( WITH COMPETITIVE PREMIUM QUALITY · 2017. 10. 20. · manufacturer of rotary tooling and...

R O TA R Y T O O L I N G &C O N V E R T I N G S O LU T I O N S

M A D E R N U S A I N C .

1010 Burma DriveApex, NC 27539USA

tel. +1 919 355 1600fax. +1 919 355 1602email [email protected]

E V E R S I N T E R N AT I O N A L L L C

845 Bethel AvenuePennsauken, NJ 08110USA


H E A D Q U A R T E R S

M A D E R N I N T E R N AT I O N A L b . V.

Vikingbank 13133 KX VlaardingenThe Netherlands

tel. +31 (0)10 248 54 60fax. +31 (0)10 248 99 20email [email protected]

M A D E R N A S I A L I M I T E D

Unit 3219, 32/F, Standard Chartered TowerMillennium City 1, 388 Kwun Tong RoadKwun Tong, Kowloon, Hong Kong

tel. +852 2186 6706fax. +852 3151 7958email [email protected]

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T H E M A D E R N G R O U P

M A D E R N G E N E R A L I N F O R M AT I O N

_PRODUCTIVITY _PROFITABILITY_QUALITY _TECHNOLOGY _ SUSTAINABILITY

M A D E R N E M P O W E R I N G Y O U R C O M PA N Y I N S U S TA I N A B I L I T Y A N D P R O F I TA B I L I T Y

W I T H C O M P E T I T I V E P R E M I U M Q U A L I T Y R O TA R Y T O O L I N G & C O N V E R T I N G S O LU T I O N S( (

C O M PA N YThe family owned company Madern (1954) carries nearly 30 years of experience as a developer and manufacturer of rotary tooling and converting solutions for the folding carton industry.

Our commitment to innovate technology combined with our passion for the paperboard packaging industry drives us to create high quality products. These products, used by an impressive interna-tional clientele, have set new standards and are a benchmark for the best industry performances.

Madern manufactures rotary tools with state-of-the-art equipment and the intensive collaboration of a dedicated team of engineers, craftsman and technicians.

Madern guarantees to be your ideal partner in the challenging race of the paperboard packaging market, providing cost effective products, while maintaining our outstanding premium quality and material integrity.

We would like to welcome you to —The Madern World— of rotary tooling and converting solutions.

S E R V I C E S Research, development and manufacturing of custom-made rotary tooling and converting solutions for the best performance/price ratio.

Support during installation, start-up and commissioning of new tools and equipment.

Training programs for inexperienced and experienced tool engineers and machine operators.

Competitive pricing and lead times for re-knifing and re-conditioning of (Madern) rotary tooling at our 4 manufacturing facilities.

24/7 worldwide service and maintenance support.

C R U S H C U T

C U T T I N G P R I N C I P L E S

S C I S S O R C U T ( M P )

M A D E R N T E C H N O LO G Y

T O O L E X E C U T I O N S

S E G M E N T E D D I E S Steel body cylinders in combination with PM steel segments with dead-fit technology.

S O L I D D I E S ( V A L U E S E R I E S )Combination of fully mechanical engraved and hardened solid dies and partially segmented rotary technology (surface treated when needed).

S L I D I N G R I N G D I E S ( A D J U S TA B L E )Steel body cylinders with steel sliding ring technology for liquid packaging.

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H I G H S P E E D C U T T I N G F O R A L L Y O U R T O b A C C O PA C K A G I N G N E E D S H I G H S P E E D C U T T I N G F O R A L L Y O U R G E N E R A L F O L D I N G PA C K A G I N G N E E D SH I G H S P E E D C U T T I N G F O R A L L Y O U R L I Q U I D PA C K A G I N G N E E D S

T O b A C C O PA C K A G I N G C U T T I N G T O O L S

*FINAL SPECIFICATIONS MAY VARY FROM THE LIST ABOVE, DUE TO DIFFERENT CHARACTERISTICS OF USED MACHINES, BOARD, VOLUMES, APPLICATIONS & DEVELOPMENTS.

T E C H N I C A L S P E C I F I C AT I O N S T O B A C C O PA C K A G I N G C U T T I N G T O O L S *

D I A M E T E R S U P T O 4 0 0 M M ( 1 5 . 7 5 ”)

W E B W I D T H 430 MM (16.9”) – 850 MM (33.5”)

W E B S P E E D U P T O 3 5 0 M / M I N ( 1 1 5 0 F T / M I N )

AVA I L A B L E D E S I G N CUTTING, PUNCHING OR PERFORATING

C H A R A C T E R I S T I C S CONICAL BEARERS FOR ACCURATE CUTTING GAP CONTROL

M AT E R I A L P M S T E E L , C H R O M E D A N D T R E AT E D W I T H S P E C I A L C O AT I N G S W H E N N E E D E D

O P T I O N S S O L I D O R S E G M E N T E D D I E S

D O U B L E C U T

S H O R T O R LO N G G R A I N

S T R I P P I N G M O D U L E S

O U T F E E D M O D U L E S

G LU E P E R F O R AT I O N S

F R A M E S A N D D R I V E S

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P R O D U C T I N F O R M AT I O NMadern offers you premium quality custom-made rotary cutting tools in various executions, shapes, sizes and performances.

The final choice of the cutting principle, the ma-terial and specifications depends on your wishes and needs, the application, the required tool per-formance and the characteristics of the used pa-perboard.

Cutting tools can be delivered as solid, fully seg-mented or a combination of both. The highly com-petitive “Value Series” range of cutting tools are especially developed for lower volume and short run production of cartons.

Madern offers the best technical and most com-petitive solutions for different applications in the folding carton industry, such as tobacco, liquid and general folding cartons.

Let our team of experts provide you with compre-hensive technical advice and support, to commis-sion and deliver your next custom-made rotary cutting tools.

S Q U A R E C O R N E R H L C A R T O N S

R O U N D E D C O R N E R H L C A R T O N S

B E V E L E D G E H L C A R T O N S

P I L L O W P A C K H L C A R T O N S

S O F T P A C K

D I S P L A Y C A R T O N S

R Y O C I G A R E T T E P A P E R E N V E L O P E S

S L I D E S A N D S L E E V E S

A P P L I C AT I O N S

L I Q U I D PA C K A G I N G C U T T I N G T O O L S

A S E P T I C P A C K A G I N G

G A B L E T O P P A C K A G I N G



T E C H N I C A L S P E C I F I C AT I O N S A S E P T I C PA C K A G I N G C U T T I N G T O O L S *

D I A M E T E R S U P T O 6 5 0 M M ( 2 5 . 6 " )

W E B W I D T H 6 5 0 M M ( 2 5 . 6 " ) – 1 7 2 0 M M ( 6 7 . 6 " )


AVA I L A B L E D E S I G N P U N C H I N G O R P E R F O R AT I N G

C H A R A C T E R I S T I C S S E G M E N T E D C Y L I N D E R S

M AT E R I A L P M S T E E L , C H R O M E D W H E N N E E D E D

O P T I O N S SOLID, SEGMENTED OR COMBINATION DIES

S T R A W H O L E S

R I B - S C O R E

S C R E W C A P S


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T E C H N I C A L S P E C I F I C AT I O N S G A B L E T O P PA C K A G I N G C U T T I N G T O O L S *


W E B W I D T H 6 5 0 M M ( 2 5 . 6 " ) – 1 1 0 0 M M ( 4 3 " )


AVA I L A B L E D E S I G N T O P D O W N O R R E V E R S E C U T T I N G

C H A R A C T E R I S T I C S F I X E D C U T T I N G F O R M AT

A DJ U S TA B L E C U T T I N G F O R M AT

( M U LT I P L E V O LU M E S O N O N E D I E S E T )

M AT E R I A L P M S T E E L , C H R O M E D A N D T R E AT E D

W I T H S P E C I A L C O AT I N G W H E N N E E D E D

O P T I O N S S C R E W C A P S A N D S P O U T S

T O P A N D B O T T O M C U T T I N G P R O F I L E S

S T R I P P I N G ( O U T B O A R D ) M O D U L E


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G E N E R A L F O L D I N G PA C K A G I N G C U T T I N G T O O L S


T E C H N I C A L S P E C I F I C AT I O N S G E N E R A L F O L D I N G PA C K A G I N G C U T T I N G T O O L S *

D I A M E T E R S U P T O 6 5 0 M M ( 2 5 . 6 ” )

W E B W I D T H 2 5 5 M M ( 1 0 ” ) – 1 7 0 0 M M ( 6 7 ” )


AVA I L A B L E D E S I G N C U T T I N G , P U N C H I N G A N D P E R F O R AT I N G

C H A R A C T E R I S T I C S C O N I C A L B E A R E R S F O R A C C U R AT E C U T T I N G G A P C O N T R O L

M AT E R I A L P M O R S O L I D H A R D E N E D S T E E L , T R E AT E D W I T H S P E C I A L C O AT I N G S W H E N N E E D E D

O P T I O N S C O M B I N E D C U T T I N G A N D C R E A S I N G O N T H E S A M E C Y L I N D E R S E T

C R U S H C U T A N D / O R S C I S S O R C U T ( M P )

A DJ U S TA B L E B E A R E R R I N G S O N M A L E C Y L I N D E R

S E G M E N T S

I N D I V I D U A L S E T T I N G O F N O N - P R E D O M I N A N T S C I S S O R C U T ( M P ) C U T T I N G L I N E S

S T R I P P I N G M O D U L E


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B E V E R A G E S( C A R R I E R P A C K S , F R I D G E V E N D O R S , C U P S )

F O O D ( D R Y, F R O Z E N , FA S T F O O D )

P E R S O N A L C A R E( H Y G I E N E , C O S M E T I C S , P H A R M A C E U T I C A L )

V A R I O U S( E X P R E S S M A I L I N G E N V E L O P E S A N D S H E E T I N G T O O L S )


( HIGH PRODUCTION SPEED PRODUCTIVITY )

( LESS WASTE PROFITABILITY )

( ADJUSTABLE RINGS TECHNOLOGY )

( CONSISTENT PERFORMANCES QUALITY )

SEGMENTED CRUSH CUT TOBACCO TOOL (LONG GRAIN) SLIDING RING CRUSH CUT LIQUID TOOLSEGMENTED SCISSOR CUT (MP) FOOD PACKAGING TOOL

VS SERIES SOLID PAPER CUP CUTTING TOOL

STRIPPING UNIT

( LONG DIE LIFE QUALITY )

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( TOOLS FOR RECYCLED BOARDS SUSTAINABILITY )

( LOW BOARD WASTAGE PROFITABILITY )

R O TA R Y T O O L I N G &C O N V E R T I N G S O LU T I O N S








M A D E R N I N T E R N AT I O N A L b . V.






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M A D E R N G E N E R A L I N F O R M AT I O N

_PRODUCTIVITY _PROFITABILITY_QUALITY _TECHNOLOGY _ SUSTAINABILITY

M A D E R N E M P O W E R I N G Y O U R C O M PA N Y I N S U S TA I N A B I L I T Y A N D P R O F I TA B I L I T Y

W I T H C O M P E T I T I V E P R E M I U M Q U A L I T Y R O TA R Y T O O L I N G & C O N V E R T I N G S O LU T I O N S( (

C O M PA N YThe family owned company Madern (1954) carries nearly 30 years of experience as a developer and manufacturer of rotary tooling and converting solutions for the folding carton industry.

Our commitment to innovate technology combined with our passion for the paperboard packaging industry drives us to create high quality products. These products, used by an impressive interna-tional clientele, have set new standards and are a benchmark for the best industry performances.

Madern manufactures rotary tools with state-of-the-art equipment and the intensive collaboration of a dedicated team of engineers, craftsman and technicians.

Madern guarantees to be your ideal partner in the challenging race of the paperboard packaging market, providing cost effective products, while maintaining our outstanding premium quality and material integrity.

We would like to welcome you to —The Madern World— of rotary tooling and converting solutions.

S E R V I C E S Research, development and manufacturing of custom-made rotary tooling and converting solutions for the best performance/price ratio.

Support during installation, start-up and commissioning of new tools and equipment.

Training programs for inexperienced and experienced tool engineers and machine operators.

Competitive pricing and lead times for re-knifing and re-conditioning of (Madern) rotary tooling at our 4 manufacturing facilities.

24/7 worldwide service and maintenance support.

C R U S H C U T

C U T T I N G P R I N C I P L E S

S C I S S O R C U T ( M P )

M A D E R N T E C H N O LO G Y

T O O L E X E C U T I O N S

S E G M E N T E D D I E S Steel body cylinders in combination with PM steel segments with dead-fit technology.

S O L I D D I E S ( V A L U E S E R I E S )Combination of fully mechanical engraved and hardened solid dies and partially segmented rotary technology (surface treated when needed).

S L I D I N G R I N G D I E S ( A D J U S TA B L E )Steel body cylinders with steel sliding ring technology for liquid packaging.

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W E B W I D T H 430 MM (16.9”) – 850 MM (33.5”)






D O U B L E C U T






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S O F T P A C K












W E B W I D T H 6 5 0 M M ( 2 5 . 6 " ) – 1 7 2 0 M M ( 6 7 . 6 " )






S T R A W H O L E S

R I B - S C O R E

S C R E W C A P S


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W E B W I D T H 6 5 0 M M ( 2 5 . 6 " ) – 1 1 0 0 M M ( 4 3 " )












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W E B W I D T H 2 5 5 M M ( 1 0 ” ) – 1 7 0 0 M M ( 6 7 ” )








S E G M E N T S




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STRIPPING UNIT


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W E B W I D T H 430 MM (16.9”) – 850 MM (33.5”)






D O U B L E C U T






-

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--

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S O F T P A C K












W E B W I D T H 6 5 0 M M ( 2 5 . 6 " ) – 1 7 2 0 M M ( 6 7 . 6 " )






S T R A W H O L E S

R I B - S C O R E

S C R E W C A P S


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-



W E B W I D T H 6 5 0 M M ( 2 5 . 6 " ) – 1 1 0 0 M M ( 4 3 " )












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-

-

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W E B W I D T H 2 5 5 M M ( 1 0 ” ) – 1 7 0 0 M M ( 6 7 ” )








S E G M E N T S




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STRIPPING UNIT


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W E B W I D T H 430 MM (16.9”) – 850 MM (33.5”)






D O U B L E C U T






-

-

--

--

-










S O F T P A C K












W E B W I D T H 6 5 0 M M ( 2 5 . 6 " ) – 1 7 2 0 M M ( 6 7 . 6 " )






S T R A W H O L E S

R I B - S C O R E

S C R E W C A P S


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-

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-



W E B W I D T H 6 5 0 M M ( 2 5 . 6 " ) – 1 1 0 0 M M ( 4 3 " )












-

-

-

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W E B W I D T H 2 5 5 M M ( 1 0 ” ) – 1 7 0 0 M M ( 6 7 ” )








S E G M E N T S




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STRIPPING UNIT


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M A D E R N I N T E R N AT I O N A L B . V.






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