IM3053 05/2017 REV06
PF 44 & 46
Spare Parts ................................................................................................................................................. 1 PF 44 & PF 46 ................................................................................................................................................................. 1 Figure A, B, C: Machine Assembly ................................................................................................................................. 2 Figure D: Divider Assembly ............................................................................................................................................. 3 Figure E: Wire Drive Assembly ....................................................................................................................................... 4 Figure F: User Interface Assembly .................................................................................................................................. 5 Miscellaneous Items (not shown in figure A, B, C, D, E, F) ............................................................................................ 5
Electrical Schematic .................................................................................................................................... 6 WEEE .......................................................................................................................................................... 7 Quick Guide ................................................................................................................................................. 9
Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland
www.lincolnelectric.eu
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 1
Spare Parts SP50274/50275 REV04
27/05
PF 44 & PF 46
ASSEMBLY PAGE NAME
Ma
chin
e
Ass
em
bly
Ma
chin
e
Ass
em
bly
Ma
chin
e
Ass
em
bly
Div
ider
A
sse
mb
ly
Wire
Dri
ve
Ass
em
bly
Use
r In
terf
ace
Ass
em
bly
Mis
cella
neo
us
Item
s
CODE NO.: K NO.: FIGURE NO.: A B C D E F - 50274 K14108-1 PF 44 1 1 1 1 1 1 1 50275 K14109-1 PF 46 2 2 2 2 2 2 2
1
21
22
18 197 8
6
15
17
14
3 2
5
10
9
20
5
11
12 13
2324
4
16
Figure A
33 33
29
30
28 28
32
30
2731
2525
26
Figure B
33
35
36
38
34
37
Figure C
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 2
Figure A, B, C: Machine Assembly Item Description Part Number QTY 1 2 3 4 5 6 7
1 RACK R-3019-315-1/08R 1 X X
2 FRONT WHEELS 1029-660-004R 2 X X
3 ROTARY BRACKET 1361-598-180R 1 X X
4 WHEELS BRACKET R-1019-356-1/08R 1 X X
5 REAR WHEELS 1029-660-006R 2 X X
6 PLASTIC COVER R-0010-178-1R 1 X X
7 REEL HUB STANDARD 0744-000-192R 1 X X
8 PLASIC NUT B11035-1 1 X X
9 RING R-2013-032-5R 1 X X
10 GAS SOLENOID W8500004R 1 X X
11 COUPLER R-2013-060-1R 1 X X
12 CONDUCTOR RAIL R-1010-040-1R 1 X X
13 CONDUCTOR RAIL R-1010-039-1R 1 X X
14 CHOKE R-5041-228-1R 1 X X
15 LEFT SIDE PANEL R-1019-227-1R 1 X X
16 SLEEVES 1131-155-001R 4 X X
17 MOTOR BOARD R-6042-053-1R 1 X X
18 COVER R-3019-162-1/02R 1 X X
19 STICKER 2719-107-728R 1 X X
20 HINGLES D-3574-007-1/33R 2 X X
21 WIRE DRIVE DOOR R-1019-224-1R 1 X X
22 LOCK 0654-610-004R 1 X X
23 SLEEVS 1361-599-720R 4 X X
24 SLEEVS D-1869-033-3R 2 X X
25 FRONT PANEL R-3019-275-8/08R 1 X X
26 STICKER (FRONT PANEL) R-0010-477-2R 1 X -
27 STICKER (FRONT PANEL) R-0010-468-1R 1 - X
28 EURO SLEEVE 1361-599-708R 1 X X
29 SHIELD R-1019-361-1/08R 1 X -
30 SOCKET X3 C-2986-001-3R 1 X X
31 SOCKET X10 1158-641-149R 1 - X
32 SOCKET X10 CAP 1158-641-159R 1 - X
33 QUICK CONNECTOR FEMALE 0744-000-152R 4 X X
34 STICKER R-0010-290-1R 1 X X
35 SOCKET X2 D-2985-002-1R 1 X X
36 SOCKET X1 1158-641-148R 1 X X
37 STICKER R-0010-354-1R 1 X X
38 QUICK CONNECT COUPLING 0744-000-149R 1 X X
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 3
40
44
40
44
45
47 46 41
43 43
41464749
39
42
39
45
48
Figure D.
Figure D: Divider Assembly Item Description Part Number QTY 1 2 3 4 5 6 7
39 DIVIDER R-3019-287-5/08R 1 X X
40 SHIELD R-0010-528-1R 1 X X
41 STICKER R-0010-484-1R 1 X X
42 HOLE PLUG 0744-000-258R 1 X -
43 LED 1 , 2 0917-421-049R 2 X X
44 SHIELD R-1019-329-1/08R 1 X X
45 STICKER R-0010-502-1R 1 X X
46 SWITCH S2 1115-280-005R 1 X X
47 SWITCH S1 1115-280-004R 1 X X
48 USB SOCKET X11 1158-641-061R 1 - X
49 USB CABLE R-0010-495-1R 1 - X
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 4
53
54
61
6060
59
58
56
57
5554
53
52
51 50
6867
51
52
63
64
6572
6658
Figure E
Figure E: Wire Drive Assembly Item Description Part Number QTY 1 2 3 4 5 6 7
WIRE DRIVE ASSEMBLY 0744-000-241R 1 X X
50 FEED PLATE 0646-233-002R 1 X X
51 FIXING ARMS COMPL. 0646-233-015R 2 X X
52 INLET GUIDE 0646-233-025R 1 X X
53 AXIS PRESSURE ARMS 0646-233-003R 2 X X
54 SPRING PRESSURE ARMS 0646-233-013R 2 X X
55 PRESSURE ARM COMPL.L 0646-233-007R 1 X X
56 AXIS DRIVE ROLL 0646-233-020R 1 X X
57 INTERMEDIATE GUIDES 0646-233-023R 2 X X
58 GEAR WHEEL ROLLS 0646-231-090R 2 X X
59 GEAR WHEEL MOTOR 0646-233-028R 1 X X
60 FIXING CAPS 0744-000-190R 2 X X
61 METAL COVER 0646-233-027R 1 X X
62 PRESSURE ARM COMPL.R 0646-233-005R 1 X X
63 MOTOR R-8040-024-4R 1 X X
64 WOODROF KEY 0646-231-102R 1 X X
65 DIVIDER R-1019-207-1/08R 1 X X
66 WIRE DRIVE SHIELD R-1019-385-1/08R 1 X X
67 EURO SOCKET X3 R-8040-140-7R 1 X X
68 OUTLET GUIDE D-1829-066-3R 1 X X
69 RUBBER BUSH 1373-182-002R 1 X X
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 5
70 71 72 73
7574 7876 77
Figure F
Figure F: User Interface Assembly Item Description Part Number QTY 1 2 3 4 5 6 7
70 CONTROLS 9SS18425-1 3 X X
71 BUTTONS 1373-182-005R 2 X X
72 FRAME R-0010-423-1R 1 X X
73 PROTECTIVE SCREEN R-0010-450-1R 1 X X
74 STICKER R-0010-469-1R 1 X X
75 PANEL R-3019-274-1/08R 1 X X
76 NUT R-2013-128-1R 3 X X
77 SLEEVE NUT R-2013-124-1R 3 X X
78
USER INTERFACE (WITH DISPLAY) R-6042-066-1R 1 X -
USER INTERFACE (WITH DISPLAY) R-6042-067-1R 1 - X
DISPLAY W4505306R 1 X X
Miscellaneous Items (not shown in figure A, B, C, D, E, F) Item Description Part Number QTY 1 2 3 4 5 6 7
79 WIRING HARNESS R-5041-280-1R 1 X X
80 LED HARNESS R-5041-282-1R 1 X X
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 6
Electrical Schematic
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 7
WEEE
1
21
22
197
6
16 17
15
3 2
5
9
8
20
5
10
13 14
2324
1112
25
26
18
4
33 33
29
30
28 28
32
30
31
2727
33
34
35
36
38
41
40
4345
37
44
38
41
43 42
4037
39 4246 48 49
535250
51
47
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 8
Recycle ST
Fe
Al
Cu
Bra
ss
Bo
ard
s
Pla
stic
s
Liq
uid
C
ris
tal
Ext
ern
al
Ele
ctri
c C
ab
les
Cap
acit
ors
Description Ref.
RACK 1 X
COVER 19 X
SIDE PANEL 16, 21 X
LOCK 22 X
HINGLES 20 X
WHEELS 2, 5 X X
ROTARY BRACKET 3 X
WHEELS BRACKET 4 X
PLASTIC COVER 6 X
REEL HUB 7 X X
RING 8 X
GAS SOLENOID 9 X X X
COUPLER 10, 33, 36 X
WIRE DRIVE ASSEMBLY 11 X X X
RUBBER CABLE BUSH 12 X
CONDUCTOR RAILS 13, 14 X
CHOKE 15 X X
P.C. BOARDS 16, 53 X
SLEEVS 17, 23, 24 X
DIVIDER 25, 37 X
EURO SOCKET 26 X
FRONT PANEL 27 X
EURO SLEEVE 28 X
SHIELD 29, 41 X
SHIELD 38 X
SOCKETS 30, 31, 34, 35
X X X
CAP 32 X
SWITCHES 42, 43 X X
HOLE PLUG 39 X
LED LAMPS 40 X X X
USB SOCKET 44 X X
USB CABLE 45 X X X X
PANEL 50 X
CONTROLS 46 X
BUTTONS 47 X
PROTECTIVE SCREEN 49 X
FRAME 48 X
WASHERS 51,52 X
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 9
Quick Guide
QU
ICK
GU
IDE
I
sets
sets
Nav
igat
orN
avig
ator
Con
trol
Ch
an
ge
sth
e w
eld
ing
mo
de
s a
nd
the
irs s
ett
ing
ES
Cap
eB
utto
n1
. C
an
ce
ls a
n a
ctio
n2
. Lo
cks
an
d U
nlo
cks
all
Kn
ob
s a
nd
Bu
tto
ns
on
th
e P
an
el (
Pre
ss
a
nd
Ho
ld B
utt
on
fo
r 4
s)
4s
Pro
gram
Num
ber
Wel
ding
Par
amet
ers
Bar
Vol
tmet
er
v25
.0m
inm
125A
22.5V
1.2 Stee
l
CO2A
R
2110.00
Am
met
er
Con
firm
But
ton
125A
CO2A
R1.2
22.5V
Stee
l211.
Co
nfir
me
s th
e c
ha
ng
e2
. Q
uic
k A
cc
ess
.
To
re
de
fine
th
is b
utt
on
ch
oo
se:
Left
Col
trol
Left
Val
ueR
ight
Val
ueR
ight
Con
trol
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 10
QU
ICK
GU
IDE
IIW
eld
ing
Pro
gra
m S
ele
ctio
n22
.5V21
Ava
ilab
le W
eld
ing
Pro
gra
ms
(06
Aug
2013
)
SMA
W (
MM
A)
/ ST
AW
(TI
G)
/ G
ou
ge
/ G
MA
W (
MIG
/ F
CA
W)
Sti
ck S
oft
(70
18)
Sti
ck C
risp
(60
10)
Sti
ck P
ipe
1 2 4
TIG
Lif
t
TIG
Lif
t P
uls
e
3 8
GM
AW
, STA
ND
AR
D C
V
GM
AW
, PO
WE
R M
OD
E®
FC
AW
-SS
, STA
ND
AR
D C
V
FC
AW
-GS
, STA
ND
AR
D C
V
5 40 6 7
Go
ug
ing
(C
om
pre
ssed
Air
)9
Pro
ce
ssM
od
e
GM
AW
-P (
Puls
e)
/ G
MA
W-P
P (P
uls
e-o
n-P
uls
e)®
Ma
teria
lG
as
Wire
Siz
e
0,8
0,9
1,0
1,2
1,4
1,6
ArM
IX9
5
ArM
IX
ArM
IX
ArM
IX
ArM
IX
Ar/H
e/C
O2
ArC
O2
70
Ar/3
0H
e
Ar
ArH
e
14
01
22
2
18
13
14
1
41
3
46
36
66
34
44
64
42
3
82
84
17
51
70
19
2
19
81
96
72
74
98
99
78
76
15
2
10
11
02
10
3
--
-
--
--
--
- - -
10
0
--
--
--
---
---
--
--
--
--
27
-
26
10
8
42
1
-30
41
14
10
-
-
42
2
-
- --
41
2
-
-
Ste
el
Ste
el (
Rap
idA
rc)®
Ste
el (
Pre
cis
ion
Pu
lse
)™
Sta
inle
ss
Sta
inle
ss
Sta
inle
ss (P
rec
isio
n P
uls
e)
™
Me
talC
ore
Ni A
lloy
Si B
ron
ze
Co
pp
er
Alu
min
ium
AlS
i
Alu
min
ium
AlS
i - P
P
Alu
min
ium
AlM
g
Alu
min
ium
AlM
g -
PP
Ar
Ar
Ar
Ar
STT®
Ma
teria
lG
as
Wire
Siz
e
0,8
0,9
1,0
1,2
1,4
1,6
Ste
el (
No
n-S
yne
rgic
)
Ste
el (
No
n-S
yne
rgic
)
Ste
el (
Syn
erg
ic)
Ste
el (
Syn
erg
ic)
Sta
inle
ss (N
on
-Syn
erg
ic)
Sta
inle
ss (N
on
-Syn
erg
ic)
CO
2
ArM
IX
Ar/H
e/C
O2
ArM
IX
ArM
IX
CO
2
- - - - -
30
6
30
53
07
30
4
32
4
32
5
34
4
34
5
32
7
34
6
34
7
30
8
30
9
32
8
32
9
34
8
34
9
--
--
--
---
32
6-
--
-
Sta
inle
ss (
Syn
erg
ic)
Sta
inle
ss (
Syn
erg
ic)
ArM
IX
Ar/
He/
CO
2
- -
364
365
366
367
368
369
--
--
Ra
pid
X™
Ma
teria
lG
as
Wire
Siz
e
0,8
0,9
1,0
1,2
1,4
1,6
Ste
el
Sta
inle
ss
Met
alC
ore
ArM
IX
ArM
IX
ArM
IX
- -
273
-28
3
- -
274
284
294
---
--
--
-
Syn
erg
ic G
MA
W (
MIG
), S
tan
da
rd C
V
Wire
Siz
eG
as
Ma
teria
l0
,80
,91
,01
,21
,41
,6
Ste
el
Ste
el
Sta
inle
ss
Sta
inle
ss
Alu
min
ium
AlS
i (4
04
3)
Alu
min
ium
AlM
g (5
35
6)
Me
talC
ore
Co
rdW
ire
Co
rdW
ire
Ar/H
e/C
O2
CO
2
CO
2
ArM
IX
ArM
IX
ArM
IX
Ar
Ar
ArM
IX
93
94 61
63 - - - - -
13
8
13
9
29
10 11
31
33
15
1
--
- - - - -
- - -
20
21
41
43
71
75
81
90
91
--
--
--
-7
7
-7
3
--
--
25
10
7
24
-
12
3..
.
45678
The
list
of
ava
ilab
lep
rog
ram
sd
ep
en
ds
on
the
po
we
r so
urc
e
Syn
erFC
AW-G
FCAW
-S Syn
erS
yner
MO
DE
PO
WE
R
Soft
Crisp
X
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 11
QU
ICK
GU
IDE
IIIW
eld
ing
Pa
ram
ete
r Ba
r &
Use
r Se
ttin
gs
t2t2
t1t2
t1t2
t1t2
t1t2
t1t2
t1t2
t1t2
t1t2
t1t2
A/B
M
A/B
M
A/B
M
A/B
M
A/B
M
A/B
M
A/B
M
A/B
M
A/B
M
A/B
M
A/B
M
A/B
M
A/B
M
A/B
M
A/B
M
X Soft
Crisp
A
A
A
A
AA
125A
CO2A
R1.2
22.5V
Stee
l21
v25
.0m
inm
125A
22.5V
1.2 Stee
l
CO2A
R
2110.00
t2A
/BM
OFF
PF4
6 O
NLY
NO
TE:
A/B
M
Spare Parts - Electrical Schematic Spare Parts - Electrical Schematic 12
QU
ICK
GU
IDE
IV
GTA
W-P
UL
SE
Pro
gra
m
GTA
W W
eld
ing
GTA
W-P
UL
SE
Wel
din
g
SM
AW
Pro
cess
(MM
A)
Use
r S
etti
ng
s
Sel
ect
Fu
nct
ion
of
Gu
n T
rig
ger
(2-S
tep
/4-S
tep
)
Sp
ot
Wel
din
gS
etti
ng
Sta
rt P
roce
du
re
Cra
ter
Pro
ced
ure
Fre
qu
ency
Set
tin
gs
(GTA
W-P
UL
SE
)
Bac
kgro
un
d S
etti
ng
s(G
TAW
-PU
LS
E)
Fre
qu
ency
(GTA
W-P
UL
SE
)
Arc
Fo
rce
Bac
kgro
un
d C
urr
ent
(GTA
W-P
UL
SE
)
Bac
kgro
un
d C
urr
ent
(ST
T)
®
Pea
k C
urr
ent
(ST
T)
®
Tail
Ou
t(S
TT
)®
Set
tin
g a
nd
Co
nfi
gu
rati
on
Men
u
Mem
ory
Lim
its
(PF
46 o
nly
)
Dis
pla
y C
on
fig
ura
tio
nS
etti
ng
s
A VB
ig M
eter
s M
enu
(fac
tory
def
ault
)
Sta
nd
ard
Men
u
Wel
d S
core
Men
u™
Err
or
ES
Cap
e B
utt
on
Co
nfi
rm B
utt
on
US
B M
emo
ry(P
F46
on
ly)
US
B M
emo
ryis
co
nn
ecte
d(P
F46
on
ly)
Tru
e E
ner
gy
Men
u™
Ass
ign
Fu
nct
ion
to t
he
Rig
ht
Bu
tto
n
Dis
able
d
Ch
eck
Mar
k
Bri
gh
tnes
sL
evel
Lo
cked
Un
ock
led
Lo
ck/U
nlo
ckS
etti
ng
s
Res
ign
atio
n M
ark
Set
Pas
sco
de
Re
Fac
tory
Set
tin
gst
ore
?V
iew
So
ftw
are
and
Har
dw
are
Ver
sio
n I
nfo
rmat
ion
V
Sw
itch
Off
Ou
tpu
t V
olt
age
(TIG
/MM
A o
nly
)
V
Sw
itch
On
Ou
tpu
t V
olt
age
(TIG
/MM
A o
nly
)
AW
eld
ing
Cu
rren
t
minm
Wir
e F
eed
Sp
eed
in [
m/m
in]
minin
Wir
e F
eed
Sp
eed
in [
in/m
in]
VW
eld
ing
Vo
ltag
e
kWP
ow
er i
n k
W
Co
ld F
eed
Gas
Pu
rge
Sel
ect
Wel
din
g P
roce
ss
Syn
er
Syn
erg
ic P
rog
ram
s
12
3..
.S
elec
t W
eld
ing
Pro
gra
m
No
n-s
yner
gic
Pro
gra
ms
MO
DE
PO
WE
RG
MA
W P
roce
ssP
OW
ER
MO
DE
®
FC
AW
-GS
Pro
cess
FC
AW
Pro
cess
FC
AW
-SS
Pro
cess
GM
AW
-P P
roce
ss
GM
AW
-P P
roce
ssP
uls
e-O
n-P
uls
e®P
rog
ram
GM
AW
-P P
roce
ssR
apid
X™
Pro
gra
m
GM
AW
-P P
roce
ssP
reci
sio
n P
uls
e™P
rog
ram
ST
T®
Pro
cess
Gas
Sel
ecti
on
Ele
ctro
de
Wir
e Ty
pe
Sel
ecti
on
Wir
e S
izd
iam
eter
)e
(S
elec
tio
n
FCAW
-S
FCAW
-G
GM
AW
-P P
roce
ssR
apid
Arc
® P
rog
ram
X
GTA
W P
roce
ss(T
IG)
GTA
W P
rog
ram
SM
AW
-So
ftP
roce
ss
Go
ug
ing
SM
AW
-Cri
spP
roce
ss
SM
AW
-Pip
eP
roce
ss
Soft
Crisp
Pin
ch
2 -
Ste
p
4 -
Ste
p
Pre
flo
w T
ime
t1
Po
stfl
ow
Tim
e
t2
Bu
rnb
ack
Ho
t S
tart
A
Rec
all
fro
mT
he
Use
r M
emo
ry(P
F46
on
ly)
M
Sav
eM
emo
ry to
th
e U
ser
(PF
46 o
nly
)M
Mem
ory
(PF
46 o
nly
)M
A/B
Pro
ced
ure
(PF
46 o
nly
)A
/B
Sp
ot
Tim
ert
Ru
n-i
n W
FS
Ult
imA
rc™
Wav
e C
on
tro
ls
Set
up
Men
u
Trim
