52
TABLE OF CONTENTSET16K(X) (EEAAAA-*0) OWNER'S MANUAL
SECTION 100 DESCRIPTION & SPECIFICATIONS24023 SPECIFICATIONS & OPERATING FEATURES21302 SPECIFICATIONS & OPERATING FEATURES23045 INSTALLATION DIMENSIONS21592 BASE MOUNTING DIMENSIONS21974 CAPACITY CHART19288 TYPICAL REINFORCEMENT FOR MOUNTING CRANE ON TOP OF SERVICE BODY14510 TYPICAL REINFORCEMENT FOR MOUNTING CRANE ON FLAT BED
SECTION 150 SAFETY850711 SAFETY & HAZARDS - GENERAL15394 VEHICLE & CRANE ELECTRIC HAZARD INFORMATION21353 SAFETY DECALS21384 SAFETY DECALS21354 DECALS FOR ET CRANES24017 MODEL & CAPACITY DECALS
SECTION 200 INSTALLATION711105 CABLE & BATTERY REQUIREMENTS - ET & HT CRANES15660 BATTERY & CABLE INSTALLATION DRAWING20906-16 STABILITY TESTING20907 STABILITY CHART22245 WIRE ROPE INSTALLATION
SECTION 300 MAINTENANCE & SERVICE21306 LUBRICATION & MAINTENANCE CHART19963 MINIMUM VOLTAGE TEST23227 WIRE ROPE & HOOK SPECIFICATIONS
SECTION 400 REPLACEMENT PARTS21796 REPLACEMENT PARTS DRAWING21797 REPLACEMENT PARTS LIST21389 REPLACEMENT FASTENERS LIST21310 21200 BOOM ASSY REPLACEMENT PARTS DRAWING21322 21200 BOOM ASSY REPLACEMENT PARTS LIST21275 21276 ANTI-2-BLOCK REPLACEMENT PARTS DRAWING & LIST21397 23154-1 ELECTRICAL COMPONENT ASSY21388 WIRING DIAGRAM19368 16780 SWIVEL TERMINAL ASSY REPLACEMENT PARTS22076 22060 PENDANT CONTROL REPLACEMENT PARTS DRAWING & LIST23075 21990 PENDANT; REPLACEMENT PARTS DRAWING / LIST (4 FUNCTION)21407 HYDRAULIC SYSTEM COMPONENTS REPLACEMENT PARTS DRAWING20156 HYDRAULIC SYSTEM SCHEMATIC21054 21215 WINCH REPLACEMENT PARTS DRAWING & LIST21973 21735 SLEWING REPLACEMENT PARTS21393 DECAL PLACEMENT20818 24021 FIELD SERVICE LABEL KIT
SECTIONDATE
SUPERSEDES
TITLE
ET16KX (EEAAAA-*0
-08-04-15C
05-08-15B
TABLE OF CONTENTS
24016
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
T FDU JP O 100
DESCRIPTION
%
SPECIFICATIONS
7607100B
SECTIONDATE
SUPERSEDES
TITLE
ET16KX (EEAAAA-*0)
C10010-22-14
-
SPECS & OP. FEATURES
24023
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
SPECIFICATIONS & OPERATING FEATURESET16KX (EEAAAA-*0)
SPECIFICATIONS
12 VOLT BATTERY OPERATED
16,000 FT-LBS OVERTURNING MOMENT (or as limited by truck stability)
MOMENT OVERLOAD SYSTEM
WINCH -- 2250 LBS SINGLE LINE CAPACITY WITH AUTOMATIC LOAD BRAKE
ELECTRIC HYDRAULIC BOOM ELEVATION
ELECTRIC HYDRAULIC BOOM EXTENSION & RETRACTION -- 4 FT. STROKE
CONTINUOUS POWER ROTATION
REMOTE CONTROL PENDANT
25 FT straight cord with four [4] environmentally-sealed toggle switches protected by a guard
MASTER DISCONNECT SWITCH
OUTRIGGERS AVAILABLE
Side bracket type outriggers
Fold-away type outriggers
Pullout type outriggers
TELESCOPIC BOOM
BOOM HYD ELEVATION
BOOM HYD EXTENSION
BOOM MANUAL EXT
CAPACITY
WIRE ROPE
PENDANT CORD LENGTH
8 / 16
-8° TO 75°
8 - 12 FT or 12 - 16 FT
4 FT
1125 LBS @16 FT REACH
4500 LBS @2 - 3 FT REACH
516" DIA X 80 FT
25 FT
SECTIONDATE
SUPERSEDES
TITLE
ET16/18KX
C10010-22-14A
07-29-03
SPECS & OP. FEATURES
21302
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
SPECIFICATIONS & OPERATING FEATURESET16/18KX
OVERLOAD SENSING SYSTEMThis crane is equipped with an overload sensing system. If the capacity of the crane is exceeded, the "Winch Up",
Boom Out", and "Boom Out" functions will shut down. The "Winch Down", "Boom Up", and "Boom In" functions will
continue to operate and can be used to relieve the overload condition. The "Rotation" function also will continue to operate.
CONTROL PRIORITY SYSTEM
The design intent of the electrical and hydraulic systems are such that some functions can be operated
simultaneously, while others are meant to be operated individually. To summarize the control system, see the explanations
below:
· Winch Up takes priority over all functions
· Winch Down can be operated with any other single function
· Hydraulic functions (Rotate Right, Rotate Left, Boom Up, Boom Down, Boom Out, and Boom In) are designed to
function one at a time
CABLE DRUM AND SHEAVE DIAMETERS
The drums on the ET16/18KX cranes are 5 1/4" in diameter, which is 18 times the 5/16" wire rope diameter as
required by ANSI B30.15 Hydraulic Crane standards. The cable sheaves are either 16 or 18 times the cable diameter,
which likewise conforms.
MISCELLANEOUS
CAPACITY INDICATOR
Select boom reach and angle allowable for load by using capacity indicator arrow and chart on either side of boom.
BATTERY HOOKUP
A parallel auxiliary battery should be installed near the crane as shown on DWG 19947 under "RECOMMENDED
INSTALLATION." The parallel auxiliary battery minimum rating should be 450 Cold Cranking Amps (at 0° F) and 100
reserve capacity, or 78 plates and 70 amp hours.
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8"
SECTIONDATE
SUPERSEDES
TITLE
ET8/12/16/18 CRANES
C10010-22-14F
12-20-13E
21571 BASE MNTNG DIMS
21592
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
CENTERS SHOWN FOR 4x5/8" DIA GRADE 8MOUNTING BOLTS (NOT FURNISHED)TORQUE TO 200 FT*LBS
14"
14"
7"
7"
HOLE LOCATION FORBATTERY CABLEROUTING
BASE PLATE
1" TYP.
12"TYP
Ø3 1/2"
1" TYP
21571 MOUNTING HOLE TEMPLATE
SECTIONDATE
SUPERSEDES
TITLE
ET16KX, EEAAAA-*0
-10-20-14A
02-25-13
CAPACITY CHART
21974
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
VE
RT
ICA
LH
EIG
HT
(FT
)
HORIZONTAL REACH (FT)
2800
1300
1650
45°
60°
75°
30°
1100
15°
1000
0°
9001250
1350
1500
1800
2300
3800
2000
2050
2300
2800
3550
4500
ET16KX - 8-12-16 FT. BOOMMAXIMUM CAPACITY CHART
1817161514131211109876543210
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Weight of load handling devices are part of the load and must be deducted from the gross capacity.
LOAD BLOCK USAGE:1 part line for loads less than 2250 lbs.
2 part line for loads of 2250 lbs. and greater.
Weight of Load Block = 28 lbs.
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36
T FDU JP O 150
SAFETY
8604150
SECTIONDATE
SUPERSEDES
TITLE
ELECTRIC CRANES
C15001-29-15K
12-20-13J
SAFETY & HAZARDS
850711
CRANE SAFETY AND HAZARDSCAUTIONS1. INSPECT VEHICLE AND CRANE, INCLUDING OPERATION, PRIOR TO USE DAILY.2. DO NOT USE THIS EQUIPMENT EXCEPT ON FIRM LEVEL GROUND WITH CRANE MOUNTED ON
FACTORY-RECOMMENDED TRUCK.3. BEFORE OPERATING THE CRANE, REFER TO MAXIMUM LOAD (CAPACITY) CHART ON CRANE FOR
OPERATING (LOAD) LIMITATIONS.4. DO NOT OPERATE, WALK, OR STAND BENEATH BOOM OR A SUSPENDED LOAD.5. ATTACH PENDANT CORD SUPPORT SNAP TO ATTACHMENT POINT BEFORE PLUGGING IN PENDANT, IF SO
EQUIPPED.6. UNPLUG PENDANT AND SHUT OFF MASTER DISCONNECT SWITCH WHEN CRANE IS NOT IN USE.7. FOR TRAVEL, BOOM MUST BE IN STOWED POSITION.
DANGER· THIS CRANE IS NOT A PASSENGER LIFT· IT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT, SUPPORT, OR OTHERWISE TRANSPORT
PERSONNEL.
YOU MUST NOT OPERATE THIS CRANE, UNLESS:1. YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS CRANE, AND2. YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONSCONTAINED IN THE
MANUFACTURER'S MANUALS, YOUR EMPLOYER'S WORK RULES, AND APPLICABLE GOVERNMENTREGULATIONS. AN UNTRAINED OPERATOR SUBJECTS HIMSELF AND OTHERS TO DEATH OR SERIOUSINJURY.
ELECTROCUTION HAZARD· THIS MACHINE IS NOT INSULATED.· MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUSES.· YOU MUST ALLOW FOR BOOM SWAY, ROCK, OR SAG, AND ELECTRICAL LINE AND LOAD-LINE SWAYING· THIS LIFTING DEVICE DOES NOT PROVIDE PROTECTION FROM CONTACT WITH OR PROXIMITY TO AN
ELECTRICALLY CHARGED CONDUCTOR.· YOU MUST MAINTAIN A CLEARANCE OF AT LEAST 10 FEET BETWEEN ANY PART OF THE CRANE, LOAD-LINE,
OR LOAD, AND ANY ELECTRICAL LINE OR APPARATUS CARRYING UP TO 50,000 VOLTS. REFER TO DRAWING15394 FOR ADDITIONAL INFORMATION.
· WILL RESULT FROM CONTACT OR INADEQUATE CLEARANCES.
OVERLOAD SENSING SYSTEM - STANDARD ON ALL CRANES
1. IF OVERLOADED, THE WINCH UP, BOOM DOWN, AND (OPTIONAL) BOOM OUTFUNCTIONS WILL AUTOMATICALLY, SHUT OFF TO PREVENT INCREASED OVERLOAD.
2. ON CRANES EQUIPPED WITH AN OPTIONAL OVERLOAD ALARM, IT WILL ALSO SOUND.3. IF AN OVERLOAD OCCURS, USE THE WINCH DOWN, BOOM UP OR BOOM IN
FUNCTIONS TO RELIEVE THE OVERLOAD.4. THE OVERLOAD SENSING SYSTEM IS INOPERATIVE IF THE BOOM ELEVATION IS AT THE
BOTTOM OR TOP LIMIT OF TRAVEL. TO RELIEVE THIS CONDITION, RAISE OR LOWERTHE BOOM SLIGHTLY BEFORE LIFTING THE LOAD.
5. SEE MANUAL FOR TESTING THE OVERLOAD SYSTEM.
NOTICE - WARRANTY VOID IF DISCONNECTEDTHE OVERLOAD SENSING SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT THE
EQUIPMENT AND THE OPERATOR.
DO NOT DISCONNECT THIS SYSTEM
DEATH OR SERIOUS INJURY
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
SECTIONDATE
SUPERSEDES
TITLE
ELECTRIC CRANES
C15001-29-15
-
SAFETY & HZRDS, CONT.
850712
CRANE SAFETY AND HAZARDS - CONT'D
OVERLOAD ALARM SYSTEM - OPTIONAL
1. OVERLOAD ALARM HORN SOUNDS IF RATED LOAD IS EXCEEDED AT ANY REACH.
2. IF ALARM SOUNDS, RAISE BOOM OR LOWER WINCH TO REMOVE OVERLOAD.
3. ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD. WARNING SYSTEM INOPERATIVE WHEN CYLINDER ISCOMPLETED BOTTOMED.
4. ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATING BOOM UP OR BYRAISING BOOM AGAINST UP LIMIT STOP.
NOTICE - WARRANTY VOID IF DISCONNECTED
THIS ALARM SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT BOTH THE EQUIPMENT ANDTHE OPERATOR.
DO NOT DISCONNECT THIS SYSTEM
INTENTIONALLY LEFT BLANK
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
SECTIONDATE
SUPERSEDES
TITLE
ET/HT CRANES
C15002-21-14M
12-20-13L
HAZARD APPS & INFO
15394
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
SIGN NO. 15393 DISPLAYS THE INTERNATIONAL SYMBOLFOR ELECTRICITY AND WARNS OF DANGER FROM ANELECTRICALLY CHARGED VEHICLE, CRANE, OR LOAD.FOUR ARE RECOMMENDED (ONE FOR EACH SIDE ANDONE FOR EACH END OF VEHICLE) TO BE APPLIED INLOCATIONS WHICH ARE READILY VISIBLE TO GROUNDPERSONNEL.
SIGN NO. 15401 PROVIDES ADDITIONALWARNING OF LEGAL REQUIREMENTS WHENOPERATING NEAR HIGH VOLTAGE LINES. THISSIGN IS PLACED ON THE CONTROL PENDANTSIDE OF BOOM.
Table A - Minimum Clearance Distances
Voltage Minimum clearance distance(nominal, kV, alternating current) (feet) *
Up to 50............................................................................................... 10over 50 - 200....................................................................................... 15over 200 - 350..................................................................................... 20over 350 - 500..................................................................................... 25over 500 - 750..................................................................................... 35over 750 - 1000................................................................................... 45
Table T - Minimum Clearance Distances While Traveling With No Load
Voltage While traveling - minimum clearance distance(nominal, kV, alternating current) (feet) *
0 - 0.75........................................................................................... 4over 0.75 - 50.................................................................................. 6over 50 - 345................................................................................... 10over 345 - 750................................................................................. 16over 750 - 1000............................................................................... 20Over 1000...................................................................................... (as established by the utility owner/operator or registered
professional engineer who is a qualified person with respect toelectrical power transmission and distribution).
* NOTE: ENVIRONMENTAL CONDITIONS SUCH AS FOG, SMOKE, OR PRECIPITATION MAY REQUIRE INCREASED CLEARANCES
Over 1000........................................................................................... (as established by the utility owner/operator or registeredprofessional engineer who is a qualified person withrespect to electrical power transmission and distribution).
ELECTROCUTION HAZARDKEEP CLEAR OF TRUCK AND LOADDEATH OR SERIOUS INJURY CAN RESULT FROM
CONTACT WITH THE LOAD, THE CRANE, OR THEVEHICLE IF BOOM OR LOAD LINE SHOULD BECOME
ELECTRICALLY CHARGED.15393-C
! DANGER
D A N G E R!UNLAWFUL TO OPERATE THIS EQUIPMENT
WITHIN 20 FEET OF HIGH-VOLTAGE LINESOF 350,000 VOLTS OR LESS.
FOR MINIMUM CLEARANCES OF HIGH-VOLTAGE LINES IN EXCESS OF 350,000 VOLTS, REFERENCE OSHA 1926.1408,CRANE'S SAFETY MANUAL, AND CAL-OSHA ARTICLE 37, TITLE 8, HIGH-VOLTAGE ELECTRICAL SAFETY ORDERS .
15401-D
VEHICLE & CRANE MOUNTED ELECTRICALHAZARD SIGN APPLICATION & INFORMATION
DATE SECTION
SUPERSEDES
TITLE
CRANES
C15004-02-13C
08-10-09B
SAFETY DECALS
21353R
MANUFACTURING, INC.
CINCINNATI, OHIO
PART NO.: 15392
DECAL: DANGER - ELECTROCUTION HAZARD
FUNCTION: To inform the operator that the machine(crane) represents an electrocution hazard should itcome close to or in contact with electrical voltagesource.
QUANTITY: 1
PLACEMENT: Rear cover.
PART NO.: 15391
DECAL: DANGER - NOT PASSENGER LIFT
FUNCTION: To inform the operator not to lift, support ortransport personnel, and to ensure that craneoperator is adequately trained.
QUANTITY: 1
PLACEMENT: Rear cover.
PART NO.: 15390
DECAL: CAUTION - INSPECT VEHICLE & CRANE
FUNCTION: To inform the operator of key operatingrequirements.
QUANTITY: 1
PLACEMENT: Rear cover.
PART NO.: 15401
DECAL: UNLAWFUL TO OPERATE
FUNCTION: To inform the operator of proper operation invicinity of power lines.
QUANTITY: 1
PLACEMENT: Right side of housing.
PART NO.: 15393A
DECAL: DANGER - ELECTROCUTION HAZARD
FUNCTION: Warns of danger from electrically chargedvehicle, crane or lead.
QUANTITY: 4
PLACEMENT: One on each side and each end of vehicle.
DANGER!THIS CRANE IS NOT A PASSENGER LIFTIT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT,SUPPORT OR OTHERWISE TRANSPORT PERSONNEL.
YOU MUST NOTOPERATE THIS CRANE UNLESS:
1. YOU HAVE BEEN TRAINED IN THE SAFEOPERATION OF THIS CRANE; AND
2. YOU KNOW AND FOLLOW THE SAFETY ANDOPERATING RECOMMENDATIONS CONTAINED INTHE MANUFACTURER'S MANUALS, YOUREMPLOYER'S WORK RULES, AND APPLICABLEGOVERNMENT REGULATIONS.
AN UNTRAINED OPERATOR SUBJECTS HIMSELFAND OTHERS TO DEATH OR SERIOUS INJURY .
15391-D
THIS MACHINE IS NOT INSULATEDELECTROCUTION HAZARDMAINTAIN SAFE CLEARANCES FROM ELECTRICALLINES AND APPARATUS. YOU MUST ALLOW FORBOOM SWAY, ROCK OR SAG, AND ELECTRICALLINE AND LOAD LINE SWAYING.
THIS LIFTING DEVICE DOES NOT PROVIDE PRO-TECTION FROM CONTACT WITH OR PROXIMITYTO AN ELECTRICALLY CHARGED CONDUCTOR.
YOU MUST MAINTAIN A CLEARANCE OR AT LEAST 10FEET BETWEEN ANY PART OF THE CRANE, LOADLINE OR LOAD, AND ANY ELECTRICAL LINE ORAPPARATUS CARRYING UP TO 50,000 VOLTS. ONEFOOT ADDITIONAL CLEARANCE IS REQUIRED FOREVERY ADDITIONAL 30,000 VOLTS OR LESS.
DEATH OR SERIOUS INJURY WILL RESULT FROMCONTACT OR INADEQUATE CLEARANCE.
15392-E
DANGER
15390-D
! CAUTION1. INSPECT VEHICLE AND CRANE INCLUDING
OPERATION, PRIOR TO USE DAILY.
2. DO NOT USE THIS EQUIPMENT EXCEPT ONSOLID, LEVEL SURFACE WITH CRANE MOUNTEDON FACTORY-RECOMMENDED TRUCK.
3. BEFORE OPERATING THE CRANE, REFER TOMAXIMUM LOAD (CAPACITY) CHART ON CRANEFOR OPERATING (LOAD) LIMITATIONS.
4. DO NOT OPERATE, WALK, OR STAND BENEATHBOOM OR A SUSPENDED LOAD.
5. UNPLUG PENDANT AND SHUT OFF MASTERDISCONNECT SWITCH WHEN CRANE NOT INUSE.
6. FOR TRAVEL, BOOM MUST BE IN STOWEDPOSITION.
D A N G E R!UNLAWFUL TO OPERATE THIS EQUIPMENT
WITHIN 20 FEET OF HIGH-VOLTAGE LINESOF 350,000 VOLTS OR LESS.
FOR MINIMUM CLEARANCES OF HIGH-VOLTAGE LINES IN EXCESS OF 350,000 VOLTS, REFERENCE OSHA 1926.1408,CRANE'S SAFETY MANUAL, AND CAL-OSHA ARTICLE 37, TITLE 8, HIGH-VOLTAGE ELECTRICAL SAFETY ORDERS.
15401-D
ELECTROCUTION HAZARDKEEP CLEAR OF TRUCK AND LOAD
DEATH OR SERIOUS INJURY CAN RESULT FROMCONTACT WITH THE LOAD, THE CRANE, OR THE
VEHICLE IF BOOM OR LOAD LINE SHOULD BECOMEELECTRICALLY CHARGED.
15393-C
! DANGER
PART NO.: 15513
DECAL: MASTER DISCONNECT SWITCH
FUNCTION: To inform the operator of locationand operation of master disconnectswitch.
QUANTITY: 1
PLACEMENT: On master disconnect switch bracket.
SECTIONDATE
SUPERSEDES
TITLE
CRANES
C15006-06-14C
04-02-13B
SAFETY DECALS
21384
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
PART NO.: 20927
DECAL: CRANE STABILITY
FUNCTION: To inform the operator of the crane's liftingcapacity throughout the entire rotation.
QUANTITY: 1
PLACEMENT: In prominent location, so it is easily seen andreadily identifiable.
%
%
%
%
%%
%
%
%
%
NO LIFTING
S T A B I L I T Y C H A R T
20927
PERMITTED IN THIS AREA
ZONE 1ZONE 10
ZONE 9
ZONE 8
ZONE 2
ZONE 3
ZONE 4
ZONE 5ZONE 6
ZONE 7
D BASED UPON THE FINAL INSTALLED PACKAGE, THIS CRANE MAY NOT BE ABLE TOLIFT TO FULL CAPACITY THROUGHOUT THE ENTIRE CRANE ROTATION. REFER TOTHE DIAGRAM BELOW, ALONG WITH THE CRANE'S LOAD CHART, TO DETERMINE THEMAXIMUM CAPACITY FOR VARIOUS ROTATION ZONES.
FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH
D A N G E R
SECTIONDATE
SUPERSEDES
TITLE
ET CRANES
C15012-23-13D
04-19-13C
DECALS
21354
®MANUFACTURING, INC.
CINCINNATI, OHIO
PART NO.: 15398
DECAL: UNPLUG REMOTE CONTROL
FUNCTION: To inform the operator to unplug remotecontrol when not in use.
QUANTITY: 1
PLACEMENT: Near pendant socket.
PART NO.: 13397
DECAL: OIL LEVEL
FUNCTION: To inform the operator of proper oil level tomaintain.
QUANTITY: 1
PLACEMENT: Side of hydraulic power unit.
PART NO.: 14473-2
DECAL: GREASE
FUNCTION: To show the operator where to apply grease.
QUANTITY: Varies
PLACEMENT: Near grease fittings.
1447
3-2-
D
GREASE
1339
7-E
Retract All CylindersPrior to Servicing
AW46 or DEXRON III ATF
OIL LEVEL
UNPLUGREMOTE CONTROL
PENDANT WHENNOT IN USE
15398-F
SECTIONDATE
SUPERSEDES
TITLE
ET16KX
-10-17-14
-
MODEL/CAPCTY DECALS
24017
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
PART NO.: 24018-1 & 24018-2
DECAL: CRANE CAPACITY
FUNCTION: To show the operator the operatingcapacities of crane.
QUANTITY: 1 each
PLACEMENT: One on each side of boom.
PART NO.: 24019
DECAL: MODEL NUMBER (ET18KX)
FUNCTION: To show the model of the crane.
QUANTITY: 2
PLACEMENT: One on each side of boom.
PART NO.: 27007-05a
DECAL: LOAD BLOCK CAPACITY
FUNCTION: To show the capacity of the load block.
QUANTITY: 2
PLACEMENT: One on each side of load block.
WEIGHT:
28 lbsRATED CAPACITY:
4,500 lbs
LOAD BLOCK SPECIFICATIONS
2700
7-05
aWARNING:1 PART LINE FOR LOADS LESS THAN 2250 LBS.
2 PART LINE FOR LOADS 2250 LBS. & GREATER
20002050
2300
2800
3550
4500
12501350
1500
1800
2300
3800
28001650
13001100
1000 900
0°
75°60°
45°30° 15°
16 FT.
12 FT.8 FT.
I FT
I NG
L
CAPAC
I TY
LN
BS .
I
ET/HT16KX8-12-16
FT. BOOM
BO
OM
ANGL E
NOTEUSE
LOAD BLOCKFOR LOADS
OVER 2250 LBS.
BOOMLENGTH
24018-1
0°
75°
60°
45°
30°15°
16 FT.
12 FT.8 FT.
I F T I NG
L
CAPACI TY
LN
BS
.
I
24018-2
ET/HT16K(X)8-12-16
FT. BOOM
BOOMAN
GL
E
NOTEUSE
LOAD BLOCKFOR LOADS
OVER 2250 LBS.
BOOMLENGTH
20001250
900
2050 230028
00
3550
4500
1350 150018
00
2300
3800
2800
1650
1300
1100
1000
T FDU JP O 200
JO T U BM M BU JP O
7607200B
SECTIONDATE
SUPERSEDES
TITLE
ELECTRIC CRANES
C20001-27-15U
12-23-13T
CABLE & BATTERY
711105
!! IMPORTANT !!
ADEQUATE WIRING IMPERATIVE FOR PROPER OPERATION
1. PROPER GROUND PATH - SEE DWG 15660
2. CURRENT DRAW IS SEVERAL HUNDRED AMPERES -ADEQUATE WIRE SIZE AND BATTERY CAPACITY ISABSOLUTELY ESSENTIAL (SEE CHART BELOW).
MINIMUM WIRE GAUGE AND BATTERY SIZE
MODEL
CE6KCT2000CT2003/4/5DT7K
ET5500MPBET5500RET6KMPBET6KRET6KET8KET10KET12K
ET8KXET10KXET12KX
ET18K(X)ET25K(X)ET30KXET36KX
TOTAL LENGTH OF CABLE (FT) *
0-20 21-25 26-30 31-40 41-50 51-60 61-70 71-80
#4 #4 #2 #2 #1 #0 #0 #00
#2 #2 #1 #0 #00 NOT RECOMMENDED
#2 #2 #1 #0 #00 NOT RECOMMENDED
SEE DRAWING 19947 FOR CABLE AND BATTERYREQUIREMENTS
12 VOLT BATTERYREQUIREMENTS
CCA (A) ** RC (MIN) ***
350 100
450 100
550 150
* INCLUDES GROUND CABLE
** CCA = COLD CRANKING AMPS AT 0° (F).
*** RC = RESERVE CAPACITY IN MINUTES AT 25 AMPS AND 80° (F).THE RC RATING IS A MEASURE OF THE PERIOD OF TIME THE BATTERY CANSUPPLY A GIVEN CURRENT WITHOUT RECHARGING.
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
C2
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SECTIONDATE
SUPERSEDES
TITLE
ET16KX
C20010-17-14
-
STABILITY TEST
20906-16
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
Overview
Venturo follows the guidelines of ANSI B30.5 in defining stability. Generally speaking, a truck is considered stable aslong as it is not on the verge of tipping - i.e. with the truck level, at least one tire on each corner of the truck mustremain in contact with the ground.
It is important to note that nearly every installation is unique and will, therefore, typically require stability testing.
The procedure outlined below follows ANSI's (B30.5 - 5-1.1.1) specified "maximum load rating" of 85%.
Testing Procedure
1. Locate the truck on firm level ground, and set parking brake.
2. Fully deploy stabilizers, making sure they are firmly in contact with supportive ground; use stabilizer pads asrequired. The tires of the truck should remain in full contact with the ground.
3. Inspect wire rope and other key components of crane (consult owners manual for more information).
4. Conduct an operational check of all crane functions.
5. Use a test weight of 1035 lbs in conjunction with the ET16KX's load block (weight = 30 lb).
6. Do NOT allow the weight to be more than 6 inches from the ground at any time during testing - this insures thatif the truck does become unstable and tip, it will not tip far.
7. Rotate the crane to a position between 1 and 2 o'clock (the truck cab is facing 12 o'clock).
8. Be sure that the boom is horizontal (0° elevation) with the hydraulic section fully retracted and the manualsection fully extended; the boom should begin at a length of 12 feet.
9. Use the winch to lift the test weight, keeping it within 6 inches of the ground.
10. Extend the boom slowly until the boom reaches full extension ( 192 inches) or until the truck becomes unstable.As you extend, use the winch to keep the weight within 6 inches of the ground.
a. If the boom reaches full extension, the % of Rated Capacity is 100% for the tested region.b. If, however, the truck becomes unstable (tire(s) leave the ground) prior to full extension, record (in
inches) the horizontal distance from the center of rotation to the wirerope at this point (e.g. 180 inches).This is the Maximum Stable Reach. Determine the % of Rated Capacity using the following formula:
11. Record the % of Rated Capacity in the appropriate blank on the Crane Stability chart and/or decal.
12. Repeat Steps 7-11 for each of the remaining regions (2-3 o'clock, 3-4 o'clock, etc.).
% Rated Capacity ="Max. Stable Reach" in inches
192x 100
STABILITY TEST - ET16KX
SECTIONDATE
SUPERSEDES
TITLE
VENTURO CRANES
C20002-21-14E
12-26-13D
STABILITY CHART
20907
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
1
2
3
4
56
7
8
10
11
%
%
%
%
%%
%
%
%
%
9
% of Rated Capacity for each of the 10 regions are provided above.
CONDITIONS:D STABILIZERS FULLY EXTENDED & DOWN,
ON FIRM LEVEL GROUND.
CRANE STABILITY
SECTIONDATE
SUPERSEDES
TITLE
ET6K & LARGER CRANES
C20002-21-14K
12-26-13J
WIRE ROPE INSTALLTN
22245
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
WIRE ROPE INSTALLATION
M
STEP 1: UNWIND COIL OF WIRE ROPE BY 'ROLLING' ALONG THE FLOOR. THIS WILLPREVENT 'KINKING'.
STEP 2: INSERT WIRE ROPE END UP THROUGH ANTI-2-BLOCK (A2B) CAGE ASSEMBLY,BETWEEN CHEEK PLATES, OVER THE TOP SHEAVE, AND THROUGH WIREROPE GUIDE.
STEP 3: INSERT WIRE ROPE END INTO POCKET OPENING ON WINCH, WRAP AROUNDWEDGE, AND BACK THROUGH POCKET OPENING AS SHOWN IN FIGURE 1.
CAUTIOND IF THE WIRE ROPE IS NOT
INSTALLED FOR THECORRECT DRUM ROTATION,THE WINCH BRAKE VALVEWILL NOT HOLD THE LOAD.
CAUTIOND THERE MUST ALWAYS BE AT
LEAST [5] DEAD WRAPS OFWIRE ROPE ON THE WINCHDRUM WHILE UNDER LOAD.
NOTE: SOME WINCHES MAY BE SUPPLIED WITH A HEX NUT IN LIEU OF A WEDGE FORINSTALLING THE WIRE ROPE.
FIG. 1
T FDU JP O 300
N BJO U FO BO DF
&
T FS W JDF
7607300B
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E
SECTIONDATE
SUPERSEDES
TITLE
ET SERIES CRANES
C30012-26-13G
10-05-09F
MINIMUM VOLTAGE TEST
19963
®MANUFACTURING, INC.
CINCINNATI, OHIO
ONE OF THE MOST COMMON ELECTRICAL PROBLEMS ENCOUNTERED ON12 VOLT ELECTRICAL CRANES IS INSUFFICIENT VOLTAGE AT THE MOTOR
WHEN DRAWING THE LARGE CURRENT THAT EXISTS AT FULL LOAD
EXTEND BOOM CYLINDERAGAINST "UP" STOP
(RELIEF VALVE WILL OPEN)
VOLTAGE AT MOTOR TERMINALWHEN OPERATING AGAINST RELIEF
VALVE SHOULD BE A MINMUM OF9 VOLTS
BOOM ELEVATINGELECTRIC HYDRAULIC
POWER UNIT
MINIMUM VOLTAGE TEST
C30
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566
SECTIONDATE
SUPERSEDES
TITLE
ET16/18KX
C40010-23-14A
02-15-07
RPLCMNT FSTENER LIST
21389
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
ET16/18KX REPLACEMENT FASTENER LIST
PART NUMBER
!HHCS03118063!LWSH-031-STAR!HHCS02520063!LWSH-025-STAR!HHCS06311200
!LWSH-063-STAR!HHCS06311300!LWSH-063-STAR!LWSH-038!HNUT-03816
!HHCS02520075!FNUT02520!HHCS03118075-F!HHCS02520075-F!HHCS02520050-F
!PHMS#0832063!LWSH-#08!PHMS#1024125!LWSH#10!HNUT-#1024
!HHCS02520063-F!SRNG-100!UNUT-02520!HHCS02520075!LWSH-025
!FWSH-025!HHCS02520075-F!HHCS02520050-F!HHCS03118075-F!SRNG-138
DESCRIPTION
HEX HEAD CAP SCREW; 5/16-18 X 5/8" LONGLOCK WASHER; 5/16", EXTERNAL STARHEX HEAD CAP SCREW; 1/4-20 X 5/8" LONGLOCK WASHER; 1/4", EXTERNAL STARHEX HEAD CAP SCREW; 5/8-11 X 2" LONG
LOCK WASHER; 5/8", EXTERNAL STARHEX HEAD CAP SCREW; 5/8-11 X 3" LONGLOCK WASHER; 5/8", EXTERNAL STARLOCK WASHER; 3/8", SPLITHEX NUT; 3/8-16
HEX HEAD CAP SCREW; 1/4-20 X 3/4" LONGFLANGE NUT; 1/4-20HEX HEAD CAP SCREW; 5/16-18 X 3/4", SELF TAPPINGHEX HEAD CAP SCREW; 1/4-20 X 3/4", SELF TAPPINGHEX HEAD CAP SCREW; 1/4-20 X 1/2", SELF TAPPING
PHILLIPS HEAD MACHINE SCREW; #8-32 X 5/8"LOCK WASHER; #8PHILLIPS HEAD MACHINE SCREW; #10-24 X 1 1/4"LOCK WASHER; #10HEX NUT; #10-24
HEX HEAD CAP SCREW; 1/4-20 X 5/8", SELF TAPPINGSNAP RING; 1"U-NUT; 1/4-20HEX HEAD CAP SCREW; 1/4-20 X 3/4" LONGLOCK WASHER; 1/4"
FLAT WASHER; 1/4"HEX HEAD CAP SCREW; 1/4-20 X 3/4", SELF TAPPINGHEX HEAD CAP SCREW; 1/4-20 X 1/2", SELF TAPPINGHEX HEAD CAP SCREW; 5/16-18 X 3/4", SELF TAPPINGSNAP RING; 1 3/8"
QTY
1133
16
16141444
44121
11221
12555
55131
LOCATION / FUNCTION
GROUND STRAP - CANDLESTICKGROUND STRAP - CANDLESTICKCANDLESTICK TO BASECANDLESTICK TO BASELOWER BASE TO RING
LOWER BASE TO RINGUPPER HOUSING TO RINGUPPER HOUSING TO RINGHYDRAULIC POWER UNITHYDRAULIC POWER UNIT
VALVE BLOCKVALVE BLOCKGROUND ON HOUSINGGROUND ON HOUSINGGROUND ON HOUSING
PENDANT PLUGPENDANT PLUGTOP POSITION SWITCHTOP POSITION SWITCHTOP POSITION SWITCH
CABLE CLAMP (PRESS. SWITCH)ELEVATION CYLINDER ROD PINLOWER COVERLOWER COVERLOWER COVER
LOWER COVERREAR COVERCORD REEL CABLE CLAMPSIDE COVERBOOM PIN (MAIN)
C40
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G
SECTIONDATE
SUPERSEDES
TITLE
ET16/18/25/30/36KX
C40010-23-14J
08-10-12H
RPL. PARTS DWG / LIST
19368
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
2
1
3
3
3
* ITEMS INCLUDED IN 16780-KIT (REPLACEMENT PARTS KIT)
16780 SWIVEL TERMINAL ASSY REPLACES & ISINTERCHANGEABLE WITH 14231 SWIVEL TERMINALASSY ON ET20000 & ET20K(X) CRANES
TORQUE TO 30 FT-LBS
SECURE WITH LOCTITE 242 BLUE
16780-1 ASSY DOESN'T INCLUDE ITEM 4 OR 5
26035-1SWIVEL PIGTAIL - REF
1
11
9
10
6
7
4
8
3
5
2
12
12
12
15
16
17
16780 / 16780-1 SWIVEL TERMINAL REPLACEMENT PARTS DRAWING / LIST
ITEM QTY PART NO. DESCRIPTION
1 1 16783 PIGTAIL & STUD ASSEMBLY
2 2 14357-1FIBER WASHER;
5/8" I.D. X 1 1/16" O.D. X 1/16" THICK
3 1 14233 INSULATING BUSHING
4 1 14232 7/8" INVERTED FLARE NUT
5 1 !FWSH-113SAEFLAT WASHER;
1 3/16" I.D. X 2 3/4" O.D. X 3/16" THICK
6 1 14357-2FIBER WASHER;
5/8" I,D, X 1 1/4" O.D. X 1/16" THICK
7 2 !FWSH-063SAE FLAT WASHER; 5/8" SAE
8 1 21273 BRASS JAM NUT; 5/8-11
9 1 5612-162-62TEFLON WASHER;
0.657" I.D. X 0.875" O.D. X 0.062" THICK
10 1 5714-113-62 BRASS WASHER
11 1 LC-098K-00SPRING;
0.845" O.D. X 0.098" WIRE X 1.00 F.L.
12 1 !JNUT-06311N JAM NUT; 5/8-11, NYLON LOCK
13 1 LOCTITE-24205 LOCTITE; CAPSULE GRADE 242 BLUE
14 1 19368 16780 REPLACEMENT PARTS DRAWING
15 1 12534-5BUSHING;
5/8" I.D. X 1" O.D. X 14 GA, ZINC
16 1 21756 SHIELD; HOUSING CENTER
17 1 !SHCS02528025KCSET SCREW; 1/4-28 X 1/4",
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SECTIONDATE
SUPERSEDES
TITLE
ET16/18KX
C40005-06-15D
04-22-13C
FIELD SERVICE LABEL KIT
20818
®VENCO VENTURO INDUSTRIES LLC
CINCINNATI, OHIO
PART NO. QTY. DESCRIPTION14473-2 6 DECAL; GREASE17389 2 DECAL; VENTURO LOGO, MEDIUM
21190-1 1 DECAL; BOOM CAPACITY, RIGHT, ET18KX
21190-2 1 DECAL; BOOM CAPACITY, LEFT, ET18KX
21192 2 DECAL; MODEL NAME
13397 1 DECAL; OIL LEVEL23188 1 DECAL; MANUAL OVERRIDE, RIGHT
23191 1 DECAL; MANUAL OVERRIDE, LEFT
17813 1 DECAL; OVERLOAD SENSING SYSTEM
20818 1 IDWG; FIELD SERVICE LABEL KIT
21393 1 IDWG; DECAL PLACEMENTINST-23233 1 SAFETY MANUAL, VENTURO CRANES
15397 1 KIT; ACCIDENT PREVENTION SIGNS
PART NO. QTY. DESCRIPTION15390 1 DECAL; CAUTION, OPERATIONS15391 1 DECAL; DANGER, NOT PASSENGER LIFT15392 1 DECAL; DANGER, ELECTRICAL HAZARD SIGN15393 4 DECAL; DANGER, ELECTRICAL HAZARD15394 1 APPLICATION INSTRUCTIONS15398 1 DECAL; UNPLUG PENDANT15401 1 DECAL; UNLAWFUL TO OPERATE15513 1 DECAL; MASTER DISCONNECT22317 1 DECAL SHEET; VENTURO, COMPLEMENTARY20927 1 DECAL; CRANE STABILITY
15397 ACCIDENT PREVENTION SIGNS
PART NO. QTY. DESCRIPTION14473-2 6 DECAL; GREASE
17389 2 DECAL; VENTURO LOGO, MEDIUM24018-1 1 DECAL; BOOM CAPACITY, RIGHT, ET16KX
24018-2 1 DECAL; BOOM CAPACITY, LEFT, ET16KX
24019 2 DECAL; MODEL NAME, ET16KX
13397 1 DECAL; OIL LEVEL
23188 1 DECAL; MANUAL OVERRIDE, RIGHT
23191 1 DECAL; MANUAL OVERRIDE, LEFT
17813 1 DECAL; OVERLOAD SENSING SYSTEM20818 1 IDWG; FIELD SERVICE LABEL KIT
21393 1 IDWG; DECAL PLACEMENT
INST-23233 1 SAFETY MANUAL, VENTURO CRANES
15397 1 KIT; ACCIDENT PREVENTION SIGNS
ET16/18KX FIELD SERVICE LABEL KITS
NOTE:APPLICABLE SERIAL NUMBERS: 95566 - CURRENT
NOTE:APPLICABLE SERIAL NUMBERS: 170000 - CURRENT
24021; FIELD SERVICE LABEL KIT, ET16KX
21108; FIELD SERVICE LABEL KIT, ET18KX
Revised: January 2015 12-00073_VNT1-D
VENTURO CRANES LIMITED WARRANTY POLICY Venturo products are built to last…we guarantee them. As a purchaser of any new Venturo product covered by warranty, you will receive 1 year of the most complete coverage available…and, at no added cost to you.
1-Year Limited Warranty Policy
This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period
of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or
offered with our product will carry the OEM manufacturer’s respective warranty. Our warranty covers:
Repair or replacement of product
Labor to repair or replace product
Freight to return and/or replace product
We shall not be liable for any contingent liabilities arising out of the improper function of any products. Warranty shall
become void if the product is improperly installed, modified, damaged, abused or used for application other than
intended use. There is no warranty of merchantability, fitness for a particular purpose, warranty arising from course of
dealing or usage of trade, or any other implied or expressed warranty, except as made specifically herein. This warranty
supersedes all previous warranties, written or implied.
Warranty Claims
Venco Venturo Industries LLC will make a good faith effort for prompt correction or other adjustment with respect to any product, which proves to be defective after our inspection and within the warranty period. Before any repairs are attempted or before returning any product, your Venturo Distributor is required to obtain a warranty claim number. This number is necessary for any claim to be considered. To obtain a warranty claim number, Venturo requires the model and serial number. Only authorized Venturo Distributors can perform warranty. For the name and address of your local Venturo Distributor call the Warranty Claim Department - 513-772-8448. WARNING - It is the responsibility of the installer to ensure the installation is completed according to the manufacturer's recommendations, ensure the ultimate user understands how to operate product in a safe manner, and understands the need for regular service and maintenance by an authorized Venturo Distributor. No modifications or alterations may be made to any Venturo product without the expressed written consent of Venco Venturo Industries LLC. Installation of any Venturo product must be done by an authorized Venturo Distributor, to the standards of the industry; including maintenance, service and affixing of all instruction, safety and warning decals. Users should be instructed as to the safe operation at time of delivery. Maintenance, service, operation and safety warning decals are available on request from Venco Venturo Industries LLC.
VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE | CINCINNATI, OHIO 45241
P: 800-226-2238 | F: 513-326-5427 www.venturo.com
