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Model H60
Shake Freezer
Original Operating Instructions
055165--M
6/01/01 (Original Publication)(Updated 4/16/12)
Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Phone:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E June, 2001 Taylor (Original Publication)All rights reserved.055165--M
The word Taylor and the Crown designare registered trademarks in the United Statesof America and certain other countries.
Taylor Company750 N. Blackhawk Blvd.Rockton, IL 61072
Model H60 Table of Contents
Table of Contents
Section 1 To the Installer 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installer Safety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Site Preparation 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cooled Units 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Water Connections (Water Cooled Units Only) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Connections 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Beater Rotation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Refrigerant 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 2 To the Operator 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compressor Warranty Disclaimer 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 3 Safety 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 4 Operator Parts Identification 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H60 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H60 Door and Beater Assemblies 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H60 Syrup Tank -- 045533 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 5 Important: To the Operator 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbol Definitions 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Switch 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Liquid Crystal Display 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Consistency Control 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Flavor Selector Keypad 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reset Mechanism 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Operating Screen Descriptions 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operator Menu 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 6 Operating Procedures 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sanitizing 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Priming 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Daily Closing Procedures 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents Model H60
Table of Contents -- Page 2
Daily Opening Procedures 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Syrup System 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual Brush Cleaning 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Draining Product From The Freezing Cylinder 31. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rinsing 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hopper Cleaning 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brush Cleaning 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sanitizing the Syrup System 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 7 Important: Operator Checklist 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
During Cleaning and Sanitizing 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Bacterial Count 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regular Maintenance Checks 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Winter Storage 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 8 Troubleshooting Guide 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 9 Parts Replacement Schedule 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 10 Parts List 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagrams 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Note: Continuing research results in steady improvements; therefore, informationin this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translationrepresentative(s) are considered to be the original set of instructions.
E June, 2001 Taylor (Original Publication)(Updated April, 2012)All rights reserved.055165--M
The word Taylor and the Crown designare registered trademarks in the United Statesof America and certain other countries.
Taylor Company750 N. Blackhawk Blvd.Rockton, IL 61072
1Model H60 To the Installer
110822
Section 1 To the Installer
The following are general installation instructions. Forcomplete installation details, please see the checkoutcard.
Installer Safety
In all areas of the world, equipment should beinstalled in accordance with existing local codes.Please contact your local authorities if you have anyquestions.
Care should be taken to ensure that all basic safetypractices are followed during the installation andservicing activities related to the installation andservice of Taylor equipment.
S Only authorized Taylor service personnelshould perform installation and repairs onthe equipment.
S Authorized service personnel should consultOSHA Standard 29CFRI910.147 or theapplicable code of the local area for theindustry standards on lockout/tagoutprocedures before beginning any installationor repairs.
S Authorized service personnel must ensurethat the proper PPE is available and wornwhen required during installation andservice.
S Authorized service personnel must removeall metal jewelry, rings, and watches beforeworking on electrical equipment.
The main power supply(s) to the machinemust be disconnected prior to performing any repairs.Failure to follow this instruction may result in personalinjury or death from electrical shock or hazardousmoving parts as well as poor performance or damageto the equipment.
Note: All repairs must be performed by anauthorized Taylor Service Technician.
This unit has many sharp edges that cancause severe injuries.
Site Preparation
Review the area where the unit will be installed beforeuncrating the unit. Make sure that all possible hazardsto the user and the equipment have been addressed.
For Indoor UseOnly: This unit is designed to operateindoors, under normal ambient temperatures of70_-75_F (21_-24_C). The freezer has successfullyperformed in high ambient temperatures of104_(40_C) at reduced capacities.
This unit must NOT be installed in an areawhere a water jet or hose can be used. NEVER use awater jet or hose to rinse or clean the unit. Failure tofollow this instruction may result in electrocution.
This unit must be installed on a level surfaceto avoid the hazard of tipping. Extreme care should betaken in moving this equipment for any reason. Two ormore people are required to safely move this unit.Failure to comply may result in personal injury orequipment damage.
Uncrate the unit and inspect it for damage. Report anydamage to your Taylor Distributor.
This piece of equipment is made in the USA and hasUSA sizes of hardware. All metric conversions areapproximate and vary in size.
This machine is designed for indoor use only.
DO NOT install the machine in an area wherea water jet could be used. Failure to follow thisinstruction may result in serious electrical shock.
2 Model H60To the Installer
120416
Air Cooled Units
DO NOT obstruct air intake and discharge openings:
Air cooled units require a minimum of 6” (152 mm)minimum air clearance on all sides and 7--1/2” (191mm) minimum on bottom. Minimum air clearancesmust be met to assure adequate air flow for optimumperformance. Failure to allow adequate clearance canreduce the refrigeration capacity of the freezer andpossibly causepermanent damage to the compressor.
Water Connections(Water Cooled Units Only)
An adequate cold water supply must be provided witha hand shut--off valve. On the underside rear of thebase pan, two 3/8” I.P.S. water connections for inletand outlet have been provided for easy hook--up. 1/2”inside diameter water lines should be connected to themachine. (Flexible lines are recommended, if localcodes permit.) Depending on local water conditions, itmay be advisable to install a water strainer to preventforeign substances from clogging the automatic watervalve. There will be only one water “in” and one water“out” connection. DONOT install a hand shut--off valveon thewater “out” line! Water should always flow in thisorder: first, through theautomaticwater valve; second,through the condenser; and third, through the outletfitting to an open trap drain.
A back flow prevention device is requiredon the incoming water connection side. Pleaserefer to the applicable National, State, and local codesfor determining the proper configuration.
Electrical Connections
Each unit requires one power supply for each datalabel on the unit. Check the data label(s) on the freezerfor branch circuit overcurrent protection or fuse, circuitampacity, and other electrical specifications. Refer tothe wiring diagram provided inside of the electrical boxfor proper power connections.
In the United States, this equipment is intended to beinstalled in accordance with the National ElectricalCode (NEC), ANSI/NFPA 70--1987. The purpose ofthe NEC code is the practical safeguarding of personsand property from hazards arising from the use ofelectricity. This code contains provisions considerednecessary for safety. Compliance therewith andproper maintenance will result in an installationessentially free from hazard!
In all other areas of the world, equipment should beinstalled in accordance with the existing local codes.Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
CAUTION: THIS EQUIPMENT MUST BEPROPERLY GROUNDED! FAILURE TO DO SOCAN RESULT IN SEVERE PERSONAL INJURYFROM ELECTRICAL SHOCK!
This equipment is provided with a grounding lugthat is to be properly attached to the rear of the frameby the authorized installer. The installation location ismarked by the equipotential bonding symbol (5021 ofIEC 60417--1) on the removable panel and the frame.
3Model H60 To the Installer
S Stationary appliances which are notequipped with a power cord and a plug oranother device to disconnect the appliancefrom the power source must have an all-poledisconnecting device with a contact gap ofat least 3 mm installed in the externalinstallation.
S Appliances that are permanently connectedto fixed wiring and for which leakagecurrents may exceed 10 mA, particularlywhen disconnected, not used for longperiods, or during initial installation, shallhave protective devices such as a GFI toprotect against the leakage of current andbe installed by authorized personnel to thelocal codes.
S Supply cords used with this unit shall beoil-resistant, sheathed, flexible cable, notlighter than ordinary polychloroprene orother equivalent syntheticelastomer-sheathed cord (Code designation60245 IEC 57) installed with the proper cordanchorage to relieve conductors from strain,including twisting, at the terminals andprotect the insulation of the conductors fromabrasion.
Beater Rotation
Beater rotation must be clockwise as viewedlooking into the freezing cylinder.
NOTE: The following procedures shouldbe performed by a trained service technician.
To correct rotation on a three--phase unit, interchangeany two incoming power supply lines at freezer mainterminal block only.
To correct rotation on a single--phase unit, change theleads inside the beater motor. (Follow the diagramprinted on the motor.)
Electrical connections are made directly to theterminal block provided in the main control boxmounted on the right hand side of the freezer.
Refrigerant
In consideration of our environment, Taylorproudly uses only earth friendly HFC refrigerants. TheHFC refrigerant used in this unit is R404A. Thisrefrigerant is generally considered non-toxic andnon-flammable, with an Ozone Depleting Potential(ODP) of zero (0).
However, any gas under pressure is potentiallyhazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely withliquid. Filling the cylinder to approximately 80% willallow for normal expansion.
Refrigerant liquid sprayed onto the skin maycause serious damage to tissue. Keep eyes and skinprotected. If refrigerant burns should occur, flushimmediately with cold water. If burns are severe, applyice packs and contact a physician immediately.
Taylor reminds technicians to be cautious ofgovernment laws regarding refrigerant recovery,recycling, and reclaiming systems. If you have anyquestions regarding these laws, please contact thefactory Service Department.
WARNING: R404A refrigerant used inconjunction with polyolester oils is extremely moistureabsorbent. When opening a refrigeration system, themaximum time the system is openmust not exceed 15minutes. Cap all open tubing to prevent humid air orwater from being absorbed by the oil.
4 Model H60To the Operator
080627
Section 2 To the Operator
The Model H60 shake freezer has been carefullyengineered andmanufactured to give you dependableoperation. This unit, when properly operated andcared for, will produce a consistent, quality product.Like all mechanical products, it will require cleaningand maintenance. A minimum amount of care isnecessary if the operating procedures outlined in thismanual are followed closely.
This Operator’s Manual should be read beforeoperating or performing any maintenance on yourequipment.
Your Taylor freezer will NOT eventually compensatefor and correct any errors during the set--up or fillingoperations. Thus, the initial assembly and primingprocedures are of extreme importance. It is stronglyrecommended that personnel responsible for theequipment’s operation, both assembly anddisassembly, go through these procedures together inorder to be properly trained and to make sure that noconfusion exists.
In the event you should require technical assistance,please contact your local authorized TaylorDistributor.
Note: Warranty is valid only if the parts are authorizedTaylor parts, purchased from an authorized TaylorDistributor, and the required service work is providedby an authorized Taylor service technician. Taylorreserves the right to deny warranty claims onequipment or parts if non--approved parts orrefrigerant were installed in the machine, systemmodifications were performed beyond factoryrecommendations, or it is determined that the failurewas caused by neglect or abuse.
If the crossed out wheeled bin symbol isaffixed to this product, it signifies that this product iscompliant with the EUDirective as well as other similarlegislation in effect after August 13, 2005. Therefore,it must be collected separately after its use iscompleted, and cannot be disposed as unsortedmunicipal waste.
The user is responsible for returning the product to theappropriate collection facility, as specified by the localcode.
For additional information regarding applicable locallaws, please contact the municipal facility and/or localdistributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine arewarranted for the term indicated on the warranty cardaccompanying this machine. However, due to theMontreal Protocol and the U.S. Clean Air ActAmendments of 1990, many new refrigerants arebeing tested and developed, thus seeking their wayinto the service industry. Some of these newrefrigerants are being advertised as drop--inreplacements for numerous applications. It should benoted that, in the event of ordinary service to thismachine’s refrigeration system, only the refrigerantspecified on the affixed data label should beused.The unauthorized use of alternate refrigerants will voidyour compressor warranty. It will be the owner’sresponsibility tomake this fact known to any technicianhe employs.
It should also be noted that Taylor does not warrant therefrigerant used in its equipment. For example, if therefrigerant is lost during the course of ordinary serviceto this machine, Taylor has no obligation to eithersupply or provide its replacement either at billable orunbillable terms. Taylor does have the obligation torecommend a suitable replacement if the originalrefrigerant is banned, obsoleted, or no longer availableduring the five year warranty of the compressor.
Taylor will continue to monitor the industry and testnew alternates as they are being developed. Should anew alternate prove, through our testing, that it wouldbe accepted as a drop--in replacement, then theabovedisclaimer would become null and void. To find out thecurrent status of an alternate refrigerant as it relates toyour compressor warranty, call the local TaylorDistributor or the Taylor Factory. Be prepared toprovide the Model/Serial Number of the unit inquestion.
5Model H60 Safety
110822
Section 3 Safety
We, at Taylor Company, are concerned about thesafety of the operatorwhen heor she comes in contactwith the freezer and its parts. Taylor has gone toextreme efforts to design and manufacture built--insafety features to protect both the operator and theservice technician. As an example, warning labelshave been attached to the freezer to further point outsafety precautions.
IMPORTANT -- Failure to adhere to thefollowing safety precautions may result in severepersonal injury or death. Failure to comply withthese warnings may damage the machine and itscomponents. Component damage will result inpart replacement expense and service repairexpense.
DONOT operate the freezer without readingthis Operator Manual. Failure to follow this instructionmay result in equipment damage, poor freezerperformance, health hazards, or personal injury.
Per IEC 60335--1 and its part 2 standards,“This appliance is to beusedonly by trainedpersonnel.It is not intended for use by children or people withreduced physical, sensory, or mental capabilities, orlack of experience and knowledge, unless givensupervision or instruction concerning the use of theappliance by a person responsible for their safety.”
This unit is provided with an equipotentialgrounding lug that is to be properly attached to the rearof the frameby the authorized installer. The installationlocation is marked by the equipotential bondingsymbol (5021 of IEC 60417-1) on both the removablepanel and the equipment’s frame.
DO NOT use a water jet to clean or rinse thefreezer. Failure to follow these instructions may resultin serious electrical shock.
S DO NOT allow untrained personnel tooperate this machine.
S DO NOT operate the freezer unless allservice panels and access doors arerestrained with screws.
S DO NOT remove any internal operatingparts (examples: freezer door, beater,scraper blades, etc.) unless all controlswitches are in the OFF position.
Failure to follow these instructionsmay result in severepersonal injury to fingers or hands from hazardousmoving parts.
This unit has many sharp edges that cancause severe injuries.
S DO NOT put objects or fingers in the doorspout. This may contaminate the productand cause severe personal injury from bladecontact.
S USE EXTREME CAUTION when removingthe beater asssembly. The scraper bladesare very sharp.
This freezer must be placed on a levelsurface. Failure to complymay result in personal injuryor equipment damage.
Cleaning and sanitizing schedules aregoverned by your state or local regulatory agenciesand must be followed accordingly. Please refer to thecleaning section of this manual for the properprocedure to clean this unit.
DO NOT draw product or attempt todisassemble the unit during the HEAT cycle. Theproduct is hot and under extreme pressure.
6 Model H60Safety
050831
DO NOT obstruct air intake and discharge openings:6” (152 mm) minimum air clearance on all sides and7--1/2” (191mm) minimum on bottom. Failure to followthis instruction may cause poor freezer performanceand damage to the machine.
For IndoorUseOnly: This unit is designed to operateindoors, under normal ambient temperatures of70_-75_F (21_-24_C). The freezer has successfullyperformed in high ambient temperatures of104_(40_C) at reduced capacities.
NOISE LEVEL: Airborne noise emission does notexceed 78 dB(A) when measured at a distance of 1.0meter from the surface of the machine and at a heightof 1.6 meters from the floor.
7Model H60 Operator Parts Identification
111114
Section 4 Operator Parts IdentificationH60
8 Model H60Operator Parts Identification
111114
H60 Exploded View Parts Identification
ITEM DESCRIPTION PART NO.
1 COVER--HOPPER COMPLETE 053809
2 AGITATOR A. X44797
3 PANEL A.--SIDE LEFT X48285
4 STUD--NOSE CONE 011390
5 PAN--DRIP 19--1/2 LONG 035034
6 SHIELD--SPLASH--WIRE 046177
7 TRAY--DRIP 14.8 046275
8 SCREW--1/4--20X3/8 RHM 011694
9 CASTER--SWV 5/8 STEM 018794
10 PANEL A.--SIDE RIGHT X48286
11 PANEL--SIDE UPPER 042317
12 O--RING--.643 OD X .077W 018572
ITEM DESCRIPTION PART NO.
13 TUBE A.--FEED--OUTER--HT X34641
14 O--RING--.291 ID X .080W 018550
15 TUBE A.--FEED--SC--INNER X32824--5
16 GASKET--SYRUP DOOR 045326
17 DOOR A.--SYRUP CABINET X45325
18 ADAPTOR A.--CASTER X18915
19 PANEL--REAR W/LOUVERS 026980--SP
20 LOUVER--SIDE 013631
21 PANEL A.--FRONT X46634
22 TRIM--REAR CORNER 046668
23 TRIM A.--SHELF X45334
24 CASTER--4” SWV 5/8 STEMW/BRAKE
034081
NOTE: PLEASE VERIFY PART NUMBERS FOR YOURSPECIFIC MACHINE WITH THE COMPLETE PARTSLIST AT THE END OF THE MANUAL.
9Model H60 Operator Parts Identification
H60 Door and Beater Assemblies
ITEM DESCRIPTION PART NO.
1 SEAL--DRIVE SHAFT 032560
2 SHAFT--BEATER 035527
3 BEATER A.--7QT--1 PIN X46233
4 BEARING--FRONT 013116
5 GASKET--DOOR 5.177ID 016672
6 BEARING--GUIDE 014496
7 TORQUE A. X17381
8 ARM--TORQUE 014500
9 O--RING--.291 ID X .080W 018550
10 BEARING--SPINNER 017032
11 VALVE A.--DRAW X54821
ITEM DESCRIPTION PART NO.
12 O--RING--1--1/16 OD X .139W 013029
13 NUT--STUD *GENERAL USAGE* 021508
14 TUBE--VINYL 3/16 X 1/16 WAL 020940--
15 FITTING--QD MALE INSERT 036296
16 O--RING--5/16 OD X .070 W 016272
17 DOOR A.--1 SPOUT--METAL X17373
18 HOUSING--SPINNER *4 SPIGOT 017269
19 BLADE A.--SPINNER *8 3/8 X35570
20 BLADE--SCRAPER--PLASTIC 046237
21 CLIP--SCRAPER BLADE*8.75” 046238
10 Model H60Operator Parts Identification
H60 Syrup Tank -- 045533
ITEM DESCRIPTION PART NO.
1 TANK--SYRUP--4 QT. 045533
1a COVER--TANK W/ FTG 035759--1
1b TIP--NYLON--WHITE TRANSL. 042747*
1c O--RING--3.437 ID X .275 W 016037
1d TUBE--DIP--4 QT. 015441--7
1d--1 O--RING--.291 ID X .080W 018550
2 PLUG--Q.D. CO2 1/8 MP 021077
3 SOCKET--Q.D. CO2 90DEG 1/4 021524
4 SOCKET--Q.D. LIQ.--90DEG--1/4 021026
ITEM DESCRIPTION PART NO.
4a** RESTRICTOR--SYRUP 030917
4b** GASKET--RUBBER 023551
5 O--RING--5/8 OD X .103W 016030
6 PLUG--Q.D. LIQ. 3/4--18 FP 021081
6a VALVE A.--QD PLUG 021081--2
6b INSERT 021081--1
7 DECAL--SET 4 SYRUP FLAVOR 021523
8 DECAL--SYRUP TANK INST. 045533--1
* TIP--NYLON--GREY 024261(DUAL SUPPLIER, ORDER AS NEEDED)
** NOTE: NOT USED ON CHOCOLATE.
11Model H60 Operator Parts Identification
Accessories
ITEM DESCRIPTION PART NO.
1 BRUSH-MIX PUMP BODY -3” X 7” WHITE
023316
2 BRUSH-END-DOOR-SPOUT 0397193 KIT A.-TUNE UP X346154 BRUSH-DOUBLE ENDED 0130725 BRUSH-REAR BRG 1IN.D X 2IN 013071
ITEM DESCRIPTION PART NO.
6 BRUSH-DRAW VALVE 0147537 LUBRICANT-TAYLOR HI PERF 0482328 PAIL-MIX 10 QT. 013163* SANITIZER·KAY-5·200·PKTS 041082
* SANITIZER-STERA SHEEN-GR100 (2 OZ.) PKTS
055492
*NOT SHOWN
12 Model H60Important: To the Operator
Section 5 Important: To the Operator
Item Description
1 Power Switch (Toggle)2 Liquid Crystal Display3 LCD Indicator -- MIX LOW (PCB A.--LED)4 LCD Indicator -- MIX OUT (PCB A.--LED)5 Consistency Control (Switch--Torque)6 Flavor Selector Keypad (Switch--Membrane)7 Rinse Key (Switch--Membrane)
Symbol Definitions
To better communicate in the International arena, thewords on many of our operator switches and buttonshave symbols to indicate their functions. Your Taylorequipment is designed with these Internationalsymbols.
The following chart identifies the symbol definitionsused on the operator switches.
= ON
= OFF
= MIX LOW
= MIX OUT
= HEAT MODE
= CLEAN MANUALLY
= CALIBRATE
= WASH
= AUTO
= MENU
= CHOCOLATE
= STRAWBERRY
= VANILLA
= OPTIONAL
= RINSE
13Model H60 Important: To the Operator
Power Switch
When placed in the ON position, the power switchallows control panel operation. The power switch islocated on the left side of the control channel.
Liquid Crystal Display
TheLiquidCrystalDisplay (LCD) is locatedon the frontcontrol panel. The LCD is used to show the currentmode of operation, and whether or not there issufficient mix.
LCD Indicator -- MIX LOW
The “MIX LOW” indicator flashes to indicate that thereis a low supply of mix. The mix hopper should be filledas soon as possible.
LCD Indicator -- MIX OUT
The MIX OUT light will illuminate, indicating that themix hopper has an insufficient supply of mix to operatethe freezer. The MIX OUT indicator will flash. At thistime, the freezer will go into the STANDBY mode ofoperation. To return the freezer to the AUTO mode, fillthe hopper with mix and press the AUTO key. Thefreezer will automatically begin operation.
Consistency Control
The viscosity (thickness) of the shake is controlled bya sensing device called the consistency control. Theconsistency control knob is located to the lower rightof the control channel. To achieve a thicker shake, turnthe knob clockwise and counterclockwise to achieve athinner shake consistency.
Allow the refrigeration system to cycle on and off 2 or3 times before an accurate consistency can beevaluated.
Flavor Selector Keypad
Four shake flavors are offered from the Model H60freezer: chocolate, strawberry, vanilla (unflavoredproduct), and an optional flavor. Press the desiredshake flavor key and open the drawvalve. Product andsyrup will automatically blend to produce the chosenflavor.
RINSE
After the shake is drawn, press theRINSEkey to rinseexcess syrup and mix from the spinner housing.
Reset Mechanism
The reset button is located under the right side panel.The reset mechanism protects the beater motor froman overload condition. If an overload occurs, the resetmechanism will trip. To properly reset the freezer,press the reset button firmly and clear the tone perinstructions in “Clearing Fault Tones” on page 17.
If the reset mechanism trips again, contact yourauthorized Taylor Distributor to resolve the problem.
Warning: Do not use metal objects topress the reset button. Failure to comply mayresult in severe personal injury or death.
14 Model H60Important: To the Operator
Operating Screen Descriptions
When themachine is powered the systemwill initialize.The screen will display “INITIALIZING”. There will befour types of data the system will check: LANGUAGE,SYSTEM DATA, CONFIG DATA, and LOCKOUTDATA. During the INITIALIZING... LANGUAGEscreen, the alarm will be on. If the system data,configuration data, or lockout history data has becomecorrupt, the following screenwill alert the operator thatthe system settings may have been changed.
NVRAM FAULTRESET TO DEFAULTSPRESS SEL KEY
Once the system has initialized the SAFETYTIMEOUT screen is displayed and the alarm is turnedon.
SAFETY TIMEOUTANY KEY ABORTS
This screen will be displayed, with the alarm on, for 60seconds or until any key is pressed.
After the safety timeout has been completed, and thepower switch is OFF, one of the following screens isdisplayed.
The first screen is displayed if the machine is not in abrush clean state.
POWER SWITCH OFFMIX: OUT TIME: 4:30HOPPER: 62.1BARREL: 67.7
If any of the requirements for a brush clean have notbeen met, the time displayed will remain at 5:00minutes. When all the requirements for a brushcleaning are met, and the five minutes expire, thescreen will change to the second screen, which is thestandard power switch OFF screen.
POWER SWITCH OFF-- = -- = -- = -- = -- = --UNIT CLEANED
When the power switch is set in the ON position, thesystem mode of operation screen is displayed. In thisexample, themachine is ON, but nomode of operationhas been selected. The second line of the displayindicates whether there is a sufficient supply of mix inthe hopper or if there is a LOW or OUT mix condition.The third line of the display shows the temperature ofthe mix hopper. After pressing the AUTO key, the lastline of the display shows the month and date (MM =month, DD = day) that the machine needs to bedisassembled and brush cleaned.
MODE: OFFMIX: OKHOPPER: 40.0FBRUSH CLEAN ON: MM/DD
The next display indicates the freezer is operating intwo different modes. The following information isgiven:
The machine is operating in the WASH and PUMPmodes and the mix level in the hopper is low. Thetemperature of themix hopper is 40_F (4.4_C), and themachine needs to be brush cleaned on October 31st.
MODE: WSH--PMPMIX: LOWHOPPER TEMP: 40.0 FBRUSH CLEAN ON: 10/31
15Model H60 Important: To the Operator
070316
The following displays pertain to the HEAT cycle:
Effective 12/8/06, a SystemAlert screenwas added todisplay an alert and alarm 15minutes prior to the startof the heat cycle. The system alert functions similar tothe Fault Description except there is no menu item.The alarm will sound and show on the display. Thealarm will sound until the SEL key is pressed to clearthe fault. This feature allows the operator time tomakesure the freezer is in AUTO or STANDBY, and has theproper amount of mix in the hopper before the start ofthe heat cycle.
SYSTEM ALERTHEAT TREAT CYCLE
SEL
While in the heating phase, you will see this display. Itshows the present temperature of the hopper.
MODE: HEATPHASE: HEATHOPPER: 140.0 FBRUSH CLEAN ON: MM/DD
The mix temperature must be raised above 151_F(66.1_C) within 90minutes or the freezerwill be lockedin STANDBY, and the cycle failure display will appear.
In the example, the hopper temperature is 140_F(60_C). The phase shows that the machine is in theheat phase of the heat treatment cycle.
When the heating phase is complete, the freezer goesinto the holding phase of the cycle. The holding phasewill hold the temperature above 151_F (66.1_C) for aminimum of 30 minutes.
In this example, the hopper temperature is 151_F(66.1_C).
MODE: HEATPHASE: HOLDHOPPER: 151.0 FBRUSH CLEAN ON: MM/DD
The final phase of the heat treatment cycle is thecooling phase. Now the freezer must cool the mixbelow 41_F (5_C). If the product fails to cool in twohours, the freezer will lock out.
This example illustrates that the temperature is beinglowered, but has not yet reached the set point.
MODE: HEATPHASE: COOLHOPPER TEMP: 55.0 FBRUSH CLEAN ON: MM/DD
The entire heat treatment cycle must be completed infour hours.
When the entire heat cycle has been completed, thenormal display will appear, showing themachine in theSTANDBY mode. The machine may now be placed inthe AUTO mode or left in the STANDBY mode.
MODE: STANDBYMIX: OKHOPPER: 41.0 FBRUSH CLEAN ON: MM/DD
Hard Lock: There are two causes for a hard lock:
1. Fourteen days have elapsed since the lastbrush cleaning. The following screen will bedisplayed.
14 DAY TIMEOUTCLEANING REQ’DFREEZER LOCKEDPRESS SEL KEY
2. There has been a thermistor failure (freezingcylinder, hopper, or glycol) during the heattreatment process.
SYSTEM FAULTSERVICE REQ’D
FREEZER LOCKEDPRESS SEL KEY
All four LED’s on the front of the freezerwill light. Pressthe MENU/SEL key.
The next display is the screen which will appear afterthe failuremessage. To complywith health codes, heattreatment system freezers must complete a heattreatment cycle daily, andmust also be brush cleanedevery 14 days. Brush cleaning is the normaldisassembly and cleaning procedures. Failure to
16 Model H60Important: To the Operator
follow theseguidelineswill cause the control to lock thefreezer out of the AUTO mode. Press the WASH key.
NO AUTO OPERATIONALLOWED UNTILBRUSH CLEANINGPRESS WASH KEY
The next display is the screen which will appear afterthe brush cleaning message and illustrates that thecontrol is in the OFF mode and the machine needs tobe disassembled and brush cleaned.
MODE: OFFMIX: OKHOPPER TEMP: 41.0 FFREEZER LOCKED
Once the unit is unlocked, only the MIX OUT and MIXLOW LED’s will light.
Soft Lock: If a heat treatment cycle has not beeninitiated within the last 24 hours, all four LED’s on thefront of the machine will light and a message willappear on the LCD. Line 3 of the LCD will indicate thereason the message appears.
NO HEAT TREAT STARTBECAUSE
VARIABLE MESSAGEPRESS SEL KEY
Following are the variablemessages whichwill appearon line 3:
1. POWER SWITCH OFF: Power switch was inthe OFF position.
2. MIX OUT PRESENT: There was mix outcondition present.
3. AUTO OR STANDBY OFF: The unit was not inthe AUTO or STANDBY mode.
4. NO HEAT CYCLE TRIED: A heat treatmentcycle was not attempted in the last 24 hours.(AUTO HEAT TIME was advanced, or a powerloss was experienced at the time the cycle wasto occur, or a heat cycle failure not due to athermistor failure.)
If the following screen appears, a soft lock hasoccurred during the heat treatment cycle.
HEAT TREAT CYCLEFAILURE
FREEZER LOCKEDPRESS SEL KEY
If the temperature of the product has not fallen below41_F (5_C) by theendof theCOOLcycle, the followingscreen will appear.
PRODUCT OVER TEMPFREEZER LOCKEDPRESS SEL KEY
Press the MENU/SEL key to advance to the nextdisplay.
When one of these messages appears, automaticfreezer operation cannot take place until the freezer isdisassembled and brush cleaned or has completed aheat treatment cycle.
Thenext displaywill instruct theoperator to start aheattreatment cyclemanually (by pressing the AUTO key),or to disassemble and brush clean the freezer. If theAUTO key is pressed, the freezer will automaticallystart the heat treatment cycle and only the heat cycleLED will light.
NO AUTO OPERATIONALLOWED. PRESS
AUTO FOR HEAT CYCLEWASH TO BRUSH CLEAN
If the WASH key is pressed, the next display willappear and the freezer will have to be disassembledand brush cleaned.
MODE: OFFMIX: OKHOPPER TEMP: 41.0FFREEZER LOCKED
Once the freezer is unlocked by starting a heattreatment cycle, only theheat cycle LEDwill light. If thefreezer is unlocked by brush cleaning, the mix low andmix out LED’s will light.
17Model H60 Important: To the Operator
060807
Operator Menu
The OPERATOR MENU is used to enter the operatorfunction displays. To access the OPERATOR MENU,simply press the MENU/SEL key. The cursor will flashover the letter “A” indicating that this is screen “A”. Toselect a different screen, use the arrowkeys andmovethe cursor to the desired screen selection and pressthe MENU/SEL key.
OPERATOR MENUA B C D E F G H I J K
EXIT FROM MENU<-- -- -- -- -- --> SEL
Screen “B” is FAULT DESCRIPTION. The faultdescription will indicate if there is a fault with thefreezer and the side of the freezer where the faultoccurred.
FAULT DESCRIPTIONVARIABLE MESSAGE
CLR SEL
Clearing Fault Tones
To clear the tone for any faults which have beencorrected, press the CALIBRATE key. To see if thereis more than one fault per cylinder, press theMENU/SEL key. When the last fault is displayed, thecontrol will return to the OPERATORMENU. To returnto the main screen, move the cursor to “A” and pressthe MENU/SEL key again.
Listed below are the variable messages which willappear, along with the corrective action:
1. NO FAULT FOUND: There was no fault foundin the freezer. Nothing will appear on the screenafter this variable message appears.
2. BEATER OVERLOAD: Press the reset buttonfirmly. Clear the tone per instructions in“Clearing Fault Tones” on page 17.
3. CHK REFRIG SYS PSI: Place the powerswitch in the OFF position. Wait 5 minutes forthe machine to cool. Place the power switch inthe ON position. Clear the tone per instructionsin “Clearing Fault Tones” on page 17.
4. COMP ON TOO LONG: Place the powerswitch in the OFF position. Call servicetechnician. Clear the tone per instructions in“Clearing Fault Tones” on page 17.
5. HOPPER THERM BAD: Place the powerswitch in the OFF position. Call servicetechnician.
6. BARREL THERM BAD: Place the powerswitch in the OFF position. Call servicetechnician.
7. GLYCOL THERM BAD: Place the powerswitch in the OFF position. Call servicetechnician.
8. HOPPER OVER TEMP: The hoppertemperature has risen too high as follows. Clearthe tone per instructions in “Clearing FaultTones” on page 17.
a. The hopper temperature reaches 41_F.(5_C.) or higher after a power failure.
b. The hopper temperature has not fallen below41_F. (5_C.) by the end of the COOL phasein the heat cycle.
9. BARREL OVER TEMP: The barrel temperaturehas risen too high as follows. Clear the tone perinstructions in “Clearing Fault Tones” onpage 17.
a. Thebarrel temperature reaches 41_F. (5_C.)or higher after a power failure.
b. The barrel temperature has not fallen below41_F. (5_C.) by the end of the COOL phasein the heat cycle.
10. POWER FAILURE: This message will appearin the FAULT DESCRIPTION if a power failurehas occurred. Clear the tone per instructions in“Clearing Fault Tones” on page 17.
18 Model H60Important: To the Operator
081111
Screen “C” is SETCLOCK. This screenwill display thecurrent date and time. The date and time may only bechanged after the freezer has been manually brushcleaned but before it has been placed in the AUTOmode. Move the cursor under the number you wish tochange. Press the plus key to increase the number;press the minus key to decrease the number. Whenthe desired time and date appears, press theMENU/SEL key once to return to the OPERATORMENU.
SET CLOCK10:21 AM 11/07/2001-- --<-- -- -- -- -- --> +++ -- -- -- SEL
If an illegal date is entered, the following screen willappear. The correct date must be entered beforeleaving this display.
SET CLOCK10:34 AM 02/30/2001-- -- INVALID DATE<-- -- -- -- -- --> +++ -- -- -- SEL
Screen “D” is SET RINSE TIME. This screen is usedto set the amount of time needed to rinse the spinnerhousing of syrup after a shake has been drawn. Pressthe plus key to increase the number; press the minuskey to decrease the number. When the desired timeappears, press the MENU/SEL key once to return tothe OPERATOR MENU.
SET RINSE TIMETIME: 3.0 SEC
+ + + -- -- -- SEL
Screen “E” is SYSTEM INFORMATION. The firstscreen will indicate the software version used in theunit.
SOFTWARE VERSIONH60 Control UVC2Version 2.03
SEL
Press the MENU/SEL key to view the second screenof the SYSTEM INFORMATION display. This screenwill indicate the version number and number oflanguage strings.
LanguageV1.10r00 English 457
SEL
Press the MENU/SEL key to view the third screen ofthe SYSTEM INFORMATION display. This screenwillindicate the Bill of Material number and serial numberfor the unit. Press the MENU/SEL key once to returnto the Operator Menu.
B.O.M. 0H6027E710S/N K0000000
SEL
Screen “F” is AUTO HEAT TIME. This screen is usedto set the time of day in which the heat treatment cyclewill start. Move the cursor under the number you wishto change. Press the plus key to increase the number;press the minus key to decrease the number. Whenthe desired time appears, press the MENU/SEL keyonce to return to the OPERATOR MENU.
AUTO HEAT TIMETIME: 12:00 AM
-- --<-- -- -- -- -- --> +++ -- -- -- SEL
Screen “G” is CURRENT CONDITIONS. This screengives the viscosity of the product and the hopper andbarrel temperatures. The last line of the display is thecompressor countdown safety timer. The safety timerprevents the compressor from running more than 11minutes (other than during the cooling phase of theheat treatment cycle).
Press the MENU/SEL key once to view theSERVINGS COUNTER screen.
VISC HOPPER BARREL0 38.5 28.5
TIME C 11:00 11:00
19Model H60 Important: To the Operator
The SERVINGS COUNTER screen indicates thenumber of times the draw switch has closed (numberof draws) since the last brush cleaning or since the lastserving counter reset. A maximum of 32,767 drawscan be recorded; an additional draw will cause thecounter to restart at zero. Pressing theMENU/SELkeywill return the display to the Operator Menu.
SERVINGS COUNTERDRAWS12
SEL
Draws are counted during the AUTO mode ofoperation only.
Screen “H” is HEAT CYCLE DATA. The informationfrom the previous heat treatment cycles can beobtained through this screen. The most recent heattreatment cycle data will be shown first; press the pluskey to scroll through the remainingheat cycle displays.If a heat treatment cycle failure should occur, a twocharacter message will appear on the second line ofthe screen. Press the MENU/SEL key once to returnto the OPERATOR MENU.
00:00 00:00 00:00HEAT OVER COOL RC00:00 00:00 00:00TEMP AT END 0.0 1
Listed below are the variable messages which couldappear:
HT Failure in the heating phase.CL Failure in the cooling phase.TT Failure in meeting total heat treatment cycle
time requirement.MO Mix out condition.OP Operator interruption.PF Power failure. (If a power failure occurs, but
the heat treatment cycle does not fail, anasterisk (*) will appear on the 3rd line of thedisplay.)
BO Beater overload.HO High pressure cut--out.TH Failed thermistor probe.PS Power switch placed in the OFF position.ML Mix Low Condition.14 14 Day Timeout Occurred.RC Heat Cycle Record Cleared.
Pressing the CALIBRATE key on any HEAT CYCLEDATA screen will cause the extended data screen tobe displayed. This screen shows the hopper, barrel,and glycol temperatures, and the amount of time thefreezer spent in the phase of the heat cycle when theheat cycle completed, or was terminated.
HOPPER BARREL GLYCOL151.0 134.5 178.0
PHASE TIME: 1:20 1
Screen “I” is the LOCKOUT HISTORY. This screendisplays a history of the last 40 hard locks, soft locks,and brush clean dates. Page numbers are indicated inthe upper right hand corner. Page 1 always containsthe most recent failure. Press the PUMP/+++ key tocycle through the pages.
The second line of the screen displays the date andtime a failure occurs. The third line indicates thereason for a failure, or will indicate a successful brushcleaning has occurred. Some failures occur formultiple reasons. When this occurs, a page will begenerated for each reason. Press the MENU/SEL keyonce to return to the Operator Menu.
LOCKOUT HISTORY 111/21/01 02:08SOFTLOCK ABORT
+++ -- -- -- SEL
Screen “J” is the SERVICE MENU. This screen canonly be accessed by a service technician.
Screen “K” is the STANDBY MODE. To place thefreezer in the STANDBYmode, move the cursor underthe word “yes”. Press the MENU/SEL key to executethe command. Pressing the MENU/SEL key again willreturn you to the main screen. To exit the STANDBYmode and place the unit inAUTO, press the AUTOkeyonce. Pressing the AUTO key again will place the unitin the OFF mode.
STANDBY MODESTANDBY YES NO
-- -- --<-- -- -- -- -- --> SEL
20 Model H60Operating Procedures
Section 6 Operating Procedures
The Model H60 has one 7 quart (6.6 liter) freezingcylinder. This automatic freezer offers four separateflavors which are blended and ejected from one spout.(Use only single strength syrup that is free of pulp andseeds.)
We begin our instructions at the point where we enterthe store in the morning and find the partsdisassembled and laid out to air dry from the previousnight’s brush cleaning.
These opening procedures will show you how toassemble these parts into the freezer, sanitize them,and prime the freezer with fresh mix in preparation toserve your first shake.
If you are disassembling the machine for the first timeor need information to get to this starting point in ourinstructions, turn to page 32, “Disassembly”, and startthere.
Assembly
Note: When lubricating parts, use an approved foodgrade lubricant (example: Taylor Lube HP).
MAKE SURE THE POWER SWITCH IS INTHE OFF POSITION!. Failure to do so may causeinjury from hazardous moving parts, or electrocution.
Be certain your hands are sanitized beforeassembling the freezer.
Step 1Lubricate the groove and shaft portion of the beaterdrive shaft. Slide the seal over the shaft and grooveuntil it snaps into place. DONOT lubricate the hex endof the drive shaft. Fill the inside portion of the seal with1/4” more lubricant. Lubricate the flat side of the sealthat comes in contact with the bearing.
Figure 1
Note: Make sure the seal is not installed inside--out.The ridge that protrudes in the center of the seal shouldbe on the outside.
Install the drive shaft. Insert the drive shaft into thefreezing cylinder, hex end first, and into the rear shellbearing until the seal fits securely over the rear shellbearing. Be certain the drive shaft fits into the drivecoupling without binding.
Figure 2
21Model H60 Operating Procedures
Step 2Install the beater assembly. First check scraper bladesfor any nicks or signs of wear. If any nicks are present,replace both blades.
If blades are in good condition, install the scraper bladeclips on the scraper blades. Place the rear scraperblade over the rear holding pin on the beater.
Figure 3
Note: The hole on the scraper blade must fit securelyover the pin to prevent costly damage.
Hold the rear blade on the beater and slide it halfwayinto the freezing cylinder. Install the front scraper bladeover the front holding pin. Slide the beater assemblycompletely into the freezing cylinder.
Figure 4
Make sure the beater assembly is in position over thedrive shaft. Turn the beater slightly to be certain thatthe beater is properly seated. When in position, thebeater will not protrude beyond the front of the freezingcylinder.
Figure 5
Step 3Install the torque rotor assembly. Assemble the torquerotor by sliding the two o--rings on the front of the shaftand lubricate them thoroughly to prevent leaking.Place the white plastic guide bearing on the rear of therotor shaft. DO NOT lubricate plastic guide bearing.
Figure 6
Insert the torque rotor, plastic guide bearing end first,making sure that it fits into the hole in the beater driveshaft. Rotate it several times to check for properpositioning.
Figure 7
22 Model H60Operating Procedures
Step 4Install the draw valve. Lubricate the plastic spinnerbearing. Insert the plastic spinner bearing into the topof the draw valve.
Figure 8
Slide the two o--rings onto the draw valve andlubricate.
Figure 9
Lubricate the inside of the door spout, top and bottom,and insert the draw valve into the freezer door from thetop. It will be necessary to rotate the draw valve to theright when assembling the door to the freezer.
Figure 10
Step 5Assemble the freezer door. Place the large rubbergasket into the groove on the back side of the freezerdoor. DO NOT lubricate the gasket.
Slide the white plastic front bearing onto the bearinghub, making certain that the flanged end of thebearingis resting against the freezer door. DO NOT lubricatethe front bearing.
Figure 11
23Model H60 Operating Procedures
Install the freezer door. Locate the torque rotor in thecenter hole of the freezer door. Position thedoor on thefour studs on the front of the freezing cylinder andfirmly push it into place. Install the four handscrews onthe studs and finger--tighten equally in a criss--crosspattern to insure the door is snug. Do notover--tighten.
Figure 12
Step 6Install the rear drip pan. Slide the drip pan into the holein the front panel.
Figure 13
Step 7Snap theplastic spinner housingonto thebottomof thedoor spout.
Figure 14
Install the spinner blade. Lubricate the shaft of thespinner blade. Insert the spinner blade from thebottominto the center of the draw valve until the shaft appearsat the top of the draw valve.
Figure 15
24 Model H60Operating Procedures
Locate the spinner coupling and slip it over the slottedend of the spinner blade shaft. Raise the slip collar onthe coupling and turn the shaft until the spinnercoupling slips down into its locking position.
Figure 16
Step 8Rotate the draw valve to the left, and center it inposition on the draw arm. Place the valve in the slottedgroove of the draw valve bracket.
Figure 17
Step 9Install the torque arm. Position the torque arm byslipping it up through the slot in the operating arm, andthen down into the hole in the torque rotor shaft. Checkthe torque arm by moving it back and forth to be sureit moves freely and easily.
Step 10Connect the syrup lines. Connect the syrup lines of thespinner housing to the quick disconnect fittings on thefront panel.
Figure 18
Step 11Install the front drip tray and splash shield.
Figure 19
Step 12Slide the three o--rings into the grooves of the inner airtube.
Figure 20
25Model H60 Operating Procedures
080627
Slide the two o--rings into the grooves of the outer airtube.
Figure 21
Step 13Lay the inner air tube, outer air tube, and agitator in thebottom of the mix hopper for sanitizing.
Figure 22
Sanitizing
Step 1Prepare an approved 100 PPM sanitizing solution(examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2gal. [7.6 liters] of Stera--SheenR). USE WARMWATER AND FOLLOW THE MANUFACTURER’SSPECIFICATIONS.
Step 2Pour the sanitizing solution over all the parts in thebottom of the mix hopper and allow it to flow into thefreezing cylinder.
Note: You have just sanitized themix hopper andparts; therefore, be sure your hands are sanitizedbefore going on in these instructions.
Step 3While the solution is flowing into the freezing cylinder,take particular care to brush clean the mix levelsensing probes, the mix hopper, mix inlet hole, innerand outer air tubes, the outside of the agitator housing,and the agitator. Brush the exposed sides of thehopper.
Step 4Place the power switch in the ON position.
Step 5Press the WASH key and allow the sanitizing solutionin the freezing cylinder to agitate for five minutes.
Figure 23
26 Model H60Operating Procedures
Step 6With a pail beneath the dispensing spout, open andclose the draw valve six times. Draw off the remainingsanitizing solution.
Figure 24
Step 7Once the sanitizer stops flowing from the dispensingspout, close the draw valve and press the WASH key,cancelling the beater motor operation.
Note: Be sure your hands are clean and sanitizedbefore continuing these instructions.
Step 8Lubricate the o--rings on the inner and outer air tubes.Place the inner air tube inside theouter air tube and layin bottom of mix hopper.
Figure 25
Step 9Stand the assembled air tubes in the corner of the mixhopper and place the agitator on the agitator housing.
Figure 26
Note: If the agitator stops turning during normaloperation, remove the agitator from the agitatorhousing and brush clean these parts with sanitizingsolution. Install the agitator back onto the agitatorhousing. Be sure your hands are sanitized whenperforming this step.
Priming
Step 1Place a mix pail beneath the dispensing spout, andopen the draw valve. Pour two gallons (7.6 liters) ofFRESHmix into themix hopper and allow it to flow intothe freezing cylinder. This will force out any remainingsanitizing solution.
Figure 27
27Model H60 Operating Procedures
When full strength mix is flowing from the dispensingspout, close the draw valve.
Figure 28
Step 2When mix stops bubbling down into the freezingcylinder, install the assembled air tubes in the mix inlethole.
The pin on the inner air tube should be turned andpositioned at the bottom of the notch in the outer airtube. This will align the holes in the air tubes and allowmix and air to enter the freezing cylinder.
Figure 29
Step 3Press the AUTO key. When the unit cycles off, theproduct will be ready to serve.
Figure 30
Step 4Fill the hopper with fresh mix and place the mix hoppercover in position.
Note: Use only FRESHmix whenpriming the freezer.
Daily Closing Procedures
THIS PROCEDUREMUST BE PERFORMEDONCEDAILY!
The function of the Heat Treatment Cycle is to destroybacteria by raising the temperature of the mix in thefreezing cylinder and the hopper to a specifiedtemperature for a specified period of time, and thenbringing the temperature back down low enough toretard spoilage.
The Heat Treatment Cycle will start at the timedesignated in the Auto Heat Time.
Important: The level of mix in the mix hopper must beat the line on the agitator paddle. (The mix low lightmust not be ON.)
Note: If the CLEAN MANUALLY light is flashing, themachine must be disassembled and brush cleanedwithin 24 hours.
The freezer must first be in the STANDBY or AUTOmode before the HEAT cycle may be started.
MAKE SURE YOUR HANDS ARE SANITIZEDBEFORE PERFORMING THESE NEXT STEPS.
28 Model H60Operating Procedures
010917
Step 1Remove the hopper cover, assembled air tube, andagitator. Take these parts to the sink for furthercleaning and sanitizing.
Note: Pressing the left arrow key will stop the agitatorrotation for ten seconds.
Figure 31
Step 2Remove the spinner blade from spinner housing.Remove the spinner bearing from the draw valve andthe spinner housing from the freezer door spout.Disconnect syrup lines from fittings on front panel.Take these parts to the sink for further cleaning andsanitizing.
Step 3Remove the rear drip pan, front drip tray, and splashshield and take to the sink for further cleaning.
Rinse these parts in cool, clean water. Prepare a smallamount of an approved cleaning solution and brushclean parts.
Step 4Place the spinner housing, spinner blade, spinnerbearing, front drip tray, and splash shield on a clean,dry surface to air--dry overnight or until the heatingcycle is complete.
Step 5Prepare a small amount of an approved 100 PPM san-itizing solution. USE WARM WATER AND FOLLOWTHE MANUFACTURER’S SPECIFICATIONS. Sanit-ize the air tube assembly, agitator, hopper cover, andrear drip pan.
Important: Install the agitator back onto theagitator housing.
Note: Press the <-- -- key to stop the agitator motionfor 10 seconds.
Step 6Install the air tube assembly. Lift and turn the inner airtube of the assembled air tubes so the pin rests on topof the outer air tube. This will close the hole in theassembled air tubes, preventing mix in the hopperfrom entering the freezing cylinder during the heatingand standby process.
Figure 32
Replace the hopper cover and install the rear drip pan.
Step 7Return to the freezer with a small amount of cleaningsolution. Dip the end brush into the cleaning solutionand brush clean the door spout and bottom of the drawvalve.
Note: To assure sanitary conditions are maintained,brush each item for a total of 60 seconds, repeatedlydipping the brush in cleaning solution.
Rinse a single service towel in cleaning solution andwipe down the freezer door and area around thebottom of the freezer door.
Note: Once the heating cycle has started it cannot beinterrupted. The heating cycle will take a maximum of3 hours to complete.
DO NOT draw product or attempt todisassemble the unit during the HEAT cycle. Theproduct is hot and under extreme pressure.
29Model H60 Operating Procedures
080627
When the heating cycle is complete, the control willreturn to the STANDBY mode.
There are three phases of the heat cycle; Heating,Holding and Cooling. Each phase has a time limit. Ifany 1 of the 3 phases fails to reach the propertemperatures within the time limit, the cycle willautomatically abort and return to the STANDBYmode.The LCD will display the message “HEAT TREATCYCLE FAILURE -- FREEZER LOCKED -- PRESSSEL KEY”. The product may not be safe to serve. Thefreezer will be locked out of the AUTO mode. Discardproduct and brush clean machine.
Daily Opening Procedures
Evaluate the condition of LED’s (lights) and screenmessages (Hard Lock or Soft Lock, etc.) beforeperforming opening procedures. As indicated in theillustration below, 4 flashing LED’s, indicate a “locked”condition.
Figure 33
MAKE SURE YOUR HANDS ARE CLEANAND SANITIZED BEFORE PERFORMING THESENEXT STEPS.
Step 1When the heating cycle is complete, the normal dis-play will appear, showing the machine in theSTANDBY mode. Prepare a small amount of an ap-proved 100 PPM sanitizing solution (examples:Kay--5R or Stera--SheenR). USE WARM WATERAND FOLLOW THE MANUFACTURER’SSPECIFICATIONS.
Sanitize the spinner housing and lines, spinner blade,spinner bearing, front drip tray, and splash shield in thissolution.
Step 2Return to the freezer with a small amount of sanitizingsolution. Dip the end brush into the sanitizing solutionand brush clean the door spout and bottom of the drawvalve.
Note: To assure sanitary conditions are maintained,brush clean each item for a total of 60 seconds,repeatedly dipping the brush in sanitizing solution.
Rinse a single service towel in sanitizing solution andwipe down the freezer door and area around thebottom of the freezer door.
Replace the front drip tray and splash shield.
Step 3Replace the spinner housing. Connect syrup lines tothe quick disconnect fittings on the front panel.
Lubricate the spinner blade shaft and spinner bearingand replace these parts in the unit.
MAKE SURE YOUR HANDS ARE SANITIZEDBEFORE PERFORMING THIS NEXT STEP!
Step 4Lift hopper cover and turn the inner air tube of theassembled air tubes so the pin rests at the bottom ofthe notch of the outer air tube.
Figure 34
Step 5Press the AUTO key to resume normal operation.When the unit cycles off, product is ready to serve.
30 Model H60Operating Procedures
Syrup System
Twomain objectives in your opening procedures mustbe to: (1) fill the syrup tanks, and (2) calibrate the syrupflow. This must be checked daily to insure the highquality shake you desire.
Discard syrup weekly and flush syrup lines at leastonce a week. This will prevent syrup clogging the linesand will break the bacteria chain. See page 33 tosanitize the syrup system.
Note: Strawberry syrup lines use restrictors at thesyrup tank quick disconnect connection to maintainproper calibration. If thin viscosity syrups are used, itwill be necessary to install a restrictor in the syrup lineconnection.
To install the restrictors, unscrew the quick disconnectfrom the elbow portion of the syrup line. Make sure theo--ring rests on the end of the quick disconnect fitting.Place the restrictor on top of the o--ring and screw thequick disconnect back onto the syrup line.
The syrup tanks are located in the lower front syrupcompartment. The air lines and syrup lines are colorspiral wrapped. Be sure tomatch the color wrappedairand syrup line to the correct syrup flavor.
Step 1Filling the syrup tanks: Pull back on the collar of thequick disconnect fitting for the air lines. Allow the airpressure to dissipate from the syrup tanks. Disconnectthe syrup lines.
CAUTION: Make sure you disengage the air linebefore you disengage the syrup line.
Remove the syrup tank from the compartment.Remove the syrup tank lid by lifting up on the lockinglever. Fill the syrup tank with syrup to the indicatingmark on the label. IMPORTANT: Do not overfill thetanks.
Replace the tank lid, match and connect the spiralwrapped syrup line to the syrup tank. Connect the airline to the syrup tank.
Repeat this step for all syrup tanks.
Note: Refer to page 33 for sanitizing syrup tanks.
Step 2Calibrating the syrup flow: Calibrating the syrupflow must be done on a daily basis. It is vital that thecorrect amount of syrup be incorporated into the mixto obtain a quality shake. The cause of too thin shakesis often too much syrup. The cause of too thick shakesis often too little syrup.
To determine the rate of syrup flow, you will need acalibrating cup indicating fl. ounces. The proper rate ofsyrup flow is 1 fl. ounce (29.6 ml.) of syrup in 6seconds. Once this rate is set, the correct amount ofsyrup will be blended with the shake base regardlessof the size of shake served.
Press the corresponding flavor button for the syrupbeing calibrated.
Hold anempty cupbeneath the spinner housing.Pressthe CALIBRATE key. A message will appear on theLCD.
SYRUP SYSTEM PRESSAUTO -- -- -- START CALWASH -- -- -- CONTINUOUSCAL -- -- -- STOP
Press the WASH key. This will bleed any air pocketsfrom the syrup line.
When a steady stream of syrup is flowing into the cup,press the CALIBRATE key to stop the syrup flow.Discard the syrup in the cup.
Hold the calibration cup under the spinner housing.Press the CALIBRATE key. Press the AUTO key tocheck the rate of syrup flow. After 6 seconds the flowof syrup will automatically stop. If the amount of syrupreceived is 1 fl. ounce (29.6 ml.), the syrup is properlycalibrated.
Step 3Adjusting thesyruppressure: If the amount of syrupreceived is less than 1 fl. ounce (29.6 ml.), the syruppressure must be increased. If the amount received ismore than 1 fl. ounce (29.6 ml.), the pressure must bedecreased.
Inside the syrup compartment is an air pressuremanifold with individual regulators to control theamount of pressure to each tank and syrup line.
If less than 1 fl. ounce (29.6 ml.) is received, thepressure must be increased. Loosen the lock nut.Using a flat blade screwdriver, turn the adjusting screwclockwise.
Verify syrup calibration. Tighten the lock nut after thecorrect calibration is achieved.
31Model H60 Operating Procedures
If more than 1 fl. ounce (29.6 ml.) of syrup is received,the pressure must be decreased. Loosen the lock nutand turn the adjusting screw counterclockwise to zero.Remove the air line to the syrup tank to allow thepressure in the tank to dissipate. Reconnect the airline. Adjust the regulator to the new pressure settingand verify the syrup calibration. Tighten the lock nut.
Repeat the calibration procedures for each additionalsyrup line.
Important: When syrup calibration is complete, holdan empty calibration cup under the spinner housing.Press the RINSE key to rinse the spinner housing.
Note: Refer to page 34 for sanitizing syrup lines.
THIS PROCEDURE MUST BE PERFORMEDWEEKLY!
Manual Brush Cleaning
THIS PROCEDURE MUST BE PERFORMEDEVERY TWO WEEKS.
ALWAYS FOLLOW LOCAL HEALTH CODES.
To disassemble your unit, the following items will beneeded:
S Two cleaning pailsS Necessary brushes (provided with freezer)S Cleaning solutionS Single service towels
Draining Product From The FreezingCylinder
Step 1Press the AUTO key, cancelling compressor andbeater motor operation.
Step 2Remove the spinner blade and spinner housing fromthe freezer door. Take these parts to the sink forcleaning.
Step 3Remove the hopper cover, agitator, and assembled airtube from the mix hopper. Take these parts to the sinkfor cleaning.
Step 4With a pail under the door spout, press theWASH key.Open the draw valve and drain the remaining productfrom the freezing cylinder and mix hopper.
Figure 35
Step 5When the flow of product stops, press the WASH key,cancelling the wash cycle and close the draw valve.Discard this product.
Rinsing
Step 1Pour two gallons (7.6 liters) of cool, clean water intothe mix hopper. With the brushes provided, scrub themix hopper, mix level sensing probes, the outside ofthe agitator housing, and the mix inlet hole.
Figure 36
32 Model H60Operating Procedures
080627
Step 2With a mix pail beneath the door spout, press theWASH key.
Step 3Open the draw valve on the freezer door. Drain all therinse water from the door spout, close the draw valve,and press the WASH key cancelling the wash cycle.
Repeat this procedure until the rinse water beingdrawn from the freezing cylinder is clear.
Hopper Cleaning
Step 1Prepare an approved 100 PPM cleaning solution(examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2gal. [7.6 liters] of Stera--SheenR). USE WARMWATER AND FOLLOW THE MANUFACTURER’SSPECIFICATIONS.
Step 2Pour the cleaning solution into the hopper and allow itto flow into the freezing cylinder.
Step 3While the solution is flowing into the freezing cylinder,brush clean the mix hopper, mix level sensing probes,the outside of the agitator housing, and mix inlet hole.
Step 4Press the WASH key and allow the cleaning solutionin the freezing cylinder to agitate for five minutes.
Step 5Place an empty pail beneath the door spout.
Step 6Open the draw valve on the freezer door and draw offall the solution.
Step 7Once the cleaner stops flowing from the door spout,close the draw valve and press the WASH keycancelling wash cycle.
Disassembly
Note: Failure to remove parts, brush clean and thenair dry these parts, will result in damage to the relatedparts. These parts must be removed every 14 days orthe machine will lock--out and will not operate in theAUTO mode.
BE SURE THE CONTROL SWITCH IS INTHE OFF POSITION. Failure to do so may causeinjury from electrocution or hazardous moving parts.
Step 1Lift out the torque arm. Disengage the draw arm fromthe draw valve bracket and rotate the bracket to theright.
Step 2Remove the handscrews, freezer door, torque rotorassembly, beater, scraper blades, and drive shaft fromthe freezing cylinder. Take these parts to the sink forcleaning.
Hint: If the guide bearing is not connected to the endof the torque rotor shaft, it is still lodged in the beaterdrive shaft. To remove the guide bearing, insert thetorque arm into the side hole of the drive shaft andpush the bearing forward.
Step 3Remove the front drip tray and splash shield.
Brush Cleaning
Step 1Prepare a sink with an approved cleaning solution(examples: Kay--5R or Stera--SheenR). USEWARM WATER AND FOLLOW THEMANUFACTURER’S SPECIFICATIONS.
If an approved cleaner other than Kay--5R orStera--SheenR is used, dilute according to labelinstructions. IMPORTANT: Follow label directions, astoo STRONG of a solution can cause parts damage,while too MILD of a solution will not provide adequatecleaning. Make sure all brushes provided with thefreezer are available for brush cleaning.
33Model H60 Operating Procedures
Step 2Remove the:
S Seal from the drive shaftS O--rings and guide bearing from the torque
rotorS Draw valve from the freezer doorS O--rings from the draw valveS Spinner bearing from the draw valveS Gasket and front bearing from the freezer
door.
Note: To remove o--rings, use a single service towelto grasp the o--ring. Apply pressure in an upwarddirection until the o--ring pops out of its groove. Withthe other hand, push the top of the o--ring forward, andit will roll out of the groove and can be easily removed.If there is more than one o--ring to be removed, alwaysremove the rear o--ring first. This will allow the o--ringto slide over the forward rings without falling into theopen grooves.
Step 3Remove the o--rings from the inner andouter air tubes.
Step 4Return to the freezer with a small amount of cleaningsolution. With the black bristle brush, brush clean therear shell bearing at the back of the freezing cylinder.
Figure 37
Step 5Remove the rear drip pan from the front panel and taketo the sink for cleaning.
Note: If the drip pan is filled with an excessive amountof mix, refer to the Troubleshooting Guide.
Step 6Thoroughly brush clean all disassembled parts in thecleaning solution,making sure all lubricant andmix filmis removed. Take particular care to brush clean thedraw valve core in the freezer door. Place all thecleaned parts on a clean dry surface to air--dryovernight.
Step 7Wipe clean all exterior surfaces of the freezer.
Sanitizing the Syrup System
Twomain objectives in your cleaning proceduresmustbe to:
1. Discard all syrup at least once a week.
2. Flush the syrup lines at least once a week.
This must be performed on a regular basis (a) to keepa build--up of old syrup from clogging the lines, and (b)to break the bacteria chainwhich develops in the tanksand lines.Remember:Calibrating the syrup flowmustbe done every morning, especially after flushing thesyrup lines.
Step 1Sanitizing the syrup tanks. Pull back on the collar ofthe quick disconnect fitting of the air line. Allow the airpressure to dissipate from the syrup tank. Disconnectthe syrup line.
Remove the syrup tank from its compartment.Remove the syrup tank lid by lifting up on the lockinglever, and discard the remaining syrup.
Rinse the syrup tank with clean warm water.
Prepare one--half gallon (1.9 liters) of therecommended sanitizing solution with warm water inthe syrup tank. Brush clean the inside and outside ofthe tank. Remove syrup line fitting. Remove the diptube and o--ring from the syrup tank.
Thoroughly brush clean the dip tube, syrup line fitting,and o--ring using the sanitizing solution. Reassemblethe dip tube, o--ring, and syrup line fitting.
34 Model H60Operating Procedures
Pour off all sanitizing solution and place the tank in anupside--down position on a clean dry surface to air dry.
Repeat this procedure for all the syrup tanks.
Step 2Sanitizing the syrup lines. Prepare one gallon (3.8liters) of the recommended sanitizing solution withwarm water in a spare syrup tank. Replace and lockthe tank lid into position. Place this tank in the syrupcompartment.
Connect one of the air lines and the correspondingsyrup line to the syrup tank filled with sanitizingsolution.
Place the power switch in the ON position.
Press the corresponding flavor button for the syrup linebeing sanitized.
Place an empty pail beneath the spinner housing.Press the CALIBRATE key. A message will appear onthe LCD.
Press the WASH key. Flush the syrup line until thesolution runs clear. Press the CALIBRATE key to stopthe flow of sanitizing solution.
Note: This procedure will thoroughly clean the endsof the syrup lines that attach to the spinner housing toprevent bacteria build--up.
Turn the syrup tank with the sanitizing solutionupside--down. Press the CALIBRATE key. Press theWASH key to clear the syrup line of any remainingsanitizer. When the sanitizer has been flushed fromthe syrup lines, press theCALIBRATEkey to completethis step.
Repeat this procedure for all syrup lines.
The fourth syrup line is for the spinner rinse. Press theRINSE key to further flush this rinse line. Place thepower switch to the OFF position.
35Model H60 Important: Operator Checklist
051208
Section 7 Important: Operator Checklist
During Cleaning and Sanitizing
ALWAYS FOLLOW LOCAL HEALTH CODES.
Cleaning and sanitizing schedules are governedby federal, state, or local regulatory agencies,and must be followed accordingly. The followingcheck points should be stressed during thecleaning and sanitizing operations.
CLEANING AND SANITIZING MUST BEPERFORMED EVERY TWO WEEKS.
Troubleshooting Bacterial Count
j 1. Thoroughly clean and sanitize the machineregularly, including complete disassembly andbrush cleaning.
j 2. Use all the brushes supplied for thoroughcleaning. The brushes are specially designed toreach all the mix passageways.
j 3. Use the white bristle brush to clean the mix inlethole which extends from the mix hopper downto the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly cleanthe rear shell bearing located at the rear of thefreezing cylinder. Be sure to have a generousamount of cleaning solution on the brush.
j 5. Properly prepare the cleaning and sanitizingsolutions. Read and follow the label directionscarefully. Too strong of a solution may damagethe parts and too weak of a solution will not doan adequate job of cleaning or sanitizing.
j 6. Empty all syrup from the tanks and discard atleast once a week.
j 7. Thoroughly clean and sanitize the syrup lines atleast once a week.
j 8. The temperature of the mix in the mix hopperand the walk--in cooler should be below 40_F.(4.4_C.).
Regular Maintenance Checks
j 1. Rotate the scraper blades to allow both sides ofthe knife edge to wear evenly. This willcontribute to self--sharpening and helpmaintainfast, efficient freezing.
j 2. Replace scraper blades that are bent,damaged, or worn down. Before installingbeater, be certain that the scraper blades areproperly attached over the beater pins.
j 3. Check the rear shell bearing for signs of wear(excessive mix leakage in rear drip pan) and becertain it is properly cleaned.
j 4. Using a screwdriver and cloth towel, keep therear shell bearing and the female hex drivesocket clean and free of lubricant and mixdeposits.
j 5. Dispose of o--rings and seals if they are worn,torn, or fit too loosely, and replace with newones.
j 6. Follow all lubricating procedures as outlined in“Assembly”.
j 7. On air--cooled units, check the condenser foraccumulation of dirt and lint. A dirty condenserwill reduce the efficiency and capacity of themachine. The condenser should be cleanedmonthly with a soft brush. Never usescrewdrivers or other metal probes to cleanbetween the fins.Note: For machines equipped with an air filter,it will be necessary to vacuum clean the filterson a monthly schedule.
j 8. On water cooled units, check the water lines forkinks or leaks. Kinks can occur when themachine is moved back and forth for cleaningormaintenance purposes. Deteriorated orcracked water lines should be replaced only byan authorized Taylor mechanic.
36 Model H60Important: Operator Checklist
080627
Winter Storage
If the placeof business is to be closedduring thewintermonths, it is important to protect the freezer byfollowing certain precautions, particularly if thebuilding is subject to freezing conditions.
On water cooled freezers, disconnect the watersupply. Relieve pressure on spring in water valve. Useair pressure on the outlet side to blow out any waterremaining in the condenser. This is extremelyimportant. Failure to follow this procedure may causesevere and costly damage to the refrigeration system.
Disconnect the freezer from the main power source toprevent possible electrical damage.
Your local Taylor Distributor can perform this servicefor you.
Wrap detachable parts of the freezer (such as thebeater, blades, the drive shaft, and the freezer door)and place them in a dry, protected place. Rubber trimparts and gaskets can be protected by wrapping withmoisture--proof paper. All parts should be thoroughlycleaned of dried mix or lubrication accumulationswhich attract mice and other vermin.
37Model H60 Troubleshooting Guide
Section 8 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PAGEREF.
1. Soft lock messageappears on LCD.
a. More than 24 hours sincethe last heat cycle.
a. The freezer must gothrough a heat cycle every24 hours. The freezermust now bedisassembled and brushcleaned or placed in aheat cycle.
16
b. The power switch is in theOFF position.
b. The power switch must bein the ON position. Thefreezer must now bedisassembled and brushcleaned or placed in aheat cycle.
16
c. The freezer is not in theAUTO or STANDBYmode.
c. The freezer must be in theAUTO or STANDBYmode. The freezer mustnow be disassembled andbrush cleaned or placed ina heat cycle.
16
d. Mix out condition. d. The level of mix in the mixhopper must be above theMIX OUT probe beforestarting the heat cycle.The freezer must now bedisassembled and brushcleaned or placed in aheat cycle.
16
e. The agitator is notinstalled.
e. The agitator must becleaned and installedbefore starting the heatcycle. The freezer mustnow be disassembled andbrush cleaned.
28
f. The agitator is notrotating.
f. The agitator must becleaned before startingthe heat cycle.Disassemble the freezerand brush clean.
28
38 Model H60Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PAGEREF.
2. Hard lock messageappears on LCD.
a. There has been athermistor failure (freezingcylinder, hopper, or glycol)during the heat treatmentprocess.
a. The freezer must bedisassembled and brushcleaned.
15
b. More than 14 days sincelast brush cleaning.
b. The freezer must bedisassembled and brushcleaned every 14 days.
15
3. No product beingdispensed with draw valveopen and machine in theAUTO mode.
a. There is a freeze--up inthe mix inlet hole.
a. Call a service technicianto adjust hoppertemperature.
------
b. The assembled air tubesare installed incorrectly.
b. Install in the mix inlet hole,using the end with thehole in it. Pin on inner airtube must be positioned atthe bottom of notch in theouter air tube.
27
c. Beater rotatingcounter--clockwise.
c. Contact service technicianto correct rotation toclockwise.
------
d. There is an inadequateamount of mix in thehopper.
d. Fill the hopper with mix. 26
4. The product is too stiff. a. Improper lubrication oftorque rotor o--rings.
a. Lubricate the o--ringsproperly.
21
b. Improper consistencycontrol adjustment.
b. Product, with no syrupblended (vanilla), shouldbe dispensed at 26_ to28_F. (--3.3_ to --2.2_C.).
13
c. The torque rotor isbinding.
c. Before installing thetorque arm, check to seeif the torque rotor can berotated freely withoutbinding.
24
d. Not enough syrup is beingblended with product.
d. Calibrate the syrupsystem. Syrup deliveryshould be 1 oz. (29.6 ml)in six seconds.
30
e. Torque arm not installed. e. Install torque arm. 24
39Model H60 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PAGEREF.
5. The product is too soft. a. Improper consistencycontrol adjustment.
a. Product, with no syrupblended (vanilla), shouldbe dispensed at 26_ to28_F. (--3.3_ to --2.2_C.).
13
b. The torque rotor isbinding.
b. Before installing thetorque arm, check to seeif the torque rotor can berotated freely withoutbinding.
21
c. Improper lubrication oftorque rotor o--rings.
c. Lubricate the o--ringsproperly.
22
d. Lubrication of torque rotorguide bearing.
d. Do not lubricate the guidebearing.
21
e. Too much syrup is beingblended with product.
e. Calibrate the syrupsystem. Syrup deliveryshould be 1 oz. (29.6 ml)in six seconds.
30
f. Not enough air spacearound unit (air--cooled).
f. Allow for adequate air flowacross the condenser.
2
g. The scraper blades areworn.
g. Replace regularly. 35
h. Dirty condenser(air--cooled)
h. Clean regularly. 35
i. The mix is out--of--date. i. Use only fresh mix. 27
j. Loss of condensercooling.
j. Locate cause of waterloss and correct.
------
6. Large pressureadjustments arenecessary to receive 1 fl.oz. (29.6 ml) in sixseconds.
a. There is hardened syrupin the syrup line.
a. Clean and sanitize thesyrup lines once a week.
33
b. The syrup line and the airline are not matchedproperly to the syrup tank.
b. Match the syrup and theair lines to the syrup tank.
30
7. The mix in the hopper istoo cold.
a. The temperature is out ofadjustment.
a. Call a service technicianto adjust hoppertemperature.
------
8. The mix in the hopper istoo warm while in theAUTO mode.
a. The temperature is out ofadjustment.
a. Call a service technicianto adjust hoppertemperature.
------
b. The hopper cover is not inposition.
b. Place the cover inposition.
27
40 Model H60Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PAGEREF.
9. The drive shaft is stuck inthe gear box coupling.
a. Rounded corners of driveshaft, coupling, or both.
a. Call service technician tocorrect cause and replacethe necessarycomponents. Do notlubricate end of driveshaft.
20
b. Mix and lubricant collectedin the drive coupling.
b. Brush--clean rear shellbearing area regularly.
35
10. The freezing cylinder wallsare scored.
a. The beater assembly isbent.
a. Call a service technicianto repair or replace beaterand to correct cause ofinsufficient mix in freezingcylinder.
------
b. The front bearing ismissing or worn.
b. Install or replace frontbearing.
22
c. The gear box is out ofalignment.
c. Call a service technicianto realign gear box.
------
d. The beater pins arebroken.
d. Call service technician torepair or replace.
35
11. Excessive mix leakagefrom the dispensing spout.
a. The draw valve o--ringsare worn or missing.
a. Replace regularly. 42
b. There is unadequatelubrication on the drawvalve o--rings.
b. Lubricate properly. 22
c. The wrong type oflubricant was being used(Example: petroleum baselubricant).
c. Use food grade lubricant(Example: Taylor LubeHigh Performance).
20
12. Excessive mix leakageinto the rear drip pan.
a. Worn or missing seal ondrive shaft.
a. Replace regularly. 35
b. Inadequate lubrication ofdrive shaft.
b. Follow lubricationprocedures in “Assembly”.
20
c. Bad rear shell bearing. c. Call service technician toreplace rear shell bearing.
------
d. Drive shaft and beaterworking forward.
d. Call service technician. ------
e. Seal installed inside--outon drive shaft.
e. Install correctly. 20
41Model H60 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PAGEREF.
13. No freezer operation afterplacing unit in the AUTOmode.
a. Unit unplugged. a. Plug into wall receptacle. ------
b. Circuit breaker off orblown fuse.
b. Turn circuit breaker on orreplace fuse.
------
c. Beater motor out on reset. c. Clear the tone and resetfreezer.
13
d. Compressor off on highpressure cut out.
d. Clear the tone. Place unitin the AUTO mode. Ifproblem persists, contactservice technician.
17
e. Water turned off(water--cooled units.)
e. Re--establish watersupply.
------
14. Water continues to flowthrough spinner housing.
a. Rinse solenoid stuckopen.
a. Call service technician forrepair.
------
15. Spinner shaft will notrotate to blend syrup intoproduct.
a. Flexible cable broken. a. Call service technician toreplace cable.
------
b. Pin missing in femalequick disconnect.
b. Call service technician toreplace disconnect.
------
16. Liquid Crystal Display isblank after power switch isplaced in the ON position.
a. Unit unplugged. a. Plug into wall receptacle. ------
b. Circuit breaker off orblown fuse.
b. Turn circuit breaker on orreplace fuse.
------
c. Screen intensity out ofadjustment.
c. Call service technician toadjust.
------
17. Product not feeding intofreezing cylinder.
a. Inadequate mix in hopper. a. Fill hopper with mix. 26
b. Mix inlet hole frozen up. b. Hopper temperatureneeds adjustment. Callservice technician.
------
c. Assembled air tubesinstalled incorrectly.
c. Install in mix inlet hole,using end with the hole init. Pin on inner air tubemust be positioned at thebottom of the notch in theouter air tube.
27
42 Model H60Parts Replacement Schedule
Section 9 Parts Replacement Schedule
PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY QTY.
Drive Shaft Seal X 1
Scraper Blades X 2
Freezer Door Gasket X 1
Front Bearing X 1
Draw Valve O--Rings X 2
Torque Rotor Guide Bearing X 1
Torque Rotor O--Rings X 2
Inner Air Tube O--Rings X 3
Outer Air Tube O--Rings X 2
Double Ended Brush Inspect & Replace ifNecessary
Minimum 1
Black Bristle Brush, 1” x 2” Inspect & Replace ifNecessary
Minimum 1
White Bristle Brush, 1--1/2” x 2” Inspect & Replace ifNecessary
Minimum 1
White Bristle Brush, 3” x 7” Inspect & Replace ifNecessary
Minimum 1
End Brush Inspect & Replace ifNecessary
Minimum 1
Section 10 Parts List
43
+ Available Separately
Model H60 Parts List
DESCRIPTION
PART
NUMBER
H60
QTY.
WARR.
CLASS
REMARKS
PARTS
UPDATE
AC
CU
MU
LATO
RA
.-AIR
*547
2*P
RTL
X46
916
110
3FI
TTIN
GA
.-AIR
AC
CU
MU
LATO
RX
4854
81
103
J501
0000
/UP
90+
TUB
E-V
INY
L1/
8ID
X1/
16W
ALL
0209
38-6
100
0A
CC
UM
ULA
TOR
A.-G
LYC
OL
*H60
*X
4665
01
103
J401
9999
/PR
IOR
(RE
PLA
CE
DW
/TA
NK
-GLY
CO
L)79
+B
OO
T-G
YLC
OL
AC
CU
MU
LATO
R04
2150
100
0J4
0199
99/P
RIO
R79
AD
AP
TOR
A.-C
AS
TER
X18
915
410
3A
GIT
ATO
RA
.*H
T*20
QT
HO
PP
ER
X44
797
110
3A
RM
-TO
RQ
UE
0145
001
103
BE
AR
ING
-FR
ON
T01
3116
100
0B
EA
RIN
G-G
UID
E01
4496
100
0B
EA
RIN
G-R
EA
RS
HE
LL*N
ICK
.PLA
TE03
1324
100
0+
GU
IDE
-DR
IPS
EA
L02
8992
100
0+
NU
T-B
RA
SS
BE
AR
ING
0289
911
000
+W
AS
HE
R-B
EA
RIN
GLO
CK
0128
641
000
BE
AR
ING
-SY
RU
PC
AB
.DO
OR
*547
2*04
5339
200
0B
EA
TER
A.-7
QT-
1P
IN-S
UP
PO
RT
X46
233
110
3+
BLA
DE
-SC
RA
PE
R-P
LAS
TIC
9-13
/16L
0462
372
000
+C
LIP
-SC
RA
PE
RB
LAD
E04
6238
200
0B
ELT
-RD
3/16
WX
4.95
ID03
6162
100
0A
GIT
ATO
RB
ELT
-V-4
L370
0042
271
000
60H
zB
LAD
EA
.-SP
INN
ER
*83/
8IN
CH
*X
3557
01
103
BLO
CK
-TE
RM
INA
L2
PO
LE03
9422
110
31
PH
AS
EB
LOC
K-T
ER
MIN
AL
3P
OLE
0394
231
103
3P
HA
SE
+S
CR
EW
8X
11/
4R
DH
D03
9420
200
0FO
R03
9422
&03
9423
TER
MIN
AL
BLO
CK
BLO
CK
-TE
RM
INA
L5
PO
LE02
4329
110
3B
LOC
K-T
ER
MIN
AL-
PLU
G10
P.2
SIP
0403
22-0
051
103
BLO
CK
-TE
RM
INA
L-P
LUG
6P.2
SIP
0403
22-0
021
103
BLO
CK
-TE
RM
INA
L-P
LUG
7P.2
SIP
0403
22-0
032
103
BLO
CK
-TE
RM
INA
L-P
LUG
8P.2
SIP
0403
22-0
042
103
ModelH60
+ Available Separately
44Parts List Model H60
DESCRIPTION
PARTS
UPDATE
REMARKS
WARR.
CLASS
H60
QTY.
PART
NUMBER
BR
US
H-D
OU
BLE
EN
DE
D-P
UM
P&
FEE
DTU
BE
0130
721
000
BR
US
H-D
RA
WV
ALV
E1-
1/2”
OD
X3”
0147
531
000
BR
US
H-E
ND
-DO
OR
-SP
OU
T-S
S-H
T03
9719
100
0B
RU
SH
-MIX
PU
MP
BO
DY
-3”X
7”W
HIT
E02
3316
100
0B
RU
SH
-RE
AR
BR
G1I
N.D
X2I
N.L
GX
1401
3071
100
0B
US
HIN
G-S
YR
UP
CA
B.D
OO
R*5
472*
0453
402
000
CA
BLE
-RIB
BO
N-1
0C-3
4”L-
DIL
/DIL
0400
40-0
231
103
J3IC
TOP
CB
LED
CA
BLE
-RIB
BO
N-1
0C-5
”L-D
IL/D
IL04
0040
-024
110
3LE
DTO
LED
CA
BLE
-RIB
BO
N-1
4C-1
4”L
SIP
/SIP
R04
0040
-015
110
3LC
DTO
J9U
CC
AB
LE-R
IBB
ON
-20C
-41”
-DIL
/DIL
0400
40-0
461
103
J2U
CTO
J12I
FC
AB
LE-R
IBB
ON
-20C
-43”
L-D
IL/D
IL04
0040
-045
110
3J7
UC
TOJ9
IFC
AB
LE-R
IBB
ON
-50C
-35”
L-D
IL/D
IL04
0040
-044
110
3J1
0UC
TOJ2
IFC
AB
LE-2
CO
ND
-#22
SH
IELD
ED
0451
54-4
01
103
PO
WE
RC
AB
LEIF
-UC
(BU
LKP
/NR
6003
001)
CA
P-C
AP
AC
ITO
R1-
7/16
DTO
PLE
AD
0202
471
103
CA
P-M
AG
NE
T*H
T*04
4796
110
3C
AP
-GLY
CO
L(O
LD)
0351
791
103
J401
9999
/PR
IOR
79C
AP
-GLY
CO
L(N
EW
)04
7314
-11
103
J402
0000
/UP
79C
AP
AC
ITO
R-R
UN
-.8
UF/
400V
0394
821
103
AG
ITA
TOR
CA
PA
CIT
OR
-RU
N-
4UF-
370V
0196
241
103
FAN
MO
TOR
CA
PA
CIT
OR
-RU
N-5
UF
450
VO
LT05
4327
110
3K
0117
660
SP
INN
ER
MO
TOR
153
CA
PA
CIT
OR
-STA
RT-
21-2
5UF/
220V
0202
461
103
K01
1765
9/P
RIO
RS
PIN
NE
RM
OTO
R01
6005
-C
AR
D-D
AIL
YC
LEA
N-H
T-S
HK
0467
011
000
CA
STE
R-S
WV
5/8
STE
M4I
NW
HE
EL
0187
944
103
CH
AR
T-FL
IP05
0716
100
0C
LAM
P-H
OS
E14
000
J402
0000
/UP
79C
OM
PR
ES
SO
RA
H75
13Z-
AH
245E
T(T
EC
UM
SE
H)
0475
20-
151
2J4
0636
83/U
P8/
25/9
9U
SE
-**F
83
+C
AP
AC
ITO
R-R
UN
-35U
F-37
0V(2
30-6
0-1)
0294
391
103
J406
3683
/UP
83+
CA
PA
CIT
OR
-STA
RT-
124-
149U
F/33
(230
-60-
1)04
8134
110
3J4
0636
83/U
P83
+G
RO
MM
ET-
CO
MP
RE
SS
OR
MO
UN
TIN
G03
9923
400
0J4
0636
83/U
P83
ModelH60
45
+ Available Separately
Model H60 Parts List
DESCRIPTION
PARTS
UPDATE
REMARKS
WARR.
CLASS
H60
QTY.
PART
NUMBER
+R
ELA
Y-S
TAR
T-C
OM
PR
ES
SO
R(2
30-6
0-1)
0481
501
103
J406
3683
/UP
83+
SLE
EV
E-C
OM
P.M
OU
NTI
NG
0399
244
000
J406
3683
/UP
83+
VA
LVE
-AC
CE
SS
1/4F
LX5/
16S
DR
-90
0530
271
103
US
EW
ITH
FRE
NC
HB
UIL
TC
OM
PR
ES
SO
RC
OM
PR
ES
SO
RM
51B
143B
BC
A(B
RIS
TOL)
0368
80-
151
2J4
0636
82/P
RIO
R83
+C
AP
AC
ITO
R-R
UN
-25
UF/
440V
(230
-60-
1)03
7431
110
3J4
0636
82/P
RIO
R83
+C
AP
AC
ITO
R-S
TAR
T-16
1-19
3UF/
250V
(230
-60-
1)03
1790
110
3J4
0636
82/P
RIO
R83
+G
RO
MM
ET-
CO
MP
RE
SS
OR
MO
UN
TIN
G03
7428
400
0J4
0636
82/P
RIO
R83
+R
ELA
Y-S
TAR
T-C
OM
PR
ES
SO
R(2
30-6
0-1)
0374
301
103
J406
3682
/PR
IOR
83+
SLE
EV
E-C
OM
P.M
OU
NTI
NG
0374
294
000
J406
3682
/PR
IOR
83C
OM
PR
ES
SO
R-A
IR03
2129
-27
110
3+
SW
ITC
H-P
RE
SS
UR
E01
6308
110
3+
VA
LVE
-CH
EC
K1/
4MP
0209
591
103
+TU
BE
-.170
IDX
.250
OD
0758
85-1
41
000
+TU
BE
-.170
IDX
.250
OD
0758
85-1
81
000
CO
ND
EN
SE
R-A
C-1
2LX
18H
X4.
3-5R
OW
0195
581
103
CO
UP
LIN
GA
.-DR
IVE
-SP
INN
ER
X17
106
110
3P
IN-R
OLL
-.094
DX
.562
L01
5971
100
0C
OV
ER
-CO
NTR
OL
BO
X04
6667
110
3J4
0299
99/P
RIO
R82
CO
VE
R-C
ON
TRO
LB
OX
0475
581
103
J403
0000
/UP
82C
OV
ER
-HO
PP
ER
CO
MP
LETE
053809
110
3R
EP
LAC
ES
X42
628/
0254
29/0
4261
9/04
3295
KN
OB
-MIX
CO
VE
R02
5429
110
3U
SE
DW
ITH
X42
628
OLD
STY
LEC
OV
ER
RE
TAIN
ER
-HO
PP
ER
CO
VE
R04
2619
210
3U
SE
DW
ITH
X42
628
OLD
STY
LEC
OV
ER
SC
RE
W-8
-32
X1/
2O
VA
LH
D-S
S04
3295
800
0U
SE
DW
ITH
X42
628
OLD
STY
LEC
OV
ER
CU
P-D
IVID
ED
SY
RU
P01
7203
100
0D
EC
AL-
DA
ILY
CLE
AN
ING
-HT-
SH
-H60
0466
981
000
DE
CA
L-D
EC
-TA
YLO
R-H
6005
2281
100
0J9
0400
00/U
P14
1D
EC
AL-
DE
C-T
AY
LOR
-H60
(OLD
)04
6178
100
0P
RIO
RTO
J904
0000
141
DE
CA
L-M
AN
UA
LC
LEA
NIN
G-H
T-H
6004
6699
100
0D
EC
AL-
SE
T4
SY
RU
PFL
AV
OR
0215
231
000
ModelH60
+ Available Separately
46Parts List Model H60
DESCRIPTION
PARTS
UPDATE
REMARKS
WARR.
CLASS
H60
QTY.
PART
NUMBER
DE
CA
L-S
YR
UP
FLA
VO
RIN
STR
UC
TIO
N02
0997
100
0D
EC
AL-
TRO
UB
LES
HO
OTI
NG
0383
741
000
DIA
GR
AM
-WIR
ING
*H60
*04
6638
-1
000
DIS
PLA
Y-L
IQU
IDC
RY
STA
LX
3806
2-S
ER
110
3D
OO
RA
.-PA
RTI
AL-
1S
PT
X17
373
110
3+
BE
AR
ING
-FR
ON
T01
3116
100
0+
BE
AR
ING
-SP
INN
ER
*452
*01
7032
100
0+
VA
LVE
A.-D
RA
W*H
60*
X54
821
1K
1013
585
RE
PLA
CE
SX
4667
1+
O-R
ING
-1-1
/16
OD
X.1
39W
0130
292
DO
OR
A.-S
YR
UP
CA
BIN
ET
X45
325
110
3D
RY
ER
-FIL
TER
3/8
X1/
4S
OLD
ER
0458
661
000
J406
3682
/PR
IOR
83D
RY
ER
-FIL
TER
-HP
623/
8X
1/4
S04
8901
100
0J4
0636
83/U
P(R
EP
LAC
ES
0475
21)
83FA
STE
NE
R-C
LIP
1/4-
20U
-TY
PE
0458
6510
000
PA
NE
LS&
SY
RU
PC
AB
FILT
ER
-CO
RC
OM
6EH
104
0140
-001
210
3Q
TYFI
LTE
R-IN
LIN
E-G
LYC
OL-
40M
ICR
ON
0416
701
103
+B
OO
T-G
LYC
OL
FILT
ER
0421
321
000
J401
9999
/PR
IOR
79+
BO
OT-
GLY
CO
LFI
LTE
R04
7490
100
0J4
0200
00/U
P79
FITT
ING
-QD
FEM
ALE
PA
NE
LM
OU
NT
0362
954
103
SY
RU
P/R
INS
ELI
NE
SFI
TTIN
G-Q
DM
ALE
INS
ER
T03
6296
410
3S
YR
UP
/RIN
SE
LIN
ES
+O
-RIN
G5/
16O
DX
.070
W01
6272
400
0FL
UID
-HE
AT
TRA
NS
FER
X39
667
100
01
GA
LLO
NFU
SE
-15
AM
P-IN
LIN
E-N
ON
DE
LAY
0452
931
000
GA
SK
ET-
DO
OR
5.17
7ID
X5.
938O
D01
6672
100
0G
AS
KE
T-S
YR
UP
DO
OR
0453
261
000
GE
AR
A.*R
ED
UC
ER
-AG
ITA
TOR
0479
881
103
AG
ITA
TOR
MO
TOR
GE
AR
A.*R
ED
UC
ER
0122
351
212
GR
OM
ME
T-R
IBB
ON
CA
BLE
0449
991
000
FRO
NT
PA
NE
LG
UID
EA
.-DR
IPP
AN
*H60
*X
4664
81
103
J406
3682
/PR
IOR
83G
UID
EA
.-DR
IPP
AN
*H60
*X
4790
01
103
J406
3683
/UP
83H
EA
TER
A.-G
LYC
OL
*H60
*X
4666
6-1
103
J401
9999
/PR
IOR
79H
EA
TER
A.-G
LYC
OL
X47
331-
110
3J4
0200
00/U
P79
ModelH60
47
+ Available Separately
Model H60 Parts List
DESCRIPTION
PARTS
UPDATE
REMARKS
WARR.
CLASS
H60
QTY.
PART
NUMBER
THE
RM
OS
TAT-
HIL
IMIT
0357
861
103
HO
LDE
R-F
US
E-IN
LIN
E-T
YP
EH
LR04
5606
110
3H
OS
E-R
UB
BE
R5/
16ID
x9/
16O
D(G
LYC
OL
SY
STE
M)
0473
40-
700
0(B
ULK
-R50
2011
)J40
2000
0/U
P79
HO
US
ING
-SP
INN
ER
*4S
PIG
OT*
452*
0172
691
103
+TU
BE
-VIN
YL
3/16
IDX
1/16
WA
LL02
0940
-62
000
BU
LK-1
00FT
R30
314
(SY
RU
PH
OU
SIN
G)
+TU
BE
-VIN
YL
3/16
IDX
1/16
WA
LL02
0940
-82
000
BU
LK-1
00FT
R30
314
(SY
RU
PH
OU
SIN
G)
HO
US
ING
A.-A
GIT
ATO
R*H
T*X
5166
41
103
CA
P-M
AG
NE
TH
T04
4796
110
3M
AG
NE
TA
.-AG
ITA
TOR
-INN
ER
X41
733
110
3S
CR
EW
-8-3
2X
3/16
ALL
EN
SE
T00
6812
200
0K
ITA
.-TU
NE
UP
X34
615
100
0O
-RIN
G-1
-1/1
6O
DX
.139
W01
3029
2D
RA
WV
ALV
EB
EA
RIN
G-F
RO
NT
0131
161
000
BE
AR
ING
-GU
IDE
0144
961
000
GA
SK
ET-
DO
OR
5.17
7ID
X5.
938O
D01
6672
100
0O
-RIN
G-.2
91ID
X.0
80W
0185
505
000
INN
ER
FEE
DTU
BE
O-R
ING
-.643
OD
X.0
77W
0185
722
000
OU
TER
FEE
DTU
BE
O-R
ING
-5/1
6O
DX
.070
W01
6272
400
0Q
DFI
TTIN
GO
-RIN
G-5
/8O
DX
.103
W01
6030
300
0S
YR
UP
LIN
ES
SE
AL-
DR
IVE
SH
AFT
0325
601
000
TOO
L-O
-RIN
GR
EM
OV
AL
0482
60-W
HT
100
0K
NO
B-D
RA
WV
ALV
E01
3635
110
3+
NU
T-LO
CK
KN
OB
0136
491
103
KN
OB
-AD
JUS
TME
NT
0144
991
103
+S
CR
EW
-AD
JUS
TME
NT
0144
981
103
LAB
EL-
CA
UTI
ON
-AG
ITA
TOR
0451
911
000
LAB
EL-
DO
OR
-WA
RN
0327
491
000
MO
VIN
GP
AR
TSLA
BE
L-E
LEC
.WA
RN
ING
SIN
GLE
0327
171
000
LAB
EL-
WA
RN
-CO
VE
R05
1433
800
0LE
NS
-DIS
PLA
Y03
8221
110
3
ModelH60
+ Available Separately
48Parts List Model H60
DESCRIPTION
PARTS
UPDATE
REMARKS
WARR.
CLASS
H60
QTY.
PART
NUMBER
+S
TAN
DO
FF-L
EN
S03
8225
400
0LI
P-D
RIP
-NO
SE
CO
NE
0364
351
000
LOU
VE
R-S
IDE
0136
311
103
LEFT
LUB
RIC
AN
T-TA
YLO
RH
IPE
RF-
4oz
TUB
E04
8232
100
0M
AN
-OP
ER
*H63
*04
8887
-M1
000
J504
0000
/UP
91M
AN
IFO
LDA
.-RE
GU
LATO
R*H
60*
X47
285
110
3D
EC
AL-
FLA
VO
RC
OLO
RS
ET
'4'
0221
051
000
FITT
ING
1/4
X.1
7090
DE
GR
EE
0759
461
000
GA
UG
E-P
RE
SS
UR
E0-
60P
SI1
/8M
PT
0278
753
103
LIN
EA
.-AIR
45D
EG
BA
RB
X47
043-
123
103
ELB
OW
-1/4
MP
TX
1/4B
AR
B-4
5D
EG
.04
6925
310
3FE
RR
ULE
-.475
IDN
PB
RA
SS
0210
826
000
SO
CK
ET-
Q.D
.CO
290
DE
G1/
4BA
RB
0215
243
103
TUB
E-N
YLO
BR
AD
E1/
4ID
X7/
16O
D02
0568
-12
300
0B
ULK
-100
FTR
3031
7N
IPP
LE-1
/4M
PT
X2
BR
AS
S07
5940
310
3P
LUG
-1/4
MP
BR
AS
S02
7747
200
0R
EG
ULA
TOR
-PR
ES
SU
RE
-CO
202
7744
410
3V
ALV
E-P
RE
SS
UR
E-R
ELI
EF-
45#
1/4M
PT
0472
521
103
J311
0000
/UP
76V
ALV
E-P
RE
SS
UR
E-R
ELI
EF-
45#
1/8M
PT
0211
481
103
J310
9999
/PR
IOR
76M
OTO
R-1
.0H
P01
3102
-1
212
CA
PA
CIT
OR
-STA
RT
0357
981
103
LEE
SO
N-2
30-6
0-1
CA
PA
CIT
OR
-RU
N03
6084
110
3LE
ES
ON
-230
-60-
1C
AP
AC
ITO
R-S
TAR
T03
3043
110
3M
AG
NE
TEK
-230
-60-
1C
AP
AC
ITO
R-R
UN
0330
471
103
MA
GN
ETE
K-2
30-6
0-1
MO
TOR
-1/5
HP
3050
RP
M05
4328
-1
103
K01
1766
0/U
PS
PIN
NE
R15
3M
OTO
R-1
/12
HP
3450
RP
M01
6005
-1
103
K01
1765
9/P
RIO
RS
PIN
NE
RM
OTO
R-A
GIT
ATO
R04
7987
-27
110
3+
BR
AC
KE
T-A
GIT
ATO
RM
OTO
R*H
T*03
7980
110
3M
OTO
R-F
AN
120
W20
8/23
0V04
1401
-1
103
60H
zO
NLY
+FA
N-4
BLA
DE
12”P
US
H26
DE
GC
W02
9771
110
3N
UT-
STU
D*G
EN
ER
AL
US
AG
E*
0215
084
103
ModelH60
49
+ Available Separately
Model H60 Parts List
DESCRIPTION
PARTS
UPDATE
REMARKS
WARR.
CLASS
H60
QTY.
PART
NUMBER
NY
LON
-SP
IRA
LW
RA
P-B
LUE
-2”
0415
82-4
100
0N
YLO
N-S
PIR
AL
WR
AP
-BR
OW
N-2
”04
1582
-11
000
NY
LON
-SP
IRA
LW
RA
P-R
ED
-2”
0415
82-2
100
0P
AIL
-MIX
10Q
T.01
3163
100
0P
AN
-DR
IP19
-1/2
LON
G03
5034
110
3P
AN
EL
A.-F
RO
NT
*H60
*X
4663
41
103
PA
NE
LA
.-SID
ELO
WE
R(L
EFT
)X
2439
71
103
J406
3682
/PR
IOR
83P
AN
EL
A.-S
IDE
LOW
ER
(RIG
HT)
X34
681
110
3J4
0636
82/P
RIO
R83
PA
NE
L-S
IDE
UP
PE
R(M
IDD
LELE
FT)
0245
761
103
J406
3682
/PR
IOR
83P
AN
EL-
SID
EU
PP
ER
(MID
DLE
RIG
HT)
0466
691
103
J402
9999
/PR
IOR
82P
AN
EL-
SID
EU
PP
ER
(MID
DLE
RIG
HT)
0475
571
103
J403
0000
-J40
6368
282
PA
NE
L-R
EA
RW
/LO
UV
ER
S02
6980
-SP
110
3P
AN
EL-
SID
E(L
EFT
)X
4828
51
103
J406
3683
/UP
84P
AN
EL-
SID
E(R
IGH
T)X
4828
61
103
J406
3683
/UP
84P
AN
EL-
SID
EU
PP
ER
(TO
PR
IGH
T)04
2317
110
3P
CB
A.-C
ON
TRO
L*H
60*U
VC
2(N
EW
)X
5341
8-S
ER
121
2J9
0426
52(R
epla
ces
X46
743-
SE
R)
141
Incl
udes
:P
CB
A.-U
VC
2X
5116
9-S
ER
121
2B
AS
EB
OA
RD
141
CH
IP-S
OFT
WA
RE
X40
783
110
314
1P
CB
A.-C
ON
TRO
L*H
60*(
OLD
)X
4674
3-S
ER
121
2R
EP
LAC
EW
/X53
418-
SE
R14
1/14
3In
clud
es:P
CB
A.-U
NIV
ER
SA
LC
ON
TRO
L64
KX
4486
3-S
ER
121
2B
AS
EB
OA
RD
CH
IP-S
OFT
WA
RE
X40
840
110
3P
CB
A.-I
NTE
RFA
CE
-HT-
BA
SE
X44
747-
SE
R1
212
NO
PE
RS
ON
ALI
TYB
OA
RD
-TO
RQ
UE
CO
NTR
OL
PC
BA
.-LE
D-4
PO
SIT
ION
X44
752-
SE
R2
103
PIN
-RE
TAIN
ING
-HO
PP
ER
CO
VE
R04
3934
410
3P
LATE
-HIN
GE
LOW
ER
0453
381
103
SY
RU
PC
AB
DO
OR
PLA
TE-H
ING
EU
PP
ER
0453
371
103
SY
RU
PC
AB
DO
OR
PLA
TEA
.-DE
C*H
60*P
RTL
X46
646
110
3+
DE
CA
L-C
AU
TIO
N-C
AB
LEC
RE
AS
ING
0446
142
000
+P
LATE
-BA
CK
UP
-ME
MB
RA
NE
SW
ITC
H04
4578
210
3P
LUG
-Q.D
.CO
21/
8M
P02
1077
310
3S
YR
UP
LIN
ES
ModelH60
+ Available Separately
50Parts List Model H60
051103
DESCRIPTION
PARTS
UPDATE
REMARKS
WARR.
CLASS
H60
QTY.
PART
NUMBER
PLU
G-Q
.D.L
IQ.3
/4-1
8FP
0210
813
103
SY
RU
PLI
NE
S+
O-R
ING
-5/8
OD
X.1
03W
0160
303
000
SY
RU
PLI
NE
SP
RO
BE
A.-M
IXLO
W-H
TX
4207
71
103
+D
ISC
-PR
OB
E*S
QH
OLE
*03
0965
110
3+
SP
AC
ER
-PR
OB
E*S
QH
OLE
*03
0966
110
3P
RO
BE
A.-M
IXO
UT-
SQ
UA
RE
HO
LEX
4134
81
103
+O
-RIN
G-1
/2O
DX
.070
W02
4278
200
0+
SP
AC
ER
-PR
OB
E-R
OU
ND
HO
LE-5
/8D
IA04
1347
110
3+
SP
AC
ER
-PR
OB
E-S
QU
AR
EH
OLE
-7/8
0413
461
103
PR
OB
E-T
HE
RM
ISTO
R-B
AR
RE
L-2%
TOL
0380
61-B
LK1
103
BA
RR
EL
PR
OB
E-T
HE
RM
ISTO
R-H
OP
PE
R-2
%TO
L03
9470
-BLK
210
3H
OP
PE
R&
HE
ATE
RP
ULL
EY
-AG
TD
R-1
.910
PD
X5/
16TH
D03
6210
110
360
Hz
ON
LY+
SC
RE
W-8
-32
X1/
4A
LLE
NS
ET
0436
031
000
PU
LLE
Y-A
GT
MTR
-1.9
10P
DX
3/8B
OR
E04
2063
110
3+
SC
RE
W-8
-32
X1/
4A
LLE
NS
ET
0436
032
000
PU
LLE
Y-A
K25
-5/8
0191
531
103
MO
TOR
-60H
zO
NLY
PU
LLE
Y-A
K64
-5/8
0075
381
103
GE
AR
PU
MP
-GLY
CO
L-1/
8NP
T-16
50R
PM
0417
851
112
+M
OTO
R-S
ER
VIC
E-G
LYC
OL
PU
MP
0417
85-1
111
2+
PU
MP
-SE
RV
ICE
-GLY
CO
LP
UM
P04
1785
-21
112
+B
OO
T-G
LYC
OL
PU
MP
0421
311
000
RE
LAY
-3P
OLE
-20A
-208
/240
50/6
001
2725
-33
110
3R
ELA
Y-S
PD
T-30
A-2
40V
0326
07-2
71
103
HE
ATE
RR
ELA
Y-D
PD
T-20
A-1
20/2
40/2
77V
0265
81-2
71
103
K01
1766
0/U
PS
PIN
NE
R15
3R
ELA
Y-S
PIN
NE
RM
OTO
R-1
/2H
P-2
30V
0160
06-2
71
103
K01
1765
9/P
RIO
RR
ES
TRIC
TOR
-SY
RU
P45
2B
LAC
K03
0917
200
0S
AN
ITIZ
ER
KA
Y-5
0410
821
000
CA
SE
OF
125
PA
CK
ETS
SA
NIT
IZE
R-S
TER
AS
HE
EN
-GR
EE
N05
5492
100
0C
AS
EO
F10
0/2O
ZP
AC
KE
TS12
/1/0
0/U
PS
HA
FT-B
EA
TER
0355
271
103
+S
EA
L-D
RIV
ES
HA
FT03
2560
100
0S
HA
FT-D
RIV
E-F
LEX
IBLE
0167
871
103
NE
WD
ES
IGN
-PR
ELU
BE
D82
ModelH60
51
+ Available Separately
Model H60 Parts List
DESCRIPTION
PARTS
UPDATE
REMARKS
WARR.
CLASS
H60
QTY.
PART
NUMBER
+S
CR
EW
-8-3
2X
3/16
ALL
EN
SE
T00
6812
200
0+
SH
AFT
-EX
TEN
SIO
N*4
52-4
53*
0346
931
103
SH
ELL
A.-I
NS
ULA
TED
*H60
*HO
OD
X46
622
151
2+
STU
D-N
OS
EC
ON
E5/
16-1
8X3/
8-16
0113
904
103
SH
IELD
-MIX
-GE
AR
RE
DU
CE
R3-
3/8”
0133
561
103
SH
IELD
-SP
LAS
H-W
IRE
13-1
1/16
L04
6177
110
3S
HR
OU
D-C
ON
DE
NS
ER
*SH
-HT-
GE
N3
0417
281
103
SH
RO
UD
-LE
FT*5
472
HT*
0420
831
103
SH
RO
UD
-RIG
HT
*547
2H
T*04
2084
110
3S
PR
ING
-TO
RQ
UE
*BLA
CK
*01
5007
110
3S
TAR
TER
-BE
ATE
RLI
NE
0419
50-
110
3O
VE
RLO
AD
-TH
ER
MA
L04
7150
-1
103
SW
ITC
HA
.-TO
RQ
UE
*H60
*X
4665
61
103
HU
BA
.-AR
MX
1703
31
103
SW
ITC
H-S
NA
P-S
PD
T-20
A/1
25-2
50V
0144
721
103
SW
ITC
HA
.-DR
AW
*H60
*X
5479
11
K10
1358
5R
EP
LAC
ES
X41
374
AR
MA
.-DR
AW
*H60
*X
5479
21
BR
AC
KE
T-D
RA
WA
RM
*452
HT*
0435
261
E-R
ING
3/16
.335
O.D
.04
9178
1P
IN-P
IVO
T01
5478
1P
LATE
-DR
AW
SW
ITC
H*4
52H
T*04
3527
1S
CR
EW
-10-
32X
9/16
DO
GP
TS
ET
0389
811
SC
RE
W-4
-40
X5/
8R
HM
-ZP
STE
E02
7219
2S
WIT
CH
-LE
VE
R-S
PD
T-11
A-1
25-2
703
9252
1S
WIT
CH
A.-D
RA
W*4
52H
T*G
EN
3X
4137
41
103
PR
IOR
TOK
1013
585
RE
PLA
CE
DB
YX
5479
1A
RM
A.-D
RA
W*4
52*H
T*X
4352
41
103
BR
AC
KE
T-D
RA
WA
RM
*452
HT*
0435
261
103
E-R
ING
3/16
.335
O.D
.04
9178
100
0P
IN-P
IVO
T01
5478
110
3P
LATE
-DR
AW
SW
ITC
H*4
52H
T*04
3527
110
3
ModelH60
+ Available Separately
52Parts List Model H60
DESCRIPTION
PARTS
UPDATE
REMARKS
WARR.
CLASS
H60
QTY.
PART
NUMBER
SC
RE
W-1
0-32
X9/
16D
OG
PT
SE
T03
8981
110
3S
CR
EW
-4-4
0X
5/8
RH
M-Z
PS
TEE
L02
7219
110
3S
WIT
CH
-LE
VE
R-S
PD
T-11
A-1
25-2
50V
0392
521
103
SW
ITC
H-M
EM
BR
AN
E-5
PO
SIT
ION
-20”
L04
4521
110
3K
EY
PA
DS
WIT
CH
-ME
MB
RA
NE
-5P
OS
ITIO
N-8
”L04
4520
110
3K
EY
PA
DS
WIT
CH
-PR
ES
SU
RE
440P
SI-
SO
LDE
R04
8230
110
3J4
0663
683/
UP
105
SW
ITC
H-P
RE
SS
UR
E25
PS
OP
EN
405
0308
861
103
J406
6368
2/P
RIO
R83
SW
ITC
H-T
OG
GLE
-DP
DT*
ON
-NO
NE
-ON
0242
951
103
PO
WE
RTA
NK
-SY
R-4
QT
0455
333
103
CO
MP
LETE
W/C
OV
ER
&IN
TER
NA
LP
AR
TSIN
CLU
DE
S:
CO
VE
R-T
AN
KW
/FIT
TIN
G03
5759
-13
103
DE
CA
L-S
YR
UP
TAN
KIN
STR
UC
TIO
N04
5533
-13
000
TIP
-NY
LON
-WH
ITE
0427
47*
600
0*D
UA
LS
UP
PLI
ER
-OR
DE
RA
SN
EE
DE
DTI
P-N
YLO
N-G
RE
Y02
4261
*6
000
*D
UA
LS
UP
PLI
ER
-OR
DE
RA
SN
EE
DE
DG
AS
KE
T01
6037
300
0FO
RC
OV
ER
TUB
E-D
IP01
5441
-73
103
O-R
ING
0185
503
000
FOR
DIP
TUB
ETA
NK
-GLY
CO
L(P
LAS
TIC
)04
7314
110
3J4
0200
00/U
P79
CA
P-G
LYC
OL
TAN
K04
7314
-11
103
TEE
-5/1
6B
AR
BB
RA
SS
0473
241
000
J402
0000
/UP
79TE
E-A
CC
ES
S04
7587
100
0J4
0200
00/U
P79
TOR
QU
EA
.*45
2-45
3*X
1738
11
103
+O
-RIN
G-.2
91ID
X.0
80W
0185
502
000
TRA
NS
.-CO
NT.
-40V
A12
0/20
0/24
0V04
5754
110
3TR
AN
S.-C
ON
T.-A
NTI
CIP
ATO
R20
VA
0163
52-
110
3TR
AY
-DR
IP14
.804
6275
110
3TR
IM-R
EA
RC
OR
NE
R*H
60*
0466
682
103
TUB
EA
.-FE
ED
-OU
TER
-HT
X34
641
110
3+
O-R
ING
-.643
OD
X.0
77W
0185
722
000
TUB
EA
.-FE
ED
-SC
-INN
ER
-1/4
HX
3282
4-5
110
3S
TAR
TA
T03
/12/
9591
ModelH60
53
+ Available Separately
Model H60 Parts List
DESCRIPTION
PARTS
UPDATE
REMARKS
WARR.
CLASS
H60
QTY.
PART
NUMBER
+O
-RIN
G-.2
91ID
X.0
80W
0185
503
000
VA
LVE
-AC
CE
SS
1/4F
LX
3/8S
DR
-90
0444
551
103
J406
3682
/PR
IOR
VA
LVE
-AC
CE
SS
1/4
MFL
X1/
4S-9
004
7016
110
3J4
0636
83/U
PV
ALV
E-A
CC
ES
S1/
4FLX
5/16
SD
R-9
0530
271
103
US
EW
ITH
0475
20-*
*FFR
EN
CH
CO
MP
RE
SS
OR
VA
LVE
A.-S
OLE
NO
ID-3
FLV
*H60
*X
4663
9-03
110
3S
YR
UP
-3FL
AV
OR
BR
AC
KE
T-S
OLE
NO
ID*H
60*
0466
401
103
ELB
OW
-1/4
MP
X1/
4BA
RB
-PLA
STI
C01
6614
310
3E
LBO
W-1
/4M
PX
3/16
BA
RB
-PLA
STI
C01
6615
310
3FE
RR
ULE
-.475
IDN
PB
RA
SS
0210
823
000
LAB
EL-
1/4
X1-
1/2
LON
G-B
RO
WN
0227
101
000
LAB
EL-
1/4
X1-
1/2
LON
G-D
KB
LUE
0227
081
000
LAB
EL-
1/4
X1-
1/2
LON
G-R
ED
0227
071
000
TUB
E-N
YLO
BR
AD
E1/
4ID
X7/
16O
D02
0568
-44
300
0B
ULK
-100
FTR
3031
7TU
BE
-VIN
YL
3/16
IDX
1/16
WA
LL02
0940
-15
300
0B
ULK
-100
FTR
3031
4V
ALV
E-S
OLE
NO
ID-3
/16”
OR
IFIC
E-S
S04
1589
-03
310
3TO
OL
FOR
SO
LEN
OID
VA
LVE
-046
303
VA
LVE
A.-S
OLE
NO
ID-R
INS
E*H
60*
X46
657-
271
103
RIN
SE
TUB
E-V
INY
L3/
16ID
X1/
16W
ALL
0209
40-1
11
000
BU
LK-1
00FT
R30
314
VA
LVE
-SO
LEN
OID
-3/3
2”O
RIF
ICE
-SS
0415
99-2
71
103
TOO
LFO
RS
OLE
NO
IDV
ALV
E-0
4630
3V
ALV
E-E
XP
-AU
TO-1
/4S
X1/
4FP
T04
6365
110
3B
OO
T-E
XP
AN
SIO
NV
ALV
E05
0900
100
0V
ALV
E-S
OLE
NO
ID04
4125
-1
103
AC
CU
MU
LATO
RV
IDE
O-T
RA
INH
6004
9894
-V1
000
WA
SH
ER
-PLA
STI
CP
IVO
T01
3808
200
0S
YR
UP
LIN
ES
WA
TER
CO
OLE
DB
LOW
ER
-100
CFM
0127
96-
110
3B
RA
CK
ET-
MO
UN
TIN
G-W
ATE
RV
ALV
E03
8777
100
0W
ATE
RV
ALV
ES
CR
EW
-8-3
2X
5/16
PH
PA
NH
D03
8778
200
0W
ATE
RV
ALV
EC
ON
DE
NS
ER
-W/C
0475
401
103
GU
AR
D-B
LOW
ER
0225
051
103
ModelH60
+ Available Separately
54Parts List Model H60
DESCRIPTION
PARTS
UPDATE
REMARKS
WARR.
CLASS
H60
QTY.
PART
NUMBER
HO
SE
-RU
BB
ER
1/2”
X7/
8R
5020
04.
5ft
000
RE
CE
IVE
RA
.-RE
FRIG
ER
AN
TX
4810
71
103
SW
ITC
H-P
RE
SS
UR
E35
0P
SI
0482
311
103
J604
0000
/UP
105
SW
ITC
H-P
RE
SS
UR
E35
0P
SI
0464
311
103
J603
9999
/PR
IOR
105
VA
LVE
-WA
TER
3/8
RE
G/H
EA
D04
6686
110
3
50H
zB
ELT
0070
981
000
BLO
CK
-TE
RM
INA
L-3
PO
LE03
9424
110
322
0-24
0/38
0-41
5V-5
0-3
CA
PA
CIT
OR
-RU
N01
2906
110
3J4
0636
82/P
RIO
R(B
RIS
TOL)
CA
PA
CIT
OR
-RU
N02
9439
110
3J4
0636
83/U
P(T
EC
UM
SE
H)
CA
PA
CIT
OR
-RU
N(M
AG
NE
TEK
)03
3050
110
3B
EA
TER
MO
TOR
CA
PA
CIT
OR
-RU
N(L
EE
SO
N)
0360
841
103
BE
ATE
RM
OTO
RC
AP
AC
ITO
R-S
TAR
T03
8143
110
3J4
0636
82/P
RIO
R(B
RIS
TOL)
CA
PA
CIT
OR
-STA
RT
0481
341
103
J406
3683
/UP
(TE
CU
MS
EH
)C
AP
AC
ITO
R-S
TAR
T(M
AG
NE
TEK
)03
3043
110
3B
EA
TER
MO
TOR
CA
PA
CIT
OR
-STA
RT
(LE
ES
ON
)03
5798
110
3B
EA
TER
MO
TOR
MO
TOR
-FA
N10
0WA
TT04
7178
-34
110
3P
ULL
EY
-AG
ITA
TOR
MO
TOR
0457
181
103
PU
LLE
Y-A
GIT
ATO
RD
RIV
E04
5717
110
3P
ULL
EY
-AK
30x
5/8
(MO
TOR
)03
3559
110
3B
EA
TER
MO
TOR
RE
LAY
-STA
RT
CO
MP
RE
SS
OR
0381
461
103
J406
3682
/PR
IOR
(BR
ISTO
L)R
ELA
Y-S
TAR
TC
OM
PR
ES
SO
R04
8133
110
3J4
0636
83/U
P(T
EC
UM
SE
H)
VID
EO
-TR
AIN
H60
0498
94-P
AL
100
0
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