0001368779_000010_Complete motor manual_REV_7.06_EN_20121011_093129

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Induction motor

H-compact Type 1LA43104AN60-ZN-CO1368779010001...003 / 2012

Operating Instructions / Installation Instructions 10/2012



09.10.2012 06:47V7.06



Induction motor

H-compact1LA4

Operating InstructionsInstallation Instructions

This documentation pertains toN-CO1368779010001...003 / 2012Type 1LA43104AN60-Z

Edition 10/2012

Introduction

1

Safety information

2

Description 3

Preparations for use

4

Assembly

5

Electrical connection

6

Start-up

7

Operation

8

Maintenance

9

Spare Parts 10

Disposal

11

Service and Support

A

Technical data and drawings

B

Quality documents

C



Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to preventdamage to property. The notices referring to your personal safety are highlighted in the manual by a safety alertsymbol, notices referring only to property damage have no safety alert symbol. These notices shown below aregraded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be

used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to propertydamage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specifictask in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualifiedpersonnel are those who, based on their training and experience, are capable of identifying risks and avoidingpotential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended orapproved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation andmaintenance are required to ensure that the products operate safely and without any problems. The permissibleambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publicationmay be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described.Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information inthis publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AGIndustry Sector Postfach 48 4890026 NÜRNBERGGERMANY

Order number: 0001368779-000010 10/2012 Technical data subject to change

Copyright © Siemens AG 2012.All rights reserved



Table of contents

1 Introduction.................................................................................................................................................11

1.1 About these instructions..............................................................................................................11

2 Safety information.......................................................................................................................................13

2.1 Information for those responsible for the plant............................................................................13

2.2 The five safety rules:...................................................................................................................13

2.3 Qualified personnel......................................................................................................................14

2.4 Safe handling...............................................................................................................................14 2.5 Electrostatic sensitive devices.....................................................................................................16

2.6 Electromagnetic compatibility......................................................................................................17

2.7 Interference immunity..................................................................................................................17

2.8 Influence on the mains power supply through a strongly irregular torque...................................17

2.9 Electromagnetic fields when operating electrical power engineering installations......................18

3 Description..................................................................................................................................................19

4 Preparations for use...................................................................................................................................23

4.1 Safety-related aspects to consider when configuring the plant...................................................23

4.2 Ensuring cooling..........................................................................................................................23

4.3 Noise emission............................................................................................................................24

4.4 Voltage and frequency fluctuations during line operation............................................................24

4.5 System-inherent frequencies.......................................................................................................24

4.6 Torsional loading of the shaft assembly due to faults in the electrical supply.............................25

4.7 Switching high-voltage motors.....................................................................................................25

4.8 Thermal motor protection ...........................................................................................................26

4.9 Transport and storage.................................................................................................................26

4.9.1 Transport markings......................................................................................................................26 4.9.2 Checking the delivery..................................................................................................................27 4.9.3 Checking the load handling attachments.....................................................................................27 4.9.4 Lifting and transportation.............................................................................................................27 4.9.5 Storage........................................................................................................................................29 4.9.6 Protection against corrosion........................................................................................................32

5 Assembly....................................................................................................................................................33

5.1 Preparations for installation.........................................................................................................33

5.1.1 Requirements for installation.......................................................................................................33 5.1.2 Insulation resistance and polarization index................................................................................34 5.1.3 Testing the insulation resistance and polarization index.............................................................35

H-compact 1LA43104AN60-ZOperating Instructions Rev.201210090647 N-CO1368779010001...003 / 2012 5



5.1.4 Preparing the mating faces..........................................................................................................37

5.2 Lift the machine to where it will be installed, and position it........................................................38

5.2.1 Checking the load handling attachments.....................................................................................38 5.2.2 Preconditions for correct alignment and secure attachment ......................................................38 5.2.3 Removing anti-corrosion protection.............................................................................................38 5.2.4 Mounting the output elements.....................................................................................................40 5.2.5 Lifting the machine......................................................................................................................41 5.2.6 Putting the machine down...........................................................................................................43 5.2.7 Drain condensation......................................................................................................................43 5.2.8 Roughly aligning the machine.....................................................................................................44

5.3 Installing the machine..................................................................................................................45 5.3.1 Safety instructions for installation................................................................................................45 5.3.2 Selecting bolts.............................................................................................................................46 5.3.3 Tightening torques for screw and bolt connections.....................................................................46

5.3.4 Preconditions for smooth, vibration-free operation......................................................................47 5.3.5 Aligning the machine to the driven machine and attaching it to it...............................................47

6 Electrical connection...................................................................................................................................51

6.1 Safety instructions relating to the electrical connection...............................................................51

6.2 Preparation..................................................................................................................................51

6.2.1 Selecting cables..........................................................................................................................51 6.2.2 Terminal designation...................................................................................................................52 6.2.3 Terminal box................................................................................................................................52

6.3 Connecting the grounding conductor...........................................................................................53

6.4 Radio-frequency grounding for converter operation....................................................................53

6.5 Connecting the machine for a specific direction of rotation.........................................................54

6.6 Bringing cables into the terminal box and routing them...............................................................55

6.7 Connecting cables with cable lugs..............................................................................................57

6.8 Connecting cables without cable lugs.........................................................................................58

6.9 Minimum air clearances...............................................................................................................59

6.10 Connecting aluminum conductors...............................................................................................60

6.11 Internal equipotential bonding.....................................................................................................60

6.12 Performing connection operations...............................................................................................61

6.13 Connecting the auxiliary circuits..................................................................................................61 6.13.1 Selecting cables..........................................................................................................................61 6.13.2 Bringing cables into the auxiliary terminal box and routing them................................................62 6.13.3 Derating of the degree of protection of the auxiliary terminal box...............................................63 6.13.4 Internal equipotential bonding in the auxiliary terminal box.........................................................63 6.13.5 Terminating the connection work (auxiliary circuit)......................................................................64

7 Start-up.......................................................................................................................................................65

7.1 Prior to commissioning ...............................................................................................................65

7.2 Insulation resistance and polarization index................................................................................66

7.3 Testing the cooling of the machine..............................................................................................67

Table of contents

H-compact 1LA43104AN60-Z6 Operating Instructions Rev.201210090647 N-CO1368779010001...003 / 2012



7.4 Greasing the roller bearings prior to commissioning...................................................................67

7.5 Preventing overvoltages when switching high-voltage motors....................................................68

8 Operation....................................................................................................................................................69

8.1 Safety notes during operation......................................................................................................69

8.2 Switching on the machine............................................................................................................70

8.3 Regreasing roller bearings..........................................................................................................70

8.4 Switching on again after an emergency switching-off.................................................................71

8.5 Stoppages...................................................................................................................................71

8.5.1 Avoidance of damage to roller bearings during stoppages.........................................................71 8.5.2 Measuring the insulation resistance after an extended stoppage...............................................71

8.6 Decommissioning the machine....................................................................................................72

8.7 Re-commissioning the machine..................................................................................................72

8.8 faults............................................................................................................................................73 8.8.1 Inspections in the event of faults.................................................................................................73 8.8.2 Electrical faults............................................................................................................................73 8.8.3 Mechanical faults.........................................................................................................................74 8.8.4 Rolling-contact bearing faults......................................................................................................74

9 Maintenance...............................................................................................................................................77

9.1 Inspection and maintenance........................................................................................................77

9.1.1 Safety instructions for inspection and maintenance....................................................................77 9.1.2 Inspections in the event of faults.................................................................................................78

9.1.3 First service after installation or repair.........................................................................................79 9.1.4 General inspection.......................................................................................................................79 9.1.5 Servicing the roller bearings........................................................................................................80 9.1.6 Regreasing intervals and types of grease for operating rolling-contact bearings........................80 9.1.7 Removing spent grease...............................................................................................................84 9.1.8 Cleaning the cooling air ducts.....................................................................................................84 9.1.9 Maintaining terminal boxes..........................................................................................................84 9.1.10 Measuring the insulation resistance during the course of maintenance work.............................85 9.1.11 Touch up any damaged paintwork..............................................................................................86

9.2 Corrective Maintenance...............................................................................................................86 9.2.1 Prepare servicing work................................................................................................................86 9.2.2 Fan cowl......................................................................................................................................87

9.2.3 External metal fan........................................................................................................................87 9.2.4 External plastic fan......................................................................................................................88 9.2.5 Internal fan...................................................................................................................................89 9.2.6 Bearings......................................................................................................................................90 9.2.6.1 Removing roller bearing (with fan cover NDE)............................................................................90 9.2.6.2 Remove V ring for roller bearing seal..........................................................................................90 9.2.6.3 Assembling the rolling-contact bearings......................................................................................91 9.2.6.4 Fitting V ring for roller bearing seal..............................................................................................92 9.2.6.5 Installing felt rings for the inner bearing seal...............................................................................93 9.2.7 Seal the motor.............................................................................................................................94

Table of contents






Table 6-2 Determining the cross-section of the grounding conductor.........................................................53

Table 8-1 Electrical faults .........................................................................................................................73

Table 8-2 Mechanical faults .......................................................................................................................74

Table 8-3 Rolling-contact bearing faults .................................................................................................74

Table 9-1 Checks after installation or repair ...............................................................................................79

Table 9-2 Checks that have to be performed during the main inspection...................................................79

Table 9-3 Criteria for selecting roller bearing greases.................................................................................81

Table 9-4 Roller bearing greases for vertical and horizontal types of construction ....................................82

Table 9-5 Alternative greases with NLGI class 2 for motors of horizontal construction...............................82

Table 10-1 Spare parts for the stator and rotor ..........................................................................................96

Table 10-2 Spare parts for ventilation ...........................................................................................................97

Table 10-3 Spare parts for roller bearings, DE ............................................................................................99Table 10-4 Spare parts for roller bearings, NDE .......................................................................................100

Table 10-5 Spare parts for terminal box 1XA8711 ...................................................................................101

Table A-1 Siemens Service Center contact details ..................................................................................107

Table A-2 Example of a serial number.......................................................................................................108

Table B-1 Tightening torques for bolted connections with a tolerance of ±10%........................................109

Figures

Figure 5-1 Balancing type on the drive-end side..........................................................................................40

Figure 5-2 Schematic diagram of the water drain holes...............................................................................44

Figure 5-3 Schematic representation of alignment of the machine to the driven machine...........................48

Figure 6-1 Strain relief device and sealing insert..........................................................................................56

Figure 6-2 Schematic representation of connection using cable lugs...........................................................57

Figure 6-3 Arrangement of the terminal clamps, clamping nut tightening torque.........................................59

Figure 9-1 Ventilation (schematic diagram with axial fan)............................................................................88

Figure 9-2 Ventilation (schematic diagram with radial fan)...........................................................................89

Figure 9-3 V ring with protective ring .......................................................................................................91

Figure 9-4 Installation of V ring.....................................................................................................................93

Figure 10-1 Stator and rotor............................................................................................................................96Figure 10-2 Ventilation....................................................................................................................................97

Figure 10-3 Roller bearings, DE.....................................................................................................................98

Figure 10-4 Roller bearings, NDE.................................................................................................................100

Figure 10-5 Terminal box 1XA8711..............................................................................................................101

Table of contents




Table of contents




Introduction

11.1 About these instructions

These instructions describe the machine and explain how to handle it, from initial delivery tofinal disposal of the equipment. Keep these instructions for later use.

Read these operating instructions before you handle the machine and follow the instructions.to become familiar with its design and operating principles and thus ensure safe, problem-freemachine operation and long service life.

If you have suggestions for improving the document, please contact our Service Center(Page 107).

Machine-specific data in the appendix

In the appendix, you will find technical data for the machine and all of the necessary drawings,documents for verifying the qualitative implementation of the machine and where relevantadditional documents on the components:

See also

Technical data and drawings (Page 109)

Quality documents (Page 135)

Text format features

The warning notice system is explained on the rear of the inside front. Always follow the safetyinstructions and notices in these instructions.

In addition to the safety-related warning notices which you must read, you will find the text inthese instructions is formatted in the following way:

1. Handling instructions are always formatted as a numbered list. Always perform the steps

in the order given. Lists are formatted as bulleted lists.

– Lists on the second level are hyphenated.

Note

A Note is an important item of information about the product, handling of the product or therelevant section of the document. Notes provide you with help or further suggestions/ideas.




Introduction

1.1 About these instructions




Safety information

22.1 Information for those responsible for the plant

This machine has been designed for use in industrial plants in accordance with Directive2006/42/EC ("Machinery Directive"). Commissioning in the European Community is forbiddenuntil the plant into which the machine will be installed has been shown to conform with thisdirective. Please observe the country-specific regulations when using the machine outside theEuropean Community.

Follow the local and industry-specific safety and setup regulations.

The persons responsible for the plant must ensure the following:

Planning and configuration work and all work carried out on and with the machine is onlyto be done by qualified personnel.

The operating instructions must always be available for all work.

The technical data as well as the specifications relating to the permissible installation,connection, ambient, and operating conditions are taken into account at all times.

The specific setup and safety regulations as well as regulations on the use of personalprotective equipment are observed.

Note

Use the services and support provided by the appropriate Service Center (Page 107) forplanning, installation, commissioning, and servicing work.

In the individual chapters of this document, you will find safety instructions that must be obeyedabsolutely, for your own safety, to protect other people, and to avoid damage to property.

Observe the following safety instructions for all activities on and with the machine.

2.2 The five safety rules:

For your personal safety and to prevent material damage when working on the machine, alwaysobserve the safety instructions and the following five safety rules, according to EN 50110‑1("Working in a voltage-free state). Apply the five safety rules in the order stated before startingwork at the machine.

Five safety rules

1. Disconnect the system.Disconnect the auxiliary circuits, for example anti-condensation heating

2. Prevent reconnection.

3. Make sure that the equipment is at zero voltage




4. Ground and short-circuit

5. Cover or isolate nearby components that are still live.

To energize the system, apply the measures in reverse order.

2.3 Qualified personnel

All work at the machine must be carried out by qualified personnel only. For the purpose ofthis documentation, qualified personnel is taken to mean people who fulfill the followingrequirements:

Through appropriate training and experience, they are able to recognize and avoid risksand potential dangers in their particular field of activity.

They have been instructed to carry out work on the machine by the appropriate personresponsible.

2.4 Safe handling

Workplace safety depends on the attentiveness, care, and common sense of the personnelwho install, operate, and maintain the machine. In addition to the safety measures cited, as amatter of principle, the use of caution is necessary when you are near the machine. Alwayspay attention to your safety.

Also observe the following to prevent accidents:

General safety regulations applicable in the country where the machine is deployed. Manufacturer-specific and application-specific regulations

Special agreements made with operator

Separate safety instructions supplied with the machine

Safety symbols and instructions on the machine and its packaging

WARNING

Live parts

Electric machines contain live parts.

Fatal or severe injuries and substantial material damage can occur if the covers are removedor if the machine is not handled, operated, or maintained properly.

Always observe the "five safety rules (Page 13)" when carrying out any work on themachine.

Only remove the covers using the methods described by these operating instructions.

Operate the machine properly.

Regularly and correctly maintain the machine.

Safety information

2.4 Safe handling




WARNING

Rotating components

Electric machines contain dangerous rotating parts.

Fatal or severe injuries and substantial material damage can occur if the covers are removedor if the machine is not handled, operated, or maintained properly.



Perform regular maintenance on the machine.

Secure free-standing shaft ends.

WARNING

Hot surfaces

Electric machines have hot surfaces. Do not touch these surfaces. They could cause burns.

Allow the machine to cool before starting work on the machine.



CAUTION

Hazardous substances

Chemical substances required for the setup, operation and maintenance of machines canpresent a health risk.

Poisoning, skin damage, cauterization of the respiratory tract, and other health damage mayresult.

Read the information in these operating instructions and the product information suppliedby the manufacturer.

Observe the relevant safety regulations and wear the personal protective equipmentspecified.

CAUTION

Flammable substances

Chemical substances required for the setup, operation and maintenance of machines maybe flammable.

Burns and other damage to health and material may result.

Read the information in these operating instructions and the product information suppliedby the manufacturer.

Observe the relevant safety regulations and wear the personal protective equipmentspecified.

Safety information

2.4 Safe handling




WARNINGNoise emissions

During operation, the machine's noise emission levels can exceed those permitted at thework place. which can cause hearing damage.

Take steps to reduce noise, such as introducing covers and protective insulation or adoptinghearing protection measures, so that the machine can be operated safely within your system.

2.5 Electrostatic sensitive devices

ESD protective measures

NOTICE

Electrostatic discharge

Electronic modules contain components that can be destroyed by electrostatic discharge.

These modules can be easily destroyed by improper handling.

To protect your equipment against damage, follow the instructions given below.

Never touch electronic modules unless absolutely necessary in the course of maintenanceand repair procedures.

If the modules have to be touched, the body of the person concerned must beelectrostatically discharged immediately beforehand and be grounded.

Electronic modules should not be brought into contact with electrically insulating materialssuch as plastic film, plastic parts, insulating table supports or clothing made of syntheticfibers.

Always place electrostatic sensitive devices on conductive bases.

Always pack, store and transport electronic modules or components in conductivepackaging, e.g. metallized plastic or metal containers, conductive foam material ordomestic aluminum foil.

The necessary ESD protective measures for electrostatic sensitive devices are illustrated onceagain in the following drawings:

Safety information

2.5 Electrostatic sensitive devices




d

f f f f

b

e

a a ac c c

e

b

f

d d

(1) (2) (3)

e

a

(1) Sitting (2) Standing (3) Standing/sitting

a = conductive floor surface b = ESD table c = ESD shoes

d = ESD overall e = ESD wristband f = cabinet ground connection

2.6 Electromagnetic compatibility

This machine is designed in accordance with IEC/EN 60034 and, when used as prescribed, itsatisfies the requirements of European Directive 2004/108/EG on electromagneticcompatibility.

2.7 Interference immunity

The machine fulfills the requirements regarding interference immunity in conformity with IEC/EN 61000‑6‑2.

When using machines with integrated sensors (e.g. PT100, PTC thermistors), themanufacturer of the overall system must himself ensure sufficient interference immunity byselecting suitable sensor signal leads and evaluation units.

2.8 Influence on the mains power supply through a strongly irregular torque

A strongly irregular torque, for example with the drive of a reciprocating motor, forces a non-sinusoidal motor current. The emerging harmonics can have an impermissible influence on

the mains power supply via the connection lines.

Safety information

2.8 Influence on the mains power supply through a strongly irregular torque




2.9 Electromagnetic fields when operating electrical power engineeringinstallations

WARNING

Interference with electronic devices caused by electromagnetic fields when operating

electrical power engineering installations

Electromagnetic fields are generated during operation of electrical power engineeringinstallations. Electromagnetic fields can interfere with electronic devices,

resulting in malfunctioning of those devices. The operation of heart pacemakers can beimpaired, potentially leading to damage to a person's health or even death. It is thereforeforbidden for persons with heart pacemakers to come into the vicinity of the machine. Datamay be lost from magnetic or electronic data media. As the operator of the installation, you

must take the following measures: Ensure that the personnel working in these areas are adequately protected from any harmby making appropriate arrangements, such as erecting identifying markings, safetybarriers and warning signs and giving safety talks.

Observe the nationally applicable health and safety regulations.

Do not carry any magnetic or electronic data media with you.

Safety information

2.9 Electromagnetic fields when operating electrical power engineering installations




Description

3

Applications

This electrical machine is designed for driving rotating machines in industrial environmentsand also for energy conversion. It is characterized by a high level of safety, long lifetime, andoverall reliability.

For details of the machine supplied and the permissible operating conditions, refer to the"Technical data and drawings" (Page 109) section in the Appendix of these Operating

Instructions.

The machine was designed in accordance with the ordering party's specification and may onlybe used for the contractually agreed purpose.

WARNING

Explosion hazard

This machine is not designed for use in hazardous areas. An explosion can occur if the motoris switched on in these areas. This can result in death, serious injury, or material damage.

Never operate this machine in hazardous areas.

Machine design

The regulations and standards underlying the design and testing of this machine are statedon the rating plate.

The machine design basically complies with the subsequent standards. For the versions ofthe referenced harmonized standards, please refer to the EC Declaration of Conformity.

Table 3-1 Machine design

Feature Standard

Ratings and operating performance IEC/EN 60034‑1

Degree of protection IEC/EN 60034‑5

Cooling IEC/EN 60034‑6

Type of construction IEC/EN 60034‑7

Terminal markings and direction of rotation IEC/EN 60034‑8

Noise emission IEC/EN 60034‑9

Starting characteristics, rotating electrical machines IEC/EN 60034‑12*




Feature Standard

Vibration severity grades IEC/EN 60034‑14

Vibration limits DIN ISO 10816-3* For machines in line operation only

See also

Quality documents (Page 135)

Rating plate

The rating plate shows the identification data and the most important technical data. The data

on the rating plate and the contractual agreements define the limits of proper usage.

See also

Motor rating plate (Page 133)

Rotor

The rotor is designed as a squirrel-cage rotor. The number and design of the shaft extensionsare shown and described in the machine dimension drawing and in the "Information on the

machine dimension drawing ".

See also

Machine dimension drawing (Page 117)

Notes on dimension drawing of motor (Page 118)

Cooling

The cooling system is designed as a closed, internal cooling circuit. The heat lost from the

machine is dissipated to the ambient air via the machine's surface. A shaft-mounted fan movesthe cooling air in the primar y circuit. Movement of the cooling air in the secondary circuit isdriven by a shaft-mounted fan.

Supplementary devices

Temperature sensors are integrated in the stator winding to monitor the winding temperature.Various supplementary devices can be integrated or mounted, depending on the order. Theseinclude, for example, anti-condensation heating to prevent condensation or temperaturesensors for monitoring bearings.

Description




Paint finish

The machine is painted according to the instructions in your order.

Description




Description





4

Good planning and preparation of machine applications are essential in terms of keepinginstallation simple and avoiding errors, ensuring safe operation, and allowing access to themachine for servicing and corrective maintenance.

This chapter outlines what you need to consider when configuring your plant in relation to thismachine and the preparations you need to make before the machine is delivered.

4.1 Safety-related aspects to consider when configuring the plantA number of residual risks are associated with the machine. These are described in the chaptertitled "Safety information" (Page 13) and in related sections.

Take appropriate safety precautions (covers, barriers, markings, etc.) to ensure the machineis operated safely within your plant.

Observing the operating mode

Observe the machine's operating mode. Use a suitable control system to prevent overspeeds,thus protecting the machine from damage.

4.2 Ensuring cooling

Ensure that the machine is sufficiently cooled by the cooling air flow at the installation site:

The cooling air can flow in and out freely.The full air flow provided by the shaft-mounted fan is only achieved if air can freely enterthe impeller. A clearance of at least 1 times the air intake diameter must therefore beprovided in the axial direction.

Hot discharged air should not be drawn in again.

If there is no protective canopy, then for vertical types of construction where the air entersfrom the top, the air entry openings must be protected against the ingress of foreign bodies

and water.




4.3 Noise emission

CAUTION

Hearing impairment

Excessive sound pressure levels can lead to hearing impairment or hearing loss.

When assessing the noise level of the system, make due allowance for the noise emissionsfrom the machine. If necessary, take suitable noise protection measures for personnel.

4.4 Voltage and frequency fluctuations during line operation

Unless stated otherwise on the rating plate, the permissible voltage fluctuation is ± 5% andthe permissible frequency fluctuation is ± 2% in accordance with IEC / EN 60034‑1 Range A.Any fluctuations that are permissible beyond these ranges are stated on the rating plate, e. g.voltage fluctuation ± 10% in accordance with IEC / EN 60034‑1 Range B.

The following applies: Under practical operating conditions a machine may sometimes haveto be operated outside the limits of Range A. Exceptions of this sort should be limited withregard to the values that arise, how often and for how long they occur. Where possible andwithin a reasonable time take corrective actions such as reducing the power. Such actions canavoid thermal aging leading to a reduction in the service life of the machine.

NOTICE

Exceeding the tolerances

Exceeding the permissible tolerances for voltage and frequency can lead to an impermissiblyhigh temperature rise in the windings and thus cause long-term damage to the machine.

4.5 System-inherent frequencies

CAUTION

System-inherent frequencies

The system consisting of the foundation and machine set must be configured and matchedin such a way that no system resonances can arise and result in the permissible vibrationlevels being exceeded.

Excessive vibrations can damage the machine set.

DIN 4024 must be taken into account when constructing the machine foundation. The limitvalues to DIN ISO 10816-3 must not be exceeded.


4.5 System-inherent frequencies




4.6 Torsional loading of the shaft assembly due to faults in the electricalsupply

In the event of faults in the electrical supply, such as e.g. line switching operations with aresidual field or short circuit at the terminals, excessive air gap torques can occur, which canlead to additional torsional loads on the drive train.

WARNING

Serious damage to the machine

If the configuration does not correctly recognize the mechanical torsional loadings of the shaftassembly, this can lead to serious damage to the machine. This can result in death, seriousinjury or material damage.

When planning the system, make due allowance for the maximum air gap torques that can

occur. This data can be found in the "Electrical Data" in the appendix.

Note

The system planner is responsible for the entire shaft assembly.

See also

Electrical data (Page 111)

4.7 Switching high-voltage motors

If vacuum circuit breakers and vacuum contactors are used, what are known as multiplerestrikes can occur when the machine is switched off. This depends on various factors, suchas:

arc-extinguishing principle of the switch,

size of the motor,

length of the power supply cable,

system capacitance, etc.

NOTICE

Switching overvoltages

In some cases, multiple restrikes can result in switching overvoltages which are too highfor the insulation of the motor stator winding. This occurs when high-voltage motors withstarting currents IA ≤ 600 A are disconnected during startup or following a blockage.

The peak voltages which arise as a result can damage the winding insulation.

If you are using vacuum circuit breakers and vacuum contactors, use an appropriate surgesuppressor, such as the Siemens 3EF (zinc oxide varistor with spark gap).


4.7 Switching high-voltage motors




Example

This current limit corresponds to the following upper power limits, depending on the relationship

between the starting current IA and rated current IN and on the voltage dip (up to approximately20%) while the motor is starting up:

Rated voltage VN Power limit

3 kV 750 kW

6 kV 1500 kW

10 kV 2500 kW

A limiter to ground is installed in the switchgear between the circuit breaker and the cabletermination for each of the three conductors. The level of protection for the motor windings issufficient given the correct choice of limiters (rated motor voltage/response voltage).

4.8 Thermal motor protection

The machine is equipped with measuring equipment for direct monitoring of the motortemperature to protect the machine against overheating during operation. Plan acorresponding circuit for monitoring.

You can find more information in the appendix in chapter Notes on dimension drawing ofmotor (Page 118).

4.9 Transport and storage

4.9.1 Transport markings

The machines are packed in different ways depending on how they are transported and theirsize. If not otherwise contractually agreed, the packaging corresponds to the packingguidelines for International Standards for Phytosanitary Measures (ISPM).

Comply with the images shown on the packaging. Their meaning is as follows:

Thisway up

Fragile goods Keep dry Keep cool Center ofgravity

Do not usehand hook

Attach here






4.9.2 Checking the delivery

The components are assembled on an individual basis. When you take receipt of the delivery,

please check immediately whether the scope of the delivery matches up with theaccompanying documents. No claims relating to defects/items missing from the delivery willbe accepted if they are submitted at a later date.

Report any apparent transport damage to the delivery agent immediately.

Immediately report any apparent defects/missing components to your contact partner.

These Operating Instructions are part of the scope of delivery; keep them in a location wherethey can be easily accessed.

4.9.3 Checking the load handling attachments

Inspect the load handling attachments such as the load stands, lifting eyes and ring bolts andalso the lifting gear, before lifting and transporting the machine:

Inspect the load handling attachments on the machine for possible damage. Replace anyload handling attachments that are found to be damaged.

Check before use that the load handling attachments are correctly secured.

When lifting the machine, use only approved and undamaged lifting gear of sufficient ratedcapacity. Check these before using them.

WARNING

The machine can be dropped

If the load handling attachments and lifting gear are damaged or not correctly secured,the machine may be dropped during lifting and transportation. This can result in death,serious injury, or material damage. Inspect the load handling attachments and lifting gearbefore use.

4.9.4 Lifting and transportation

Persons driving cranes and fork-lift trucks must hold appropriate licenses.

When lifting the machine, use only approved and undamaged sling guides and spreadersof sufficient rated capacity. Check these before using them. The weight of the machine isshown on the rating plate.






When lifting the machine, refer to the information on the lifting plate or in the "TechnicalData and Drawings":

– Comply with the specified spreading angles. – Do not exceed the maximum lifting acceleration and lifting speed specified on the lifting

plate. Lift the machine without jerking it.Acceleration a ≤ 0.4 m/s2

Velocity v ≤ 20 m/min

When lifting, use only the load handling attachments on the stator casing, such as loadstands or eye bolts.

WARNING

Transporting or lifting the motor

The machine or the machine set may be lifted and transported only using the load handlingattachments at the intended positions. Otherwise it may tip over, slip in the direction oflifting or fall.

This can result in death, serious injury or material damage.

1. Only use the load handling attachments on the stator frame to lift the motor.

2. Use suitable rope guiding or spreading devices. You will find the weight of the motoron the rating plate.

WARNING

Center of gravity when transporting or lifting the motor

If the center of gravity of a load is not located centrally between the attachment points,

the motor can tip over or slip out of the lifting equipment when it is being transported orlifted.


1. Always take account of the center of gravity when transporting or lifting the motor. Themotor's center of gravity is indicated in the relevant dimension diagram.

2. Comply with the handling instructions on the machine when transporting it. If the centerof gravity is not located centrally between the attachment points, then position thehoisting hook above the center of gravity.

3. Be aware of the possibility of different loads on the sling ropes or lifting straps and thecarrying capacity of the lifting equipment.

NOTICE

The factory-fitted load suspension device must not be removed. Empty holes couldcorrode; the degree of protection may then be no longer guaranteed.






NotePlace the machine in a secure and raised position

In order to obtain easy and safe access to the underside of the machine, place the machinein a secure and raised position.

DANGER

Never remain under a suspended load

If the lifting gear or load handling attachments were to fail, the machine could fall.

This can result in death, serious injury, or material damage. Never remain under the machinewhen it is raised.

4.9.5 Storage

If the machine is not going to be commissioned soon after delivery, ensure that it is storedcorrectly.

NOTICE

Seizure damage to bearings

If the machine is stored incorrectly there is a risk that the bearings will suffer damage whileout of use. Examples of resulting damage can include brinelling and corrosion.

Read the following storage instructions.

Preconditions and preparations

Only store goods in undamaged packaging. If goods are delivered in damaged packaging,unpack them and store appropriately according to the nature of the goods.

Repair any damage to the packaging before putting the equipment into storage insofar asthis is necessary to ensure proper storage conditions.






General instructions for storage

Wherever possible, store the machine in a storage room. The place of storage must satisfy

the following general conditions: Select a sufficiently sized dry and horizontal place of storage that is above flood level and

free of vibration (veff ≤ 0.2 mm/s).

– The place of storage must be well ventilated as well as free of dust and frost. Provideprotection against extreme weather conditions. Ensure that the temperature remainsstable in the range from 10 °C (50 °F) to 50 °C (120 °F). The room temperature shouldbe approx. 10 °C above the outside temperature. The temperature should not fall below‑20 °C.

– The relative humidity of the air should be less than 60 %.

– The floor of the place of storage must be sufficiently strong. The maximum permissiblefloor loading or storage compartment loading may not be exceeded.

– The ambient air must not contain any harmful gases.

Protect the motor from shocks and humidity.

Position machines, devices and crates on pallets, wooden beams or foundations thatprotect them against rising damp.

Ensure that the air circulation under the equipment is not impeded.

– Place wooden spacer blocks between the covers and the motor.

– Covers or tarpaulins must not trail on the floor around the machine.

Storing outdoors

For outdoor storage, the following additional conditions must be satisfied:

The ground must be sufficiently strong. Prevent the motor from sinking into the ground.

Covers or tarpaulins used to protect the equipment against the weather must not makecontact with the surfaces of the equipment. Otherwise air circulation under the stored itemswill be prevented.






Protection against humidity

If a dry storage area is not available, then take the following precautions:

– Wrap the machine in humidity-absorbent material and then wrap it in film to create anair-tight unit.

– Place a humidity meter inside the film wrapping.

– Inspect the motor regularly.

Long-term storage

If you are storing a machine for more than six months, you must check its condition every sixmonths. Store the machine in accordance with the specifications in the chapter titled

"Storage (Page 29)", and if at all, packed. Check the motor for damage.

Carry out any necessary maintenance work.

Make sure that the storage conditions are such that condensation cannot form in the motor.

If the machine is not sealed in plastic foil, continually and slightly heat the windings andensure that the air circulates.

Storage for longer than two years

1. Unpack the machine.

2. Remove the rotor locking device, if one is being used.

3. While the rotor is rotating, lubricate with twice the grease quantity in accordance with thelubricant plate. This ensures that the grease is evenly distributed and covers all surfaces;corrosion damage is avoided.

NOTICE

Bearing damage

Roller bearings can be damaged when kept in the same or almost the same position.

Turn the rotor at the intervals specified. Ensure that the bearings then come to rest in aposition different from that they were in before. Use the feather key as a reference point.

4. Replace the corrosion protection.

5. Fit the rotor locking device again.

6. Pack the machine again.








Assembly

5

When carrying out any work on the machine, observe the general safety instructions(Page 13) and the specifications contained in DIN EN 50110‑1 as regards working safely withand on electrical machines.

Note

Loss of conformity with European directives

In the delivery state, the machine corresponds to the requirements of the European directives.Unauthorized changes or modifications to the motor lead to the loss of conformity with theEuropean directives.

5.1 Preparations for installation

5.1.1 Requirements for installation

The following requirements must be satisfied prior to starting installation work:

Staff have access to the relevant installation instructions and operating instructions.

The machine is unpacked and ready for mounting at the installation location.

Note

Further Information

Further machine-specific information for installation can be found in the "Technical dataand drawings" (Page 109) section.

Note

Measure the insulation resistance of the winding before starting installation work

Wherever possible, measure the insulation resistance of the winding before startinginstallation work. If the insulation resistance lies below the specified value, takeappropriate remedial measures. These remedial measures may necessitate the machinebeing removed again and transported.

See also

Insulation resistance and polarization index (Page 34)




NOTICEHeat-resistant mounting parts

The motor components get very hot during operation. High temperatures can damagemounting parts such as the cable insulation.

Temperature-sensitive parts such as normal cables or electronic components must notrest against or be attached to these.

Only use heat-resistant mounting parts. The connecting cables and cable entries must besuitable for the ambient temperature.

5.1.2 Insulation resistance and polarization index

Measuring the insulation resistance and polarization index (PI) provides information on thecondition of the machine. It is therefore important to check the insulation resistance and thepolarization index at the following times:

Before starting up a machine for the first time

After an extended period in storage or downtime

Within the scope of maintenance work

The following information is provided regarding the state of the winding insulation:

Is the winding head insulation conductively contaminated? Has the winding insulation absorbed moisture?

As such, you can determine whether the machine needs commissioning or any necessarymeasures such as cleaning and/or drying the winding:

Can the machine be put into operation?

Must the windings be cleaned or dried?

Detailed information on testing and the limit values can be found here:

"Testing the insulation resistance and polarization index" (Page 35)

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5.1.3 Testing the insulation resistance and polarization index

WARNING

Hazardous voltage at the terminals

During and immediately after measuring the insulation resistance or the polarization index(PI) of the stator winding, hazardous voltages may be present at some of the terminals.Contact with these can result in death, serious injury or material damage.

If any power cables are connected, check to make sure line supply voltage cannot bedelivered.

Discharge the winding after measurement until the risk is eliminated, e.g. using thefollowing measures:

– Connecting the terminals with ground potential until the recharge voltage drops to a

non-hazardous level – Connecting the connecting cable

Measure the insulation resistance

1. Before you begin measuring the insulation resistance, please read the manual for theinsulation resistance meter you are going to use.

2. Disconnect any connected main-circuit cables from the terminals before measuring theinsulation resistance.

3. Measure the insulation resistance of the winding in relation to the machine housing and thewinding temperature. The winding temperature should not exceed 40°C during themeasurement. Convert the measured insulation resistances to the reference temperatureof 40°C according to the formula in the following table. This thereby ensures that theminimum values specified can be compared.

4. Read out the insulation resistance 1 minute after applying the measuring voltage.

Measuring the polarization index

1. To determine the polarization index, measure the insulation resistances after 1 minute and10 minutes.

2. Express the measured values as a ratio:PI = Rinsul 10 min / Rinsul 1 min

Modern measuring devices display these values automatically following the measurement.

Limit values for insulation resistance and polarization index of the stator winding

The following table indicates the measuring voltage and limit values for the insulationresistance and PI. These values correspond to recommendations in IEEE 43‑2000. In addition,

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a critical insulation resistance is specified for the stator winding, which is the minimumrequirement for further operation e.g. following a long-term machine downtime.

Table 5-1 Stator winding insulation resistance at 40

Urated

[V]

Umeas

[V]

RC

[MΩ]

RC, operation

[MΩ]

RT

[MΩ]

PI

U ≤ 1000 500 ≥ 5 0.2 MΩ/kV

(≈0.5 MΩ/kV at 25°C)

2.0

1000 ≤ U ≤ 2500 500 (max. 1000) 100 1.8 MΩ/kV

(≈5 MΩ/kV at 25°C)2500 < U ≤ 5000 1000 (max. 2500)

5000 < U ≤ 12000 2500 (max. 5000)

U > 12000 5000 (max. 10000)

Urated = rated voltage, see the rating plateUmeas = DC measuring voltage

RC = critical or minimum insulation resistance at reference temperature of 40°C

RC = minimum insulation resistance after cleaning/repair at 40°C

RC, operation = critical insulation resistance during operation at 40°C

RT = insulation resistance converted to current measuring/winding temperature

PI = polarization index Rinsul 10 min / Rinsul 1 min. (T < 40°C)

T = current measuring/winding temperature

Note the following:

When measuring at winding temperatures other than 40 °C, the measured value must be

converted to the reference temperature of 40 °C. The value is calculated using the formulaspecified in the table from IEEE 43‑2000. In this case, doubling or halving the insulationresistance at a temperature change of 10 K is used as the basis.

– The insulation resistance halves every time the temperature rises by 10 K.

– The resistance doubles every time the temperature falls by 10 K.

Dry, new windings have an insulation resistance of between 100 ... 2000 MΩ, or even highervalues, if required. Insulation resistance close to the minimum value could be due tohumidity and/or dirt accumulation. However, the size of the winding, the rated voltage andother characteristics affect the insulation resistance and may need to be taken into accountwhen determining measures.

Over its operating lifetime, the motor winding insulation resistance can drop due to ambientand operational influences. Depending on the rated voltage, the critical insulation resistancevalue is to be calculated by multiplying the rated voltage (kV) by the specific criticalresistance value and then converted to the current winding temperature at the time of themeasurement, see previous table.

Example calculation

Critical resistance for a rated voltage (VN) of 3.3 kV:

3,3 kV x 1,8 MΩ / kV = 6 MΩ at 40° C.

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A winding temperature of T = 25°C during the measurement, results in a critical insulationresistance of 16.5 MΩ.

NOTICE

Critical insulation resistance reached or undershot

If the critical insulation resistance is reached or undershot, this can damage the insulationand cause voltage flashovers.

Contact your Siemens Service Center (Page 107).

If the measured value is close to the critical value, you must subsequently check theinsulation resistance at shorter intervals.

5.1.4 Preparing the mating faces

Ensure that the foundation faces are flat and clean.

NOTICE

Shims

To establish a defined mounting surface, you can order shims (option L31) from ourService Center. In this way you avoid vibration problems that would otherwise result inbearing damage.

Check the dimensions of the mounting-foot holes. The information for this may be found inthe "Technical data and drawings (Page 109)" section.

See also

Removing anti-corrosion protection (Page 38)

Lifting the machine (Page 41)

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5.2 Lift the machine to where it will be installed, and position it

5.2.1 Checking the load handling attachments

Inspect the load handling attachments such as the load stands, lifting eyes and ring bolts andalso the lifting gear, before lifting and transporting the machine:

Inspect the load handling attachments on the machine for possible damage. Replace anyload handling attachments that are found to be damaged.

Check before use that the load handling attachments are correctly secured.

When lifting the machine, use only approved and undamaged lifting gear of sufficient ratedcapacity. Check these before using them.

WARNING

The machine can be dropped

If the load handling attachments and lifting gear are damaged or not correctly secured,the machine may be dropped during lifting and transportation. This can result in death,serious injury, or material damage. Inspect the load handling attachments and lifting gearbefore use.

5.2.2 Preconditions for correct alignment and secure attachment

Detailed specialist knowledge of the following measures is required in order to correctly alignand securely fit the equipment.

Preparing the foundation

Selecting and mounting the coupling

Measuring the concentricity and axial eccentricity tolerances

Positioning the machine

If you are not familiar with the prescribed measures and procedures, then you can make useof the services offered by the local Service Center (Page 107).

5.2.3 Removing anti-corrosion protection

Machined, bright surfaces of machine parts and small components such as screws, bolts,wedges, feather keys, and dowel pins, are treated with an anti-corrosion agent.

Carefully remove the anti-corrosion agent and immediately start the installation work.

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Bright surfaces on machine parts

Use petroleum, petroleum ether, or a similar solvent or detergent to remove the anti-

corrosion coating from the machined surfaces of machine parts and from small components.

NOTICE

Paintwork damage

Make sure that the detergent or solvent does not come into contact with any paintedsurfaces, as this could damage the lacquer.

Use a suitable solvent to soften thick layers of anti-corrosion agent. Then push the softenedlayers off using a piece of hardwood approximately 10 x 10 x 1 cm. Do not sand theprotective coating down or scrape it off.

NOTICEDo not use metal tools.

Do not use metal objects such as scrapers, spatulas, or plates to remove the anti-corrosionprotection,

as this could damage the surfaces of the machine parts.

Lightly oil the depreserved surfaces.

Thread and fastening parts

Remove the anti-corrosion protection from bolts and tapered pins. Use the appropriate tap or cutting die to shave the tapped holes of machine parts and

threads of screws, etc. See the drawings for the relevant male and female threaddimensions.

Use dry compressed air to purge the shaved tapped holes.

Lightly oil the depreserved threads.

Burrs and pressure marks

Check the machine parts, as well as fastening and fixing elements, for burrs or pressuremarks. Use a smoothing file to carefully remove any such burrs/pressure marks.

Only whetstones may be used to smooth finished surfaces.

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5.2.4 Mounting the output elements

Balance quality

The rotor is dynamically balanced. For shaft extensions with featherkeys, the balancing typeis specified using the following coding on the face of the drive end of the shaft:

"H" means balancing with a half feather key

"F" means balancing with a whole feather key.

Figure 5-1 Balancing type on the drive-end side

Pushing on the power output elements

Prerequisites:

– The coupling and/or the output element must be appropriately dimensioned for theoperating case at hand.

– Comply with the coupling manufacturer's instructions.

– Make sure that the balancing type of the transmission element correctly matches thetype of balance of the rotor.

– Use only ready drilled and balanced transmission elements. Check the hole diametersand the balancing status before pulling them on. Thoroughly clean the shaft extension.

Pulling on:

– Warm up the transmission elements to expand them before pulling them on. Select thetemperature difference for the heating process to suit the coupling diameter, fit andmaterial. See the coupling manufacturer's instructions.

– Power output elements may only be pushed on or pulled off with the correct equipment.The transmission element must be pulled on in one continuous operation via the frontthread holes in the shaft or pushed on by hand.

– Do not strike it with a hammer, as this would damage the bearings.

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Shaft extensions with feather key

To maintain the balancing quality, you have the following options:

If the transmission element is shorter than the feather key with balancing type "H", then youmust machine off the section of feather key protruding from the shaft contour andtransmission element in order to maintain the balance quality.

If the transmission element is drawn up on to the shoulder of the shaft, you must ensurethat the part of the coupling groove where the feather key is not inserted is taken intoconsideration when balancing the coupling.

The following applies for all 2-pole machines and 4-pole machines with a frequency ≥ 60 Hz:

The feather key must be shortened if the coupling hub us shorter than the feather key.

The center of gravity of the coupling half should be within the length of the shaft end.

The coupling used must be prepared for system balancing.The number of poles of the machine is specified on the rating plate, in the 8th position ofthe motor type.

WARNING

The feather key can fall out

The feather keys are only locked against falling out during shipping. If a machine with twoshaft extensions does not have an output element on one shaft extension, the feather keycan fall out during operation.

Death or serious injury can result.

Do not operate the machine unless the transmission elements have been pulled on. On shaft extensions without output element, make sure that the feather key cannot fallout and shorten it by approximately half for balance type "H".

5.2.5 Lifting the machine

Persons driving cranes and fork-lift trucks must hold appropriate licenses.

When lifting the machine, use only approved and undamaged sling guides and spreadersof sufficient rated capacity. Check these before using them. The weight of the machine is

shown on the rating plate.

Assembly





When lifting the machine, refer to the information on the lifting plate or in the "TechnicalData and Drawings":

– Comply with the specified spreading angles. – Do not exceed the maximum lifting acceleration and lifting speed specified on the lifting

plate. Lift the machine without jerking it.Acceleration a ≤ 0.4 m/s2

Velocity v ≤ 20 m/min

When lifting, use only the load handling attachments on the stator casing, such as loadstands or eye bolts.

WARNING

Transporting or lifting the motor

The machine or the machine set may be lifted and transported only using the load handlingattachments at the intended positions. Otherwise it may tip over, slip in the direction oflifting or fall.


1. Only use the load handling attachments on the stator frame to lift the motor.

2. Use suitable rope guiding or spreading devices. You will find the weight of the motoron the rating plate.

WARNING

Center of gravity when transporting or lifting the motor

If the center of gravity of a load is not located centrally between the attachment points,

the motor can tip over or slip out of the lifting equipment when it is being transported orlifted.


1. Always take account of the center of gravity when transporting or lifting the motor. Themotor's center of gravity is indicated in the relevant dimension diagram.

2. Comply with the handling instructions on the machine when transporting it. If the centerof gravity is not located centrally between the attachment points, then position thehoisting hook above the center of gravity.

3. Be aware of the possibility of different loads on the sling ropes or lifting straps and thecarrying capacity of the lifting equipment.

NOTICE

The factory-fitted load suspension device must not be removed. Empty holes couldcorrode; the degree of protection may then be no longer guaranteed.

Assembly





NotePlace the machine in a secure and raised position

In order to obtain easy and safe access to the underside of the machine, place the machinein a secure and raised position.

DANGER

Never remain under a suspended load

If the lifting gear or load handling attachments were to fail, the machine could fall.

This can result in death, serious injury, or material damage. Never remain under the machinewhen it is raised.

5.2.6 Putting the machine down

1. Before putting the machine down, check the following at the intended destination:

– The mating faces must be clean.

– The anti-corrosion protection paint has been removed from the mating faces, such asthe machine feet, flange, ...

– There is no condensate present within the machine.

2. Put the machine down slowly and carefully, avoiding any impacts.

See also

Removing anti-corrosion protection (Page 38)

Drain condensation (Page 43)

5.2.7 Drain condensation

Under the following conditions it is possible that condensate may accumulate within themachine:

Assembly







Roughly aligning the machine

For horizontal positioning, push the motor sideways across the foundation. When doing so,

ensure that the axial position is maintained.

5.3 Installing the machine

5.3.1 Safety instructions for installation

WARNING

Use the correct fixing accessories

If screws of an incorrect property class have been selected or if they have been fastened toan incorrect tightening torque, they may break or become loose. This will cause the machineto move, which could damage the bearings. The rotor could smash into the machineenclosure and machine parts could be flung out of place. This can result in death, seriousinjury or material damage.

Comply with the required property classes for screwed connections.

Tighten the screwed connections to the specified tightening torques.

WARNING

Align the machine to the driven machine carefully

If the machine has not been properly aligned, this will mean the fastening parts are subjectedto stress/distortion. Screws may become loose or break, the machine will move, machineparts could be flung out of place. This can result in death, serious injury or material damage.

Carefully align the machine to the driven machine.

NOTICE

Do not damage mounting parts

Mounting parts such as temperature sensors or speed sensors are attached to the machineand could be ripped off or destroyed as a result of improper handling. This could lead tomachine malfunctions, extending even to total loss of the machine.

Where necessary, use suitable steps when performing installation work on the machine.

Do not stand on cables or attachments during installation. Do not use attachments assteps.

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5.3.2 Selecting bolts

Unless specified otherwise, use fixing bolts with at least strength class 8.8 to ISO 898‑1 to

ensure that the machine is fastened and the torque-generated forces are transmittedsecurely.

When selecting screws and designing the foundation, bear in mind the maximum forcesoccurring in the event of a fault, such as short circuits or line switchovers in phase oppositionfor example. Force values for the foundation can be found in the "Technical data anddrawings" section.

See also


5.3.3 Tightening torques for screw and bolt connections

Bolt locking devices

Refit nuts or bolts that are mounted together with locking, resilient, and/or force-distributingelements with identical, fully-functional elements when re-assembling. Always renew keyedelements.

When screwing together threads secured with a liquid adhesive, use a suitable mediumsuch as Loctite 243.

Always use suitable securing devices or removable adhesives (e.g., Loctite 243) when

installing fixing bolts with a clamping length of less than 25 mm. The clamping length istaken as the distance between the head of the bolt and the point at which the bolt is screwedin.

Tightening torques

The bolted connections with metal contact surfaces, such as end shields, bearing cartridgeparts, terminal box parts bolted onto the stator frame, should be tightened to the followingtorques, depending on the thread size:

Table 5-2 Tightening torques for bolted connections with a tolerance of ±10%.

Case M4 M5 M6 M8 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56

A 1,2 2,5 4 8 13 20 40 52 80 150 - - - - NmB 1,3 2,6 4,5 11 22 38 92 180 310 620 1080 1700 2600 4200 Nm

C 3 5 8 20 40 70 170 340 600 1200 2000 3100 4700 7500 Nm

Applications

The above-mentioned tightening torques apply for the following applications:

Assembly





Case AApplies to electrical connections in which the permissible torque is normally limited by thebolt materials and/or the current carrying capacity of the insulators, with the exception of

the busbar connections in case B.

Case BApplies to bolts screwed into components made from lower-strength materials (e. g.aluminum) and to bolts of strength class 8.8 to ISO 898-1.

Case CApplies to bolts of strength class 8.8 or A4-70 to ISO 898-1, but only to bolts screwed intocomponents made from higher-strength materials (e. g. gray cast iron, steel or cast steel).

Note

Non-standard tightening torques

Different tightening torques for electrical connections and bolted connections for parts withflat seals or insulating parts are specified in the relevant sections and drawings.

5.3.4 Preconditions for smooth, vibration-free operation

Preconditions for smooth, vibration-free operation:

Stable foundation design as per DIN 4024

Precise alignment of the machine

Correct balancing of parts to be fitted to the shaft end.

ISO 10816‑3-compliant vibration velocity

5.3.5 Aligning the machine to the driven machine and attaching it to it

1. Refer to any instructions for aligning the driven machine and those of the couplingmanufacturer.

2. Align the machines with coupling output to the driven machine in such a manner that thecenter lines of the shafts are parallel with no offset. This ensures that no additional forcesaffect their bearings during operation.

3. For the vertical positioning (x→0) place thin shims under the complete machine feet. Thenumber of shims should be kept as low as possible, i.e. stack as few as possible. This alsoprevents the machine being subjected to any stress/distortion. Use the existing tappedholes for the forcing-off bolts to raise the machine.

Assembly





4. When positioning the machine, ensure that a uniform axial gap (y→0) is maintained aroundthe coupling.

5. Fix the machine to the foundation. The choice of fixing elements depends on the foundationand is the plant operator's responsibility.

Figure 5-3 Schematic representation of alignment of the machine to the driven machine

Note

Machine expansion

When aligning, make allowance for the thermal expansion of the machine when thetemperature increases. You will find information on this subject in the Section "Informationabout the machine dimension drawing".

See also


Tightening torques for screw and bolt connections (Page 46)


Details about the alignment accuracy can be found in the Section "Information about themachine dimension drawing".

Assembly





See also


Assembly





Assembly






6


6.1 Safety instructions relating to the electrical connection

NOTICE

Correct fixing accessories and tightening torques

If you use fixing elements made from the wrong material or apply the wrong tightening torque,this could impair current transfer or cause connecting parts to become loose.

This could result in material damage to the machine or even in total failure, which could inturn lead indirectly to material damage to the system.

Tighten the screwed connections to the specified tightening torques.

Observe any specifications regarding the materials from which fixing elements must bemade.

When performing servicing, check the fastenings.

See also


6.2 Preparation

6.2.1 Selecting cables

Take the following criteria into account when selecting the connecting cables:

Rated current

Rated voltage

Where necessary, the service factor

System-dependent conditions, such as ambient temperature, routing type, cable cross-section as defined by required length of cable, etc.




Configuration notes

Requirements to IEC / EN 60204‑1

6.2.2 Terminal designation

With the terminal designations according to IEC / EN 60034‑8, the following definitions applyto three-phase machines:

Table 6-1 Terminal designations using the 1U1-1 as an example

1 U 1 - 1 Designation

x Index for pole assignment on pole-changing motors where applicable. A lowerindex signifies a lower speed. Special case for split winding.

x Phase designation U, V, W

x Index for winding start (1) or end (2) or if there is more than one connection perwinding

x Additional indices for cases in which it is obligatory to connect parallel power feedcables to several terminals with otherwise identical designations

6.2.3 Terminal box

The type designation of the terminal box for connecting the power cables can be found in the"Technical specifications" section. An illustration can be found in Chapter "Spare parts"

(Page 95).

The maximum conductor cross-section that can be connected and the permissible cableexternal diameter are listed in the "Technical data and drawings" section. The connectingcables can be sealed and secured at every entry point into the terminal box, using the sealinginsert supplied.

Note

Rotating the terminal box

Depending on the version, the terminal box can be rotated. It can then be rotated throughincrements of 90° corresponding to the connection direction.

If required, contact your Service Center (Page 107).


6.2 Preparation




6.3 Connecting the grounding conductor

The cross-section of the machine grounding conductor must comply with the installation

regulations and also with IEC / EN 60204-1.

Table 6-2 Determining the cross-section of the grounding conductor

External conductor cross-section S Cross-section of the grounding conductor [mm²]

S ≤ 16 mm² S

16 mm² < S ≤ 35 mm² 16 mm²

S > 35 mm² S/2

There is a hexagon bolt with flat and spring washer on the stator frame at the designatedconnecting point for the grounding conductor. This is suitable for connecting multi-coreconductors with cable lugs or straps with appropriate conductor ends.

When connecting the grounding conductor, ensure the following:

The connecting surface is bare and protected against corrosion using a suitable substance,e.g. acid-free Vaseline, zinc dust primer etc.

The flat and spring washers are located under the bolt head.

The maximum permissible clamping thickness of 10 mm for the cable lug or strap is notexceeded

The minimum required screw-in depth and the tightening torque for the clamping bolt arelisted in the table below. The screw-in depth and tightening torque differ depending onwhether cable lugs or ground terminals are used:

Screw Screw-in depth Tightening torque

M12 x 25 > 16 mm 38 Nm

M16 x 35 > 20 mm 92 Nm

Tightening torque of bolts with cable lugs

Screw Screw-in depth Tightening torque

M6 > 9 mm 8 Nm

M8 > 12 mm 20 Nm

M10 > 15 mm 40 Nm

Tightening torque of bolts with ground terminals

6.4 Radio-frequency grounding for converter operation

In converter operation, the converter emits RF alternating currents. To establish and RF-specific optimal connection between motor terminal box and motor enclosure, you can useflexible braided copper flat cables with low impedance and a broad frequency range.

Establish the radio-frequency ground connection with flat cables. Alternatively you canestablish the radio-frequency ground connection with cable lugs.


6.4 Radio-frequency grounding for converter operation






Direction of rotation

If the machine has one shaft extension or two shaft extensions with different diameters, the

direction of rotation when looking at the front of the single or the thicker shaft extension isdefined as follows:

If you connect line cables with a phase sequence of L1, L2, L3 at U, V, W, the resultingrotation is clockwise.

If you interchange two connections, e.g. you connect L1, L2, L3 to V, U, W , the resultingrotation will be counter-clockwise.

According to IEC

Clockwise U V W

Counter-clockwise V U W

Direction of rotation of the motor when looking at DE

Note

For motors which are only allowed to rotate in one direction, the rating plate shows anarrow which indicates the permitted direction of rotation, and it also specifies the terminalconnections in the required phase sequence.

Note

Changing the direction of rotation

If you want to operate the machine in the opposite direction to the direction stated in theorder, please consult your contact partner at Siemens.

Rotational directions, which may be required for application in a particular plant or system,are not shown on the rating plate. Please take these requirements into consideration whenconnecting up the machine.

NOTICE

Incorrect direction of rotation

The machine will not be adequately cooled if it is operated other than how it was originallyordered or with the incorrect direction of rotation. This can result in machine damage.

Observe the direction of rotation data on the nameplate.

6.6 Bringing cables into the terminal box and routing them

The connecting cable is sealed at the cable entry location using a cut-out sealing insert andis fastened using a strain relief device.






Bringing cables into the terminal box and connecting them

The terminal box is opened, the cable cut to the correct length and stripped back. Make sure

that no external forces are acting on the cable connection.

Figure 6-1 Strain relief device and sealing insert

1. Remove the top part of the strain relief ③ and release the fixing screws for the bottom partof the strain relief ②. The strain relief device can be located either in the terminal box orexternally. If necessary, switch the direction sense of the strain relief device.

2. Cut the seal insert ① so that its opening is 1 to 3 mm smaller than the diameter of the cable.

3. Pull the seal insert over the end of the cable.

4. Prepare the end of the cable depending on the cable and its use, e. g. with a cable lug.

5. Connect the ends of the cables to the terminals in accordance with the circuit diagram.The circuit diagram can be found in the terminal box cover and in the annex under"Technical data and drawings".Refer to the "Connecting cables..." section for more information.

6. You might need to use a sleeve made of suitable sealing tape to modify the diameter whereit passes through the seal insert. Push the seal insert onto the prepared sleeve.

7. Insert the cable with the seal insert in position into the gland opening. Screw the strain reliefdevice together once the cable is in a concentric position in the gland opening.

8. Secure the strain relief device.

9. Tighten the clamping screws of the strain relief device so that the cable is clamped as

necessary, but do not damage the cable insulation. We recommend a torque of 5 Nm.

10.Retighten the clamping screws after 24 hours.

WARNING

Clamping screws for the strain relief clip

Tightening the strain relief clip clamping screws too tightly can damage the insulation.This can cause a voltage flashover. This can result in death, serious injury, or materialdamage. Tighten the strain relief clip clamping screws to the specified torque.






See also

Spare Parts (Page 95)


Connecting cables with cable lugs (Page 57)

Connecting cables without cable lugs (Page 58)

6.7 Connecting cables with cable lugs

1. Select the cable lugs according to the required conductor cross section and M16 boltsize.The cable cross section that can be connected is determined by the type of cable lug. The

range of external diameters for the connecting cable is limited by the cable entry that isused. For data on this, see "Information on the dimension drawing". Connect only oneconductor per cable lug.

2. Insulate the conductor ends in such a way that the remaining insulation reaches almost upto the cable lug.

3. Fasten the cable lug to the end of the conductor correctly, e.g. by squeezing.

4. Insulate the cable lug sleeves where necessary to ensure minimum air clearances(Page 59) are maintained.

5. Place the cable lug on the bolt as shown in the schematic diagram below. Take note of thearrangement of any disconnecting link ① used and tighten the contact and fastening nutwith a tightening torque of 40 Nm. When doing this, restrain the bolts so they do not twist.

Figure 6-2 Schematic representation of connection using cable lugs

See also



6.7 Connecting cables with cable lugs




NOTICEBrass contact nuts for cable lug connections

The current-carrying connection is guaranteed using the brass contact nuts. The contact nutsmay not be replaced by components of any other material, since otherwise the current transferwould be impeded. This could result in material damage to the machine or even in total failure,which could in turn lead to indirect material damage to the system.

6.8 Connecting cables without cable lugs

Clamps may be installed if ordered accordingly, which are suitable for connecting flexible orstranded conductors without the use of wire end ferrules. If you wish to use wire end ferrules,then before connecting the cable, attach these so as to form a technically correct, current-carrying crimped joint at the end of the conductor.

NOTICE

Secure clamping and enclosure of the end of the conductor

If the end of the conductor is not correctly enclosed by the wire end ferrule, but is trapped byit, this can lead to overheating.

Insert only one conductor end into each wire end ferrule. Attach the wire end ferrulecorrectly.

Insert only one conductor end into each terminal.

Procedure

The terminal box is opened, the cable is cut to the correct length and stripped back asnecessary. Make sure that no external forces are acting on the cable connection.

1. Prepare the end of the cable depending on the cable and its use. Ensure that the minimumair clearances (Page 59) are maintained.

2. Insulate the conductor ends in such a way that the remaining insulation reaches almost up

to the clamp.


6.8 Connecting cables without cable lugs






6.10 Connecting aluminum conductors

If you are using aluminum conductors, comply in addition with the following:

Use only cable lugs that are suitable for connecting aluminum conductors.

Immediately before inserting the aluminum conductor, remove the oxide layer from thecontact areas on the conductor and/or the mating piece, by brushing or filing.

Then grease the contact areas immediately using neutral Vaseline in order to avoid re-oxidation.

NOTICE

The aluminum flow is determined by contact

The aluminum flow is determined by contact following installation. The connection withthe clamping nuts can loosen as a result. The contact resistance would increase and the

current-carrying be impeded; as a consequence the terminal box and the surroundingcomponents could burn. This could result in material damage to the machine or even intotal failure, which could in turn lead to indirect material damage to the system.

Retighten the clamping nuts after approximately 24 hours and then again afterapproximately four weeks. Make sure that the terminals are de-energized before youtighten the nuts.

See also

The five safety rules: (Page 13)

6.11 Internal equipotential bonding

The equipotential bonding between the ground terminal in the terminal box enclosure and themotor frame is established via the terminal box fixing bolts. The contact points for theequipotential bonding connection underneath the bolt heads are bare metal and protectedagainst corrosion.

The standard cover fixing screws are sufficient as equipotential bonding between the terminalbox cover and terminal box enclosure.


6.11 Internal equipotential bonding




6.12 Performing connection operations

1. Before closing the terminal box, please check that:

– The electrical connections in the terminal box are tight and in full compliance with thespecifications above

– The motor is connected so that it rotates in the direction specified

– The inside of the terminal box is clean and free of any cable debris, dirt and foreignbodies.

– All gaskets and seals are intact

– The pressure relief device is intact Depending on the type of terminal box being used,the pressure relief device can be implemented either by sealing the slots or by using apressure relief diaphragm.

WARNING

Damaged pressure relief device

Water and foreign bodies can penetrate the enclosure if the pressure relief device isdamaged: The degree of protection of the terminal box is no longer guaranteed, a short-circuit can occur, which can result in death, serious injury or material damage.

Do not operate the machine with a damaged pressure relief device.

Any damage may only be repaired after prior discussion with the person responsiblefor the safety of the plant or system and only using original parts.

2. Close the terminal box.See section "Tightening torques for screw and bolt connections (Page 109)" for thetightening torque of the fixing bolts for the cover.

6.13 Connecting the auxiliary circuits

6.13.1 Selecting cables

Take the following criteria into account when selecting the connecting cables for the auxiliarycircuits:

Rated current

Rated voltage

System-dependent conditions, such as ambient temperature, routing type, cable cross-section as defined by required length of cable, etc.

Requirements to IEC / EN 60204‑1






6.13.2 Bringing cables into the auxiliary terminal box and routing them

The type designations of the mounted auxiliary terminal boxes, their arrangement, and the

relevant connection terminals are documented in the "Technical data and drawings" section.The information required to connect the auxiliary circuits is provided in the terminal diagramlocated on the inside of the terminal box cover and in the "Technical specifications" section.The connectable cable cross-sections and the dimensions can be found the "Information aboutthe machine dimension drawing ".

Adapting the cable glands

A plate is bolted to the terminal box enclosure via a rectangular cutout through which theconnecting cables enter. Normally, this plate is supplied without threaded holes for the cableglands. This enables you to adapt the number and size of the cable glands to the ratedconditions.

Degree of protection

Use only cable glands that are suitable for the degree of protection of the auxiliary terminalbox.

Insert the cable and route it

1. Open the auxiliary terminal box and undo the cable entry plate screws.

2. Drill the required number of holes or threads in the r equired size of the cable gland into thecable entry plate.

3. Mark the cables if necessary for subsequent assignment.

4. Pull the cables through the cable glands and the entry plate, and connect the cables.5. Fit the cable entry plate.

6. Make sure that the seal on the screwed sockets for the cable glands satisfies the degreeof protection.

See also







6.13.3 Derating of the degree of protection of the auxiliary terminal box

Normally the cable entry plate is supplied undrilled.

NOTICE

Derating of the degree of protection if the cable entry plate is drilled

In special versions the cable entry plate can be supplied with tapped holes for connection ofcable entries and conductor entries. This requires derating of the IP degree of protection ofthe auxiliary terminal box.

Close the openings for operation, using suitable sealing elements such as sealing plugs,cable entries and conductor entries.

6.13.4 Internal equipotential bonding in the auxiliary terminal box

The equipotential bonding between the PE terminals in the relevant auxiliary terminal boxenclosure and the machine enclosure is established via a fixing bolt in each auxiliary terminalbox enclosure. The contact point underneath the bolt head is bare metal and protected againstcorrosion.

WARNING

Electric shock

If the equipotential bonding connection fails, parts of the machine may become live. If you

touch them, you will receive an electric shock. This can result in death, serious injury ormaterial damage.

When performing any installation work you must always take care to ensure that allequipotential bonding connections remain effective.






6.13.5 Terminating the connection work (auxiliary circuit)

1. Before closing the auxiliary terminal box, please check that:

– The cables are connected in accordance with the terminal diagram.

– The cables are arranged so that they do not come into contact with the machine, andthe cable insulation cannot be damaged.

– The inside of the terminal box is clean and free of any cable debris, dirt and foreignbodies.

– The cable glands are firmly tightened, are suitable with respect to the degree ofprotection, type of cable routing, permissible cable diameter, etc., and have beenmounted in full compliance with specifications and regulations

– The tapped holes in the terminal plate have been sealed using cable entries or sealingplugs that achieve the respective degree of protection.

– Any unused entry points are sealed. The sealing elements are firmly screwed in i. e.they can only be removed with a tool.

– All of the seals/gaskets and sealing surfaces of the terminal box are in good condition

– The clamping screws and any screw clamps are fully tightened, even if they are notbeing used.

2. Close the auxiliary terminal box using the cover supplied for this purpose. See section"Tightening torques for screw and bolt connections (Page 109)" for the tightening torque ofthe fixing bolts for the cover.






Start-up

7


Note

Service Center

Please contact the Service Center (Page 107), if you require commissioning support.

7.1 Prior to commissioning

Once the system has been correctly installed, you should check the following prior tocommissioning:

Note

Checks to be carried out prior to commissioning

The following list of checks to be performed prior to commissioning does not claim to becomplete. It may be necessary to perform further checks and tests in accordance with thespecific situation on-site.

The machine is undamaged.

The machine has been correctly installed and aligned, the transmission elements arecorrectly balanced and adjusted.

All fixing screws, connection elements, and electrical connections have been tightened tothe specified tightening torques.

The operating conditions match the data provided in accordance with the technicaldocumentation, such as degree of protection, ambient temperature, etc..

Moving parts such as the coupling move freely.

If the second shaft extension is not in use, its feather key is secured to prevent it from beingthrown out, and cut back to roughly half its length if the rotor has balancing type "H"(standard type).

All touch protection measures for moving and live parts have been taken.




The grounding and equipotential bonding connections have been made correctly.

The machine is connected so that it rotates in the direction specified.

Appropriately configured control and speed monitoring functions ensure that the motorcannot exceed the permissible speeds specified in the technical data. See also the system-specific documentation.

The minimum insulation resistance values are within tolerance.

Minimum air clearances have been maintained.

Any supplementary motor monitoring devices and equipment have been correctlyconnected and are fully functional. Refer to the "Technical data and drawings" section formore information.

The values for "Alarm" and "Shut down" at the monitoring equipment are set to the valueslisted in the "Explanatory text for the machine dimension drawing" section.

All brakes and backstops are operating correctly.

7.2 Insulation resistance and polarization index






Is the winding head insulation conductively contaminated?

Has the winding insulation absorbed moisture?





"Testing the insulation resistance and polarization index" (Page 35)

Start-up

7.2 Insulation resistance and polarization index




7.3 Testing the cooling of the machine

Check that the machine cooling is available for commissioning.

See also

Preparations for use (Page 23)

7.4 Greasing the roller bearings prior to commissioning

The following information assumes that the specified storage conditions have been compliedwith.

General specifications Pay attention to the instructions on the lubricant plate.

Regrease in portions. The shaft must rotate so that the new grease can be distributed inthe bearings.

Regreasing the roller bearings prior to commissioning

If the period between delivery and commissioning is more than a year and less than fouryears:

– Re-grease the roller bearings with twice the amount of grease specified on the lubricantplate.

– Check the bearing temperature, as far as possible.

Regreasing roller bearings before commissioning

You must regrease the roller bearings under the following conditions:

If the machine has been in storage for more than four years.

If the machine has not been stored according to the specifications in Chapter "Storage".

Procedure

1. Remove the bearing, regreasing pipes, grease nipples and the bearing cap.

2. Flush out the old grease.

3. Check the bearings before regreasing. If necessary, install new bearings.

4. Lubricate the bearings and reinstall the bearing components.

See also

Regreasing intervals and types of grease for operating rolling-contact bearings (Page 80)

Transport and storage (Page 26)

Stoppages (Page 71)

Start-up

7.4 Greasing the roller bearings prior to commissioning




7.5 Preventing overvoltages when switching high-voltage motors

When commissioning high-voltage motors or switchgear for high voltage motors from 3 kV,

please observe the following:

NOTICE

Overvoltages caused by shutting down the machine during startup

Shutting down the machine during startup can cause overvoltages, which may cause damageto the machine.

These consequences are independent of the motor size and quenching principle of the switchused, i.e. they can also occur when using minimum oil,SF6- or air-blast switches.

Avoid shutting down the machine during startup by, for instance, checking for errors inthe starting control or for excessively sensitive protection settings.

Keep shutdowns during startup for checking the direction of rotation or other tests to anabsolute minimum.

Start-up

7.5 Preventing overvoltages when switching high-voltage motors




Operation

8


8.1 Safety notes during operation

WARNING

All terminal boxes must be closed

Terminal boxes contain live electrical parts. Death, serious injury or material damage canresult if terminal box covers are removed.

When the machine is in operation, the terminal boxes must remain closed at all times.Terminal boxes may be opened only when the machine is stopped and de-energized.

WARNING

Do not remove covers when the motor is running

Rotating or live parts are dangerous. Death, serious injury or material damage can result ifthe required covers are removed.

All covers that are designed to prevent live electrical or rotating parts from being touched,ensure compliance with a particular degree of protection, or that are required for ensuringproper air flows and hence effective cooling must not be opened during operation.

WARNING

Fire hazard resulting from hot surfaces

Certain parts of the machine become hot during operation. Severe burns can result fromcontact with these parts.

Check the temperature of the parts before touching them and take appropriate protectivemeasures if necessary.

Allow the machine to cool down before starting work on the machine.




WARNING

Faults in operation

Deviations from normal operation such as increased power consumption, temperatures orvibrations, unusual noises or odors, tripping of monitoring devices, etc., indicate that themachine is not functioning properly. This can cause faults which can result in eventual orimmediate death, serious injury or material damage.

Immediately inform the maintenance personnel.

If you are in doubt, immediately switch off the motor, being sure to observe the system-specific safety conditions!

NOTICE

Risk of corrosion due to condensate

Humid air can condense inside the machine during operation as a result of intermittent dutyor load fluctuations. Condensate can collect inside the motor. Damage such as rust can result.

Make sure that any condensation can drain away freely.

See also

Drain condensation (Page 43)

8.2 Switching on the machine1. If at all possible, run the machine without load and check that it is running smoothly.

Maximum number of permissible successive starts:Three cold / two warmExceptions to this are noted in the "Electrical data".

2. If it runs perfectly, connect a load.

3. If this is possible using the available measuring equipment, check the bearing and statorwinding temperatures.

8.3 Regreasing roller bearings

Refer to the regreasing instructions for the roller bearings on the lubricant plate.

See also

Transport and storage (Page 26)

Operation

8.3 Regreasing roller bearings




8.4 Switching on again after an emergency switching-off

Check the motor before restarting the driven machine after an emergency off.

Eliminate all the causes that have led to the emergency off

8.5 Stoppages

The stoppage is a shutdown for a period of time, during which the machine is stopped butremains at the location of use.

Under normal ambient conditions, e. g. the stopped machine is not exposed to any vibration,no increased level of corrosion, etc. in general, the following measures are necessary during

stoppages.

8.5.1 Avoidance of damage to roller bearings during stoppages

Extended stoppages at the identical or almost identical resting position of the roller bearingscan lead to damage such as brinelling or formation of corrosion.

During stoppages, regularly start the machine up for a brief period once a month, or at leastturn the r otor over several times.If you have uncoupled the machine from the driven machine and secured the rotor with arotor shipping brace, then remove this before turning the rotor over or starting the machine

up.Make sure that the resting position of the roller bearings after the rotor has been turnedover is different from what it previously had been. Use the fitted key or the coupling halvesas reference markers.

During re-commissioning, refer to the information in the "Commissioning" section.

See also

Start-up (Page 65)

Greasing the roller bearings prior to commissioning (Page 67)

8.5.2 Measuring the insulation resistance after an extended stoppage






Operation

8.5 Stoppages










"Testing the insulation resistance and polarization index"

See also

Testing the insulation resistance and polarization index (Page 35)

8.6 Decommissioning the machine

NOTICE

Damage as a result of an extended period out of service

If the machine is going to be out of service for longer than six months, then perform thenecessary measures for anti-corrosion protection, preservation, packaging and drying.Otherwise damage to the machine will result.

Record the decommissioning steps. This log will be useful upon recommissioning.

See also

Protection against corrosion (Page 32)

Storage (Page 29)

8.7 Re-commissioning the machineWhen you re-commission the machine, proceed as follows:

Study the record made when the machine was decommissioned, and reverse the measuresthat were taken for conservation and storage.

Perfor m the measures listed in the "Commissioning" section.

See also

Start-up (Page 65)

Decommissioning the machine (Page 72)

Operation

8.7 Re-commissioning the machine




8.8 faults

8.8.1 Inspections in the event of faults

Natural disasters or unusual operating conditions, such as overloading or short circuit, arefaults that overload the machine electrically or mechanically.

Immediately perform an inspection after such faults.

Correct the cause of the fault as described in the respective remedial measures section. Repairany damage to the machine.

8.8.2 Electrical faults

Note

If you are operating the motor with a converter, the operating instructions of the convertermust also be observed if electrical faults occur.

Table 8-1 Electrical faults

↓ Motor fails to start

↓ Motor accelerates sluggishly

↓ Rumbling noise during startup

↓ Rumbling noise during operation

↓ High temperature rise during no-load operation

↓ High temperature rise with load

↓ High temperature rise of individual winding sections

Possible causes of faults Remedial measures

X X X X Overload Reduce the load.

X Interrupted phase in the supply cable Check the switches and cables.

X X X X Interrupted phase in the feeder cable

after switching on

Check the switches and cables.

X Mains voltage too low, frequency too high Check the power supply conditions.

X Mains voltage too high, frequency too low Check the power supply conditions.

X X X X X Stator winding incorrectly connected Check the winding connection in the terminal box.

X X X X Winding short circuit or phase shortcircuit in stator winding

Determine the winding resistances andinsulation resistances. Carry out repair work after

consultation with the manufacturer.

X Incorrect direction of rotation Check the connection.

Operation

8.8 faults




8.8.3 Mechanical faults

Table 8-2 Mechanical faults

↓ Grinding noise

↓ Radial vibrations

↓ Axial vibrations

Possible causes of faults How to remedy

X Rotating parts grind Establish the cause and realign the parts.

X Stator or coupling not balanced. Disconnect the stator or coupling and rebalance.

If the machine has two shaft ends, and a transmission element isonly fitted to one end, secure the fitted key at the other end toprevent it from being thrown out. If the rotor has balance type "H"(standard type), the fitted key must be cut back to roughly half of its

length. X Rotor out of true, shaft bent Consult the manufacturing plant.

X X Poor alignment Align the machine set; check the coupling. (1)

X Coupled machine not balanced Rebalance the coupled machine.

X Shocks from coupled machine Investigate the coupled machine.

X X Uneven running of gear unit Fix the gearing.

X X Resonance of the overall systemcomprising motor and foundation

Stabilize the foundation following consultation.

X X Changes in foundation Establish the cause of the changes and eliminate them if necessary;realign the machine.

(1) Take any changes into account when warming up the machine.

8.8.4 Rolling-contact bearing faults

Note

Damage to rolling-contact bearings can be difficult to detect in some cases. If in doubt, replacethe bearing. Use other bearing designs only after consulting the manufacturer.

Table 8-3 Rolling-contact bearing faults

↓ Bearing overheats

↓ Bearing whistles

↓ Bearing knocks

Possible causes of fault Remedial measures

X High coupling pressure Align the machine more accurately.

X Belt tension too high Reduce the drive belt tension.

X Bearing contaminated Clean the bearing or replace it. Check the seals.

X High ambient temperature Use a suitable high-temperature grease.

X X Insufficient lubrication Grease the bearings as instructed.

Operation

8.8 faults




X X Bearing canted Properly install the bearing.

X X Insufficient bearing play Only after consultation with the manufacturer: Fit a bearing withgreater play.

X Excessive bearing play Only after consultation with the manufacturer: Fit a bearing withlower play.

X X Bearing corroded Replace the bearing. Check the seals.

X Too much grease in bearing Remove surplus grease.

X Wrong grease in the bearing Use the correct grease.

X Friction marks on raceway Replace the bearing.

X Scoring (brinelling) Replace the bearing. Avoid any vibration at standstill

Operation

8.8 faults




Operation

8.8 faults




Maintenance

9

Through careful and regular maintenance, inspections, and overhauls you can detect faults atan early stage and resolve them. This means that you can avoid consequential damage.

Operating conditions and characteristics can vary widely. For this reason, only generalmaintenance intervals can be specified here. Maintenance intervals should therefore bescheduled to suit the local conditions (dirt, starting frequency, load, etc.).

When carrying out any work on the machine, observe the general safety instructions

(Page 13) and the specifications contained in DIN EN 50110‑1 as regards working safely withand on electrical machines.

Note

Service Center

Please contact the Service Center (Page 107), if you require support with servicing,maintenance or repair.

9.1 Inspection and maintenance

9.1.1 Safety instructions for inspection and maintenance

WARNING

Perform maintenance work on the machine only when it is stopped

Electric machines have live parts and rotating parts. Fatal or serious injuries and substantialmaterial damage can occur if maintenance work is performed on the machine when it is notstopped or not de-energized.

Perform maintenance work on the machine only when it is stopped. The only operationpermissible while the machine is rotating is regreasing the roller bearings.

When performing maintenance work, comply with the five safety rules (Page 13).




WARNING

Damage resulting if the machine is not maintained

If the machine is not maintained it can suffer damage. This can cause faults which can resultin eventual or immediate death, serious injury, or material damage.

Perform regular maintenance on the machine.

CAUTION

Personal protective measures when working with compressed air

When cleaning with compressed air, dust, metal chips, or cleaning agents can be whirled up.Injuries can result.

When cleaning using compressed air, make sure you use suitable extraction equipment and

wear protective equipment (safety goggles, protective suit, etc.).

NOTICE

Cleaning with compressed air

If cleaning is performed using compressed air, chips of metal can be blown into the windinghead. This can damage the insulation, and result in clearances and creepage distances lessthan the minimum allowable. This may cause damage to the machine extending to total failure.

When cleaning with compressed air, ensure there is adequate extraction.

NOTICE

Foreign bodies in and on the machine

Foreign bodies such as dirt, tools or loose components, such as screws etc., can be left byaccident inside the machine after maintenance is performed. These can cause short circuits,reduce the performance of the cooling system or increase noise in operation. They can alsodamage the machine.

When carrying out maintenance work, make sure that no foreign bodes are left in or onthe machine.

Securely attach all loose parts again once you have completed the maintenanceprocedures.

Carefully remove any dirt.

Note

Operating conditions and characteristics can vary widely. For this reason, only generalintervals for inspection and maintenance measures can be specified here.

9.1.2 Inspections in the event of faults

Natural disasters or unusual operating conditions, such as overloading or short circuit, arefaults that overload the machine electrically or mechanically.

Maintenance





Immediately perform an inspection after such faults.

9.1.3 First service after installation or repair

Perform the following checks after approximately 500 operating hours or one year, whichevercomes first:

Table 9-1 Checks after installation or repair

Check When the

motor is

running

At

standstill

The electrical parameters are maintained. X

The permissible bearing temperatures are not exceeded. X

The smooth running characteristics and machine running noise have notdeteriorated.

X

The motor foundation has no cracks and indentations. (*) X X

(*) You can perform these checks while the motor is at standstill or, if required, while running.

Further checks

Further checks may be required if so specified in supplementary instructions or in accordancewith the plant-specific conditions.

NOTICE

If you detect any deviations during the inspection, you must rectify them immediately. Theymay otherwise damage the motor.

9.1.4 General inspection

Check that the installation conditions are observed. We recommend that the following checksare performed after approx. 16 000 operating hours or at the latest after two years:

Table 9-2 Checks that have to be performed during the main inspectionChecking When the

motor is

running

At

standstill

The electrical parameters are maintained. X

The permissible bearing temperatures are not exceeded X

The smooth running characteristics and machine running noise have notdeteriorated.

X

The motor foundation has no cracks and indentations. (*) X X

The machine is aligned within the permissible tolerance ranges X

Maintenance





Checking When the

motor is

running

At

standstill

All the fixing bolts/screws for the mechanical and electrical connections havebeen securely tightened

X

All potential connections, grounding connections and shield supports arecorrectly seated and properly bonded.

X

The winding insulation resistances are sufficiently high X

Any bearing insulation that has been fitted is as shown on the plates andlabels.

X

Cables and insulating parts and components are in good condition and thereis no evidence of discoloring

X

(*) You can perform these checks while the motor is at standstill or, if required, while running.

NOTICE

If you detect any deviations during the inspection, you must rectify them immediately. Theymay otherwise cause damage to the machine.

9.1.5 Servicing the roller bearings

When inspecting rolling-contact bearings, it is generally not necessary to dismantle themachines. The motor only has to be dismantled if the bearings are to be replaced.

9.1.6 Regreasing intervals and types of grease for operating rolling-contact bearings

The specified grease data apply for the data specified on the rating plate data and for high-quality grease in accordance with the specifications in these operating instructions. Thesegreases exceed the requirements according to DIN 51825 and ISO 6743‑9 significantly,thereby permitting the specified relubrication intervals.

Initial lubrication

The grease specified on the lubricant plate is selected according to the operating conditionsknown at the time of ordering and should be used for initial lubrication.

Grease selection criteria

High quality ISO‑L‑X BDEA3 grease according to ISO 6743-9 and K3K‑20 grease accordingto DIN 51825 with lithium soap as a thickener and an upper service temperature of at least+130 °C / +266 °F are permissible for standard applications without special requirements.

When selecting the lubricating grease, ensure that the technical data of the grease are suitablefor the application.

The lubricating grease must satisfy the criteria listed in the table below and must match theoperating conditions.

Maintenance





Table 9-3 Criteria for selecting roller bearing greases

Criteria Standard Property, characteristic value Unit

Type of base oil - Mineral oil -Thickener - Lithium -

Consistency according to NLGI class DIN 51818 "3" for vertical and horizontal types ofconstruction

"2" alternatively for horizontal type ofconstruction with reduced lubrication interval

-

Operating temperature range - At least -20 °C ... +130 °C °C

Dropping point DIN ISO 2176 At least +180 °C °C

Basic oil viscosity DIN 51562-1 Approx. 100 mm²/s at 40 °C

Approx. 10 mm²/s at 100 °C

mm²/s

Additives - Antioxidation (AO), Anti-Wear (AW)

No solid lubricants Alternative: Extreme-pressure (EP) only after

consultation with grease and bearingmanufacturers

-

FE9 test: A/1500/6000 DIN 51821-1/-2 F10 ≥ 50 h at +130 °C

F50 ≥ 100 h at +130 °C

H

Behavior in the presence of water DIN 51807 0 or 1 at a test temperature of +90 °C -

Corrosive effect on copper DIN 51811 0 or 1 at a test temperature of +120 °C Corr. °

Resistance to corrosion (EMCOR) DIN 51802 /

ISO 11007

0 - 0 Corr. °

Solid matter content, particle sizes >

25 µm

DIN 51813 < 10 mg/kg mg/kg

Suitability of bearings

Speed characteristic nxdm

- Suitable for the built-in motor bearings, seals andthese speeds

-

mm/min

If different special lubricating greases are stated on the lubricant plate, then different criteria apply.

NOTICE

Other ambient temperatures and operating conditions

For other ambient temperatures and working conditions, alternative grease to the one statedon the lubricant plate may only be used after consultation with the manufacturer.

NOTICE

Use of other greases

If other greases are used, there can be no guarantee of compatibility in the system overall.

If you use greases that satisfy only the minimum requirements of DIN 51825 or ISO 6743-9,then reduce the lubrication intervals by half or adapt them as appropriate. If in doubt, consultthe manufacturer.

Maintenance





Recommended greases for roller bearings

For standard applications, the following high-quality greases are recommended for roller

bearings for vertical and horizontal motor constructions due to their technical properties:

Table 9-4 Roller bearing greases for vertical and horizontal types of construction

Manufacturer Grease type

Shell Gadus S2 V100 3

ExxonMobil Unirex N3

Esso

BP Energrease LS3

Fuchs Renolit H443 HD88

Lubcon Turmoplex 3

Addinol LM 3 EPFAG Arcanol Multi 3

For motors of horizontal construction you can alternatively use greases with NLGI class 2.However, this reduces the lubrication interval by 20%.

Table 9-5 Alternative greases with NLGI class 2 for motors of horizontal construction

Manufacturer Grease type

Shell Gadus S2 V100 3

ExxonMobil Unirex N2

Esso

BP Energrease LS2Castrol Longtime PD2

Lubcon Turmogrease L 802 EP plus

Shell Retinax LX2

FAG Arcanol Multi 2

NOTICE

Damage due to mixing grease types

Mixing different greases adversely affects the lubricating properties and must therefore beavoided. Only the manufacturer can provide a guarantee for the miscibility of particular

greases.

Regreasing

Regreasing data are stated on the lubricant plate of the machine:

Regreasing intervals in operating hours

Regreasing amount in grams

Grease type

Maintenance







Lubricating roller bearings prior to commissioning

When properly stored prior to commissioning for a longer period of time, normally the grease

in the bearings does not deteriorate within two years. Please note the information regardinglong-term storage.

When commissioning, the bearings must be relubricated with twice the amount of lubricatinggrease. When doing this, the shaft must rotate so that the grease is replaced in the bearings.

9.1.7 Removing spent grease

If the specifications on the lubricant plate are observed, the spent grease chamber will providecapacity for a calculated service life of at least 40 000 operating hours, approx. five years.When the spent grease chamber is full, the spent grease must be removed prior torelubrication. This is indicated by the fact that during relubrication, oil or grease escapes at thebearing cover.

To remove the spent grease, loosen the outer bearing cap.

NOTICE

Removing spent grease

If the spent grease is not removed, then the roller bearings become too hot and can seizeup as the grease distribution mechanism is disturbed.

WARNING

Working on the locating bearing

If the motor is in a vertical position, the rotor can fall out while work is being performed onthe locating bearing. This can result in death, serious injury or material damage.

Support or reduce the load on the rotor when carrying out work with the machine in avertical position.

9.1.8 Cleaning the cooling air ducts

The cooling ducts must be free of any pollution in order that the machine is adequately cooled.

Regularly clean the grids, ducts, ribs, pipes etc. to remove dust and pollution.

9.1.9 Maintaining terminal boxes

Requirement

The machine is de-energized.

Maintenance





Checking the terminal box

Terminal boxes must be regularly checked for tightness, undamaged insulation, and tight

terminal connections. If dust or humidity have infiltrated the terminal box, this should be cleaned and dried

(particularly the insulators).Check all the seals and sealing surfaces and address the cause of the leakiness.

Check the insulators, connectors and cable connections in the terminal box.

Replace the damaged components if necessary.

WARNING

Short-circuit hazard

Damaged components can cause short circuits, possibly resulting in death, serious

injuries and property damage.Replace damaged components.

9.1.10 Measuring the insulation resistance during the course of maintenance work










Must the windings be cleaned or dried?Detailed information on testing and the limit values can be found here:

"Testing the insulation resistance and polarization index"

See also

Testing the insulation resistance and polarization index (Page 35)

Maintenance





9.1.11 Touch up any damaged paintwork

If the paint is damaged, it must be repaired in order to protect the unit against corrosion.

NOTICE

Paint system

Contact the Service Center (Page 107) before you repair any paint damage. They will provideyou with more information about the correct paint system and methods of repairing paintdamage.

9.2 Corrective Maintenance


Note

If the motor has to be transported, please observe the information and instructions in the"Transport" section.

9.2.1 Prepare servicing work

The drawings and parts lists do not contain any detailed information about the type anddimensions of fixing elements and components. For this reason, you should establish thisinformation when dismantling them and make a note of it for the purpose of reassembly.

Document the type, dimensions and arrangement of the parts so that you will be able toreassemble the machine to its original state.

Use suitable tools to disassemble the machine.

Take measures to prevent parts from dropping down before you dismantle them, e.g. byreplacing fastening elements with extra-long screws, threaded bolts or similar. This ensuresthat the part is supported after it is pulled off.

The centerings in the shaft extensions have reset threads. Use lifting gear which is suitablefor the rotor weight and direction of loading.

Maintenance





WARNING

Do not use eye bolts to suspend the rotor from

Eyebolts in accordance with DIN 580 are unsuitable for suspending the rotor. The rotor canfall off. This can result in death, serious injury or material damage.

Use lifting gear which is suitable for the rotor weight and direction of loading.

WARNING

Avoid damages to the machine

Improper servicing work can damage the machine. This can cause damages and/or faultswhich can result in eventual or immediate death, serious injury, or property damage.

Properly assemble or disassemble the machine. Use only suitable tools and equipment.

Immediately replace damaged components.

Contact the Service Center (Page 107), if necessary.

9.2.2 Fan cowl

To remove or replace the external fan, the fan cowl must be disassembled. The fan cowl isfixed on the machine enclosure with screws.

Disassembly

1. Secure the fan cowl against falling before you start working.

2. Loosen the fixing screws that secure the fan cowl on the enclosure.

3. Observe existing retaining components and retain them for the reassembly.

Assembly

Proceed in the reverse order to assemble the fan cowl.

1. Position the fan cowl and tighten the fixing screws.2. Ensure that the retaining components are undamaged and correctly installed.

9.2.3 External metal fan

External metal fans have a keyway connection and are prevented from axially shifting usinga locking ring.

Maintenance





Disassembly

1. The external fan ① is fixed on the shaft with a locking ring ②. Remove the locking ring.

Pliers according to DIN 5254 should preferably be used for this purpose.2. Use a suitable device to pull off the external fan.

3. Avoid using a hammer.

4. Secure the parallel key from falling out or remove it.

Figure 9-1 Ventilation (schematic diagram with axial fan)

Assembly

1. Remove the parallel key lock or insert it in the keyway.

2. Check the correct seating.3. Then push the external fan ① onto the shaft up to its stop. Use a suitable device for this

purpose.

4. Insert the retaining ring ② into the corresponding groove and check its fit.

Air inlet nozzle

Two-pole machines are equipped with an air inlet nozzle ③. The spacing between externalfan and air inlet nozzle must measure ≥ 2 mm evenly over the circumference.

9.2.4 External plastic fan

External fans made of plastic feature a cast-on driver similar to a parallel key. The external fanis secured using a retaining ring to prevent axial movement.

Maintenance





Disassembly

1. The external fan ① is fixed on the shaft with a retaining ring ②. Remove the retaining ring.

Pliers according to DIN 5254 should preferably be used for this purpose.2. Pull off the external fan by hand.

Figure 9-2 Ventilation (schematic diagram with radial fan)

Assembly

1. Push the external fan ① up to the end stop on the shaft extension.

2. Insert the retaining ring ② into the corresponding groove and check its fit.

9.2.5 Internal fan

The internal fan is located on the rotor inside the machine. If the internal fan is defective ormust be replaced, please contact the Service Center (Page 107).

Maintenance





9.2.6 Bearings

9.2.6.1 Removing roller bearing (with fan cover NDE)

Preparation

Remove any grease feeders, shock pulse measurement equipment and possibly mountedinstrumentation at the DE and NDE.

Remove the coupling on the drive end or make the shaft extension freely accessible.

At the NDE, proceed as follows:

– First, uninstall the fan cowl or external fan cowl.Fan cowl (Page 87)External fan cowl

– Remove the external fan.External fan made of metal (Page 87)External fan made of plastic (Page 88)

Note

For a schematic diagram of the respective component layout, see the chapter "Spare parts(Page 95)".

Procedure

1. Remove the components of the bearing mounting.

– Dismount the outer bearing cover.Uninstall the V ring (Page 90).Uninstall the labyrinth sealing ring (only for the option "Increased degree of protection").

– Ensure that the inner bearing cover is no longer attached to the bearing housing or endshield.

– Support the rotor for the uninstallation of bearing housing or end shield.

– If necessary, remove the bearing housing from the end shield.

– Remove the end shield. Dependent on shaft height, roller bearing type and design, it iseither a bearing head design or a bearing housing design.

– Remove the locking ring from the shaft.

2. Pull off the roller bearing together with the grease slinger.

9.2.6.2 Remove V ring for roller bearing seal

Depending on the particular version, there is a V ring. It must be replaced if unusual amountsof grease escape from the roller bearing or the V ring is visibly damaged.

Maintenance





The V ring for the outer bearing seal is fitted with a protecting ring for the degree of protectionIP56 (non-heavy-sea).

Figure 9-3 V ring with protective ring

1. Mark the components so that they can be correctly assembled.

2. Remove the V ring with the bearing cap from the shaft.The protecting ring for IP56 (non-heavy-sea) does not have to be removed for

disassembling the bearing cartridge. Remove it together with the V ring and the bearingcap from the shaft.

See also

Fitting V ring for roller bearing seal (Page 92)

9.2.6.3 Assembling the rolling-contact bearings

Extreme caution and attention to cleanliness are vital to installation. Observe the correctassembly sequence of the components.

Attach all components with the specified tightening torques.

Note

For further information about mounting the roller bearing, please refer to the catalog orthe information provided by the roller bearing manufacturer.

Maintenance







Install the V ring

1. Grease the axial sealing surface. The shaft seating remains ungreased.

① Mounting aid washer

② Axial sealing face (greased)

③ Shaft seating (free from grease)

Figure 9-4 Installation of V ring

2. Push the V ring (3.10) onto the shaft.

The V ring is in the correct axial position when the end face of the bearing cap is flush withthe outer edge of the V ring. Use an appropriate washer ① as a mounting aid.

Install the protective ring for degree of protection IP56 (non-heavy-sea)

The V ring for the outer bearing seal is fitted with a protecting ring in the bearing cover madeof sheet metal for the degree of protection IP56 (non-heavy-sea).

Proceed as follows to install it:

1. Push the protective ring onto the shaft.

2. Verify that the ring is sufficiently pretensioned. Replace the protective ring, if necessary.

3. Position the protective ring so that one of the longitudinal grooves meets the correspondingwater separation groove at the bottom in the bearing cover flange or end shield.

9.2.6.5 Installing felt rings for the inner bearing seal

Depending on the particular version, the motor has a felt ring in the inner bearing cover at theNDE. The felt ring prevents dust and grease from entering the interior of the machine.

Maintenance





Procedure

Before installing new felt rings in the bearing cover, soak them in hot oil (approximately

80°C), such as DIN 51517‑C100 lubricating oil. Place the felt ring into its notch on the bearing cap and push the bearing cap onto the shaft.

9.2.7 Seal the motor

Extreme caution and attention to cleanliness are vital to installation.

Clean all bare joints between parts such as housings, bearing shields and bearing bushesetc., and remove old sealant material.

Smear bare joints between parts with non-hardening, permanently flexible sealant, such

as "Hylomar M". Follow the manufacturer's application and safety instructions when doingthis.

Check all sealing elements, such as those on the terminal boxes, for elasticity, aging ordamage, and renew them if they are no longer effective.

Maintenance





Spare Parts

1010.1 Ordering data

When ordering spare parts, in addition to the precise designation of the spare part, specify themotor type and the serial number of the motor. Ensure that the spare part designation matchesthe designation in the spare part lists and add the associated part number.

Example:

Bearing shield, drive end (Part 5.00)

Machine type 1LA4Serial number N-CO1368779010001...003

The machine type and the serial number are indicated on the rating plate and in the technicaldata, and are also embossed on the drive end of the shaft.

The graphical representations in this chapter show schematic diagrams of the basic versions.They are used for spare parts definitions. The supplied version may differ in details from theserepresentations.

Terminal box

If several terminal boxes are mounted on the machine, please also indicate the type

designation of the terminal box in addition to details of part designation and part numberaccording to the legend, as well as type and serial number of the motor when ordering spareparts.

Example:

Terminal box type

Terminal box cover (part 20.30 )

Serial number of the motor N-CO1368779010001...003

Machine type 1LA4

When ordering rolling-contact bearings, in addition to the bearing identification code, thesupplementary specifying code is also necessary for the bearing version. Both of these codesare stamped on the lubricant plate and specified in the motor documentation, or can also betaken from the installed bearings.

You can use commercially available, standard components, but ensure that they have thesame construction type, dimensions, strength class etc.




10.2 Stator and rotor

Figure 10-1 Stator and rotor

Table 10-1 Spare parts for the stator and rotor

Part Description Part Description

8.00 Rotor, complete 20.00 Terminal box for stator winding (see mainterminal box spare parts list)

10.00 Stator frame with laminated core and winding 20.04 Auxiliary terminal box

10.53 Special lifting eye 20.51 Cable entry

10.84 Cover with seal

Spare Parts

10.2 Stator and rotor




10.3 Ventilation

Figure 10-2 Ventilation

Table 10-2 Spare parts for ventilation

Part Ventilation Part Ventilation

4.80 Grease nipple 11.62 Locking ring

4.83 Rubber bushing 12.01 Fan cowl

4.84 Grease supply extension tube 12.02 Fan cowl

11.05 External fan, bidirectional 12.21 Suction nozzle

11.21 Fan impeller, unidirectional 12.35 Protective grille

11.60 Featherkey 12.85 Fixing elements with vibration isolators

Spare Parts

10.3 Ventilation




10.4 Rolling-contact bearings, drive end

Figure 10-3 Roller bearings, DE

Spare Parts





Table 10-3 Spare parts for roller bearings, DE


3.00 Roller bearing cartridge (locating bearing) 3.45 Compression springs3.10 V ring 3.50 Bearing housing

3.13 Protective ring 3.51 Insulating washer (for insulated bearings)

3.16 Labyrinth ring (optional) 3.52 Insulating ring (for insulated bearings)

3.20 Outer bearing cover 3.60 Inner bearing cover

3.30 Locking ring 3.80 Grease nipple

3.35 Grease slinger 3.81 Nut

3.40 Deep-groove ball bearing (locating bearing) 3.82 Grease tube

3.41 Cylindrical-roller bearing 5.00 Bearing shield

Spare Parts





10.5 Rolling-contact bearings, non-drive end

Figure 10-4 Roller bearings, NDE

Table 10-4 Spare parts for roller bearings, NDE


4.00 Roller bearing cartridge (floating bearing) 4.40 Deep-groove ball bearing

4.10 V ring 4.45 Compression spring

4.16 Labyrinth ring (optional) 4.50 Inner bearing cover

4.20 Outer bearing cover 4.81 Nut

4.30 Locking ring 4.82 Grease tube

4.35 Grease slinger 6.00 Bearing shield

Spare Parts

10.5 Rolling-contact bearings, non-drive end




10.6 Terminal box type 1XA8711

Figure 10-5 Terminal box 1XA8711

Table 10-5 Spare parts for terminal box 1XA8711


20.11 Intermediate plate 21.10 Duct bolt with lead

20.17 Seal (terminal-box side) 21.10.2 Hexagon nut (contact nut) ISO 4035-M16 Cu2(40 Nm)

20.18 Seal (motor side) 21.10.3 Hexagon nut (contact nut) ISO 4035-M16 Cu2(40 Nm)

20.20 Terminal box housing 21.20 Bushing insulator

20.28 Seal 21.21 Intermediate washer

20.30 Cover 22.01 Saddle terminal

20.35 Covering strip 22.05 Terminal body

20.65 Strain relief upper part 22.05.1 Hexagon bolt ISO 4017-M10 (20 Nm)

Spare Parts






20.66 Strain relief lower part 22.06 Clamp

20.70 Sealing insert for cable entry (2) 22.06.1 Hexagon nut ISO 4032-M8 (8 Nm)21.01 Guide insert (optional) 22.40 Disconnecting link

21.03 Rubber sleeve (optional) 22.73 Fixing lug for grounding

21.04 Rubber plug (optional) 22.83 Rubber sleeve

See also


Spare Parts





Disposal

1111.1 Introduction

Protecting the environment and preserving its resources are corporate goals of the highestpriority for us. Our worldwide environmental management system to ISO 14001 ensurescompliance with legislation and sets high standards in this regard. Environmentally friendlydesign, technical safety and health protection are always firm goals even at the productdevelopment stage.

Recommendations for the environmentally friendly disposal of the machine and its componentsare given in the following section. Be sure to comply with local disposal regulations.

11.2 National statutory regulations

Note

Observe national statutory regulations

When disposing of the machine or of waste that is created during the individual phases ofthe life cycle, please observe the statutory requirements that apply in the country of use.

11.3 Preparing for disassembly

Disassembly of the machine must be carried out and/or supervised by qualified personnel withappropriate expert knowledge.

1. Contact a certified waste disposal organization in your vicinity. Clarify what is expected interms of the quality of dismantling the machine and provision of the components.

2. Follow the five safety rules.

3. Disconnect all electrical connections and remove all cables.

4. Remove all liquids such as oil, cooling liquids, …5. Detach the machine fixings.

6. Transport the machine to a suitable location for disassembly.




11.4 Dismantling the machine

Dismantle the machine using the general procedures commonly used in mechanical

engineering.

WARNING

Machine parts can fall

The machine is made up of heavy parts. These parts are liable to fall during dismantling. Thiscan result in death, serious injury, or material damage.

Secure the machine parts being dismantled to prevent them falling.

11.5 Disposal of components

Components

The machines consist for the most part of steel and various proportions of copper andaluminum. Metals are generally considered to be unlimitedly recyclable.

Sort the components for recycling according to whether they are:

Iron and steel

Aluminum

Non-ferrous metal, e.g. windingsThe winding insulation is incinerated during copper recycling.

Insulating materials

Cables and wires

Electronic waste

Process materials and chemicals

Sort the process materials and chemicals for recycling according to whether they are forexample:

Oil Grease

Cleaning substances and solvents

Paint residues

Anti-corrosion agent

Dispose of the separated components according to local regulations or via a specialist disposalcompany. The same goes for cloths and cleaning substances which have been used whileworking on the machine.

Disposal





Packaging material

If necessary, contact a suitable specialist disposal company.

Wooden packaging for sea transport consists of impregnated wood. Observe the localregulations.

The foil used for water-proof packaging is an aluminum composite foil. It can be recycledthermically. Dirty foil must be disposed of via waste incineration.

Disposal





Disposal







A.2 Reduction of hazardous materials content

Reduction of hazardous substances

Based of the latest technology, we are replacing environmentally hazardous materials withnon-hazardous materials. In doing so, safety in operation and handling will take priority at alltimes.

A.3 Structure of the serial number

The serial number of the machine is shown on the rating plate and in the operating instructions.The serial number of the machine is composed as follows:

1. Code for the place of manufacture2. Code for the year and month of manufacture The year of manufacture is coded

alphabetically and recurs every 20 years.

3. Job number with item and consecutive number of the machine

Table A-2 Example of a serial number

N - C 2 1234567010001 / 2012

Location Year Month Job number, item and consecutivenumber

Year

N = Nuremberg C = 2012 2 =

February

1234567 = Job number

010 = Order item001 = Consecutive number

2012

1. Location 2. Location

Letter Year Number / letter Month

V 2007 1 January

W 2008 2 February

X 2009 3 March

A 2010 4 April

B 2011 5 May

C 2012 6 JuneD 2013 7 July

E 2014 8 August

F 2015 9 September

G 2016 O October

H 2017 N November

J 2018 D December

K 2019 1 January

Service and Support

A.3 Structure of the serial number





BB.1 Tightening torques for screw and bolt connections

Bolt locking devices

Refit nuts or bolts that are mounted together with locking, resilient, and/or force-distributingelements with identical, fully-functional elements when re-assembling. Always renew keyedelements.

When screwing together threads secured with a liquid adhesive, use a suitable mediumsuch as Loctite 243.

Always use suitable securing devices or removable adhesives (e.g., Loctite 243) wheninstalling fixing bolts with a clamping length of less than 25 mm. The clamping length istaken as the distance between the head of the bolt and the point at which the bolt is screwedin.

Tightening torques

The bolted connections with metal contact surfaces, such as end shields, bearing cartridgeparts, terminal box parts bolted onto the stator frame, should be tightened to the followingtorques, depending on the thread size:

Table B-1 Tightening torques for bolted connections with a tolerance of ±10%.

Case M4 M5 M6 M8 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56

A 1,2 2,5 4 8 13 20 40 52 80 150 - - - - Nm

B 1,3 2,6 4,5 11 22 38 92 180 310 620 1080 1700 2600 4200 Nm

C 3 5 8 20 40 70 170 340 600 1200 2000 3100 4700 7500 Nm

Applications

The above-mentioned tightening torques apply for the following applications:




Case AApplies to electrical connections in which the permissible torque is normally limited by thebolt materials and/or the current carrying capacity of the insulators, with the exception of

the busbar connections in case B.

Case BApplies to bolts screwed into components made from lower-strength materials (e. g.aluminum) and to bolts of strength class 8.8 to ISO 898-1.

Case CApplies to bolts of strength class 8.8 or A4-70 to ISO 898-1, but only to bolts screwed intocomponents made from higher-strength materials (e. g. gray cast iron, steel or cast steel).

Note

Non-standard tightening torques

Different tightening torques for electrical connections and bolted connections for parts withflat seals or insulating parts are specified in the relevant sections and drawings.


B.1 Tightening torques for screw and bolt connections




B.2 Electrical data


B.2 Electrical data





B.2 Electrical data





B.2 Electrical data





B.2 Electrical data





B.2 Electrical data





B.2 Electrical data




B.3 Machine dimension drawing


B.3 Machine dimension drawing






Date 20.07.2012

Name Willer

Checked. Spa

Details for machinedimension drawing

I DT LD TD MF-NMA EN Type 1LA4 310-4AN60-Z

Siemens AGNbg Vo

Ident-No 1368779/010-M003

Index Text Date Name WORD-Textgenerator V.1.0.0

11 Rolling contact bearing NDEType 6218C3


B.4 Notes on dimension drawing of motor




Date 20.07.2012

Name Willer

Checked. Spa



Siemens AGNbg Vo

Ident-No 1368779/010-M004


Additional instructions for project work

DR = Direction of rotation (facing drive end DE): The machine is suitable for both directions of rotation.

Clockwise rotation: connection of the system phases L1 L2 L3 in thepositive sequence of the machine terminals U V W.

Counter-clockwise rotation: connection of the system phases L1 L2 L3 in thepositive sequence of the machine terminals V U W.

WA = Shaft extension DE Centering hole DR M24 - DIN 332

XA = Relief groove DE E2.5x0.4 - DIN 509






Date 20.07.2012

Name Willer

Checked. Spa



Siemens AGNbg Vo

Ident-No 1368779/010-M005


Earthing connection:

with cable lug according to

DIN46234 DIN46235max. admissible conductor cross-section

240 mm2 240 mm2






Date 20.07.2012

Name Willer

Checked. Spa



Siemens AGNbg Vo

Ident-No 1368779/010-M006


1 Terminal box for stator system connectionType 1XA8711Manufacturer SIEMENS

Material Steel

Earthing connection 185 mm²with cut out sealing ring for cable outer diameter Ø35 - Ø75 mm

with cable lug according to

DIN46234 DIN46235max. admissible conductor cross-section

25...240 mm2 50...400 mm2






Date 20.07.2012

Name Willer

Checked. Spa



Siemens AGNbg Vo

Ident-No 1368779/010-M007







Date 20.07.2012

Name Willer

Checked. Spa



Siemens AGNbg Vo

Ident-No 1368779/010-M008


3 Terminal box for auxiliary circuits

Type 1XB9014Manufacturer BERNSTEIN

Material Aluminium-based alloy

Plate for cable entry (removable) not drilled

max. admissible conductor cross-section 4 mm2






Date 20.07.2012

Name Willer

Checked. Spa



Siemens AGNbg Vo

Ident-No 1368779/010-M009









Date 20.07.2012

Name Willer

Checked. Spa



Siemens AGNbg Vo

Ident-No 1368779/010-M011


10 Rolling contact bearing DE Type of bearing according to DIN625 6220C3

Grease, lubrication data and coolant temperatures

according to instructions or lubricating data plate

Only rolling contact bearings with a cage centered by the rolling elements are admitted !

Bearing with flat grease nipple according to DIN 3404 A M10x1

Bearing with nipple type 32000 for monitoring device SPM

1255.06

Lager D-Seite / D-end bearing Lager N-Seite / N-end bearing

6220C3 6218C3

Kühlmitteltemp.Coolant temp ≤ 25 ≤ 40 °C

Betriebsstunden / Operating hours 8000 4000 h

Fettmenge / Quantity of grease 40 20 g

je Schmierstelle während des Laufes einpressen

at each lubrication point. Press in during operation.

Schmierfett n. Betriebsanleitung

Grease acc. to instructions

Ausgeliefert mit / Delivered with Shell Gadus S2 V100 3 D E Z 1 2 5 5






Date 20.07.2012

Name Willer

Checked. Spa



Siemens AGNbg Vo

Ident-No 1368779/010-M012


11 Rolling contact bearing NDE Type of bearing according to DIN625 6218C3

Grease, lubrication data and coolant temperaturesaccording to instructions or lubricating data plate

Only rolling contact bearings with a cage centered by the rolling elements are admitted!

Bearing with flat grease nipple according to DIN 3404 A M10x1

Bearing with nipple type 32000 for monitoring device SPM






Date 20.07.2012

Name Willer

Checked. Spa



Siemens AGNbg Vo

Ident-No 1368779/010-M013


General instructions

Recommendation for fixing the machine on a steel foundation4 Fastening screws ISO 4017 / M24x100 - 8.84 Washers ISO 7091 / 24 - 100HV4 Jacking screws ISO 4017 / M20x80 - 8.8

Required tightening torque of the fastening screws M A = 310 Nm (±15%)

Increase of shaft height at operating temperature 0.11 mm

Recommended setting values for the vibration velocity (RMS value, [mm/s])

Support class(foundation)

rigid flexible

Adjustment before commissioning 4.5 7.1Warning

Adjustment in operating condition S x 1.25 S x 1.25

Disconnection 7.1 11

Note: S = measured basic value of the vibration velocity

Additionally the standard DIN ISO 10816-3 have to be considered generally !

Painting system standard paint finish acc. to TU-IK 029 Color RAL7030Total thickness of coating 100 µm






Date 20.07.2012

Name Willer

Checked. Spa



Siemens AGNbg Vo

Ident-No 1368779/010-M014


Alignment accuracy for couplings:

Consider the operating instructions of coupling manufacturer!






Date 20.07.2012

Name Willer

Checked. Spa



Siemens AGNbg Vo

Ident-No 1368779/010-M015


Shaft dimension drawing:






Date 20.07.2012

Name Willer

Checked. Spa



Siemens AGNbg Vo

Ident-No 1368779/010-M016


Footprint (seen from below):






Name plate

Type 1LA4 310-4AN60-Z

Ident. No. 1368779/010

IND. Text Date Name

Date

Name

Exam.

Stnd.

PageSIEMENS AG

I DT LD TD MF-NMA EN

13.09.2012

SYS_LOGISTIK

Ankowski

BA146348

L1

B.5 Motor rating plate











Quality documents

CC.1 Declaration of incorporation of partly completed machinery




Quality documents

C.1 Declaration of incorporation of partly completed machinery




Siemens Aktiengesellschaft: Chairman of the Supervisory Board: Gerhard Cromme, Managing Board: Peter Loescher, Chairman, Presidentand Chief Executive Officer; Wolfgang Dehen, Heinrich Hiesinger, Joe Kaeser, Barbara Kux, Hermann Requardt, Siegfried Russwurm, PeterY. Solmssen. Registered offices: Berlin and Munich; Commercial registries: Berlin Charlottenburg, HRB 12300, Munich, HRB 6684WEEE-Reg.-No. DE 23691322

I DT LD Copyright () SIEMENS AG 2009 All rights reserved VQ 1013-5-0910 Seite 2 von 15

Übersetzungen der Originalsprachversion / Translations of the Original language version

Englisch

Declaration of incorporation of partly completed machinery(in accordance with Annex II, Part 1, Section B of EC Directive 2006/42/EC Machinery Directive)

Manufacturer: Siemens Aktiengesellschaft

Sector Industry Drive Technologies Large Drives I DT LD

Address: P.O. Box 4743 Vogelweiherstrasse 1-15

D-90025 Nuremberg D-90441 Nuremberg

Product denomination: The product name can be found on page1 of the document, underneath the address.

For the product denominated above, we confirm the following:

- The application and observance of the following specified health and safety requirements according to

Annex I of Directive 2006/42/EC, see page 1.

- Compilation of the relevant technical documentation in accordance with Annex VII, Section B of

Directive 2006/42/EC

We herewith engage to ensure that the person named below is authorized to compile the relevant technical

documentation and to present it on duly reasoned request to the relevant national authorities when necessary.

Name: see page 1

Address: see page 1

Form of presentation: see page 1

The product denominated above is exclusively intended for incorporation into a machine. Commissioning of thepartly completed machine shall be prohibited until an EC Declaration of Conformity to Directive 2006/42 EC,

Annex II, Part 1, Section A for a machine is available.

We confirm that the above-mentioned product is in conformity with the following standards:

DIN EN ISO 12100-1, -2 (Output date 2004-04-01)

DIN EN 60204-1 (Output date 2007-06-01), -11 (Output date 2001-05-01)

DIN EN ISO 14121-1 (Output date 2007-12-01)

This declaration certifies the conformance with the directives specified, but is no guarantee of quality or

guarantee of durability in accordance with Section 443 of the German Civil Code (BGB).

The safety instructions of the product documentation supplied must be complied with.

The signatures of the authorized persons can be seen on page 1 of the document.

Französisch

Déclaration d'incorporation d'une quasi-machine

(selon Annexe II, Partie 1, Paragraphe B de la Directive Européenne 2006/42/CE relative aux machines)

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Fabricant : Siemens Aktiengesellschaft


Adresse : Postfach 4743 Vogelweiherstr. 1-15

DE-90025 Nürnberg DE-90441 Nürnberg

La désignation du produit se trouve en page 1 du document, en dessous de l'adresse.

Pour le produit désigné, nous certifions ce qui suit :

- L'application et le respect des prescriptions en matière de sécurité et de protection des personnes mentionnées ci-

dessous selon Annexe I de la Directive 2006/42/CE, see Page 1.

- L'établissement de la documentation technique pertinente conformément à l'Annexe VII, Paragraphe B de la

Directive 2006/42/CE

Nous déclarons par la présente que la personne désignée est habilitée à constituer la documentation technique pertinente età la remettre aux autorités nationales compétentes sur demande dûment motivée.

Le produit désigné est exclusivement conçu pour l'incorporation dans une machine. La mise en service de la quasi machine

est interdite tant que la déclaration CE de conformité à la Directive 2006/42/CE, Annexe II, Partie I, Paragraphe A n'est pas

présente.

Nous confirmons la conformité du produit susmentionné aves les normes suivantes : voir page 1.

La présente déclaration atteste la conformité aux directives mentionnées, mais ne saurait tenir lieu de garantie de propriétés

ni degarantie de durabilité au sens du paragraphe §443 BGB du code civil allemand.Respecter les consignes de sécurité figurant dans la documentation produit fournie.

Les signatures des personnes habilitées sont en page 1 du document.

Spanisch

Declaración de incorporación de una cuasi máquina(según anexo II, parte 1, sección B de la Directiva 2006/42/CE (directiva relativa a máquinas)

Fabricante: Siemens Aktiengesellschaft


Dirección: Postfach 4743 Vogelweiherstr. 1-15

D-90025 Nürnberg D-90441 Nürnberg

El nombre del producto puede leerse en la página 1 del documento, debajo de la dirección.

Por la presente certificamos lo siguiente para el producto mencionado:

- La aplicación y respeto de los requisitos de seguridad y salud contemplados en el anexo I de la Directiva

2006/42/CE que se indican seguidamente, see Page 1

- La elaboración de la documentación técnica pertinente según el anexo VII, sección B de la Directiva 2006/42/CE

Por la presente confirmamos que la persona que se indica a continuación está facultada para elaborar la documentación

técnica pertinente y transmitirla a las autoridades nacionales cuando éstas lo soliciten con la debida justificación.

El producto mencionado está destinado exclusivamente para su incorporación en una máquina. Se prohíbe la puesta en

servicio de una cuasi máquina hasta que se presente una declaración de conformidad CE con la Directiva 2006/42/CE,

anexo II, parte 1, sección A de la máquina final en la cual vaya a ser incorporada.

Por la presente confirmamos la conformidad del producto arriba indicado con las normas: ver página 1.

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Spanisch

La presente declaración certifica los requisitos de las mencionadas directivas que se han aplicado y cumplido, pero no

representa una garantía de propiedad o durabilidad según el §443 del Código Civil alemán.

Es necesario respetar las consignas e instrucciones de seguridad que figuran en la documentación que

acompaña al producto.Las firmas de las personas autorizadas pueden verse en la página 1 del documento.

Italienisch

Dichiarazione di incorporazione di quasi-macchine

(sec. Allegato II, Parte 1, Sezione B della Direttiva CE 2006/42/EG Direttiva Macchine)

Fabbricante: Siemens Aktiengesellschaft


Indirizzo: Postfach 4743 Vogelweiherstr. 1-15


La denominazione del prodotto è riportata a pagina 1 del documento, sotto l'indirizzo.

In riferimento al prodotto indicato si dichiara quanto segue:

- Applicazione ed osservanza dei requisiti essenziali di sicurezza e di tutela della salute citati di seguito secondo

l'Allegato I della Direttiva 2006/42/CE, see Page 1.

- La documentazione tecnica specifica pertinente è stata compilata secondo quanto prescritto nell’Allegato VII,

Sezione B della Direttiva 2006/42/EG.

Con la presente ci assumiamo l’impegno di conferire alla persona nominata qui di seguito l’autorizzazione a compilare la

documentazione tecnica pertinente e di trasmetterla su richiesta adeguatamente motivata alle singole autorità nazionali.

Il prodotto indicato è destinato esclusivamente all’incorporazione in una macchina finale. La messa in serviziodella quasi-macchina è vietata finché non è munita della dichiarazione di conformità CE alla Direttiva

2006/42/EG, Allegato II, Parte 1, Sezione A per macchine.

Con la presente confermiamo la conformità del prodotto sopra nominato con le norme seguenti: vedi pagina 1.

Questa dichiarazione certifica la conformità con le direttive indicate, ma non costituisce una garanzia di qualità

o di durata ai sensi dell’articolo 443 BGB (codice civile tedesco). Vanno osservate le avvertenze di sicurezza contenute nella documentazione di prodotto allegata.

Le firme delle persone autorizzate sono riportate a pagina 1 del documento.

Schwedisch

Försäkran för inmontering av en ofullständig maskin

(enligt bilaga II, del 1, avsnitt B i EG-direktiv 2006/42/EG maskindirektiv)

Tillverkare: Siemens Aktiengesellschaft


Adress: Postfach 4743 Vogelweiherstr. 1-15


Produktbeteckningen kan läsas på sida 1 i dokumentet under adressen.

För den märkta produkten intygar vi följande:

- Följande nämnda säkerhetsoch hälsoskyddskrav enligt bilaga I i direktivet 2006/42/EG tillämpas och uppfylls, see

Page 1.

- Upprättandet av de speciella tekniska dokumenten enligt bilaga VII, avsnitt B i direktiv 2006/42/EG

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Schwedisch

Härmed intygar vi att den i det följande nämnda personen är befullmäktigad att sammanställa de relevanta

speciella tekniska dokumenten och vid behov efter motiverad begäran förmedla dessa till platserna i de

enskilda länderna.

Den märkta produkten är uteslutande avsedd för inmontering i en maskin. Idrifttagandet av den ofullständiga maskinen är

förbjudet tills en EG-försäkran om överensstämmelse med direktivet 2006/42/EG, bilaga II, del 1, avsnitt A för en maskin

föreligger.

Vi försäkrar överensstämmelsen av den ovan nämnda produkten med standarderna: se sidan 1.

Denna försäkren intygar överensstämmelsen med de nämnda direktiven men är inte någon beskaffenhets- eller

hållbarhetsgaranti enligt §443 BGB.Säkerhetsanvisningarna i den bifogade produktdokumentationen ska beaktas.

Underskrifterna för de befullmäktigade personerna finns på sida 1 i dokumentet.

Finnisch

Puolivalmisteiden liittämisvakuutus

(EY-konedirektiivin 2006/42/EY liitteen II osan B mukaan)

Valmistaja: Siemens Aktiengesellschaft


Osoite: Postfach 4743 Vogelweiherstr. 1-15


Tuotenimi on asiakirjan sivulla 1 osoitteen alla.

Vakuutamme, että nimetty tuote:

- Seuraavassa mainittujen turvallisuus- ja terveysvaatimusten soveltaminen ja noudattaminen direktiivin 2006/42/EY

liitteen I mukaisesti, see Page 1.

- noudattaa direktiivin 2006/42/EY liitteen VII osassa B annettuja erityisten teknisten asiakirjojen laatimista koskevia

määräyksiä

Sitoudumme siihen, että jäljempänä mainittu henkilö on täysivaltainen laatimaan erityiset tekniset asiakirjat ja tarvittaessa

perustellusta pyynnöstä toimittamaan ne kansallisille viranomaisille.

Nimetty tuote on tarkoitettu vain koneeseen asennettavaksi. Epätäydellisen koneen käyttöönotto on kielletty

siihen asti kunnes koneella on direktiivin 2006/42/EY liitteen II osan 1 kappaleen A mukainen EY-

vaatimustenmukaisuusvakuutus.

Vakuutamme, että edellä mainittu tuote on seuraavien standardien mukainen: ks. sivu 1.

Tämä vakuutus todistaa tuotteen noudattavan mainittuja direktiivejä mutta ei anna takuita laadusta tai kestävyydestä (§443BGB).Tuotteen mukana tulevien asiakirjojen sisältämiä turvallisuusohjeita on noudatettava.

Valtuutettujen henkilöiden allekirjoitukset ovat asiakirjan sivulla 1.

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Dänisch

Erklæring til montering af en ufuldstændig maskine

(iht. bilag II, del 1, afsnit B i EF-direktivet 2006/42/EF Maskindirektiv)

Producent: Siemens Aktiengesellschaft


Adresse: Postboks 4743 Vogelweiherstr. 1-15


Produktbetegnelsen kann læses på side 1 i dokumentet under adressen.

Vi bekæfter følgende i forbindelse med det betegnede produkt:- Anvendelse og overholdelse af efterfølgende nævnte sikkerheds- o gsundhedskrav iht. bilag I i direktivet

2006/42/EF, see Page 1.

- Oprettelse af speciel teknisk dokumentation iht. bilag VII, afsnit B i direktivet 2006/42/EG

Hermed forpligter via os til at give den efterfølgende nævnte person fuldmagt til at oprette relevant teknisk dokumentation og

i tilfælde af behov overdrage den til enkelte statslige myndigheder efter anmodning.

Det betegnede produkt er udelukkende beregnet til montering i en maskine. Ibrugtagning af den ufuldstændige maskine er

forbudt, indtil der foreligger en EF-overensstemmelseserklæring til direktivet 2006/42/EF, bilag II, del 1, afsnit A til en

maskine.

Vi bekræfter overensstemmelsen af den ovennævnte produkt med normerne: se side 1.

Denne erklæring attesterer overensstemmelsen med de nævnte direktiver men er dog ingen egenskabs- eller

holdbarhedsgaranti iht. §443 BGB.

Sikkerhedshenvisningerne i den medleverede produktdokumentation skal overholdes.

Underskriften fra de berettigede personer kan ses på side 1 i dokumentet.

Niederländisch

Verklaring inzake de inbouw van een onvolledige machine

(volgens bijlage II, Deel 1, lid B van de EG-richtlijn 2006/42/EG Machinerichtlijn)



Adres: Postfach 4743 Vogelweiherstr. 1-15

D-90025 Nürnberg D-90441 NürnbergDe productbenaming staat vermeld op pagina 1 van het document, onder het adres.

Voor het vermelde product bevestigen wij het volgende:

- De toepassing en de naleving van de volgende genoemde vereisten inzake veiligheid en gezondheid volgens

Bijlage I van de Richtlijn 2006/42/EG, see Page 1.

- De opstelling van speciale technische documenten volgens Bijlage II, lid B van de Richtlijn 2006/42/EG.

Hiermee verbinden we ons ertoe dat de hierna vermelde persoon gemachtigd is om de relevante, speciale technische

documenten samen te stellen en om deze indien nodig op gemotiveerd verzoek aan de staatsinstanties te bezorgen.

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Niederländisch

Het vermelde product is uitsluitend voor de inbouw in een machine bedoeld. De inbedrijfstelling van de onvolledige machine

is verboden tot een EG-conformiteitsverklaring volgens de Richtlijn 2006/42/Eg, Bijlage II, Deel 1, hooofdstuk A voor een

machine voorhanden is.

Wij bevestigen de conformiteit van het hierboven genoemde product met de normen: zie pagina 1.

Deze verklaring bevestigt de overeenstemming met de genoemde richtlijnen, maar geeft

geen garantie betreffende de gesteldheid of een houdbaarheidsgarantie volgens § 443 van het BWB.De veiligheidsaanwijzingen van de meegeleverde productdocumentatie moeten in acht worden genomen.

De handtekeningen van de geautoriseerde personen zijn te zien op pagina 1 van het document.

Portugiesisch

Declaração para a montagem de uma máquina incompleta

(conforme Anexo II, Parte 1, Ponto B da Directiva CE 2006/42/CE relativa a máquinas)

Fabricante: Siemens Aktiengesellschaft


Endereço: Postfach 4743 Vogelweiherstr. 1-15


A designação do produto pode ser consultada na página 1 do documento, por baixo do endereço.

Relativamente ao produto designado atestamos o seguinte:

- A aplicação e observância dos seguintes requisitos impostos à segurança e saúde, em conformidade com o anexo

I da Directiva 2006/42/CE, see Page 1.- Elaboração da documentação técnica específica em conformidade com o Anexo VII, ponto B da Directiva

2006/42/CE

Pela presente nos responsabilizamos que a pessoa em seguida designada possui plenos poderes para elaborar a

documentação técnica específica e relevante e, se necessário, para transmitir as mesmas às entidades dos Estados-

Membros, caso seja justificadamente solicitada.

O produto designado serve exclusivamente para montagem numa máquina. A colocação em funcionamento da máquina

permanece interdita, até ser apresentada uma declaração de conformidade CE relativa à Directiva 2006/42/CE, Anexo II,

Parte 1, Ponto A relativamente a uma máquina.

Atestamos a conformidade do produto acima designado com as normas: ver página 1.

A presente declaração certifica a conformidade com as directivas designadas, no entanto, não constitui uma garantia de

qualidade ou de validade nos termos do §443 do BGB (código civil alemão). As indicações de segurança da documentação do produto juntamente fornecida têm de ser respeitadas.

As assinaturas das pessoas autorizadas encontram-se na página 1 do documento.

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Griechisch

Δήλωση για την εγκατάσταση ενός ημιτελούς μηχανήματος

(σύμφωνα με το παράρτημα II, μέρος 1, ενότητα B της οδηγίας 2006/42/ΕΚ σχετικά με τα μηχανήματα)

Κατασκευαστής: Siemens Aktiengesellschaft


Διεύθυνση : Postfach 4743 Vogelweiherstr. 1-15


Η ονομασία προϊόντος είναι διαθέσιμη στη σελίδα 1 του εγγράφου, κάτω από τη διεύθυνση.

Για το ως άνω αναφερόμενο προϊόν βεβαιώνουμε τα εξής:- Η εφαρμογή και τήρηση των παρακάτω απαιτήσεων ασφάλειας και υγείας συμφωνεί με το παράρτημα I της

Οδηγίας 2006/42/ΕΚ, see Page 1.

- Σύνταξη της ειδικής τεχνικής τεκμηρίωσης σύμφωνα με το παράρτημα VII, μέρος B της οδηγίας 2006/42/ΕΚ

Δια της παρούσης βεβαιώνουμε ότι το παρακάτω άτομο είναι εξουσιοδοτημένο να καταρτίσει τον οικείο τεχνικό φάκελο και

αν χρειαστεί να τον διαβιβάσει, μετά από δεόντως αιτιολογημένο αίτημα των εθνικών αρχών.

Το αναφερόμενο προϊόν προορίζεται αποκλειστικά για εγκατάσταση σε ένα μηχάνημα. Η έναρξη λειτουργίας του ημιτελούς

μηχανήματος απαγορεύεται πριν την προσκόμιση δήλωσης συμμόρφωσης ΕΚ ως προς την οδηγία 2006/42/ΕΚ, παράρτημα

II, μέρος 1, ενότητα A για το μηχάνημα.

Βεβαιώνουμε τη συμμόρφωση του παραπάνω προϊόντος με τα πρότυπα: βλ. σελίδα 1.

Η δήλωση αυτή επιβεβαιώνει τη συμμόρφωση με τις αναφερθείσες οδηγίες, ωστόσο δεν αποτελεί εγγύηση για τις ιδιότητες

του προϊόντος ή

τη διάρκεια ζωής του σύμφωνα με το §443 BGB.

Τηρείτε τις οδηγίες ασφαλείας που αναφέρονται στη συνοδευτική τεκμηρίωση του προϊόντος.

Οι υπογραφές των εξουσιοδοτημένων ατόμων βρίσκονται στη σελίδα 1 του εγγράφου.

Polnisch

Deklaracja dotyczą ca wbudowania niekompletnej maszyny

(zgodnie z załą cznikiem II, część 1, ustęp B Dyrektywy WE 2006/42/WE w sprawie maszyn)



Adres: Postfach 4743 Vogelweiherstr. 1-15


Oznaczenie produktu należy odczytać ze strony 1 dokumentu, pod adresem.

Dla oznaczonego produktu potwierdzamy, co następuje:

- Zastosowanie i przestrzeganie niżej wymienionych wymagań w zakresie bezpieczeństwa i ochrony zdrowia zgodnie

z załą cznikiem I dyrektywy 2006/42/WE, see page 1.

- Sporzą dzenie specjalnej dokumentacji technicznej zgodnie z załą cznikiem VII, ustęp B Dyrektywy WE 2006/42/WE

Niniejszym zobowią zujemy się, że niżej wymieniona osoba upoważniona jest do zestawienia istotnej, specjalnej

dokumentacji technicznej i przekazania jej w razie potrzeby na uzasadnione żą danie instytucji poszczególnych państw.

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Lettisch

Iekārtas sastāvda ļas iebūvēšanas deklar ācija

(saskaņā ar EK Direkt ī vas 2006/42/EK par maš ī nām II. pielikumu, 1. da ļu, B punktu)

Ražotā js: Siemens Aktiengesellschaft


Adrese: Postfach 4743 Vogelweiherstr. 1-15


Produkta nosaukums ir izlasāms dokumenta 1.lappusē, zem adreses.

Attiec ī bā uz minēto izstr ādā jumu mēs apliecinām, ka:- Šādu tālāk minēto droš ī bas un vesel ī bas pras ī bu piemērošana un ievērošana saskaņā ar Direkt ī vas 2006/42/EK I.

Pielikumu, see Page 1.

- ir ievērotas speciālās tehniskās dokumentācijas atbilstoši Direkt ī vas 2006/42/EK

VII. pielikumam, B punktam

Ar šo mēs apliecinām, ka zemāk minētā persona ir ties ī ga sastād ī t nepieciešamās speciālās tehniskās dokumentācijas un

vajadz ī bas gad ī jumā pēc pamatota piepras ī juma nodot tās atsevišķām valsts institūcijām.

Nor ād ī tais izstr ādā jums ir paredzēts vien ī gi iebūvēšanai citā iekārtā. Iekārtas sastāvda ļas ekspluatācijas sākšana ir aizliegta

tik ilgi, l ī dz ir pieejama visas iekārtas EK deklar ācija atbilstoši Direkt ī vas 2006/42/EK II. pielikumam, 1. da ļai, A punktam.

Mēs apliecinām augstāk minētā izstr ādā juma atbilst ī bu kvalitātes standartiem: skat ī t 1. lpp.

Š ī deklar ācija apliecina atbilst ī bu minētajām direkt ī vām, tomēr tā nav uzskatāma par aprakst ī to ī paš ī bu vai der ī guma termiņa

atbilst ī bas garantiju atbilstoši Vācijas Civilkodeksa (BGB) 443. pantam.Ievērot klāt pievienotajā izstr ādā juma dokumentācijā sniegtās droš ī bas nor ādes.

Pilnvaroto personu paraksti ir redzami dokumenta 1. lappusē.

Estnisch

Deklaratsioon mittetervikliku masina paigaldamise kohta

(EÜ direktiivi 2006/42/EÜ Masinate direktiiv lisa II, osa 1, lõigu B alusel)

Tootja: Siemens Aktiengesellschaft


Aadress: Postfach 4743 Vogelweiherstr. 1-15


Tootenimetuse leiate käesoleva dokumendi leheküljelt 1, aadressi alt.

Me kinnitame nimetatud toote kohta alljärgnevat:

- Alljärgnevalt mainitud ohutus- ja tervisekaitsenõudeid rakendatakse ning järgitakse vastavalt direktiivi 2006/42/EÜ

lisale I, see Page 1.

- Direktiivi 2006/42/EÜ lisa VII, lõigu B alusel spetsiaalsete tehniliste dokumentide koostamist

Käesolevaga võtame endale kohustuse, et alljärgnevalt nimetatud isik on volitatud koostama olulise tähtsusega spetsiaalseid

tehnilisi dokumente ning neid põhjendatud nõudmise korral üksikute riikide ametkondadele edasi andma.

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Estnisch

Nimetatud toode on ette nähtud eranditult masinasse paigaldamiseks. Mittetervikliku masina käikuvõtmine on keelatud seni,

kuni masina kohta on olemas direktiivi 2006/42/EÜ, lisa II, osa 1, lõigu A alusel EÜ vastavusdeklaratsioon.

Me kinnitame ülalnimetatud toote vastavust normidele: vt lk 1.

Käesolev deklaratsioon tõendab kooskõla nimetatud direktiividega, ei kujuta endast aga omadusi või vastupidavust

sätestavat garantiid §443 BGB (Saksa tsiviilseadustik) alusel.

Kaasapandud tootedokumentatsioonis äratoodud ohutusjuhistest tuleb kinni pidada.

Allkirjaõiguslike isikute allkirjad on toodud ära käesoleva dokumendi leheküljel 1.

Tschechisch

Prohlášení o zabudování neúplného strojního zař ízení

(podle Př ílohy II, část 1., odstavec B Směrnice o strojních zař ízeních 2006/42/ES)

Výrobce: Siemens Aktiengesellschaft


Adresa: Postfach 4743 Vogelweiherstr. 1-15


Označení výrobku je uvedeno v dokumentu na straně č. 1 pod adresou.

Pro uvedený výrobek potvrzujeme následující:

- Aplikace a dodržování níže uvedených požadavků na ochranu zdraví a bezpečnost podle Př ílohy I směrnice

2006/42/ES, see Page 1.- Sestavení zvláštní technické dokumentace podle Př ílohy VII, odstavec B Směrnice 2006/42/ES

Tímto se zavazujeme, že níže uvedená osoba je zplnomocněna sestavovat relevantní zvláštní technickou dokumentaci a

v př ípadě potř eby a na odůvodněnou žádost ji př edat úř adům jednotlivých zemí.

Uvedený výrobek je ur čen výlučně k zabudování do strojního zař ízení. Zprovoznění neúplného strojního zař ízení je

zakázáno do té doby, dokud pro strojní zař ízení nebude k dispozici ES prohlášení o shodě k Směrnici 2006/42/ES, Př íloha

II, část 1., odstavec A.

Potvrzujeme shodu výše uvedeného výrobku s normami: viz strana č. 1.

Toto prohlášení osvědčuje shodu s uvedenými směrnicemi, neposkytuje však záruku na kvalitu a životnost podle §443

německého občanského zákoníku (BGB).Nutno dodržovat bezpečnostní pokyny uvedené v dodané dokumentaci k výrobku.

Podpisy oprávněných osob v dokumentu jsou patrné ze strany č. 1.

Quality documents







Slowakisch

Prehlásenie o zabudovaní neúplného strojového zariadenia

(podľa Prílohy II, časť 1., odsek B Smernice o strojových zariadeniach 2006/42/ES)

Výrobca: Siemens Aktiengesellschaft




Označenie výrobku je uvedené v dokumente na strane č. 1 pod adresou.

Pre uvedený výrobok potvrdzujeme nasledovné:- Aplikácia a dodržiavanie nižšie uvedených požiadaviek na ochranu zdravia a bezpečnosť podľa Prílohy I smernice

2006/42/ES, see Page 1.

- Zostavenie osobitnej technickej dokumentácie podľa Prílohy VII, odsek B Smernice 2006/42/ES

Týmto sa zaväzujeme, že nižšie uvedená osoba je splnomocnená zostavovať relevantnú osobitnú technickú dokumentáciu a

v prípade potreby a na základe odôvodnenej žiadosti ju odovzdať úradom jednotlivých krajín.

Uvedený výrobok je ur čený výlučne na zabudovanie do strojového zariadenia. Sprevádzkovanie neúplného strojového

zariadenia je zakázané do doby, kým pre strojové zariadenie nebude k dispozícii prehlásenie ES o zhode so Smernicou

2006/42/ES, Príloha II, časť 1., odsek A.

Potvrdzujeme zhodu hore uvedeného výrobku s normami: pozri strana č. 1.

Toto prehlásenie potvrdzuje zhodu s uvedenými smernicami, neposkytuje však záruku na kvalitu a životnosť podľa §443

nemeckého občianskeho zákonníka (BGB).

Je nevyhnutné dodržiavať bezpečnostné pokyny uvedené v dodanej dokumentácii k výrobku.

Podpisy oprávnených osôb v dokumente sú zrejmé zo strany č. 1.

Ungarisch

Nyilatkozat nem teljes gép beépítéséhez

(a gépekr ől szóló 2006/42/EK sz. EU-irányelv B fejezet, 1. rész, II. melléklete szerint)

Gyártó: Siemens Aktiengesellschaft


Cím: Postfach 4743 Vogelweiherstr. 1-15


A termékmegnevezést a dokumentum 1. oldalán, a cím alatt olvassa el.

Nevezett termékkel kapcsolatban igazoljuk a következőket:

- Az alább megnevezett biztonsági- és egészségi követelmények alkalmazása és betartása a 2006/42/EK irányelv I.

melléklete szerint, see Page 1.

- A 2006/42/EK irányelv B fejezet, VII. melléklete szerinti speciális műszaki dokumentumok elkészítését

Ezúton kötelezettséget vállalunk arra, hogy az alább megnevezett személy fel van hatalmazva arra, hogy a fontos, speciális

műszaki dokumentumokat összeállítsa és szükség esetén, megalapozott kérésre az egyes állami helyeknek átadja.

Quality documents







Ungarisch

A nevezett termék kizárólag egy gépbe történő beépítésre szolgál. A nem teljes gép üzembe helyezése mindaddig tilos, míg

a 2006/42/EK irányelv A fejezet, 1. rész, II. melléklet szerint az EK megfelelőségi nyilatkozat egy gépre rendelkezésre nem

áll.

Ezennel kijelentjük, hogy a fent nevezett termék megfelel a következő szabványoknak: lásd az

1. oldalt.

Ez a nyilatkozat tanúsítja a nevezett irányelveknek való megfelelőséget, de semmilyen minőségi- vagy tartóssági garanciát

nem jelent a Német Polgári Törvénykönyv (BGB) §443-a szerint. A csatolt termékdokumentációban szereplő biztonsági utasításokat figyelembe kell venni.

A jogosult személyek aláírásai a dokumentum 1. oldalán láthatók.

Slowenisch

Izjava za vgradnjo nepopolnega stroja

(v skladu z dodatkom II, del 1, poglavje B ES-direktive za stroje 2006/42/ES)

Proizvajalec: Siemens Aktiengesellschaft


Naslov: Postfach 4743 Vogelweiherstr. 1-15


Oznako proizvoda je treba razbrati na strani 1 dokumenta, pod naslovom.

Za označeni proizvod potrjujemo naslednje:

- Uporaba in upoštevanje naslednjih navedenih varnostnih in zdravstvenih zahtev v skladu z dodatkom I Direktive

2006/42/ES, see Page 1.- Izdelavo specialne tehnične dokumentacije v skladu z dodatkom VII, poglavje B Direktive 2006/42/ES

S tem v zvezi se zavezujemo, da je v nadaljevanju navedena oseba pooblaščena za sestavljanje relevantne specialne

tehnične dokumentacije in po potrebi za prenos ustreznih zahtev na mesta posameznih držav.

Opisani proizvod je predviden izključno za vgradnjo na stroj. Zagon nepopolnega stroja je prepovedan tako dolgo, dokler ni

predložena ES izjava o skladnosti z direktivo 2006/42/ES, dodatek II, del 1, poglavje A za stroj.

Potrjujemo skladnost zgoraj navedenega proizvoda s standardi: glej stran 1.

Ta izjava potrjuje skladnost z navedenimi direktivami, vendar pa ni garancija za samo sestavo ali garancija za vsebnost v

skladu z §443 BGB (nemški civilni zakonik).Treba je upoštevati varnostna opozorila priložene dokumentacije proizvoda.

Podpisi pooblaščenih oseb so razvidni iz strani 1 dokumenta.

Quality documents







Rumänisch

Declaraţie de încorporare a unei maşini incomplete

(conform Anexei II, Partea 1, Secţiunea B din Directiva CE referitoare la maşini 2006/42/CE)

Producător: Siemens Aktiengesellschaft




Descrierea produsului este prezentată pe pagina 1 a documentului, sub adresă.

În legătur ă cu produsul menţionat confirmăm următoarele:- Utilizarea şi respectarea normelor de siguranţă şi sănătate specificate în continuare, conform anexei I din Directiva

2006/42/CE, see page 1.

- Elaborarea documentaţiei tehnice speciale conform Anexei VII, Secţiunea B din Directiva 2006/42/CE

Prin prezenta ne angajăm să împuternicim persoana numită în continuare cu elaborarea documentaţiei tehnice speciale şi,

dacă este necesar, transmiterea acesteia la cererea îndreptăţită a autorităţilor naţionale.

Produsul menţionat este destinat exclusiv pentru încorporarea într-o maşină. Punerea în funcţiune a maşinii incomplete este

interzisă atâta timp cât nu există o Declaraţie de conformitate CE conform Directivei 2006/42/CE, Anexa II, Partea 1,

Secţiunea A pentru maşina respectivă.

Confirmăm conformitatea produsului mai sus menţionat cu următoarele norme: vezi pagina 1.

Această declaraţie atestă conformitatea cu directivele menţionate, însă nu reprezintă o garanţie a caracteristicilor sau

durabilităţii, în conformitate cu art. 443 din Codul Civil German (BGB).Trebuie respectate indicaţiile de siguranţă din documentaţia livrată cu produsul.

Semnăturile persoanelor autorizate apar pe pagina 1 a documentului.

Quality documents







Bulgarisch

Декларация за монтаж в една неокомплектована машина

(съгласно приложение II, част 1, раздел B на EО-директива 2006/42/EО Директива за машините)

Производител: Siemens Aktiengesellschaft


Адрес: Postfach 4743 Vogelweiherstr. 1-15


Обозначението на продукта може да се прочете на страница 1 на документа, под адреса.

За обозначения продукт ние потвърждаваме следното:- Прилагането и спазването на посочените по-долу изисквания за безопасност и опазване на здравето

съгласно приложение I на директива 2006/42/EО, see page 1.

- Изготвянето на специална техническа документация съгласно приложение VII, раздел B на EО-директива

2006/42/EО

С настоящето се задължаваме, че посоченото по-долу лице е упълномощено да състави релевантните специални

технически документации и в случай на нужда при обосновано поискване да ги представи на службите в

съответните държави.

Обозначеният продукт е предназначен изключително за монтаж в машина. Пускането в експлоатация на

неокомплектованата машина е забранено, докато не е налице EО-декларация за съответствие към директива

2006/42/EО, приложение II, част 1, раздел A за машината.

Ние потвърждаваме съответствието на горепосочените продукти със стандартите: виж страница 1.

Тази декларация удостоверява съответствието с посочените директиви, но не е гаранция за характеристиката на

продукта или гаранция за трайност съгласно §443 от немския гражданско процесуален кодекс (BGB).Трябва да се спазват указанията за безопасност от доставената документация на продукта.

Подписите на упълномощените лица се виждат на страница 1 на документа.

Quality documents





Test Certificate Induction Machine

Prüfzertifikat Asynchronmaschine

Date / Datum: 26.09.2012 IndexName / Name: Günter Schmitt

INSPECTION CERTIFICATE /ABNAHMEPRÜFZEUGNIS

Release / Freigabe: Günter Schmitt EN 10204 3.1 AA

Type : 1LA4 310-4AN60-Z Page / SeiteSIEMENS AGI DT LD TD MF-NMA M TEC

FNr.: 1368779010001V4.0

STK / 11 / 5

Voltage / Spannung 6000,0 V Duty type / Betriebsart S 1

Frequency / Frequenz 50,0 Hz Temp. class / Wärmeklasse 155(F)

Current / Strom 25,5 A Utilization / Ausnutzung B

Power / Leistung 200,0 kW Site altitude / Aufstellhöhe <1000 m

Speed / Drehzahl 1480 min-1 Cooling med. / Kühlmittel Air / Luft

Direct. of rotation / Drehrichtung cw/ccw / Re+Li -temp. / -temp. -20 ... +40 °C

Power factor / Leistungsfaktor 0,81 Quantity of / -mengeType / Typ MOT Type of const. / Bauform IM B3

Torque class / Läufer Klasse KL Type of prot. / Schutzart IP 55

Connection / Schaltung Y Weight / Gewicht 1,5 t

Standards / Vorschriften: IEC/EN 60034-1

Certification No / Bescheinigungs-Nr.:

We hereby confirm that all electrical tests on this machine have been performed in accordance with the relevantstandards.

Wir bestätigen hiermit, dass alle vorgeschriebenen elektrischen Prüfungen an der hier genannten Maschinegemäß den gültigen Standards durchgeführt wurden.

Remarks / Bemerkungen:

Rated Data / Bemessungsdaten

Witnessed [ ] Reviewed [ ] Stamp / Stempelung

Date / Datum Signature / Unterschrift

Index Remark / Bemerkung Date / Datum Name / Name

C.2 Routine test certificate (001)

Quality documents











FNr.: 1368779010001V4.0

STK / 12 / 5

Routine test / Stückprüfung Page /Seite

Date /Datum

Passed /Erfolgr.

Resistance measurement of windingsWiderstandsmessung der Wicklungen

3 25.09.2012

Resistance measurement of temperature detectorsWiderstandsmessung der Temperaturfühler

3 25.09.2012

No-load testLeerlaufprüfung

4 25.09.2012

Short-circuit testKurzschlussprüfung

4 25.09.2012

Measurement of shaft voltageMessung der Wellenspannung

4 25.09.2012

Check of accessoriesKontrolle des Zubehörs

4 25.09.2012

Check of direction of rotationDrehrichtungskontrolle

4 25.09.2012

High voltage testSpannungsprüfung

4 25.09.2012

Measurement of insulation resistanceMessung der Isolationswiderstände

4 25.09.2012

Vibration measurement at no-loadSchwingungsprüfung im Leerlauf 5 25.09.2012

Quality documents







Date / Datum: 25.09.2012 IndexName / Name: Dieter Bernhard




FNr.: 1368779010001V4.0

STK / 13 / 5


Resistance measurement of windings / Widerstandsmessung der Wicklungen

Resistance Terminal Measured at Converted to RemarkWiderstand Klemme Messung bei 23,0°C Umgerechnet a uf

20°CBemerkung

Stator winding 1 U1 – V1 3,10228 3,06621Ständerwicklung Ω U1 – W1 3,10161 3,06555

V1 – W1 3,09836 3,06234


Stator winding / Ständerwicklung Ω PT100109,0

PT100108,9

PT100109,0

PT100109,0

PT100108,9

PT100109,0

Inlet and Outlet air / Einluft und Ausluft Ω

DE bearing / AS Lager Ω Oil inlet / Öl Ein Oil outlet / Öl Aus

NDE bearing / BS Lager Ω Oil inlet / Öl Ein Oil outlet / Öl Aus

Quality documents







Date / Datum: 25.09.2012 IndexName / Name: Robert Klotz




FNr.: 1368779010001V4.0

STK / 14 / 5


No-load test / Leerlaufprüfung Short circuit test / Kurzschlussprüfung

Frequency Voltage Current Power input Power factor Frequency Voltage Current Power input Power factorFrequenz Spannung Strom Leistungsaufn Leistungsfaktor Frequenz Spannung Strom Leistungsaufn Leistungsfaktor

Hz V A kW Hz V A kW

50,0 6003,4 10,1 5,4 0,05 50,0 1525,5 25,1 13,1 0,20

Rotor standstill voltage / Läuferstillstandsspannung

Measured values / Messwerte Calc. values / Berechnete WerteFrequency Voltage Voltage Frequency Voltage VoltageFrequenz Spannung Spannung Frequenz Spannung Spannung

Hz U1-V1/V K-L/V Hz U1-V1/V K-L/V

Shaft voltage / Wellenspannung Overspeed test / Schleuderprüfung

mV (eff) mV (peak) Hz min-1 s

40,0

Accessories / Zubehör Dir. rotation /Drehrichtung

Polarisation index / Polarisationsindex

1 min 10 min IndexnA nA Index

checked / geprüft checked / geprüft

High voltage test / Spannungsprüfung

Stator winding ETD Heater Attachment Rotor winding Meas. val.Ständerwicklung ETF Heizung Anbauteile Läuferwicklung Messwert

V V V V V

13000 1500 100%

Insulation resistance test / Isolationswiderstand

Status Stator winding ETD Heater Attachment Rotor windingZustand Ständerwicklung ETF Heizung Anbauteile Läuferwicklung

M Ω M Ω M Ω M Ω M Ω

cold / kalt > 500 > 100

Quality documents











FNr.: 1368779010001V4.0

STK / 15 / 5

Vibration test / SchwingungsprüfungShock pulse / SPM

Measured values / Messwerte Vibration velocity / Schwinggeschwindigkeit (*)Frequency Voltage Current Power input Power factor Radial Radial Axial ⊗ Radial Radial Axial ⊗ Frequenz Spannung Strom Leistungsaufn Leistungsfakt. DE / AS DE / AS DE / AS NDE / BS NDE / BS NDE / BS

Hz V A kW Lambda

50,0 6001,9 10,1 5,6 0,05 0,14 0,30 0,28 0,28 0,35 0,35 mm/s

Measured values / Messwerte Shock pulse / SPM (**)Frequency Voltage Current Power input Power factor dBcsv dBmsv dBcsv dBmsvFrequenz Spannung Strom Leistungsaufn Leistungsfakt. DE / AS DE / AS NDE / BS NDE / BS

Hz V A kW Lambda db(sv) db(sv) db(sv) db(sv)

50,0 6001,9 10,1 5,6 0,05 13,0 18,0 12,0 17,0

(*) Fixed installation / Starre Aufstellung (hoch abgestimmt)(**) DE: dBi = 20,9 dB NDE: dBi = 20,3 dB


Quality documents















FNr.: 1368779010002V4.0

STK / 12 / 5


Date /Datum

Passed /Erfolgr.


3 25.09.2012


3 25.09.2012


4 25.09.2012


4 25.09.2012


4 25.09.2012


4 25.09.2012


4 25.09.2012


4 25.09.2012


4 25.09.2012


Quality documents











FNr.: 1368779010002V4.0

STK / 13 / 5




20°CBemerkung


V1 – W1 3,09576 3,05858



PT100109,0

PT100109,0

PT100109,0

PT100109,0

PT100109,0




Quality documents











FNr.: 1368779010002V4.0

STK / 14 / 5




Hz V A kW Hz V A kW

50,0 5998,8 10,0 5,3 0,05 50,0 1546,6 25,3 13,4 0,20






43,0







V V V V V

13000 1500 100%




cold / kalt > 500 > 100

Quality documents











FNr.: 1368779010002V4.0

STK / 15 / 5



Hz V A kW Lambda

50,0 5994,1 10,0 5,2 0,05 0,20 0,16 0,35 0,26 0,50 0,35 mm/s



50,0 5994,1 10,0 5,2 0,05 16,0 27,0 14,0 19,0



Quality documents





Quality documents













FNr.: 1368779010003V4.0

STK / 12 / 5


Date /Datum

Passed /Erfolgr.


3 25.09.2012


3 25.09.2012


4 25.09.2012


4 25.09.2012


4 25.09.2012


4 25.09.2012


4 25.09.2012


4 25.09.2012


4 25.09.2012


Quality documents











FNr.: 1368779010003V4.0

STK / 13 / 5




20°CBemerkung


V1 – W1 3,10860 3,07126



PT100109,0

PT100109,0

PT100109,0

PT100109,0

PT100108,9




Quality documents











FNr.: 1368779010003V4.0

STK / 14 / 5




Hz V A kW Hz V A kW

50,0 6003,3 10,0 5,2 0,05 50,0 1556,6 25,4 13,4 0,19






42,0







V V V V V

13000 1500 100%




cold / kalt > 500 > 100

Quality documents











FNr.: 1368779010003V4.0

STK / 15 / 5



Hz V A kW Lambda

50,0 6004,3 10,1 5,4 0,05 0,28 0,28 0,28 0,40 0,35 0,26 mm/s



50,0 6004,3 10,1 5,4 0,05 14,0 20,0 11,0 17,0



Quality documents







Index

Serial number , 108

A

Air gap torques, 25Air inlet nozzle, 88Aligning, 45

Prerequisites, 38

Alignment accuracy, 48Aluminum conductors, 60Anti-corrosion agent

Removing, 38Applications, 19Assembly

External fan, 88, 89Fan cowl, 87Roller bearings, 91Sealing, 94V ring, 92

Auxiliary terminal box, 62close, 64

Axial gap, 48

B

Balance quality, 40Bearing cover, 90Bearing seizure damage, 29Bolt locking device, 46, 109

C

Cable entry and routing, 56Cable glands

Aligning, 62Cable lugs, 57Center of gravity, 28, 42Checks to be carried out pr ior to commissioning, 65Clockwise, 55Condensate, 43, 70Connecting cables

Selection of, 51, 61with cable lugs, 57

Connecting the auxiliary circuit, 62

Contact, 107Contact nuts, 58Cooling, 20Correct usage, 20Corrective maintenance

Initial inspection, 79Corrosion protection, 32Counter-clockwise, 55

D

Damage during transportation, 27

Degree of protectionDerating, 63

Delivery, 27Direction of rotation, 55Disassembly

Disposal, 103External fan, 88, 89Fan cowl, 87Internal fan, 89Machine, 86Roller bearings, 90V ring, 91

DisposalChemicals, 104Components, 104

E

Electrical faults, 73Electromagnetic compatibility, 17Electromagnetic fields, 18Emergency off, 71Emitted interference, 18End shield, 90

Equipotential, 60Equipotential bonding, 63Equipotential bonding connection, 63ESD guidelines, 16Exceeding the tolerances, 24Explosion hazard, 19External fan made of plastic, 88External metal fan, 88

F

Fan cowl, 87




faultsMechanical, 74

Faults, 70

Electric, 73Inspection , 73, 79Roller bearings, 74

Feather key, 41Felt ring, 93Five safety rules, 13Fixing, 51Flammable substances, 15Foundation forces, 46Foundation surfaces, 37Frequency fluctuation, 24

G

Grounding conductor Cross section, 53

H

Hazardous substances, 15Hearing damage, 16Hearing impairment, 24High-voltage motor

Switching, 25, 68Hot surfaces , 15

I

InspectionFaults, 73, 79

InstallationInitial inspection, 79

Installing the protective ring, 93Insulation resistance, 34, 66, 71, 85

Critical, 37

measure, 35Interference immunity, 17Internal fan, 89IP56 (non-heavy-sea), 93

L

Lifting eye, 27, 28, 41, 42Live parts, 14Long-term storage, 31

M

MachineAligning to the driven machine , 47Putting the machine down, 43Securing, 46

Machine designIEC, 19

Machine expansion, 48Machinery Directive, 13Main inspection, 79Maintenance

Maintenance intervals, 77Mechanical faults, 74Minimum air clearances, 57, 58, 59More information, 107Mounting parts, 34Mounting-foot hole dimensions, 37

N

Noise emission, 24Noise emissions, 16Noise protection measures, 24

O

On-site service, 107Operating mode, 23Outer bearing seal, 91Output element, 40Overspeeds, 23Overvoltage, 68

P

Paint finish, 21

Paint system, 86Paintwork damage, 86Polarization index, 34, 66, 71, 85Positioning, 47Precision alignment, 48Pressure relief device, 61Property class, 46Protective ring, 91Putting the machine down, 43

Index




Q

Qualified personnel, 14

R

Rated voltage, 59Rating plate, 20Re-commissioning, 72Reduction of hazardous materials content, 108Regreasing, 70, 83Removing spent grease, 84Residual risks, 23

RoHS, 108Roller bearings

Assembly, 91faults, 74Regreasing, 67

Rolling-contact bearingsInspection, 80Replacement, 95

Rotating components, 15Rotor

attach, 87

S

Safety informationFlammable substances, 15Hazardous substances, 15Hot surfaces, 15Live parts, 14Rotating components, 15

Safety instructionsMaintenance work, 77

Seal insert, 56Selection of bolts, 46

Service Center, 107Shaft assembly, 25Siemens Service Center, 107Sound pressure, 24Spare parts, 107

Roller bearings, DE, 99Roller bearings, NDE, 100Stator and rotor, 96Terminal box, 95Terminal box 1XA8711, 101Ventilation, 97

Spare parts ordering, 95Spent grease chamber, 84

Stoppages, 71Roller bearings, 71

Storage, 30

Storage location, 30Supplementary devices, 20Surge suppressor, 25Switching on the motor, 70Switching overvoltages, 25System resonances, 24System-inherent frequencies, 24

T

Tensile strain relief, 56Terminal box, 52

close, 61Maintaining, 85rotating, 52

Terminal designation, 52Thermal motor protection, 26Tightening torques, 51

Bolted connection, 46, 109Torsional loadings, 25Transporting, 28, 42Type of balancing, 40

VV ring, 90Ventilation, 20Vibration values, 24Voltage fluctuations, 24

Index




Index




AA 1368779-010-001-U102AA 1368779-010-002-U102AA 1368779-010-003-U102AA 1368779-010-001-U301AA 1368779-010-001-U201AA 1368779-010-001-U391AA 1368779-010-001-U202

AB Declaration of incorporation 1LA4 (U157)



0001368779 000010 01 EN 01

*000136877900001001EN01* 000136877900001001EN01

Siemens AG

Industry Sector

Drive Technologies and Industry Automation

P.O. Box 4848

90327 NUREMBERG

GERMANY

www.siemens.com/automation



Industry Sector, DT

Siemens AG, I DT LD TD MF-NMA EN, Postfach 47 43, 90025 Nürnberg

Siemens, s.r.o.Irena KlugerovaSiemensova 1 CZ-155 00 Praha 13

Department I DT LD TD MF-NMA ENTel. +49 (911) 433-6422

Fax +49 (911) 433-6921

Email [email protected]

Our ref. 0001368779000010

Date 09.10.2012

Documentation for 1LA43104AN60-ZYour order no. 9500537554 - 000010

AL: N ECCN: N UL: DEStWanr (CD): 85234045, StWanr (Print): 49011000

Dear Sir / Madam, Many thanks for your order, the documentation for which is enclosed. Yours very truly,

*000136877900001001EN01*





Spine label for binder 50 mm (120 g/m2)

H-compact

1LA43104AN60-Z

N-CO1368779010001...003 / 2012

Operating Instructions

Spine label for binder 162 mm (120 g/m2)

H-compact 1LA43104AN60-Z

N-CO1368779010001...003 / 2012

Operating Instructions / Installation Instructions



Date post:	03-Jun-2018
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0001368779_000010_Complete motor manual_REV_7.06_EN_20121011_093129

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