~;·SRM UNIVERSITY
Faculty of Engineering & Technology, SRM University,Kattankulathur-603203 a.""" "",",' """,." '.C"
School of Engineering Department of Mechanical Engineering
COURSE PLAN
Course Code: ME0028 Academic Year: 2013-2014
Course Title: NON TRADITIONAL MACHINING TECHNIQUES Year/ Sem: IV year-8th semester (Even)
Direct Assessment Details
Name of Assessment Marks Topics Tentative
Date Duration(min)
Cycle Test-I
Surprise Test
Cycle Test-II
.
10
05
10
Introduction to Non Traditional machining methods, Abrasive Jet Machining (AJM), Water Jet Machining (WJM), Ultra Sonic Machining (USM).
Mechanical Energy, Electrical Energy, Thermo Electrical Energy, Thermal Energy Techniques
Electro Chemical Machining (ECM), Electro Chemical Grinding (ECG), Electrical Discharge Machining (EDM), Wire Cut Electrical Discharge Machining (WCEDM)
7-02-2014
3rd week of February 2014
7-03-2014
100
20
100
Model Examination 20 Whole Syllabus 17-04-2014 180
End Semester Examination
50 Whole Syllabus May 2014 180
Attendance 05 N/A
L T P C
ME0028 Non Traditional Machining Techniques 3 0 0 3
Program Outcomes Prerequisite :Manufacturing Technology
Program Educational Obiectives 1. Apply/ improve 2. Enhance 3. Solve industrial, their knowledge in professional social, and basic sciences for practice to environmental excelling in various meet the problems with modern disciplines of global engineering tools Mechanical standards Engineering with with ethical the emphasis on and social Design, Thermal responsibility and Manufacturing
4. Develop skills to work in teams, think intellectually and pursue life-long learning
a)ability to apply knowledge of mathematics, science, and engineering
(e) an ability to identifY, formulate,
and solve engineering problems
X
X X
Course designed by Department of Mechanical Engineering
1
2
Student outcome
Category
a
x b c
GENERAL (G)
d e f x
BASIC SCIENCES (B)
g h 1
ENGfNEERlNG SCIENCES AND
TECHNICAL ART (E)
J k
PROFESSION AL SUBJECTS
(P)
X
3
Broad area(for profession courses only i.e'under P'category)
Manufacturing
x
Design Thermal General
4. Course coordinator
Mr. S.Shakthivel
Syllabus INTRODUCTION Introduction to nontraditional machining methods - Need for non - traditional machining - Sources of metal removal
Classification on the basis of energy sources - Parameters influencing selection of process.
MECHANICAL ENERGY TECHNIQUES
Abrasive Jet Machining (AJM): Operating principles - Equipment - Parameters influencing metal removal - Benefits Applications - Advantages and Limitations.
Water Jet Machining (WJM): Operating principles - Equipment - Parameters influencing metal removal - Benefits - Applications
- Advantages and limitations.
llltra Sonic Machining (USM): Operating principles - Equipment and sub systems - Parameters influencing metal removal
Benefits and Applications - Advantages and limitations.
ELECTRICAL ENERGY TECHNIQUES Electro Chemical Machining (ECM): Operating principles - Equipment and sub systems - Parameters influencing metal removal
Benefits and applications - Advantages and limitations - Current developments in ECM.
Electro Chemical Grinding (ECG): Operating principles - Equipment and sub systems - Parameters influencing metal removal
Benefits - Applications - Advantages and limitations
THERMO ELECTRICAL ENERGY TECHNIQUES Electrical Discharge Machining (EDM) and Wire Cut Electrical Discharge Machining (WCEDM): Operating principles
Equipment and sub systems - Parameters influencing metal removal - Benefits - Applications - Advantages and limitations.
Electrical Discharge Grinding (EDG): Operating principles - Equipment and sub systems - Parameters influencing metal
removal - Benefits - Applications - Advantages and limitations.
THERMAL ENERGY TECHNIQUES
Operating principles - Equipment and sub systems - Parameters influencing metal removal- Benefits - Applications - Advantages
and limitations of Electron beam machining (EBM), Plasma ARC Machining (PAM) and laser beam machining (LBM).
TEXTBOOKS
• Mishra, P. K., Non-Conventional Machining, The Institution of Engineers (India), Text Book Series, New Delhi, 1997
• Garry F. Benedict, Unconventional Machining Process, Marcel Dekker Publication, New York, 1987
REFERENCE BOOKS
• Bennedict, G. F., Non Tradtional Machining Techniques, Marcel Decker, New York, 1990
• Sharma, P. C., A Text book ofProduction Engineering, New Delhi, 1995
• Pandey and Sha, Modern Manufacturing Process, Prentice Hall, New Jersey.
SESSION PLAN
Session No. TITLE / DETAILS OF CHAPTER REFERENCES
INTRODUCTION
I Program Educational Objectives, Instructional Objectives and Students Outcome and Syllabus
2 Introduction and Need for Non Traditional machining methods T-1, ch - 1 & R-3, ch-1
3 Sources of metal removal T-1, ch - 1 & R-3, ch 1
4 Classification on the basis of energy sources T-1, ch - 1 & R-3, ch - 1
5 Parameters influencing selection of process T-1, ch 1 & R-3, ch - 1
MECHANICAL ENERGY TECHNIQUES
6 Abrasive Jet Machining (AJM) : Operating principles - Equipment T-1, ch - 2 & R-3, ch - 2
7 Parameters influencing metal removal T-1, ch - 2 & R-3, ch - 2
8 Benefits - Applications - Advantages and Limitations T-1, ch - 2 & R-3, ch - 2
9 Water Jet Machining (WJM) : Operating principles - Equipment T-1, ch-4 & R-3, ch-2
10 Parameters influencing metal removal T-1, ch - 4 & R-3, ch 2
I I Benefits - Applications - Advantages and Limitations T-1, ch -4 & R-3, ch-2
12 Ultra Sonic Machining (USM) : Operating principles-Equipment and sub systems
T-1,ch-3&R-3,ch-2
13 Parameters influencing metal removal T-1,ch-3&R-3,ch-2
14 Benefits and Applications - Advantages and Limitations T-1, ch-3 & R-3, ch-2
ELECTRICAL ENERGY TECHNIQUES
15 Electro Chemical Machining (ECM) : Operating principles - Equipment and sub systems
T-1, ch - 6 & R-3, ch - 3
16 Parameters influencing metal removal T-1, ch - 6 & R-3, ch 3
17 Benefits and Applications- Advantages and Limitations T-1, ch - 6 & R-3, ch 3
18 current developments in ECM T-l, ch - 6 & R-3, ch - 3
19 Electro Chemical Grinding (ECG) : Operating principles - Equipment and sub systems
R-3, ch - 3
20 Parameters influencing metal removal R-3, ch - 3
21 Benefits - Applications - Advantages and Limitations R-3, ch - 3
THERMO ELECTRICAL ENERGY TECHNIQUES
Electrical Discharge Machining (EDM) : Operating principles T-1,ch-8&R-3,ch-422 Equipment and sub systems
T-1,ch-8&R-3,ch-423 Parameters influencing metal removal
T-1, ch - 8 & R-3, ch - 424 Benefits - Applications - Advantages and Limitations.
Wire Cut Electrical Discharge Machining (WCEDM) : Operating T-1, ch - 8 & R-3, ch - 425 principles - Equipment and sub systems
T-1,ch-8&R-3,ch-426 Parameters influencing metal removal
T-1, ch - 8 & R-3, ch - 427 Benefits - Applications - Advantages and Limitations
Electrical Discharge Grinding (EDG) : Operating principles T-1, ch - 8 & R-3, ch - 428 Equipment and sub systems
T-1, ch - 8 & R-3, ch - 429 Parameters influencing metal removal
T-1,ch-8&R-3,ch-430 Benefits - Applications - Aqvantages and Limitations
THERMAL ENERGY TECHNIQUES
Electron Beam Machining (EBM) : Operating principles T-1, ch-10 & R-3, ch-4 31 Equipment and sub systems
T-1, ch - 10 & R-3, ch - 432 Parameters influencing metal removal
33 T-1, ch - 10 & R-3, ch - 4
Plasma ARC Machining (PAM) : Operating principles - Equipment
Benefits - Applications - Advantages and Limitations
34 T-l,ch-ll &R-3,ch-4and sub systems
T-l, ch - 11 & R-3, ch - 435 Parameters influencing metal removal
36 T-1,ch-ll &R-3,ch-4
Laser BEAM Machining (LBM) : Operating principles - Equipment
Benefits - Applications - Advantages and Limitations
T-1, ch - 9 & R-3, ch - 437 and sub systems
T-l, ch - 9 & R-3, ch - 438 Parameters influencing metal removal
39 T-l, ch - 9 & R-3, ch - 4Benefits - Applications - Advantages and Limitations
Section Class Room
No.
Details of Faculty member
Name Room No. E-mail id Student
contact time
MECHIV
Mrs S.Shakthivel H315 [email protected]
L!\'~~ ~ Course Coordinat~ ODlMeeh~