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FLEXIBLE COUPLINGS BORINLINE www.bortek.com
FLEXIBLE COUPLINGS
BORINLINE
www.bor tek.com
Bortek Pipe Coupling Systems
www.bortek.com
info / order by mail [email protected]
info / order by Fax+90 / 212 876 55 26
info / order by Phone+90 / 212 875 99 22
Bortek Pipe Coupling Systems
03
Borinline
Borinfinit
N° TR30598
04 www.bortek.com
BORINLINE / INTERNAL REPAIR OD 400.0 - OD 4000.0
Applications:
For all kind of pipesSteel, GRP, HDPE, PVC, ductile font, ACP, concrete etc. . .
Technical specification:
Operating pressure up to 20 bar
Sealing system:
•EPDM-20°Cupto120°C Medium:water,waste,airsolids chemicalproducts
•NBR-20°Cupto80°C Medium:water,gas,oil,fueland other hydrocarbons
Dove tail fastener:
•AISI304 •AISI316 •AISI316Ti •Otheralloysonrequest
Locking system:
•AISI304 •AISI316
Strip insert (optional to cover big size of holes):
•AISI304 •AISI316 •PVC
Remarks:Any other size available Followfitting/disassemblyinstructions
BORINLINE / INTERNAL REPAIR OD 400.0 - OD 4000.0
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Tension band
Sealing chanals
Dove tail fastener
Tension band chanal
Sealing chanals
• Seallipswithfour-channelsforhighreliability of tightness
• Axialmovementsandangulardeflections (axialnonrestraint)
• Radialdeformationandvibrationabsorber
• Onaxialmovementtherubbersealmoveswith thepipewithoutanyabrasionoranymigration
• Intwodifferentwidth330and420mm
• Safetyfactorandtestpressureaccording yourrequest
• Mostefficientwaytorepairaccessiblepipes
• Re-usable
Nominal Diameter
Strip Thickness
ThreadTightening
TorqueF
(Newton)Locking
UnitMaterial
500 5mm M14 30Nm 25100 SMALL AISI316600 5mm M14 35Nm 25850 SMALL AISI316700 5mm M14 40Nm 26600 SMALL AISI316800 5mm M14 45Nm 27800 SMALL AISI316900 5mm M14 50Nm 29300 SMALL AISI3161000 5mm M14 60Nm 33600 SMALL AISI3161200 5mm M14 80Nm 40800 SMALL AISI3161400 5mm M16 95Nm 44800 MEDIUM AISI3161600 5mm M16 120Nm 52750 MEDIUM AISI3161850 5mm M16 150Nm 60500 MEDIUM AISI3162000 5mm M16 160Nm 63250 MEDIUM AISI3163000 6mm M20 300Nm 96830 HEAVY AISI3163500 6mm M20 370Nm 110350 HEAVY AISI3164000 6mm M20 450Nm 125400 HEAVY AISI316
Bolts-Nut Torque Values
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BORINLINE / INTERNAL REPAIR OD 400.0 - OD 4000.0
Borinline Gasket Cut View
Dove tail fastener and dimension adjustment plate
amm bmm cmm tmm Lmm
51.5 72 268 13 412
amm bmm cmm dmm tmm kmm Lmm
72 51.5 336 51.5 13 13.5 465
Dove tail fastener
• Verysimpleandreliableinstallation
• Dimensionadjustmentplateoffers highflexibility(optional)
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BORINLINE / INTERNAL REPAIR OD 400.0 - OD 4000.0
www.bortek.com
Borinline Tensioning Bands
Dove tail fastener
Assemblinghole
Tension nutDove tail unit
Boltwithallen head
Connecting of BORINLINE with BORINFINIT
Applying BORINFINIT
ThefirstmodulisaBORINLINE,followedbyunlimitedconnectionsofBORINFINITmodules. Eachconnectionwillbesealedbyatensionband.
Borinline
Borinfinit
• AISI304standardmaterial
• AISI316/316Tioptional
• Thicknessofmaterialchangesaccordingtodimension
www.borinline.com
Remarks:Any other size available Followfitting/disassemblyinstructions
www.bortek.com08
BORINLINE / INTERNAL REPAIR OD 400.0 - OD 4000.0
Repair of muff section
• Coveringwidegap • Angulardeflectionseasytohandle • Renforcementparttocoverbig holes(optional)
Borinline Application
Sealing channels
Tension band
Borinline gasketMuff seal
Strip insert (optional)
Pipe collarSealing channels
Tension band
Strip insert (optional)
Sealing sleeve
Borinline gasket
Repair of sleeve systems • MostlyseenonGRPorasbestospipes • Verysimpleandreliableinstallation • Alsousedastestunitofthosepipes
www.bortek.com 09
BORINLINE / INTERNAL REPAIR OD 400.0 - OD 4000.0
Leakage across the welding seams
• Nodryingofrepairzonenecessary
• Alternativeuseinsteadofoutsidecoupling
Borinline Application
Tension band
Sealing channels
Strip insert (optional) Welding zone
Tension band
Sealing channels
Strip insert (optional)
Borinline gasket
Damage on several areas
• Simultaneousrepairingofoneormorefractures
• ModularextensibleBorinlineandBorinfinit
www.bortek.com10 www.bortek.com
BORINLINE / BORINFINIT INTERNAL REPAIR SYSTEM OD 400.0 - OD 4000.0
Materialspecificationseepage4 Lenghtscalculation:
1xBorinline = 412mm
1xBorinlineplus1xBorinfinit = 800mm
1xBorinlineplus2xBorinfinit = 1200mm
1xBorinlineplus3xBorinfinit = 1600mm
EachsupplementaryBorinfinitmoduloffersyouanextensionof400mm.
ApplyingBorinfinit,thefirstmodulisaBorinline,followedbyunlimitedconnectionsofBorinfinitmodules
Modular system Borinline and Borinfinit
Sealing Canals
RubberLockingCanals
Sealing Canals
RetainingBandCanals
www.borinfinit.com
Remarks:Any other size available Followfitting/disassemblyinstructions
www.bortek.com 11
BORINLINE / BORINFINIT INTERNAL REPAIR SYSTEMOD 400.0 - OD 4000.0
www.bortek.com
ConcretepipeDN1600damagedlength800mm
Solvedbyusing1xBorinlineand2xBorinfinit
Repairedintwohours
Borinfinit gasketConnecting chanals Pipe collar
Sleeve sealing Tension band
Borinline gasket
SteelpipeDN1800damagedlength380mm
Solvedbyusing1xBorinlineand1Borinfinit
www.bortek.com12 www.bortek.com
BORINLINE / PIPE JOINT TEST SYSTEM OD 400.0 - OD 4000.0
Technicalspecificationsseepage4
Thesystemhastobedesignedaccordingyourrequestedtestpressure
Testsystemhasbeencreatedtotestthemufforsleeveconnectionsfrominside
Manometer(optional)
Theunitisre-usable
Thesealedlocationcanbetestedwithairorwithwaterat 3 bar
Immediatevisualtightnesscontrolofthetubeconnection
Adjustmentplate(optional)
Pipe joint test apparatus
Dove tail fastener
Expansion wedge
Nut
Bolt with allen head
Dove tail fastener
Remarks:Any other size available Followfitting/disassemblyinstructions
Fixing nut
www.bortek.com 13
BORINLINE / PIPE JOINT TEST SYSTEM OD 400.0 - OD 4000.0
www.bortek.com
A
B
C
D E
amm bmm cmm tmm Lmm
51.5 72 268 13 420
A-Tensionband B-Dovetailfastener C-Expansionwedge D-Fixingnut E-Boltwithallenhead
Nominal Diameter
Strip Thickness
ThreadTightening
TorqueF
(Newton)Locking
UnitMaterial
800 5mm M14 45Nm 27800 SMALL AISI316900 5mm M14 50Nm 29300 SMALL AISI3161000 5mm M14 60Nm 33600 SMALL AISI3161200 5mm M14 80Nm 40800 SMALL AISI3161400 5mm M16 95Nm 44800 MEDIUM AISI3161600 5mm M16 120Nm 52750 MEDIUM AISI3161850 5mm M16 150Nm 60500 MEDIUM AISI3162000 5mm M16 160Nm 63250 MEDIUM AISI3163000 6mm M20 300Nm 96830 HEAVY AISI3163500 6mm M20 370Nm 110350 HEAVY AISI3164000 6mm M20 450Nm 125400 HEAVY AISI316
BORINLINE / BORINFINIT in application
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CERTIFICATES
ISO10002-2004 SA 8000
Head office: BORTEKLtd.
BOSBMustafaKutogluCad.No.11 TR-34524Beylikdüzü/ISTANBUL
Phone:+902128759922/+902128790368 Fax:+902128765526
www.bortek.com/[email protected]
EUROPE office: TORGEN(Switzerland)GmbH
Kesselstrasse2 CH-8957Spreitenbach Phone:+41564197100 Fax:+41564197109
www.torgen.com/[email protected]
.com
N° TR30598
most efficient wayto connect two pipes
