:WHOG
4:OG
5:WHYE
5:YE
2
6
-XT31.1
2
6
1:WHBU
1:BU
2:WHOG
2:OG
-3HAC15654-1
1:BK
AWG24 -SG.CP/CS-X104
2
3
4
5
6
7
8
9
10
11
1
-XT5.6
C4
C5
B18
B19
B1
B2
B3
B4
B14
B20
B21
B22
B24
B25
B16
B17
-XS/XP5.7
1
2
4
5
12
1:WHBK
1:BK
6:WHGN
6:GN
6:WHBU
6:BU
9:BN
2:WHBN
2:BN
3:WHRD
4:WHOG
4:OG
5:WHYE
5:YE
3:RD-1090 AWG18 BU
-1091 AWG18 BU
-XT313
7
-1080 /
-1081 /
-1082 /
EPV1 /
SEE
PAG
E: 1
05Bo
sch
MFD
CPR
OFI
NET
SEE
PAG
E: 1
01Bo
sch
MFD
CPR
OFI
NET
SEE
PAG
E: 1
05BO
SCH
MFD
CPR
OFI
NET
OPT
ION
796
-1SE
E PA
GE:
105
BOSC
H M
FDC
PRO
FIN
ET
BOSC
H M
FDC
PRO
FIN
ET
SEE PAGE: 108Robot Gun (RG)
0,75
0,75
Page 16
Prepared by, date:
+WA/1121
We
rese
rve
all r
ight
s in
thi
s do
cum
ent
and
in t
he in
form
atio
n co
ntai
ned
ther
ein.
Repr
oduc
tion,
use
or
disc
losu
re t
o th
ird p
artie
s w
ithou
t ex
pres
s au
thor
ity is
str
ictly
forb
idde
n. ©
Cop
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ht 2
003
ABB
Page 110
TotalWATER AND AIR UNIT - SWC
Latest revision:
Approved by, date:
BOSCH MFDC PROFINETLocation:Plant: =
++Sublocation:
WA_AESWC
Document no.Next
Rev. Ind
Lab/Office:
DMRO SE/Status:
SWC IRC5 Design 2014 PROFINET
SEPECARSEPERAS 013HAC044736-001
Page 105: Jumper X3-4 to X3-5 removed(6).
2006-02-06
APPROVED
2017-06-14
4 5 6 7 81 2 3
PRN
REGION E
SINGLE CABINET WATER AND AIR UNIT
24V
0V
diWaterFlow1OK
diWaterFlow2OK
di_air_ok
do_start_water
di_preassure_ok
EPV
SPARE
SPARE
SPARE/do_epvalve_on
SPARE
BOSC
H M
FDC
PRO
FIN
ET
-3HAC16844AWG18
-XS/XP101-XS/XP103
19
6
5
16
3
15
17
9
7
14
2
13
1
2
3
4
5
6
7
8
9
10
11
12
WH
VT
GY
WHBK
WHBN
RD
BK
BU
OG
BN
YE
GN
AWG16 GN/YE
-835 AWG18 BU
-834 AWG18 BU
-1014 AWG18 BU
1
-XP/XS60.1-3HAC021579-001
BK
/ =SWCAE+RG/108.2=SWCAE+PG/109.2 835
/ =SWCAE+RG/108.2=SWCAE+PG/109.2 834
/ =SWCAE+RG/108.2=SWCAE+PG/109.2 1014
/ =SWCAE+PG.RG/107.3 diWaterFlow1OK
diWaterFlow2OK=SWCAE+PG.RG/107.3
doEpValveOn=SWCAE+PG.RG/107.3
doStartWater=SWCAE+PG.RG/107.3
diAirOK=SWCAE+PG.RG/107.3
diPressureOK=SWCAE+PG.RG/107.3
Page 17
Prepared by, date:
=PN+IRC5/1141
We
rese
rve
all r
ight
s in
thi
s do
cum
ent
and
in t
he in
form
atio
n co
ntai
ned
ther
ein.
Repr
oduc
tion,
use
or
disc
losu
re t
o th
ird p
artie
s w
ithou
t ex
pres
s au
thor
ity is
str
ictly
forb
idde
n. ©
Cop
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003
ABB
Page 112
TotalWATER AND AIR UNIT - SPLIT BOX
Latest revision:
Approved by, date:
BOSCH MFDCLocation:Plant: =
++Sublocation:
WA_AEWA
Document no.Next
Rev. Ind
Lab/Office:
DMRO SE/Status:
SWC IRC5 Design 2014 PROFINET
SEPECARSEPERAS 013HAC044736-001
Page 105: Jumper X3-4 to X3-5 removed(6).
2006-02-06
APPROVED
2017-06-14
4 5 6 7 81 2 3
PRN
REGION E
24 VDC
0 VDC
Sh105 Option 756-1 EPV/SPARE
SPARE
SPARE
SPARE
(1*)
0VSIGNAL
24V
0V
SIGNALSIGNAL
24V
0V
SIGNALSIGNAL
24VSIGNAL0V
SIGNAL
24VPROP. REG.0VFEED BACK
MECHANICAL
WATERVALVE
FLOW CONTROL 1
OPTION:FLOW CONTROL 2
PRESSURE SWITCH
OPTION:PROP. VALVE 1PNEU.
(1*) TERMINAL 1 AND 4 STRAPPED IF NOT USED.
VALID FOR
3HAC027294-0013HAC027294-0023HAC027294-003
-J1
-J2
-J3
-J4
-J5
BN
BU
BKWH
-SF101.2
BN
BU
BKWH
-SF101.3
BN
WHBU
BK
-SF101.4
-SPLITBOX2
21
-VD101.11
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
-J6
-PV1
19
6
5
16
3
15
17
9
7
14
2
13
-XS/XP101
/ =SWCAE+PG.RG/107.3 diWaterFlow1OK
/ =SWCAE+PG.RG/107.3 diWaterFlow2OK
/ =SWCAE+PG.RG/107.3 doEpValveOn
/ =SWCAE+PG.RG/107.3 doStartWater
/ =SWCAE+PG.RG/107.3 diAirOK
-diPressureOK / =SWCAE+PG.RG/107.3
Page 18
Prepared by, date:
114.a2
We
rese
rve
all r
ight
s in
thi
s do
cum
ent
and
in t
he in
form
atio
n co
ntai
ned
ther
ein.
Repr
oduc
tion,
use
or
disc
losu
re t
o th
ird p
artie
s w
ithou
t ex
pres
s au
thor
ity is
str
ictly
forb
idde
n. ©
Cop
yrig
ht 2
003
ABB
Page 114
TotalPROFINET AND I/O
Latest revision:
Approved by, date:
BOSCH MFDC CPU DSQC 639Location:Plant: =
++Sublocation:
PNIRC5
Document no.Next
Rev. Ind
Lab/Office:
DMRO SE/Status:
SWC IRC5 Design 2014 PROFINET
SEPECARSEPERAS 013HAC044736-001
Page 105: Jumper X3-4 to X3-5 removed(6).
2006-02-06
APPROVED
2017-06-14
4 5 6 7 81 2 3
PRN
REGION E
TX+
TX+
TX+ TX+
TX+
TX+
TX-
TX-
TX-
TX-
TX-
TX-RX+
RX+
RX+
RX+
RX+
RX+
RX-
RX-
RX-
RX-
RX-
RX-
SINGLE CABINET SPOT WELDING CABINET
1
5
1043 AWG18 BU
1044 AWG18 BU
-A56CI502 DIGITAL I/O UNIT
-A31MAIN COMPUTER DSQC 639
2
1
ETH1
3
6
2
3
6
1
ETH2
-X113AWG26
4x22/RD
2/BK
1/WH
1/BU
2
1
LAN1
3
6
6
3
2
1
-P1
6
3
2
1
P2
6
3
2
1
-P3
Phoenix Contact FL switch SFN 5TX 2891152-A62
6
3
2
1
P4
2
3
1
P5
6
-XT31
L1+
L
M
X7E1.1 /
X7E1.2 /
X7E1.3 /
X7E1.6 /
SEE
PAG
E: 1
05BO
SCH
MFD
CPR
OFI
NET
Page 19
Prepared by, date: 2
We
rese
rve
all r
ight
s in
thi
s do
cum
ent
and
in t
he in
form
atio
n co
ntai
ned
ther
ein.
Repr
oduc
tion,
use
or
disc
losu
re t
o th
ird p
artie
s w
ithou
t ex
pres
s au
thor
ity is
str
ictly
forb
idde
n. ©
Cop
yrig
ht 2
003
ABB
Page 114.a
TotalPROFINET AND I/O
Latest revision:
Approved by, date:
BOSCH MFDC CPU DSQC 1000Location:Plant: =
++Sublocation:
PNIRC5
Document no.Next
Rev. Ind
Lab/Office:
DMRO SE/Status:
SWC IRC5 Design 2014 PROFINET
SEPECARSEPERAS 013HAC044736-001
Page 105: Jumper X3-4 to X3-5 removed(6).
2006-02-06
APPROVED
2017-06-14
4 5 6 7 81 2 3
PRN
REGION E
TX+TX-RX+
RX-
SINGLE CABINET SPOT WELDING CABINET
X7E1.3 /
X7E1.6 /
24V
0V
Optional connection
Optional connection
-A56CI502 DIGITAL I/O UNIT
-A31MAIN COMPUTER DSQC 1000
2
1
ETH1
3
6
2
3
6
1
ETH2
-X113AWG26
4x22/RD
2/BK
1/WH
1/BU
2
1
X4
3
6
6
3
2
1
-X5
GND
US-X6
6
3
2
1
-X1
6
3
2
1
-X4
6
3
2
1
-X3
6
3
2
1
-X2
Ethernet switch
-A65
X7E1.1 /
X7E1.2 /
SEE
PAG
E: 1
05BO
SCH
MFD
CPR
OFI
NET
