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Топливная Система Siemens Sid 201

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    HDi INJECTION

    SID201

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    Object ives

    The objective of this document is to present:

    - The fuel system,

    - The air system,

    - The functions of the SIEMENS SID201 ECU,

    - The particle filter,

    - The operating principle of the torque-sensitive engine

    mounts.

    All information in this document correspond to authorized

    maintenance operations at the time this document was created.

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    3

    Tab le o f Con ten ts

    AIR SYSTEM

    ENGINE MOUNTS

    PARTICLE FILTER

    FUEL SYSTEM

    SID201 FUNCTIONS

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    4

    FUEL SYSTEM

    THE LOW PRESSURE SYSTEM

    ToC

    THE HIGH PRESSURE SYSTEM

    THE FUEL RETURN SYSTEM

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    5

    FUEL SYSTEM

    LOW PRESSURE SYSTEM

    Tank Booster pump

    Fuel filter

    Nozzle + valve

    Pressure

    regulator

    Chapter

    Fuel cooler

    High pressure pump

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    FUEL SYSTEM

    Booster pump

    Permanent power supply(with +APC on)

    Flow =180l/h

    Chapter

    Gauge

    Booster pump

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    FUEL SYSTEM

    LOW PRESSURE SYSTEM

    Tank Booster pump

    Fuel filter

    Nozzle + Valve

    Pressure

    regulatorFuel cooler

    High pressure pump

    Chapter

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    FUEL SYSTEM

    Pressure Regulator

    Calibrated pressure: 0.5

    bar (relative pressure)

    Atmospheric

    pressure

    From booster

    pump

    To tank

    Chapter

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    FUEL SYSTEM

    LOW PRESSURE SYSTEM

    Tank Booster pump

    Fuel filter

    Nozzle + Valve

    Pressure

    regulatorFuel cooler

    High pressure pump

    Chapter

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    FUEL SYSTEM

    FULE FILTER

    Water trap

    Bleed screw

    Replacement at 60.000km

    Priming the system:

    Ignition on during 1 minute

    Chapter

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    FUEL SYSTEM

    HIGH PRESSURE SYSTEM

    High pressure pump

    Transfer pump

    VCV Volume

    regulator

    PCV

    Pressure

    regulator

    High pressure

    elements

    Supply tocommon rails

    Fuel return

    Chapter

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    FUEL SYSTEM

    High pressure pump

    Low pressuresupply

    Supply to common

    rails

    Fuel return

    Transfer

    pump

    VCV Volume regulator

    PCV Pressure

    regulator

    No timing needed

    No disassembly

    Driven by a belt

    ValuesTransfer pressure 4 bar

    Idle pressure 220 Bar

    Maximum pressure 1650 Bar

    Chapter

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    FUEL SYSTEM

    High pressure elementsChapter

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    FUEL SYSTEM

    HIGH PRESSURE SYSTEM

    High pressure pump

    Chapter

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    FUEL SYSTEM

    Common rails

    Die cast common rails

    The rail pressure sensor cannot be removed

    No resistance measurement of the sensor

    Rail pressure

    sensor

    Chapter

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    FUEL SYSTEM

    Injectors

    Piezo-electric actuators Fuel return

    coupling clip Piezo-electric control

    6-hole injectors 150m

    Power supply from 90 to 160 V

    Actuator resistance 200K (+/-50K)

    NO disconnection when the engine is running!

    Risk of serious engine damage because

    of permanent injection!

    Chapter

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    FUEL SYSTEM

    Injectors

    NO INJECTOR CLASSES TOBE TELECODED!!!

    Chapter

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    FUEL SYSTEM

    FUEL RETURN SYSTEMChapter

    High pressure pump

    TcIf fuel T

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    FUEL SYSTEM

    Fuel Temperature Sensor

    Technology: NTC probe

    Purpose: allow the CMM to avoid fuel overheating

    (protection of the fuel system)

    2 pressure releases: T>115 then T>128c

    The check valve also holds the pressure in the injector

    return line (1.2 bar relative pressure)

    Fuel temperature sensor

    Fuel temp. sensor and

    coupling with cooler

    Check valve

    Chapter

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    FUEL SYSTEM

    Fuel cooler (water/diesel fuel)

    Fuel / Coolant exchanger

    Built-in the oil filter base, in the centre ofthe V

    Regulates the injector return line fuel

    temperature on the coolant temperature.

    Chapter

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    FUEL SYSTEM

    FUEL RETURN SYSTEM

    High pressure pump

    Tc

    Fuel temp. sensor

    Fuel cooler

    Thermostatic valve

    Fuel cooler

    Chapter

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    FUEL SYSTEM

    Thermostatic ValveChapter

    Attached on the central common rail Optimizes the fuel temperature increase

    Built-in thermostatic element

    Transition at 35c (corresponds to 3,23 K on the

    fuel temp. sensor)

    When fuel T > 40c

    When fuel T < 35c

    Injector return +

    HP pump return

    To fuel filter

    To tank

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    FUEL SYSTEM

    FUEL RETURN SYSTEM

    High pressure pump

    Tc

    Fuel temp. sensor

    Fuel cooler

    Thermostatic valve

    Fuel cooler

    Chapter

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    FUEL SYSTEM

    Fuel cooler (air/diesel fuel)

    Under the bodyshell

    Lowers the fuel temperature by

    10C (vehicle not running) and

    25c (vehicle running).

    Chapter

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    FUEL SYSTEM

    Low pressure:

    How is the fuel fed to the HP pump?

    Booster pump + transfer pump

    What is the electrical element fitted on the fuel filter?

    Water trap

    High pressure

    How many common rails are there on the high pressure system?

    3 common rails: one for each cylinder row + a central one with a pressure sensor

    How many classes of injectors to be telecoded?

    None

    Return system

    What type of exchanger is fitted on the injector return line?

    Water / Fuel exchanger

    What type of element ensures fuel temperature increase?

    Thermostatic valve. T transition: 35c

    Synthesis Chapter

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    AIR SYSTEM

    Chapter AIR SYSTEM DIAGRAM

    11. Exhaust manifold

    12. EGR exchanger

    (water/exhaust gases

    exchanger)

    13. Electrical EGR valve

    14. Pre-catalyser

    upstream temp. sensor

    15. Pre-catalyser

    16. Pre-catalyser

    downstream temp.

    sensor (only on rear

    cylinder row)

    17. Oxidation catalyser

    18. Particle filter

    19. Catalyserdownstream temp.

    sensor

    20. FAP differential

    pressure sensor

    1. Air filter

    2. Mass air flowmeter with

    built-in intake air temp.

    sensor

    3. Electrically controlled

    turbocharger

    4. RAS (air/air exchanger)

    5. FAP richness valve

    6. Temp. and pressure

    turbocharger air sensors

    7. Helical and tangential

    intake duct

    8. Swirl valve control

    breather

    9. Swirl valve

    10. Vacuum pump

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    AIR SYSTEM

    Air Filter

    Includes the filtering cartridge.

    The upper section includes:

    both vents for torque-sensitive

    engine mount electric valves.

    both attachments for flowmeters on

    front and rear cylinder rows.

    Torque-sensitive engine

    mount vents

    Flowmeters

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    Mass Air Flowmeters

    Technology: hot film, frequential signal

    proportional to the air quantity.

    Purpose: allow the CMM to measure the

    EGR ratio.

    Front and rear flowmeters identical

    Built-in intake air temp. sensor (NTC

    probe)

    Purpose: allow the CMM to calculate thevolume of air quantity

    Flow

    measurement

    Intake air temperature

    measurement

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    Turbochargers

    2 turbochargers:

    Smaller less inertia reduced time lag.

    Maximum pressure: 1.6 bar (relative pressure).

    Variable geometry: allow turbocharger operation

    over a wider rpm range.

    The variable geometry is controlled by an

    electrical actuator.

    Electrical actuator

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    Variable Geometry

    Operating principle:

    Variation of the exhaust gases flow

    section.

    Variation of the exhaust gasesorientation over the turbine.

    Design:

    Vanes are hinged on a disk actuated

    by a rod.

    The position of the rod is adjusted by

    the electrical actuator.

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    Turbocharger Actuator

    d.c. motor

    Worm screw and gear

    Position sensor target

    Same reference signal to both actuators.

    The position reference is sent by the CMM(PWM signal).

    Position feedback signal (inductive sensor)

    used by the actuator.

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    Turbocharger Actuator

    Self-diagnostic by the actuator in case of blocking or internal electronic fault.

    Grounding of the control signal = blocking

    Power supply

    Ground

    PWM control signal

    & diagnostic line(V)

    (s)

    PWM control signal

    Grounding

    controlled by the

    actuator

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    RAS (Turbocharger Air Cooler)

    Air/air heat exchanger.

    Lowers the temperature of the air

    compressed by the turbochargers.

    Increases the density of the air

    entering the engine.

    Coolant radiator

    A/C condenser

    Turbocharger Air

    Cooler

    Chapter

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    AIR SYSTEM

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    AIR SYSTEM

    Turbocharger Pressure Sensor

    Technology: piezo-resistive sensor.

    Purpose: allows the CMM to know the turbocharger pressure to

    adjust the actuator control.

    Chapter

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    AIR SYSTEM

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    AIR SYSTEM

    Pressure Regulation

    1st case: open loop regulation: EGR operating zone

    The CMM controls the actuators based on cartography definition.

    (Calculated reference = X bar / then PWM = X%)

    The CMM does not monitor the turbocharger pressure

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    Pressure Regulation

    Turbocharger pressure

    sensor

    Le CMM modifies the PWM correspondingly

    2nd case: closed loop regulation: outside the EGR operating zone The CMM monitors the turbocharger pressure

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    De-activation ConditionsChapter

    Fault on the turbocharger pressure sensor.

    Fault on the atmospheric pressure sensor.

    Fault detected on a turbocharger actuator.

    AIR SYSTEM

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    AIR SYSTEM

    Variable Swirl system: reminder about the Swirl

    It is the Swirl movement of the gas flow.

    ADVANTAGE: better air / fuel mixing

    DRAWBACK: losses of filling

    Exhaust

    Intake

    Swir l

    Liquid Gaseous

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    Variable Swirl system: operating principle

    2 separated intake ducts

    helical duct

    tangential duct

    De-activation of the tangential duct by controlling a valve,

    Increase of the flow in the helical duct increase of Swirl

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    Variable Swirl system: activation zone

    Both ducts open

    1 duct open

    (Nm)

    (tr/min)

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    Variable Swirl system: components

    Default setting: valve open.

    Electric valve controlled by the CMM (PWM signal).

    All or nothing control: no intermediate position.

    Electric valve

    Vacuum pump

    Control

    breather

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    EGR system: components

    EGR exchanger

    Electrical

    EGR valve

    Duct

    Exhaust

    manifold

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    EGR system: Exhaust Gases Exchanger

    Coolant / Exhaust gases exchanger,

    Lowers the temperature of the exhaust gases,

    Allows a higher intake of exhaust gases.

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    EGR system: Electrical EGR valves

    EGR valve actuated by an electric motor.

    Built-in position sensor.

    Actuator controlled by the CMM with an PWM signal.

    Cleaning phase when switching the ignition off: 10 activations.

    Electrical actuator

    EGR valve

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    EGR system: Calculation of the quantity to be re-circulated

    Load

    Engine rpm

    EGR quant i ty = X mg/s

    EGR valve posi t ion = X mm

    Main parameters

    Correction parameters

    Pa

    Engine temp.

    Intake air temp.

    Atmospheric

    pressure

    Turbocharger

    temp.

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    EGR system: Closed loop regulation

    Flowmeter

    Position

    sensor

    Air flow signal: the CMM substracts the quantity of gases re-circulated.

    Valve opening signal measured by the position sensor: the CMM compares the

    reference position and the current position.

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    EGR system: Activation zoneChapter

    De-activation threshold

    of the EGR re-circulation

    Maximum activation threshold

    of the EGR re-circulation

    Activation zone of the EGR re-circulation

    AIR SYSTEM

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    AIR SYSTEM

    EGR system: De-activation Conditions

    Conditions for progressive de-activation of the EGR function:

    Altitude above 1000m (atmospheric pressure (Pa) signal)

    Intake air temperature higher than 45c or less than 0c

    Conditions for complete de-activation of the EGR function:

    FAP regeneration

    Idle over a long period of time (> 1 min)

    Deceleration (foot off the pedal)

    Defective EGR valve

    Fault on both flowmeters

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    FAP Richness Valve

    FAP Richness

    Valve actuator

    Intake

    Not used for the EGR function.

    Allow a mixture enrichment during FAP regenerations.

    Stuffing function when stopping the engine.

    Learning of lower / upper stops every time the engine is stopped.

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    Air Loop Diagnostic: Turbocharging and EGR

    Adapt the testing conditions to the system to be diagnosed.

    Correct interpretation of parameters concerning:

    the EGR,

    the air flow,

    the turbocharger pressure.

    Precautions for correct diagnostic of the air loop

    Chapter

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    AIR SYSTEM

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    AIR SYSTEM

    Air Loop Diagnostic: Turbocharging and EGR

    Parameters to be interpreted for the EGR:

    Air flow values 1 & 2

    must be div ided b y

    two .

    Current and reference

    EGR valve position

    Current and reference

    air flow (global)

    Current and reference

    air flow for each cylinderrow

    Chapter

    AIR SYSTEM

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    AIR SYSTEM

    Air Loop Diagnostic: Turbocharging and EGRChapter

    Example of parameters at idle < 1min

    Current and reference EGRvalve position: same values

    Current and reference air

    flow (global): same v alues

    Current and reference air flow

    for each cylinder row: a

    maximum +/- 80 mg/st roke

    dif ference is acc eptable

    AIR SYSTEM

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    AIR SYSTEM

    Air Loop Diagnostic: Turbocharging and EGRChapter

    Example of parameters at idle > 1min

    Current and reference EGRvalve position: same values:

    about 5%

    Current and reference air

    flow (global): same v alues

    Current and reference air flow

    for each cylinder row: a

    maximum +/- 80 mg/s t roke

    dif ference is acc eptable

    AIR SYSTEM

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    AIR SYSTEM

    Air Loop Diagnostic: Turbocharging and EGR

    Diagnostic on flowmeters / EGR Test conditions: idle

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    S S

    Air Loop Diagnostic: Turbocharging and EGR

    Diagnostic on flowmeters / EGR Test conditions: idle >1min

    Parameters Reading:

    Comparison current/reference

    values air flow for each cylinder

    row: not OK

    Comparison current/reference

    values of EGR valve position: OK

    Comparison current/reference

    values of global air flow: OK

    Conclusion: the flowmeters are notdefective the fault is on the rear

    EGR valve

    Note: if the disymetry between the

    flowmeters is still present, invert the

    flowmeters

    Chapter

    AIR SYSTEM

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    Air Loop Diagnostic: Turbocharging and EGR

    Diagnostic on the turbocharging pressure (after diagnostic of theEGR system).

    Test conditions: Engine running at 2000 rpm stabilized and partial load (open

    loop).

    This test represents the turbocharger system performance. If the pressure

    measurement is less than the reference value at this stage, a fault is present.

    Observation: If the test is carried during the closed loop operating cycle, the

    fault will not be visible because the CMM will increase the reference pressure forthe turbochargers until it reads Pturbo = reference Pturbo

    Chapter

    AIR SYSTEM

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    Turbochargers

    Can the turbocharger actuator position be checked in the Parameters Readingmenu?

    No, it is an actuator in ternal regulat ion .

    How is the CMM informed in case of actuator fault?

    The reference PWM sign al sent by the CMM is gro und ed by the actuator .

    How is the turbocharger pressure regulated during the EGR regulation?

    Open loop from pre-def ined cartographies.

    Variable Swirl

    In what operating phase are both intake ducts open?

    At id le, high lo ad levels, high rev, no su pply.

    Is there a swirl valve position feedback sensor?

    No, the system o perates in open loo p.

    EGR

    When is the EGR de-activated?

    High loads and/or revs, id le for mo re than 1min, faul t on EGR actuator , faul t on b oth

    f lowmeters, release of the accelerator pedal.

    In parameters reading, what percentage corresponds to a closed EGR valve?

    5%

    Synthesis Chapter

    SID 201 ENGINE MANAGEMENT

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    FUEL FLOW MANAGEMENT CYLINDER / CYLINDER

    ToC

    CNS STRATEGY (COMBUSTION NOISE STRATEGY)

    FUNCTIONS

    REPLACEMENT

    CMM CONNECTORS

    SENSORS

    CMM THERMAL PROTECTION

    PRE/POST HEATING

    SID 201 ENGINE MANAGEMENT

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    Engine Control Unit CMM: connectorsChapter

    144 pins

    Three 48-pin connectors.

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    SID 201 ENGINE MANAGEMENT

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    Engine Control Unit CMM: functions

    Parallel Functions:

    Engine immobilizer (ADC2)

    Cooling fans control

    Alternator charge

    Speed regulation / limitation

    Drivers information (rpm, warning indicator lights)

    Chapter

    SID 201 ENGINE MANAGEMENT

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    Battery

    BB00

    - A/C system pressure

    - Engine rpm

    - Coolant temp.

    - A/C comp. activation

    authorization / inhibition

    BSICMMBSI CMM- A/C compressor status

    - Additional burner activation

    request

    Load signal

    Excitation

    (PSF

    1)

    1320

    CMM

    CAN IS

    Chapter Parallel Functions : alternator charge

    SID 201 ENGINE MANAGEMENT

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    Battery

    BB00

    - A/C system pressure

    - Engine rpm

    - Coolant temp.

    - A/C comp. activation

    authorization / inhibition

    BSICMMBSI CMM- A/C compressor status

    - Additional burner activation

    request

    Load signal

    Excitation

    (PSF

    1)

    1320

    CMM

    CAN IS

    Chapter Parallel Functions : Cooling Fans control

    SID 201 ENGINE MANAGEMENT

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    Battery

    BB00

    - A/C system pressure

    - Engine rpm

    - Coolant temp.

    - A/C comp. activation

    authorization / inhibition

    CAN IS

    BSICMMBSI CMM- A/C compressor status

    - Additional burner activation

    request

    Load signal

    Excitation

    (PSF

    1)

    1320

    CMM

    Chapter Parallel Functions : Air conditioning

    SID 201 ENGINE MANAGEMENT

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    Engine Control Unit CMM: Replacement

    Programming of the ADC2 code

    Matching with the BSI

    Telecoding ( additional heating)

    Learning of the FAP richness valve and EGR valves.

    Required operations:

    Chapter

    SID 201 ENGINE MANAGEMENT

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    SensorsChapter

    SID 201 ENGINE MANAGEMENT

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    Sensors: Atmospheric pressure sensor

    Technology: piezo-resistive sensor

    Purpose: allow the CMM the fine tune the air volume calculation.

    Utilization: limited turbocharger pressure (above a certain turbo rpm)

    and EGR at high altitude.

    Pa

    Chapter

    SID 201 ENGINE MANAGEMENT

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    Sensors: Rpm sensor

    Technology: Hall effect sensor square signal ferromagnetic target forced-fitted

    on the crankshaft.

    Purpose: determine the engine rpm and the crankshaft position. Utilization: Quantity injected, injection point, cylinder / cylinder management,

    turbocharging, EGR, pre/post-heating, torque-sensitive engine mounts, variable swirl.

    It is secured on the cylinder casing blanking plate, on the flywheel side.

    This sensor is not adjustable.

    Chapter

    SID 201 ENGINE MANAGEMENT

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    Sensors: Cylinder reference sensor

    Technology: Hall effect sensor square signal

    Purpose: synchronisation of the injection point with the crankshaft position

    Utilization: injection order, injection point,

    This sensor is not adjustable.

    Chapter

    SID 201 ENGINE MANAGEMENT

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    Sensors: Accelerator pedal position sensor

    Technology: Hall effect sensor proportional voltage signal

    Purpose: allows the CMM to determine the drivers acceleration request

    Utilization: load torque request, quantities injected, injection point,

    turbocharging, variable swirl , EGR, torque-sensitive engine mounts

    This sensor is not adjustable.

    LVV switch

    connector

    Hall effect sensor (x2)

    Spring

    Chapter

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    SID 201 ENGINE MANAGEMENT

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    Sensors: Dual-function brake switch

    Technology: dual switch

    Purpose: informs the CMM and the BSI about the drivers braking requests

    Utilization: de-activation of RVV, stop lights ignition signal

    This sensor is not adjustable

    Chapter

    SID 201 ENGINE MANAGEMENT

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    Sensors: Coolant temperature sensor

    Technology: NTC probe proportional voltage signal

    Purpose: informs the CMM about the coolant temperature

    Utilization: pre/post-heating, injected flow, injection point, cooling fans control,

    EGR, turbocharging, temperature indication

    Chapter

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    Cylinder / cylinder regulation strategy

    Improves the operating smoothness

    Based on the crankshaft acceleration analysis

    Operates for engine revs less than 1100 rpm.

    To obtain a better engine balance, the CMM modifies the main injection by

    correcting the injected flow.

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    CNS strategy: Combustion Noise Strategy

    Objectives:

    Compensate the nominal value differences of the injectors,

    Compensate the injector deterioration as it is used.

    The CNS strategy makes it possible to keep constant theacoustical level and pollution emissions.

    Principle:

    Measurement of the combustion noise.

    Comparison with memorized values.

    Increase or decrease of the pilot injection.

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    CNS strategy: Measurement of the combustion noise

    Knock sensor

    One knock sensor for each cylinder row

    Technology: piezo-electric sensor

    Purpose: transmit the combustion noises to

    the CMM (electrical signal)

    Utilization: optimization of the pilot injection

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    CNS strategy: comparison with memorized values

    When does the CMM compares the measured combustion noises with

    the reference memorized values?

    Engine coolant temp. between 80C and 100C

    Engine intake air temp. above 10C

    Fuel temp. between 50C and 120C

    Pa above 940 hPa

    Engine rpm stabilized between 1500 and 2500 rpm

    Engine torque between 160 and 360 Nm

    Vehicle speed above 70 km/h

    Not fault memorized

    Every 30 minutes under a number of conditions:

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    CNS strategy: adaptation of the pilot injection

    Two corrections are memorized (applied depending on the pressure in the rail)

    The correction can be positive or negative.

    It represents a modification of the injector opening time.

    CYLINDER # Time ( ms ) Observation

    1 0,0104 Correction for rail pressure values < 600 bar0,0152 Correction for rail pressure values > 600 bar

    4- 0,0008 Correction for rail pressure values < 600 bar

    - 0,0008 Correction for rail pressure values > 600 bar

    20,0072 Correction for rail pressure values < 600 bar

    0,0152 Correction for rail pressure values > 600 bar

    5 0,0008 Correction for rail pressure values < 600 bar0,0032 Correction for rail pressure values > 600 bar

    30,0016 Correction for rail pressure values < 600 bar

    0,0040 Correction for rail pressure values > 600 bar

    60,0000 Correction for rail pressure values < 600 bar

    0,0000 Correction for rail pressure values > 600 bar

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    Thermal Protection Strategy

    The power electronics controlling the injectors generates a high temperature

    level within the CMM.

    Should there be no correction, it could exceed 100C.

    An internal temperature sensor allows activation of cooling fans when the

    internal temp. exceeds 96C.

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    Pre/post-heating System: objectives

    Reduce the pollution emissions when starting the engine

    Reduce the combustion noises when the engine is cold

    Reduce the smoke emissions during mountain driving

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    Pre/post-heating System: activation

    Pre-heating duration:

    Minimum activation time: 4s

    Maximum activation time: 200s

    Post-heating duration:

    Approx. 150s for coolant temperature less than 40C

    Null above 60C.

    Temperature -30C -10C -5C 0C 10C

    Activation of glowplugs

    22s 10s 8s 7s 0s

    Illumination of the

    indicator light20s 6.5s 5s 4s 0s

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    Pre/post-heating System: simplified diagram

    CAN I/S

    Ground

    Power supply via

    double relay

    Battery power

    supply via BB12

    Glow plugspower supply

    Control signal

    Feedback: relay

    activated

    Activation requestPre-heating indicator light

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    Pre/post-heating System: Diagnostic

    The CMM analyses the signal sent back by the pre/post-heating unit.

    The feedback signal is inverted (as compared to the CMM control signal).

    This function allows the CMM to detect possible relay power supply faults.

    Example: control 0V / feedback 0V: the relay is not activated

    12V

    Glow plugs OFF

    CMM control

    Feedback signal

    12VGlow plugs ON

    Normal operation

    Chapter

    PARTICLE FILTER

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    ToC

    Regeneration synthesis

    Exhaust line

    FAP synthesis

    PARTICLE FILTER

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    Chapter FAP: Exhaust line

    Pre-catalysers

    Catalysers

    FAP

    Assembly

    2 pre-catalysers

    Oxidation catalyser

    Particle filter

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    FAP: Exhaust line

    Differential

    pressure

    sensor

    Two pre-catalyser temp.

    sensors

    One catalyser upstream

    temp. sensor

    One catalyser downstream

    temp. sensor

    4 temperature sensors

    Sensors

    Differential pressure sensor

    Chapter

    PARTICLE FILTER

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    FAP: Regeneration

    Utilization of the intake FAP richness valve:

    The FAP richness valve is controlled to reduce the air intake

    Increase the richness

    Increase the temperature

    No intake air heater

    No additional electrical consumers activated during the FAP regeneration

    One post-injection

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    FAP: synthesis

    C6

    Particle filter

    FAP OS disymetrical cells

    Injection ECU (CMM) SIEMENS SID201

    Regeneration supervisor FAP 2

    Additive injection management Integrated in the CMM

    Additive Eolys 176

    MaintenanceFAP replacement: 180.000 km

    Eolys top up: 120.000 km

    Chapter

    Input cells

    Output cells

    TORQUE-SENSITIVE ENGINE MOUNTS

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    ToC

    OPERATING PRINCIPLE

    DIAGNOSTIC

    REMINDER ABOUT THE TORQUE-SENSITIVE ENGINE MOUNTS

    CONTROL

    TORQUE-SENSITIVE ENGINE MOUNTS

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    Chapter Torque-sensitive engine mounts: Reminder

    These engine mounts improve the driving comfort by limiting the vibrations

    transmitted by the engine to the bodyshell,

    They work from idle to 1.400 rpm,

    They are pneumatically controlled by two electric valves fitted directly on the

    engine mounts,

    The CMM regulates the system in open loop from a specific load/rpm

    cartography.

    TORQUE-SENSITIVE ENGINE MOUNTS

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    Torque-sensitive engine mounts: Reminder

    Advantage of the vertical installation:

    Enable the engine mounts to absorb engine jerks when driving on a bad

    surface road.,

    Benefits from a wider centre-to-centre distance to compensate the torque

    when accelerating (therefore and increased lever arm, thus reduced the effort on

    the engine mounts).

    RH standard

    engine mount

    LH standard

    engine mount

    The standard engine mounts

    bear the engine weight.

    The torque-sensitive engine

    mounts absorb the engine

    movements when accelerating

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    Torque-sensitive engine mounts: rear mount efficiency

    Increase from 700 to 1200 rpm

    A test cell measures the load between theengine and the chassis.

    Chapter

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    Torque-sensitive engine mounts: operating principleChapter

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    Torque-sensitive engine mounts: operating principleChapter

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    Torque-sensitive engine mounts: Control characteristics

    Vacuum system:

    Vacuum pump with two outlets (power braking

    safety)

    Vacuum reserve: 500 mbar (Pabsolute)

    Electrical control: Electric valves controlled by a 12V PWM

    Electric valves normally open

    Time lag < 7 ms

    To power braking

    To vacuum

    reserve

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    Torque-sensitive engine mounts: Diagnostic

    1st check:

    Check for the presence of a modulated negative pressure on each vent.

    Chapter

    T iti i t Di ti

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    Torque-sensitive engine mounts: Diagnostic

    2nd

    check:If there is no negative pressure, check for tightness between the vacuum pump

    and the vacuum reserve.

    3rd check:

    If there is a negative pressure on one side only, check for tightness between the

    defective vent and the corresponding engine mount.

    5th check:

    Check for tightness between the electric valve and the vacuum reserve.

    4th check:

    Check for the absence of fault codes on the electric valve control.

    6th check:

    Check for proper connection of the electric valve.

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    ToC

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    THE END

    ToC


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