IM3022 09/2016 REV04
POWERTEC 350C PRO, 355C PRO & 425C PRO
Spare Parts ......................................................................................................................................................................... 1
Figure A: Machine Assembly ........................................................................................................................................... 1 Figure B: Machine Assembly ........................................................................................................................................... 3 Figure C: Machine Assembly ........................................................................................................................................... 5 Figure D: Machine Assembly ........................................................................................................................................... 5 Figure E: Wire Drive Assembly ........................................................................................................................................ 6 Miscellaneous Items (not shown in figure A, B, C, D, E).................................................................................................. 6
Electrical Schematic ............................................................................................................................................................ 7 WEEE ................................................................................................................................................................................. 9
Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
www.lincolnelectric.eu
Spare Parts - Electrical Schematic 1 Spare Parts - Electrical Schematic
Spare Parts SP50227 / SP50228 / SP50229 REV03
12/05
ASSEMBLY PAGE NAME
Mac
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A
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Mac
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A
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Mac
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A
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Mac
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A
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Wire
Driv
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Mis
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CODE NO.: K NO.: FIGURE NO.: A B C D E 50227 K14057-1 POWERTEC 305C PRO 1 1 1 1 1 50228 K14058-1 POWERTEC 355C PRO 2 2 2 2 2 50229 K14059-1A POWERTEC 425C PRO 3 3 3 3 3
12 3
4
17
18
6
15
16
1211
9 10
7
8
13
14
19
23
2420
21
22 21
3536
37
33
26
28
25
27
30
29
31
22
3233
34
5
Figure A
Figure A: Machine Assembly
Item Description Part Number QTY 1 2 3 4 5 6 7
1 BASE R-1019-150-1/08R 1 ● ● ●
2 FRONT WHEELS 1029-660-127R 2 ● ● ●
3 SHELF R-3019-026-1/08R 1 - - ●
4 REAR WHEELS 1029-660-250R 2 ● ● ●
5 SHELF R-3019-042-1/08R 1 ● ● -
6 TRANSFORMER T1 R-4034-058-1R 1 ● - -
TRANSFORMER T1 R-4034-069-1R 1 - ● -
TRANSFORMER T1 R-4034-068-1R 1 - - ●
7 SWITCH S1 1115-260-167R 1 ● - -
SWITCH S1 1115-260-074R 1 - ● ●
8 SWITCH S2 1115-260-166R 1 ● - -
SWITCH S2 1115-260-073R 1 - ● ●
9 BRACKET R-1019-176-2/08R 1 ● ● ●
Spare Parts - Electrical Schematic 2 Spare Parts - Electrical Schematic
10 BRACKET R-1019-176-1/08R 1 ● ● ●
11 CHOKE L1 R-4034-091-1R 1 ● ● ●
THERMAL SENSOR 140°C 1115-769-013R 1 ● ● ●
THERMAL SENSOR 65°C 1115-769-063R 1 ● ● ●
12 RESISTOR R1, R2 R-2013-035-2R 2 ● ● ●
13 RECTIFIER V1 R-0010-240-1R 1 ● - -
RECTIFIER V1 R-0010-241-1R 1 - ● -
RECTIFIER V1 R-0010-242-1R 1 - - ●
THERMAL SENSOR 80°C 1115-769-003R 1 ● ● ●
THERMAL SENSOR 115°C 1115-769-004R 1 ● ● ●
14 BRACKET R-1019-175-1/08R 1 ● ● ●
15 PARTITION R-3019-135-1/08R 1 ● ● ●
16 FAN R-8040-055-3R 1 ● ● ●
17 REAR PANEL R-3019-137-1/08R 1 ● ● ●
18 BRACKET R-1019-153-1/08R 1 ● ● ●
19 SHELF R-3019-128-1/08R 1 ● ● ●
20 STICKER 2719-107-732R 1 ● ● ●
21 RUBBER CABLE BUSH 1373-182-004R 4 ● ● ●
22 RUBBER CABLE BUSH 1373-182-002R 4 ● ● ●
23 CONDUCTOR RAIL D-2218-186-1R 1 ● ● ●
24 SHUNT 0941-712-026R 1 ● ● ●
25 DIVIDER R-3019-136-1/08R 1 ● ● ●
26 BRACKET R-1019-159-1/08R 1 ● ● ●
27 REEL HUB STANDARD 0744-000-192R 1 ● ● ●
28 PLASIC NUT B11035-1 1 ● ● ●
29 STICKER (PLUS) R-0010-281-1/R 1 ● ● ●
30 STICKER (MINUS) R-0010-281-2/R 1 ● ● ●
31 TERMINAL BLOCK OF CHANGING POLARITY X17
K14077-1 1 ● ● ●
32 STICKER R-0010-275-1R 1 ● ● ●
33 KNOBS 9ET13639-3R 1 ● ● ●
34 SHIELD R-1019-158-1R 1 ● ● ●
35 SHIELD R-1019-187-1/08R 1 ● ● ●
36 SHIELD R-1019-186-1/08R 1 ● ● ●
37 STICKER R-0010-219-1R 1 ● ● ●
Spare Parts - Electrical Schematic 3 Spare Parts - Electrical Schematic
38 39
40 41
42
43
44
4546
47
48
49
50
53
52
51
54
55
56
5758 59
60
61
7162
73
65
64
63
72
66
67 68
69 70
75
74
76 77
68
78
Figure B
Figure B: Machine Assembly
Item Description Part Number QTY 1 2 3 4 5 6 7
38 FRONT PANEL R-3019-139-1/08R 1 ● - -
FRONT PANEL R-3019-139-2/08R 1 - ● ●
39 SOCKETS X2, X3 C-2986-001-2R 2 ● ● -
SOCKETS X2, X3 C-2986-001-3R 2 - - ●
40 COVER R-1019-155-1/02R 1 ● ● ●
41 STICKER R-0010-211-1R 1 ● - -
STICKER R-0010-212-1R 1 - ● -
STICKER R-0010-214-1R 1 - - ●
42 QUICK CONNECT COUPLING D-1901-074-1R 2 - - ●
43 EURO SLEEVE 1361-599-708R 1 ● ● ●
44 STICKER R-0010-244-1R 1 ● - -
STICKER R-0010-217-1R 1 - ● ●
45 KNOB 9ET10491R 1 ● ● ●
46 PC BPARD US67-2 C-3731-400-2R 1 ● ● ●
47 PC BOARD PD-5 0918-432-073R 1 ● ● ●
48 SWITCH S3 1115-270-019R 1 ● ● ●
49 BLACK FLAME SHIELD 1115-299-073R 1 ● ● ●
50 LAMP H1 0917-421-024R 1 ● ● ●
51 SWITCH S6 1115-280-004R 1 ● ● ●
52 SWITCH S7 1115-280-005r 1 ● ● ●
53 POTENTIOMETER R11,R12, R13 1158-113-304R 3 ● ● ●
54 RIGHT SIDE PANEL R-3019-140-1/02R 1 ● ● ●
55 HINGLES D-3574-007-1/33R 2 ● ● ●
56 RIGHT SIDE PANEL R-1019-184-1R 1 ● ● ●
57 LOCK 0654-610-004R 2 ● ● ●
Spare Parts - Electrical Schematic 4 Spare Parts - Electrical Schematic
58 COVER R-1019-154-1/02R 1 ● ● ●
59 EYE BOLT 0653-313-012R 2 ● ● ●
60 STICKER 2719-107-728R 1 ● ● ●
61 STICKER R-0010-279-1R 1 ● ● ●
62 RECTIFIER V2 1156-112-044R 1 ● ● ●
63 GAS SOLENOID 0972-423-012R 1 ● ● ●
64 TRANSFORMER T2 C-4244-384-1R 1 ● ● ●
65 FILTER RC 0874-400-011R 1 ● ● ●
66 CAPACITOR C4 1158-121-001R 1 ● ● ●
67 STICKER R-0010-221-1R 1 ● ● ●
68 TERMINAL BLOCK X12, X13, X14 1131-990-005R 13 ● ● ●
69 PLATE D-2731-731-1R 1 ● ● ●
70 TERMINAL BLOCK X6 1361-599-255R 1 ● ● ●
71 SWITCH S4, S5 D-4542-012-2R 2 ● ● ●
72 CONTACTOR K1 1115-212-201R 1 ● - -
CONTACTOR K1 1115-212-242R 1 - ● -
CONTACTOR K1 1115-212-243R 1 - - ●
73 PC BOARD C-3731-399-3R 1 ● ● ●
74 CLAMP 1361-599-633R 1 ● ● ●
75 CABLE RELEIF R-0010-258-1R 1 ● ● ●
76 LEFT SIDE PANEL R-1019-177-1R 1 ● ● ●
77 STICKER - WIRING DIAGRAM (NOT SHOWN)
R-0010-262-1R 1 ● - -
STICKER - WIRING DIAGRAM (NOT SHOWN)
R-0010-269-1R 1 - ● ●
78 STICKER (INDUCTANCE) 2719-107-769R 1 ● ● ●
POWERTEC 305C PRO & 355C PRO POWERTEC 425C PRO
87 87
81
82
86
8580
79 89
88
83
90
81
85
86
91
83 84 82 94
9293
Figure C
Spare Parts - Electrical Schematic 5 Spare Parts - Electrical Schematic
Figure C: Machine Assembly Item Description Part Number QTY 1 2 3 4 5 6 7
79 PANEL R-1019-156-1/08R 1 ● ● -
80 STICKER R-0010-223-1R 1 ● ● -
81 GAS CONNECTOR D-1891-135-1R 1 ● ● ●
82 FUSE SOCKET 1158-632-032R 1 ● ● ●
83 FUSE CAP 1158-632-033R 1 ● ● ●
84 FUSE F1 3A 1158-660-006R 1 ● ● ●
85 HOLE PLUG 1119-510-005R 1 ● ● ●
86 HOLE PLUG 1361-599-058R 1 ● ● ●
87 POWER LEAD D-5578-171-2R 1 ● ● -
POWER LEAD D-5578-171-3R 1 - - ●
88 THERMAL FUSE 1115-299-027R 1 ● ● ●
89 SOCKET X16 1131-222-004R 1 - - ●
90 PANEL R-1019-157-1/08R 1 - - ●
91 QUICK CONNECT COUPLING 0744-000-150R 1 - - ●
92 WORL LEAD K14011-1 1 ● - -
93 WORL LEAD K14018-1 1 - ● ●
94 95 96
97
98
99
100
99
99
100
99
Figure D
Figure D: Machine Assembly Item Description Part Number QTY 1 2 3 4 5 6 7
94 EURO SOCKET X1 C-2985-006-1R 1 ● ● ●
95 OUTLET GUIDE D-1829-066-4R 1 ● ● ●
96 WIRE FIDER COMPLETE 0744-000-241R 1 ● ● ●
97 MOTOR M2 1111-722-047R 1 ● ● ●
98 WOODROF KEY 0646-231-102R 1 ● ● ●
99 SLEEVE 1361-599-720R 4 ● ● ●
100 SLEEVE D-1869-033-3R 2 ● ● ●
Spare Parts - Electrical Schematic 6 Spare Parts - Electrical Schematic
101 102 105 104
103
104105106
107109
109
108
110
111112
113
102
110
Figure E
Figure E: Wire Drive Assembly
Item Description Part Number QTY 1 2 3 4 5 6 7
WIRE FIDER COMPLETE 0744-000-241R 1 ● ● ●
101 FEED PLATE 0646-233-002R 1 ● ● ●
102 FIXING ARM COMPL. 0646-233-015R 2 ● ● ●
103 INLET GUIDE 0646-233-025R 1 ● ● ●
104 AXIS PRESSURE ARM 0646-233-003R 2 ● ● ●
105 SPRING PRESSURE ARM 0646-233-013R 2 ● ● ●
106 LEFT PRESSURE ARM COMPLETE 0646-233-007R 1 ● ● ●
107 RIGHT PRESSURE ARM COMPLETE 0646-233-005R 1 ● ● ●
108 INTERMEDIATE GUIDE 0646-233-023R 1 ● ● ●
109 AXES OF DRIVE ROLL 0646-233-020R 2 ● ● ●
110 GEAR WHEELS ROOL 0646-231-090R 2 ● ● ●
111 GEAR WHEEL MOTOR 0646-233-028R 1 ● ● ●
112 COVER 0646-233-027R 1 ● ● ●
113 FIXING CAP 0646-233-022R 2 ● ● ●
Miscellaneous Items (not shown in figure A, B, C, D, E)
Item Description Part Number QTY 1 2 3 4 5 6 7
114 WIRING HARNESS A (PRIMARY) R-5041-142-1R 1 ● ● ●
115 WIRING HARNESS B (PRIMARY) R-5041-143-1R 1 ● ● ●
116 WIRING HARNESS OF COOLER R-5041-144-1R 1 - - ●
117 WIRING HARNESS (SECONDARY) R-5041-146-1R 1 ● ● ●
118 WIRING OF SYNERGIC R-5041-147-1R 1 ● ● ●
119 WIRING HARNESS (PROMARY) R-5041-152-1R 1 ● ● -
120 WIRING HARNESS (PROMARY) R-5041-152-2R 1 - - ●
121 WIRING HARNESS (SECONDARY) R-5041-153-1R 1 ● ● ●
Spare Parts - Electrical Schematic 7 Spare Parts - Electrical Schematic
Electrical Schematic
PO
WE
RT
EC
305
C P
RO
270 270B
V1
200
X9/6
X9/16
X9/8
X9/15
X9/1
X9/2
X9/4
X9/5
X9/14
X9/3
X9/13
X1/2
X1/1
PD
-509
18-4
32-0
73RX1/3276X9/11
X1/1X9/10 277
X1/2X9/9 275
C-3
731-
400-
2R;
US
-67-
2
X2/14 280B1(+)
X2/4
X2/11 27
9
B1(-)
282 X3X2/12
R1
1
X2/5 230
X2/2231X2/3
232
O
PK
O
PK
X2
/9
X2
/10
X2
/16
X2
/7
X2
/15
J1-2
J3-1
J14-9
J3-2
J1-6
J1-16
271
A
270
A
B1
283
J1-1
3
J1-9
281
26
4A
J1-3
265J14-7H
1264
S7
J14-3 273J14-15
274 12
J14-10 253J14-16
252J14-11
251
1
2
3 S6
240J14-14
J2-2 296
J2-1 295
O
PK R
13
J14-12 238
J14-14 240
239J14-2
R1
2
G45
60;
C-3
731-
399
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289AL (100%Ar)
ST (100%C02) 294
290CRNI (98%Ar 2%C02)
ST (80%Ar 20%C02) 293
MANUAL
284
54
32
1
A
S5
54
32
1
A
285
2871.6 CORED
1.2
288
292
1.2 CORED
1.0 286
0.8 291
S4
266D K2
V2
271
A2
71
272
278
222
266
K1
A1
A2
266
267
21
267A
266E
L1
267B
266F 12
267D 34
X15
34
X1
2
X1
2X
11
X1
1
230
V
400
V
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W Y
106
106A
105A105
104A104
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64
2
53
1
101
102
103
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1
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LF
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z/60
Hz
267
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3
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260
261
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1
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5
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R2
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12
(U
S-6
7)
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X3
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2/4
(U
S-6
7)
X2
/14
(U
S-6
7)
V1
X17
T1
05
07
7 568
113
01
1
09
11 9
10
12
111
01
03
112
3 124
S2
S1
23
21
19
17
24
23
22
21
20
19
18
17
15
13
119
15
16
14
13
12
119
10
7531
1 3 5 78642
65
T1
T1
400V
101B
F1
LF
-UL
F-V
102A
L1 V1
T1
41
52
117
S3
PE
C4
400V
230V0V
X12
116
115 36
230V25
M1
114 4
T2
121
3
~24V
14
~36V
11
~42V
10
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
109
87
65
43
21
23-
24
21-
22
19-
20
17-
18
15-
16
13-
14
11-
12
9-1
0
7-8
5-6
3-4
1-2
S1
XX
XX
XX
BA
11-1
29-
10
7-8
5-6
3-4
1-2
S2
Spare Parts - Electrical Schematic 8 Spare Parts - Electrical Schematic
PO
WE
RT
EC
355
C P
RO
PO
WE
RT
EC
425
C P
RO
ON
LY
PO
WE
RT
EC
42
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RO
WA
TE
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F3
119
120
L1 PE
11
8
12
12
1
0
X16
T2400V
S4
2910.8
2861.0
1.2 CORED
292
288
1.2
1.6 CORED 287
285
54
32
1
A5
43
21
A
S5
284
MANUAL
293ST (80%Ar 20%C02)
CRNI (98%Ar 2%C02) 290
294ST (100%C02)
AL (100%Ar) 289X9/16
X9/15
X9/6
X9/8
X9/1
X2
/9
X2
/10
X2
/16
X2
/7
X2
/15
O
PK232
X2/3 231X2/2
230X2/5
R1
1
X2/12
X3282
B1(-)
27
9
X2/11
X2/4
B1(+)280X2/14
C-3
731-
400-
2R;
US
-67-
2 275X9/9 X1/2
277X9/10 X1/1
X9/11 276 X1/3
PD
-509
18-4
32-0
73R
X1/1
X1/2
X9/13
X9/3
X9/14
X9/5
X9/4
X9/2
230V
/400
V,
3+P
E ~
50H
z/60
Hz
LF
PE
L1L
2L
3
PE
F1-
s
UV
W
S3
-1
K1
103
102
101
13
5
24
6
X11
104 104A
105 105A
106A106
YWXV
ZU
400
V
230
V
X1
1
X11
X1
2
X1
2
118
121
A2
A1 K1
266
222
278
272
271
271
A V2
K2266D
10
~42V
11
~36V
14
~24V
13
12
4114
M1
52 230V
63115
116
X12
0V230V
400V
C4
PE
S3
117
25
14
T1
V1
L1
102ALF
-VL
F-U F1
101B
270B270
200
V1
T1
T1
65
L1
267B
266F 12
267D 34
X15
34
X18
266
267
21
267A
266E
X14
267
C
G45
60;
C-3
731-
399
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R12
J14-2 239
240J14-14
238J14-12
R1
3
KP
O
295J2-1
296J2-2
J14-14 240
S6
3
2
1
251J14-11
252J14-16
253J14-102 1274
J14-15273J14-3
S7
264
H1
J14-7 265
J1-3
26
4A
281
J1-9
J1-1
32
83
B1
270
A
271
A
J1-16
J1-6
J3-2
J14-9
J3-1
J1-2
O
PK
01
3
01
5
14
13
07
87
65
05
X17
V1
X2
/14
(U
S-6
7)
X2
/4 (
US
-67)
B1
X1
L1
X3
X2
X2/
12
(U
S-6
7)
R2
R1
56263
262
J1-4
J1-1
1
4
X14
M2
RED
BLACK
261
260
J1-5
J1-12
3
2 4 6 87531
1 3 5 7
10
9 11
12
13
14
16
15
9 11
13
15
17
18
19
20
21
22
23
24
17
19
21
23
S1
S2
4 213
112
03
01
111
18
16
15
17
01
7
113
12
10
911
11
09
T1
T1
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
109
87
65
43
21
23-2
4
21-2
2
19-2
0
17-1
8
15-1
6
13-1
4
11-1
2
9-1
0
7-8
5-6
3-4
1-2S1
X XC XX
17-1
8
15-1
6
13-1
4
S2
1-2
3-4
5-6
7-8
9-1
011
-12
AB
XX
XX
X
Spare Parts - Electrical Schematic 9 Spare Parts - Electrical Schematic
WEEE
12 3
4
17
18
6
15
16
1211
9 10
7
8
13
14
19
22
23
20
21 20
3132
2925
27
24
26
28
21
2930
533
34
35 36
37
38
39
4045
44
42
43
41
61
60
59
65
64
62
63
5754
55
51
52
53
56
50
47 48 49
67
68
46
58
66
Spare Parts - Electrical Schematic 10 Spare Parts - Electrical Schematic
POWERTEC 305C PRO & 355C PRO POWERTEC 425C PRO
75 75
72
71
74
7369 77
76
71
78
72
73
74
79
70 70
Recycle ST
Fe Al
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Bra
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Boa
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Pla
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Liq
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Cris
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Ext
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Cab
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Cap
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Description Ref.
BASE 1 X WHEELS 2, 4 X X
BRACKET 9,10, 14, 18, 25
X
SHELF 3, 5, 19 X
LOCK 63 X SIDE PANEL 46, 62, 65 X TRANSFORMERS 6, 52 X X X X CHOKE 11 X X RESISTOR 12 X RECTIFIER 13, 54 X FAN 16 X X X PARTITION 15 X DIVIDER 24 SHIELD 30, 31, 32 X COVER 37, 66 X HINGLES 64 X REAR PANEL 17 X FRONT PANEL 35 X PANEL 69, 78 X
P.C. BOARDS 44, 45, 55 X
WIRE REEL SPINDLE 26 X X NUT 27 X
SOCKETS 28, 36, 77, 71
X X
EURO SOCKET 34 X EURO SLEEVE 39 X PLATE 49 X
Spare Parts - Electrical Schematic 11 Spare Parts - Electrical Schematic
FILTER 51 X
SWITCHES 7, 8, 42, 57, 59, 60, 61
X X
CONTACTOR 56 X X X BLACK FLAME SHIELD 43 X KNOBS 29, 40 X GAS SOLENOID 53 X X X WIRE FEEDER 33 X X X TERMINAL BLOCK 47, 48, 58 X X POWER LEAD 75 X X X WORK LEAD 80 X HOLE PLUG 73, 74 X RUBBER CABLE BUSH 20, 21 X CABLE RELIEF 67, 68 X CONDUCTOR RAIL 22, 23 X LAMP 41 X X QUICK CONNECT COUPLING
38, 79 X
GAS CONNECTOR 72 X CAPACITOR 50 X THERMAL FUSE 76 X X X