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• P. O. Box 188 • Terrell,Texas …catcousa.com/pdfs/f-chokes-reduced.pdf · 70-167...

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heater enclosure packages will alleviate freezing and hydrate formation. energy onto the valve body. HOW THEY WORK: Using a catalytic chemical reaction, CATCO heaters oxidize gases such as natural gas or propane. This flameless reaction takes place at a relatively low temperature, resulting in a surface temperature always below 900°F. The reaction produces heat, emitted in the form of radiant infrared energy. The byproducts are carbon dioxide and water vapor. The catalytic reaction is typically started using electricity to energize a heating element that pre-heats the catalyst bed to at least 250°F. Electrical power can come from a battery or line source and is needed for starting only. Once the catalyst bed is pre- heated, fuel gas flows into the heater, the catalytic reaction begins and stabilizes at a temperature below 900°F. Electrical power is removed and the catalytic reaction continues as long as the heater has a source of clean, dry, fuel gas and adequate combustion air. ADVANTAGES OF CATALYTIC HEATERS Efficiency The radiant energy is directed onto a target, not wasted on heating the surrounding air. CATCO heaters convert gas directly into heat energy. Safety CATCO heaters are ideally suited for areas where a flame or conventional electrical heater is not safe. The face temperature of the heater is always well below the temperature needed to ignite natural gas or LPG in the open atmosphere (about 1300°F). CATCO heaters are available with certification for hazardous locations. Simplicity CATCO heaters are fundamentally simple, requiring no routine maintenance. As long as the fuel supply is clean and dry and the heater face is protected from contamination and damage, the heater will continue to function. CATCO C ATALYTIC HEATER C OMPANY www.catcoUSA.com • P. O. Box 188 • Terrell,Texas 75160 Catalytic Heater Company • (972) 563-8065 • Fax: (972) 563-0555 • www.catcoUSA.com Variable and fixed orifice flow control valves (chokes) are widely used to control gas flow in oilfield applications. These valves are often used in large pressure reduction applications and are subject to potential freezing and hydrate formation problems that occur due to the combined effect of pressure drop, gas quality, and ambient temperature.The enclosure serves to protect the heaters from rain and snow while placing the heaters so that they focus the radiant energy onto the valve body. ADVANTAGES OF CATALYTIC HEATERS Efficiency Radiant energy can be directed onto a specific target and is not wasted on heating the surrounding air. CATCO heaters convert easily accessible fuel directly into heat energy. Safety CATCO heaters are ideally suited for use in areas where a flame or conventional high temperature electrical heater is not safe. The face temperature of the heater is always well below the temperature needed to ignite natural gas or LPG in the open atmosphere (about 1300°F). CATCO heaters are available with certification for hazardous locations. Simplicity CATCO heaters are fundamentally simple with basically no moving parts and nothing requiring routine maintenance. As long as the fuel supply is clean and dry and the heater face is protected from contamination and damage, the heater will continue to function. Economy CATCO heaters are economical to install and operate. Installation is usually a matter of placing the enclosure over the valve and providing a fuel supply. There are no wear parts to replace, chemicals to supply, or extensive electrical installation required. Heater Enclosure Packages for Chokes / Flow Control Valves Model 70-166 HOW THEY WORK: Using a catalytic chemical reaction, CATCO heaters oxidize natural gas or propane. This flameless reaction takes place at a relatively low temperature, resulting in a surface temperature always below 900°F. The reaction produces heat, emitted in the form of radiant infrared energy. The byproducts are carbon dioxide and water vapor. The catalytic reaction is typically started using electricity to energize a heating element that pre-heats the catalyst bed to at least 250°F. Electrical power can come from a battery or line source and is needed for starting only. Once the catalyst bed is pre- heated, fuel gas flows into the heater, catalytic reaction begins and stabilizes at a temperature below 900°F. Electrical power is removed and the catalytic reaction continues as long as the heater has a source of clean, dry, fuel gas and adequate combustion air. Model 70-167
Transcript

Fisher 620 and 630 series, oftenreferred to as a Big Joe Regulator, arecommonly used in oil and gasapplications.These applications can bechallenging when they involve somecombination of large pressure cuts, lowambient temperatures, and potentialfor liquids in the gas stream. CATCOheater enclosure packages will alleviatefreezing and hydrate formation.

In these applications, a CATCOenclosure “clamshells” around theregulator body.A catalytic heater ismounted on one or both sides of theenclosure.The enclosure serves toprotect the heaters from rain andsnow while placing the heaters so thatthey focus the radiantenergy onto the valvebody.

HOW THEYWORK:Using a catalytic chemical reaction,CATCO heaters oxidize gases such asnatural gas or propane. Thisflameless reaction takes place at arelatively low temperature, resultingin a surface temperature alwaysbelow 900°F. The reaction producesheat, emitted in the form of radiantinfrared energy. The byproducts arecarbon dioxide and water vapor.

The catalytic reaction is typicallystarted using electricity to energize aheating element that pre-heats thecatalyst bed to at least 250°F.Electrical power can come from abattery or line source and is neededfor starting only.

Once the catalyst bed is pre-heated, fuel gas flows into the heater,the catalytic reaction begins andstabilizes at a temperature below900°F. Electrical power is removedand the catalytic reaction continuesas long as the heater has a source ofclean, dry, fuel gas and adequatecombustion air.

ADVANTAGES OFCATALYTIC HEATERS

EfficiencyThe radiant energy is directed onto a target,not wasted on heating the surrounding air.CATCO heaters convert gas directly intoheat energy.

SafetyCATCO heaters are ideally suited forareas where a flame or conventionalelectrical heater is not safe. The facetemperature of the heater is alwayswell below the temperature neededto ignite natural gas or LPG in the openatmosphere (about 1300°F). CATCOheaters are available with certification forhazardous locations.

SimplicityCATCO heaters are fundamentally simple,requiring no routine maintenance.As long as the fuel supply is cleanand dry and the heater face isprotected from contamination anddamage, the heater will continue tofunction.

CATCOCATALYTIC HEATER COMPANY

www.catcoUSA.com • P. O. Box 188 • Terrell,Texas 75160

Catalytic Heater Company • (972) 563-8065 • Fax: (972) 563-0555 • www.catcoUSA.com

Variable and fixed orifice flow controlvalves (chokes) are widely used tocontrol gas flow in oilfield applications.These valves are often used in largepressure reduction applications and aresubject to potential freezing andhydrate formation problems that occur

due to the combined effect of pressuredrop, gas quality, and ambienttemperature.The enclosure serves toprotect the heaters from rain andsnow while placing the heaters so thatthey focus the radiant energy onto thevalve body.

ADVANTAGES OFCATALYTIC HEATERS

EfficiencyRadiant energy can be directed onto a specific target and is notwasted on heating the surrounding air. CATCO heaters converteasily accessible fuel directly into heat energy.

SafetyCATCO heaters are ideally suited for use in areas where a flame orconventional high temperature electrical heater is not safe. Theface temperature of the heater is always well below thetemperature needed to ignite natural gas or LPG in the openatmosphere (about 1300°F). CATCO heaters are available withcertification for hazardous locations.

SimplicityCATCO heaters are fundamentally simplewith basically no moving parts and nothingrequiring routine maintenance. As long asthe fuel supply is clean and dry and theheater face is protected from contaminationand damage, the heater will continue tofunction.

Economy CATCO heaters are economical to install andoperate. Installation is usually a matter of placingthe enclosure over the valve and providing a fuelsupply. There are no wear parts to replace,chemicals to supply, or extensive electrical installation required.

Heater Enclosure Packages for Chokes / Flow Control Valves

Model 70-166

HOW THEY WORK:Using a catalytic chemical reaction,CATCO heaters oxidize natural gasor propane. This flameless reactiontakes place at a relatively lowtemperature, resulting in a surfacetemperature always below 900°F. Thereaction produces heat, emitted inthe form of radiant infrared energy.The byproducts are carbon dioxideand water vapor.

The catalytic reaction is typicallystarted using electricity to energize aheating element that pre-heats thecatalyst bed to at least 250°F.Electrical power can come from abattery or line source and is neededfor starting only.

Once the catalyst bed is pre-heated, fuel gas flows into the heater,catalytic reaction begins andstabilizes at a temperature below900°F. Electrical power is removedand the catalytic reaction continuesas long as the heater has a source ofclean, dry, fuel gas and adequatecombustion air.

Model 70-167

Don’t See What You Need Here?Catalytic Heater Company has availablehundreds of different enclosure designs tofit many different equipment applications.Custom made packages are available forspecial conditions. Contact yourrepresentative or the factory for assistance.

For more detailed information aboutthe catalytic heaters used in these heaterenclosure packages please see the datasheet Catalytic Heaters. For informationregarding accessories please see the datasheet Parts and Accessories.

DESIGN CONSIDERATIONS AND FEATURESThe enclosure mounts onto the valve so that radiant energy isdirected at the point most likely to freeze. Heat energy will bedrawn to the coldest point.

The enclosure design allows for access to the valve adjusterwithout opening or removing the enclosure. Many enclosureswill accept angle body and through body valves.

When conditions require, the enclosure can be made toprovide for the mounting a heater on one side or both sides ofthe enclosure, allowing the amount of heat provided to bematched to the severity of the conditions. A catalytic heater canbe added or removed in the field with a Phillips screwdriver.

When practical, enclosures are hinged and secured with drawlatches, making installation a snap.

Available Models

Catalytic Heater Company • (972) 563-8065 • Fax: (972) 563-0555 • www.catcoUSA.com

Model 70-166

Model 70-167

Model 70-010

CATALYTIC HEATER DIMENSIONS (INCHES)

MODEL NO. APPLICATION HEATER SIZE BTU A B C D E

70-010 Generic 1212 6000 or 12,000 12.50 12.50 13.00 3.00 3.00

70-166 Merla,Tejas, other 88 2667 or 5334 12.00 11.00 10.00 3.75 3.75

70-167 Merla,Tejas, other 612 3000 or 6000 12.00 18.00 8.00 3.75 3.75

Model 70-166

Model 70-167


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