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Sinter process evaluation • Glass transition and softening point evaluation • Softening...

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DILATOMETER L 76 L 75 Horizontal L 75 Vertical
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Page 1: Sinter process evaluation • Glass transition and softening point evaluation • Softening point determination and system shut down • Linear thermal expansion evaluation • Several

DILATOMETERL 76 • L 75 Horizontal • L 75 Vertical

Page 2: Sinter process evaluation • Glass transition and softening point evaluation • Softening point determination and system shut down • Linear thermal expansion evaluation • Several

2

Products

Dilatometry is a technique which measures the dimensional change of

a substance as a function of temperature while the substance is sub-

jected to a controlled temperature program. Many international norms

such as DIN 51045, ASTM E831, ASTM E 228 and ASTM D 3386 descri-

be this technique and the exact procedures in detail.

LINSEIS Dilatometers L76, L75H, and L75V provide a powerful tool for the

determination of the thermal expansion and expansion coeffi cient (CTE).

Further application examples are the evaluation of sintering processes of

ceramics, metals and powder metals, the dimensional changes during

chemical reactions (Oxidation) and phase changes of solid materials.

As a unique feature LINSEIS offers its range of Dilatometers either in

horizontal or vertical mode of operation to provide the perfect solution

for every application and budget.

Dilatometers are typically used in:

• Glass industry

• Ceramics industry

• Sintering of high tech ceramics

• Aerospace industry

• Metal/powder industry

• New material research

• Automotive industry

• Polymer industry

Dilatometers are frequently used for R&D and Quality Control of solids,

liquids, powders and pastes to determine their:

• Linear thermal expansion (ΔL)

• Sinter-temperatures and sintersteps

• Determination of glass transition (Tg)

• Phase changes

• Optimization of burning processes

• Determination of thermal expansion coeffi cient (CTE)

General

• Volume changes

• Rate controlled sintering (RCS)

The entire range of LINSEIS Dilatometers enables the perfect choice for

any application.

LINSEIS‘ L75 series are available in horizontal as well as vertical (Zero

– Friction) mode of operation. It offers a broad temperature range, many

different sample holders, operation in vacuum or a controlled oxidizing or

reducing atmosphere, while maintaining the highest accuracy and ease

of use.

The L76 Series was especially developed for quality control and edu-

cational purposes. It is an easy to use single push rod model, which

does not offer vacuum. Nevertheless for most basic applications it is the

perfect solution at an affordable price.

L 75 Vertical

DIL L 76 DIL 75 Horizontal

Page 3: Sinter process evaluation • Glass transition and softening point evaluation • Softening point determination and system shut down • Linear thermal expansion evaluation • Several

3

All LINSEIS thermo analytical instruments are PC controlled. The indi-

vidual software modules exclusively run under Microsoft® Windows®

operating systems.

The complete software consists of 3 modules: temperature control, data

acquisition and data evaluation. The 32 bit software incorporates all

essential features for measurement preparation, execution, and evalu-

ation of a Dilatometer run.

Thanks to our specialists and application experts, LINSEIS was able to

develop comprehensive easy to understand user friendly application

software.

Software-Features:• Program capable of text editing

• Data security in case of power failure

• Thermocouple break detection

• Repetition measurements with minimum

parameter input

Software

Evaluation of current measurement

• Curve comparison up to 32 curves

• Storage and export of evaluations

• Export and import of data ASCII

• Data export to MS Excel

• Multi-methods analysis (DSC TG, TMA, DIL, etc.)

• Zoom function

• 1st and 2nd derivation

• Programmable gas control

• Statistical evaluation package

• Automatic axis re-scaling

• Softening point detection

DIL Features:• Rate Controlled Sintering (RCS) software

• Interchangeable Thermocouples for various atmospheres

• Sinter process evaluation

• Glass transition and softening point evaluation

• Softening point determination and system shut down

• Linear thermal expansion evaluation

• Several system correction features

• Automatic zero point adjustment

• Auto-scheduler for up to 16 sub-sequent runs

• Repetition measurements with minimum

parameter input

Page 4: Sinter process evaluation • Glass transition and softening point evaluation • Softening point determination and system shut down • Linear thermal expansion evaluation • Several

4

Measurement systemAll measuring systems are manufactured to the highest standards and

equipped with an LVDT sensor which provides the maximum precision,

repeatability, and accuracy. Our Dilatometers have significantly benefi-

ted from the extensive research undertaken from the patented LINSEIS

LASER Dilatometer.

Automatic pressure controlThe contact pressure can be continuously varied between 10 and

Features

1000mN, depending on the application. This feature continuously con-

trols the selected contact pressure throughout expansion and/or shrin-

kage of the sample.

Vacuum atmosphereThe vacuum tight construction (10E-5 mbar) of the 75 Series permits

measurements in the purest gas atmospheres. This feature is essential

in preventing unwanted effects due to sample oxidization.

Al2O3 measuring system standart

Adapter for powders and pastes

Al2O3 measuring system contact freeQuartz measuring system

for large samples ø 20mm

Quartz measuring system ø 7/12 mm

Page 5: Sinter process evaluation • Glass transition and softening point evaluation • Softening point determination and system shut down • Linear thermal expansion evaluation • Several

5

Options

Integrated DTA signalAll LINSEIS L75 series dilatometer are optionally equipped with the DTA

evaluation feature. This provides the user with valuable additional endo

and exothermic sample information.

Special Dilatometers & AccessoriesLINSEIS manufactures a broad range of exceptional Dilatometers and

accessories. Systems can be specifically designed to meet a broad ran-

ge of unique applications.

Please call or visit our Webpage for more information!.

Optional Hardware• Automatic gas control

• Closed loop water cooler

• Water bath thermostat

• Gas humidity generator

• Selection of rotary and turbo molecular pumps

• Software controlled LN2 cooling device for low temperature furnace

• Hydrogen safety device

• Sample preparation machine

Temperature Type Element Atmosphere TC-Type

Horizontal

-180 – 500°C L75/264 Thermo coax inert, oxid., red., vac. Type K

-180 – 700°C L75/264 Thermo coax inert, oxid., red., vac. Type K

RT – 1000°C L75/220 Kanthal inert, oxid., red., vac. Type K

RT – 1400°C L75/230 Kanthal inert, oxid., red., vac. Type S

RT – 1600°C L75/240 SiC inert, oxid., red., vac. Type S

RT – 2000°C L75/260 Graphite N2/Vac. Type C and/or Pyrometer

Vertical

-180 – 500°C L75/264 Thermo coax inert, oxid., red., vac. Type K

-180 – 700°C L75/264 Thermo coax inert, oxid., red., vac. Type K

RT – 1000°C L75/220 Kanthal inert, oxid., red., vac. Type K

RT – 1400°C L75/230 Kanthal inert, oxid., red., vac. Type K

RT – 1600°C L75/240 SiC inert, oxid., red., vac. Type K

RT – 1750°C L75/250 M MoSi2 inert, oxid., red., vac. Type K

RT – 2000°C L75/260 Graphite inert, oxid., vac. Type K

RT – 2400°C L75/270 Tungsten N2/Vac. Type C and/or pyrometer

RT – 2800°C L75/280 Graphite inert, oxid., vac. Pyrometer

Options Furnances

Dilatometer Furnances

Page 6: Sinter process evaluation • Glass transition and softening point evaluation • Softening point determination and system shut down • Linear thermal expansion evaluation • Several

6

Glass Ceramic

The dilatometric method is an excellent method to determine the ther-

mal expansion (CTE) and the softening point of glass ceramic materials.

Besides the absolute expansion and the expansion coefficient (CTE) you

can find the first derivative of the absolute expansion. Where the first

derivative goes through zero you can determine the max. of the thermal

expansion and thus the softening point of the material.

Applications

50 100 150 200 250 300 350 400 450 500 550 600 650 700

24

20

16

12

8

4

0

-4

-8

0.80

0.60

0.40

0.20

0.00

-0.20

-0.40

-0.60

-0.80

-1.00

160

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

0

Delta

-L[µ

m]

Delta

-L [µ

m/°

C]

Temperature [°C]

Alph

a-te

ch [E

-6/K

]

675.0°C 0.0µ/°C

Delta-L1. Derivation

CTE

Delta-L

DTA - Feature

The thermal expansion of rock crystal (α-SiO2) can be easily evaluated

with the L75 Dilatometer. The additional DTA feature enables an in depth

view of the thermal behavior of the material. The DTA measurement

is a mathematical routine based on the sample temperature. Exo- and

endothermic effects influence the change of the sample temperature

during the dynamic heating or cooling cycle. At app. 575°C the phase

transition from α- to β-SiO2 takes place. The deviation of the measured

temperature from the literature value (574°C) can be used for a tempe-

rature calibration.200 240 280 320 360 400 440 480 520 560 600 640 680

80

60

40

20

0

-20

-40

-60

50

40

30

20

10

0

-10

-20

Delta

-L [µ

m]

Temperature [°C]

DTA

Sign

al (s

moo

thed

) [µV

]

Temperature [°C]

DTA Signal (smoothed) [BK-00-3]Base Line [BK-00-3]

Point of Reaction576.1°C

Max/Min577.4°C 2.207µV

Onset575.2°C

Iron

The linear thermal expansion (ΔL) and the CTE of the iron sample under

argon atmosphere are evaluated. The heating rate was 5K/min. After

736.3°C (peak temperature of CTE) shrinkage was detected, which is

due to a change in the atomic structure, known as the curie-point. The

difference of measured and literature result can be attributed to conta-

mination of the sample.

0 100 200 300 400 500 600 700 800 900 1000

20.0

18.0

16.0

14.0

12.0

10.0

8.0

6.0

4.0

2.0

0.0

1.40

1.20

1.00

0.80

0.60

0.40

0.20

0.00

dL-

rel [

%]

Temperature [°C]

Alph

a-te

ch [E

-6/K

]

736.3°C 1.092%

dL-rel[FE_01]

Alpha-tech[FE_01]

400.0°C 14.71E-6/K600.0°C 15.11E-6/K

800.0°C 13.95E-6/K

200°C 13.62E-6/K

Page 7: Sinter process evaluation • Glass transition and softening point evaluation • Softening point determination and system shut down • Linear thermal expansion evaluation • Several

7

Glass sample, softening point

The glass sample was measured with the softening-detection fea-

ture. In this case, the heating ramp is terminated either if the tar-

get temperature set is reached, or if the shrinkage of the sam-

ple reaches a given threshold. In the run, the threshold was set to

–100µm – when the change in length measured falls 100µm below the

maximum value of the actual heating segment, the heating is termina-

ted and the next (cooling) segment will be processed. So, the softening

point can be detected in an easy and safe procedure. 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700

120

80

40

0

-40

-80

-120

-160

-200

Temperature [°C]

Delta-L [Glass]

575.7°C 92.92µm

Delta

L [µ

m] 648.1°C 121.65µm

Ceramics / Powder metallurgy

In production processes of high-tech ceramics a simulation of sinter

processes is of high interest. When using the optional software packa-

ge RCS (rate controlled sintering) it is possible to program controlled

sintering with a dilatometer as per PALMOUR III theory. The following

application is a sintering process of ZrO2. Here the final density of 100%

is achieved. The initial heating rate decreases as the final density is

reached.

0 20 40 60 80 100 120 140 160 180

0

-10

-20

-30

-40

-50

-60

-70

-80

-90

-100

-110

-120

0

-200

-400

-600

-800

-1000

-1200

-1400

-1600

-1800

-2000

1400

1300

1200

1100

1000

900

800

700

600

500

400

300

200

100

0

Tem

pera

ture

[°C]

Delta

-L <

nom

> [µ

m]

Time [min]

Delta

-L <

act>

(1. D

eriv

.) [µ

m/m

in]

Delta-L[SAMPLE_1]

Temperature[SAMPLE_1]

Delta-L (1. Deriv.) [SAMPLE_1]

Delta-L <act> [SAMPLE_1]

Page 8: Sinter process evaluation • Glass transition and softening point evaluation • Softening point determination and system shut down • Linear thermal expansion evaluation • Several

LINSEIS GmbHVielitzerstr. 43

95100 SelbGermany

Tel.: (+49) 9287–880 - 0Fax: (+49) 9287–70488E-mail: [email protected]

LINSEIS Inc.109 North Gold DriveRobbinsville, NJ 08691USATel.: (+1) 609 223 2070Fax: (+1) 609 223 2074E-mail: [email protected]

www.linseis.com

Products: DIL, TG, STA, DSC, HDSC, DTA, TMA, MS/FTIR, In-Situ EGA, Laser Flash, Seebeck Effect Services: Service Lab, Calibration Service


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