- SMW AUTOBLOKWrench, jaws, Sintergrip inserts. Type Id. No. Weight IMG 160 - 420 with SinterGrip...

www.stationary-workholding.com

2 | OML

Vice

Self-centering | Double Clamping | Fixed

OML | 3

0

16

18

18

26

4

12 20

28

30

14

Vice


IMG Vice

■ Self-centering■ Double Clamping■ Fixed

IMG Accessories■ Riser■ Alu Pyramid■ Triangular tombstone■ Tombstone

CLAK System Accessories

IMG ■ Spare parts

IMG Self-centering | Double Clamping | Fixed

■ IMG 125 - 220


■ IMG 125 - 320

IMG Accessories

Clamping Pins Accessories

■ For APS 140 and APS 190

Page

Page

Page

Page

Page

Page

Page

Page


■ IMG 160 - 270


■ IMG 160 - 420

Page

Page

4 | OML

SinterGrip

SinterGrip jaws:Reversible jaws for minimum clamping

depth and without pre-machining

SinterGrip jaws

Mechanical clampingTotally protected with patented telescopic system.

The large power transmission allows high performance in the manufacturing process

Wide clamping rangeMaximum flexibility

For external and internal clamping

InterfaceFor Zero Point clamping systems and mounting

holes as standard

Self-centering vice | Double Clamping | Fixed

OML | 5

0

Double clamping jaw(for double clamping)

Retainer plate(for fixed clamping)

Totally protectedWith patented telescopic system

Through holesFor frontal clamping

IdealFor automation and palletizing systems

Very largedrainage slots for coolant and chips

Self-centering

DoubleClamping

Fixed

Treated and precision ground guidesfor maximum accuracy and repeatability

Parallelswith quick change Clak System

Flexible mounting on machine tool pallet using clamps (optional)


6 | OML

PATENTED PROTECTED SCREW

IMG vices have a fully protected operating screw with a patented telescopic system.

This innovation makes it possible to avoid having to remove the jaws in order to find the clamping position. In fact, normally, vices with protected screws use the

slide-way as a protection.

This type of solution forces continuous displacement of the jaws in the appropriate seat.IMG, on the contrary, while keeping the screw completely protected, allows the continuous movement of opening and closing of the vice.

Vice


Max stroke 80mm

OML | 7

0

Patented protected screw

Open

Close

Closing

Opening

8 | OML

MODULAR

The IMG self-centering vices can be easily transformed into fixed vices or double clamping vices.

The double clamping vices have a completely compensating mechanism (until zero), therefore it is possible to clamp 2 pieces of different sizes.

Self-centering

Double Clamping

Fixed

Vice


OML | 9

0

IN

IN

IN

OUT

OUT

Modular

Self-centering

Double Clamping

Fixed

10 | OML

1 OP.

2 OP.

HIGH CLAMPING PERFORMANCE

IMG vices clamp up to 50 Kn.The clamping force combined with the patented SinterGrip system guarantees high performance.

Vice


OML | 11

0

30 mm

3,5 mm

Our new patented product SinterGrip is born to satisfy the current need to clamp a workpiece for very few millimeters (with SinterGrip 3,5 mm clamping surface), and this for the following reasons:

1) In order to machine the workpiece completely in a single operation (especially for 5 axis machines);

2) In order to save money for the raw materials, especially when they have a big impact on the price (aluminum, titanium, etc.)

Indirectly to these reasons, and in order to improve the performance of the machine tool and the tools

higher cutting speed +higher feed rate =

bigger volume of metal removed = less time to machine the workpiece

the market requires safe clamping, which could at the same time possibly avoid the deformations of the piece itself.

Only 3,5 mm clamping surface, no need of pre-machining the workpiece, clamping stability, higher cutting rate: SinterGrip brings only advantages compared to the traditional systems.

On the contrary, traditional systems need, for the clamping of the workpiece, a bigger clamping surface, with the result of waste of raw materials and greater possibility of deformation of the workpiece.

SinterGrip method

Conventional method

12 | OML

77583511 15 Kg

77583512 15 Kg

77583513 15 Kg

IMG 125 - 220

Applications / Customer Benefits• Highly precise self-centering clamping with maximum repeatability• Totally protected• Compact design for better accessibility and very large drainage slots• Jaws with SinterGrip clamping inserts for minimum workpiece clamping depth without

pre-machining• Wide clamping range• Ideal for OP 10 and OP 20

Technical features• Self-centering clamping• Clamping force up to 40 kN (70 Nm)• Jaw width 125 mm• Interface for zero point systems APS / WPS and Lang 96 mm as standard

Standard equipmentWrench, jaws, Sintergrip inserts.

Type Id. No. Weight

IMG 125 - 220 with SinterGrip jaws STD

IMG 125 - 220 with SinterGrip jaws ALU

IMG 125 - 220 with SinterGrip jaws HRC


■Patented protected screw

(260)

30

12 H7

12

H7

140 = =

96 LANG = =

96

=

=

B

B

C

C

=

=

124

= = 220

A

A

45

33,

5 1

00,5

16

M10

6

15

52

67

± 0.

01

SECTION C-C

OML | 13

0IMG 125 - 220

0 - 997 - 105

97 - 195103 - 201

7 - 390 - 33

7 - 1050 - 99

38 - 8732 - 81

103 - 201 97 - 195



Self-centering

Double Clamping

Fixed

14 | OML

77583521 20 Kg

77583522 20 Kg

77583523 20 Kg

IMG 125 - 320

Applications / Customer Benefits• Highly precise self-centering clamping with maximum repeatability• Totally protected• Compact design for better accessibility and very large drainage slots• Jaws with SinterGrip clamping inserts for minimum workpiece clamping depth

without pre-machining• Wide clamping range• Ideal for OP 10 and OP 20





Type Id. No. Weight




12

H7

12

H7

A

A

150 = =

96 LANG = =B C

=

=

96

ø 1

6

6

M10

(362)

320

124

100,

533

,5

45

=

==

=

SECTION C-C

67

± 0.

01

OML | 15

0

7 - 1650 - 159

163 - 322157 - 315

0 - 63 7 - 69

7 - 165

0 - 159

62 - 141 68.5 - 147

164 - 322157 - 315

IMG 125 - 320Self-centering vice | Double Clamping | Fixed


Self-centering

Double Clamping

Fixed

16 | OML

77583611 22 Kg

77583612 22 Kg

77583613 22 Kg

IMG 160 - 270 Self-centering vice | Double Clamping | Fixed






Type Id. No. Weight




140= =

=

=

96 LANG

110,

5

4443

,5

40

6

96

126

= =

= =

B C

B C

12

H7

12 H7

=

=

M10

ø16

(312)

270

159

A

==

SECTION C-C

67

± 0.

01

OML | 17

0IMG 160 - 270

7 - 1350 - 129

130 - 257

125 - 251

0 - 48 7 - 54

7 - 1350 - 129

48 - 108 54 - 115

130 - 257125 - 251



Fixed

Self-centering

Double Clamping

18 | OML

77583621 32 Kg

77583622 32 Kg

77583623 32 Kg

IMG 160 - 420 Self-centering vice | Double Clamping | Fixed






Type Id. No. Weight




96

96 126

110,

5

4443

,5

6

M10

ø16

96 LANG

200

(462)

420

A

A

40

96= =

= =

=16

0=

=

=

=

=

12 H7

B C

SECTION C-C

67

± 0.

01

OML | 19

0

7 - 2150 - 209

208 - 415 201 - 409

7 - 94 0 - 87

7 - 2150 - 209

91 - 194 85 - 187

208 - 415201 - 409

IMG 160 - 420Self-centering vice | Double Clamping | Fixed


Self-centering

Double Clamping

Fixed

20 | OML

IMG

min-MAX

min-MAX 3,5

0

A

B

D

E

C

P1 P

2 P1

A A

B

D

min-MAX

E

C

F

IMG 125 58351719

IMG 160 58361719

IMG 125 58351019

IMG 160 58361019

A B C D E F min. max.IMG 125 ALU 58351619 65 40 123,5 107 20 44 0 86 (125x220) / 186 (125x320)

IMG 125 Fe 58351629 65 40 123,5 107 20 44 0 86 (125x220) / 186 (125x320)

IMG 160 ALU 58361619 85 50 158.5 117 25 52 0 141-147 (160x270) / 221-227 (160x420)

IMG 160 Fe 58361629 85 50 158.5 117 25 52 0 141-147 (160x270) / 221-227 (160x420)

A B C E D p1 p2 min. max.IMG 125x220 58351519 49 33.5 80 100.5 123.5 22.25 17.5 0-7 99-105

IMG 125x320 49 33.5 80 100.5 123.5 22.25 17.5 0-7 159-165

IMG 160x270 58361519 73 43.5 90 110.5 158.5 18 18 0-7 129-135

IMG 160x420 73 43.5 90 110.5 158.5 18 18 0-7 209-215

Pair of soft jaws (soft steel – ALU)

Double clamping jaw - SinterGrip not included, to be specified at the moment of the order

Type Id. No.

Retainer plate

Type Id. No.

Accessories

Pair of reduced jaws - SinterGrip not included, to be specified at the moment of the order

Type Id. No.

Type Id. No.

OML | 21

0IMG

A B C D E F G H I L MIMG 125 ALU 58359519 65 40 123,5 107 20 44 10 15 60 25 11

IMG 125 Fe 58359619 65 40 123,5 107 20 44 10 15 60 25 11

IMG 160 ALU 58369519 85 50 158.5 117 25 52 16.5 15 60 35 28

IMG 160 Fe 58369619 85 50 158.5 117 25 52 16.5 15 60 35 28

C

B

A I A

D

E

H G

F

L

M

Set of soft jaws for double clamping

Type Id. No.

Accessories

Application example

22 | OML

IMG

H1 H2 A

58352018 60 127 220 10 Kg

58352028 100 147 220 15 Kg

58352019 60 127 320 15 Kg

58352029 100 147 320 21 Kg

58362018 60 127 - 17 Kg

58362028 100 167 - 25 Kg

H1

A

H2

125

K

42 56 42 30

25 H7

12 H7 (4x)

270

H1 H

2

29

45

45

200 = =

25

H7

(3x) 12 H7

(4x)

160

12 H7 (4x)

200

40 25 H7

(2x)

ACCESSORIES

Riser

For IMG 125

Application example

For IMG 160

Type Id. No. Weight

For IMG 125

For IMG 125

For IMG 125

For IMG 125

For IMG 160

For IMG 160

Applications / Customer Benefits• Ideal for 5 axis machines• Compact design• Possibility to be mounted directly on machine tools with T slots• Possibility to be mounted directly on single plate or DUO APS (pitch 200)

Technical features• Material: steel

Standard equipmentOn request: Positioning keys for IMG / APS pins / Positioning keys for machine tool

OML | 23

0IMG

58353210 55 Kg

180

86,

7

55°

383

120°

R250

60°

18

H7

(2x)

130 45°

40

200

1

60

R14

0

ACCESSORIES

Alu pyramid for IMG 120-220

Application example

Type Id. No. Weight

Alu Pyramid for IMG 125-220

Applications / Customer Benefits• Ideal for 5 axis machines • Compact design• Possibility to be mounted directly on machine tools with radial slots at 45 / 60 degrees• Possibility to be mounted directly on single plate or DUO APS (pitch 200)

Technical features• Material: ALU

Standard equipmentOn request: Positioning keys for IMG / APS pins / Positioning keys for machine tool

24 | OML

IMG

198 4

10

15

17

17 26

40 40

300

160

40

M12 (3X)

429

410

40

160

198

160

3

00

124

Application example

58353010 74 Kg

ACCESSORIES

Triangular tombstone for IMG125-320

Type Id. No. Weight

Triangular tombstone for IMG 125-320

Applications / Customer Benefits• Ideal for 5 axis machines• Ideal for horizonal machines• Compact design• Wide clamping range


Standard equipmentSteel tombstone

OML | 25

0IMG

550

539

195

195

4

0

421

4

00

160

2

00

400

200

80

80

80

80

80 80 80 80

550

55 55

25 M12

(3x)

40

Application example

58363120 140 Kg

ACCESSORIES

Tombstone for IMG 160-420

Applications / Customer Benefits• Ideal for horizonal machines• Compact design• Wide clamping range


Standard equipmentSteel tombstone

Type Id. No. Weight

Tombstone for IMG 160-420

26 | OML

ISO 4762 M10x45

M12 46162355 46162356 0.3 Kg

IMG

ISO 4762 M10x4530

50

M8

9

40 H5

5035

M6D

D

79,5

40 h

6

328

50

M8 6,

5

2515

30

40 H5

9

M16

M12

27,5

M8

15 25

6,550

E

E

79,5

40 h

6

8 32

50

M8

25

15

6,5

20

M16

25

27,5

9

50M16

40 H5 M6

M8

50

M12

25 H5

6

M10M6

35

56

30

G

G

25 h

6

5 32

6,5

56

26

M12

12 20

79,5 35

Application/customer benefits• Fixation and positioning on the clamping systems APS 140 • Wear-resistant due to an extra hard protective coating• Large entry radii of the clamping pins for easy and safe loading

Technical features • Centering pin Type A (Standard)• Sword pin Type B (Positioning pin)

Standard equipment Clamping pin with mounting screw M10x45

Thread Type A Type B Weight

Clamping pins APS 140

ACCESSORIES

Clamping pins

Tipo Acentering pin

Tipo Breference pin

Application/customer benefits• Fixation and positioning on the clamping systems APS 190 • Large entry radii of the clamping pins for easy and safe loading

Technical features• Centering pin Type A (Standard)

Standard equipment Clamping pin with mounting screw M8x40 (6 pieces)



Id. No. Type Weight46 16 26 35 A Ø 25 = at pin APS-140 M12 0,85Kg

OML | 27

0IMG

IMG 125

IMG 160

46162333

46162356

46162355

46162355

46162635

ACCESSORIES

Clamping pins

Application examples

Id. No.

Id. No.

Id. No.

Id. No. for APS 140

Id. No. for APS 190

28 | OML

IMG

B A C

58455115 15 124 4

58455120 20 124 4

58455125 25 124 4

58455315 15 159 4

58455325 25 159 4

58455335 35 159 4

A

B

C

CLAK

CLAK SYSTEM

ACCESSORIES

Quick change modular parallels

Type Id. No.

For IMG 125

For IMG 125

For IMG 125

For IMG 160

For IMG 160

For IMG 160

Application example

OML | 29

0

mm 12 - h6 mm 14 - h6 mm 16 - h6 mm 18 - h6 mm 20 - h6 mm 22 - h658351392 58351393 58351394 58351395 58351396 58351397

IMG

mm 12 mm 14 mm 16 mm 18 mm 20 mm 2258022792 58022793 58022794 58022795 58022796 58022797

IMG 125 51501021

IMG 160 51501022

APS 140 / 190 46162333

Codice 58315020

Type Id. No.

Type Id. No.

Type Id. No.

Accessories

Pair of positioning keys for T Slot

Id. No.

Key for APS for single use

Pair of Clamps

Id. No.

Torque Wrench

Workstop

30 | OML

IMG

58 45 01 19

58 45 01 29

58 45 01 39

58 45 02 19

58 45 05 19

SinterGrip

Spare parts

Id. No. Description

Set of 10 SinterGrip insertsSTD for steel

set of 10 SinterGrip insertsHRC for hardened steel / titanium until 50-54 HRC

Set of 10 SinterGrip insertsfor ALU

Kit 10VTX30 for inserts SINTERGRIP

Kit 10 protection insertsin aluminum

OML | 31

0IMG

IMG 125 58351219

IMG 160 58361219

IMG 125 58351910

IMG 160 58361910

Spare parts

Pair of SINTERGRIP jaws

Wrench

Type Id. No.

Type Id. No.

32 | OML

IMG

Description Description Description

31 Retainer plate 19 SINTERGRIP jaw 9 Snap ring

30 Double clamping jaw 18 Key 8 o-ring

27 ALU plug for support 17 Rubber 7 o-ring

26 Screw TCEI 16 Plug 6 Right bushing

25 Screw TCEI 15 Stop ring 5 Left bushing

24 ALU plug for base 14 Seeger ring 4 Operating screw

23 Screw TCEI 13 Upper support 3 Right slide way

22 Screw TCEIBAS 12 Screw STEI 2 Left slide way

21 SINTERGRIP screw 11 Screw stop 1 IMG base

20 SINTERGRIP insert 10 Snap ring



Exploded

OML | 33

0NOTES

34 | OML

NOTES

Technical characteristics and dimensions are not obliged. OML S.r.l. may give in every time some modifications

Postfach 1151 • D-88070 MeckenbeurenWiesentalstraße 28 • D-88074 MeckenbeurenTel. +49 (0) 7542 - 405 - 0 Vertrieb Inland: Fax +49 (0) 7542 - 3886E-mail � [email protected] Sales International: Fax: +49 (0) 7542 - 405 - 181E-mail � [email protected]

SMW-AUTOBLOK Japan Inc.1-56 Hira, Nishi-Ku461-NagoyaTel. +81 (0) 52 - 504 - 0203Fax +81 (0) 52 - 504 - 0205E-mail � [email protected]

SMW-AUTOBLOK Corporation285 Egidi Drive - Wheeling, IL 60090Tel. +1 847 - 215 - 0591Fax +1 847 - 215 - 0594E-mail � [email protected]

SMW-AUTOBLOK ArgentinaRio Pilcomay 1121 - Bella VistaRA - 1661 Bella Vista Buenos AiresTel. +54 (0) 1146 - 660 603Fax +54 (0) 1146 - 660 603E-mail � [email protected]

SYSTEC METALÚRGICA LTDAR. Luiz Brisque, 98013280-000 - Vinhedo - SPTel. +55 (0) 193 886 - 6900Fax +55 (0) 193 886 - 6970E-mail � [email protected]

SMW-AUTOBLOK Workholding Pvt. Ltd.,Plot No. 4, Weikfield Industrial Estate,Gat No. 1251, Sanaswadi, Tal – Shirur,Dist – Pune. 412 208Tel. +91 2137 - 616 974Fax +91 2137 - 616 972E-mail � [email protected]

SMW-AUTOBLOK Mexico, S.A. de C.V.Pirineos No. 515-B, Nave 16Col. Industrial Benito JuarezMicro Parque Industrial SantiagoQueretaro, Qro. C.P. 76130Tel. +52 (442) 209 - 5118Fax +52 (442) 209 - 5121E-mail � [email protected]

SMW-AUTOBLOK (Shanghai) Work Holding Co.,Ltd.Building 6, No.72, JinWen Road, KongGangIndustrial Zone, ZhuQiao Town, Pudong District201323, Shanghai P.R. ChinaTel. +86 21 - 5810 - 6396Fax +86 21 - 5810 - 6395E-mail � [email protected]

Via Duca D‘Aosta n.24Fraz.NovarettoI-10040 Caprie - TorinoTel. +39 011 - 9638411Tel. +39 011 - 9632020Fax +39 011 - 9632288E-mail � [email protected]

SMW-AUTOBLOK Telbrook Ltd.7 Wilford Industrial EstateRuddington Lane, WilfordGB-Nottingham, NG11 7EPTel. +44 (0) 115 - 982 1133E-mail Ø [email protected]

SMW-AUTOBLOK17, Avenue des Frères Montgolfier - Z.I Mi-PlaineF-69680 ChassieuTel. +33 (0) 4 - 727 - 918 18Fax +33 (0) 4 - 727 - 918 19E-mail � [email protected]

SMW-AUTOBLOK RussiaB.Tulskaya str., 10, bld.3, off. 323,115191 Moscow (Russia)Tel. +7 495 -231-1011Fax +7 495 -231-1011E-mail � [email protected]

AUTOBLOK Company Ltd.NO.6, SHUYI RD., SOUTH DIST.,TAICHUNG, TAIWAN Tel. +886 4-226 10826Fax +886 4-226 12109E-mail � [email protected]

SMW-AUTOBLOK s.r.o.Merhautova 20CZ - 613 00 BRNOTel. +420 513 034 157Fax +420 513 034 158E-mail � [email protected]

SMW-AUTOBLOK Scandinavia AB Kasernvägen 2SE - 281 35 HässleholmTel. +46 (0) 761 420 111E-mail � [email protected]

SMW-AUTOBLOK KOREA CO., LTD.1108 ho, Baeksang Startower 1st, 65, Digital-ro 9-gil, Geumcheon-guSeoul, ROK-08511, KoreaTel. +82 2 6267 9505Fax +82 2 6267 9507E-mail � [email protected]

SMW-AUTOBLOK IBERICA, S.L.Ursalto 10 - Nave 2, Pol. 27 - Mateo Gaina20014 San Sebastián (Guipúzcoa) (Spain)Tel. +34 943 - 225 079Fax +34 943 - 225 074E-mail � [email protected]

Mexico

Argentina

India

China

Japan

U.S.A.

Brazil

SMW-AUTOBLOK Spannsysteme GmbH

Spain

France

Great Britain

Russia

Taiwan

Czech Republic / Slovakia

Sweden / Norway

Korea

AUTOBLOK s.p.a.

www.stationary-workholding.com

CODE

107

0588

3 -

prin

ted

July

201

9

Date post:	22-May-2020
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- SMW AUTOBLOKWrench, jaws, Sintergrip inserts. Type Id. No. Weight IMG 160 - 420 with SinterGrip...

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