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    Concrete Plastic Shrinkage Reduction Potential of Synergy Fibers

    By

    Dr. V. Ramakrishnan

    Distinguished Professor of Civil Engineering

    South Dakota School of Mines and Technology

    Abstract

    The contribution of synergy fibers to plastic shrinkage reduction of concrete was studied

    using cement-rich concrete and the experimental results are reported in this paper. The fiber

    dosages used were 0.5, 1.0 and 2.0 percent by volume of concrete. Three different batches of

    concrete were made and a total of 15 slabs were tested. The tests were conducted using

    51mm(2.0 in.) thick slab that was 1m(3 ft) long and 0.6m(2 ft) wide. The crack development was

    enhanced by using fans that can produce a wind velocity of 22 km/h. The performance of these

    fibers was compared using the crack areas of control slab with no fibers and fiber reinforced

    slabs. The results indicate that synergy fibers at the dosages used, tremendously reduced the

    plastic shrinkage in concrete. The crack area reduction varied from 100 to 92 percent of the plain

    concrete. There was absolutely no cracking when a fiber dosage of 2.0 percent by volume of

    concrete was used. There was 98 percent and 92 percent reduction of plastic shrinkage cracking

    when the fiber dosages were respectively 1.0 percent and 0.5 percent by volume of concrete.

    Keywords: Fiber Reinforced Concrete; Synthetic Fiber; Plastic shrinkage

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    INTRODUCTION

    Currently, two sizes of fibers are used in fiber reinforced concrete. Small diameter (1000

    to 10000 denier) and lengths varying from 10 mm to 50 mm synthetic fibers mainly

    polypropylene either monofilament or fibrillated and nylon are used in low volumes (0.07 to 0.1

    percent by volume) to substantially reduce the plastic shrinkage potential of concrete. Larger

    diameter fibers (0.5 to 1.5 mm equivalent diameter) length varying from 19 mm to 80 mm made

    of steel or synthetic are used in high volumes (0.5 to 2 percent by volume) to enhance the

    strength and toughness properties such as first crack strength, flexural strength (modulus of

    rupture), shear strength, impact strength, fatigue strength, toughness, ductility and post crack

    energy absorption capacity to failure. These fibers are available in various configurations, round

    or flat, straight or corrugated, with various end conditions such as straight, hooked, enlarged or

    twisted. These fibers are generally known as structural fibers.

    In order to incorporate both benefits in concrete, that is to reduce the plastic shrinkage

    cracking and to enhance the structural properties, a mixture of both types of fibers could be

    added. A combination of small diameter synthetic (polypropylene or nylon) and steel fibers or a

    blend of both small and large diameter synthetic fibers could be used. This blending of fibers

    could create a synergetic effect. This hybrid fiber system would accomplish both the plastic

    shrinkage reduction potential and enhancement of the structural properties. In this investigation a

    blended fiber mix known as synergy fibers is used. Both sizes of fibers are made from 100

    percent virgin co-polymer. These fibers are non-magnetic, acid and alkaline proof, rust proof and

    chemically inert. This paper presents the results of an experimental investigation evaluating the

    plastic shrinkage reduction potential of the synergy (hybrid) fiber reinforced concrete.

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    OBJECTIVE:

    The primary objective was to evaluate the performance of Synergy fibers for the

    reduction in plastic shrinkage cracking. The plastic shrinkage cracks occur within the first 12

    hours after the casting of the concrete.

    TEST METHOD:

    Tests were conducted using 51mm(2 in.) thick slabs that were 1m(3 ft) long and 0.6m(2

    ft) wide. The slabs were restrained around the perimeter using wire meshes. Immediately after

    casting, the slabs were placed on a flat surface and subjected to a wind velocity of 22 km/h, using

    high-velocity fans. The cracks started to develop in 2 to 3.5 hrs. after casting. The mechanism for

    the development of cracks is a complex process. Conceptually, it can be assumed that the

    concrete shrinks as it hardens and develops cracks when restrained from free movement [1 to 3].

    The primary factors are amount of shrinkage, type of restraint, and the tensile strength of the

    concrete during the hardening process. In most cases, the cracking would be complete in about 6

    to 8 hrs. The crack widths and lengths were measured after 24 hrs. The longer duration was

    chosen to make sure that all the cracks had developed and stabilized. The crack width was

    measured accurately at a number of locations along the length of the crack. The length of the

    crack was measured for each crack and multiplied by the average width. Thus the total crack area

    for a given slab is calculated.The control slab (no fibers) crack area was taken as 100 percent.

    The crack area of the other panels was expressed as a percentage of the control and the percent

    reduction of crack area due to the addition of fibers is obtained.

    Materials:

    The materials consisted of ASTM Type I cement, concrete sand and coarse aggregate.

    The coarse aggregate had a maximum size of 19mm(0.75 in.). Both fine and coarse aggregates

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    satisfied ASTM aggregate requirements.

    Fibers: A hybrid fiber, known as synergy fiber, consisting of both flat monofilament copolymer

    approximately 3000 denier cut in 54mm length and a fibrillated bundle approximately 10,000

    denier cut in 54mm length, was used. These fibers color blended, and fully oriented, were made

    from 100 percent virgin co-polymer. Synergy fibers were supplied by Forta Corporation.

    Mix Proportions:

    The major factors that will influence the formation of plastic shrinkage cracks are the

    cement content, the water to cement ratio, the maximum size of the coarse aggregates, the wind

    velocity, the humidity and the ambient temperature. The plastic shrinkage will be higher, the

    higher the cement content, the higher the water content, higher the ambient temperature, higher

    the wind velocity, lower the humidity and lower the maximum size of the aggregates (3). Since

    the major objective was to study the influence of fiber addition on the plastic shrinkage, it was

    necessary to make the concrete with a very high potential for shrinkage cracking. The testing

    conditions, such as the ambient temperature, the humidity, and the wind velocity (22 km/h) were

    kept constant for each batch. Three different batches of concrete were made with the same water

    contents, cement contents and maximum size of coarse aggregates. A higher cement content was

    used, to increase the cracking potential. The basic mixture proportion used was as follows:

    Cement (kgs) 389

    Water (kgs) 194

    Water/ Cement Ratio 0.5

    Concrete Sand (kgs) 483

    Coarse Aggregates (kgs) 483

    Maximum Size of Aggregates (mm) 19

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    Mixing Procedure and Casting the Specimens:

    All mixing was done in a 0.255 cum capacity mixer. The fibers were weighed accurately

    and kept in a separate plastic container. First the buffer mix was done. Then coarse aggregates

    were added in the mixer. Then the sand and two thirds of the water were added and mixed for

    one minute. Cement was then added along with the remaining one third of the water. Then the

    fibers were added and the ingredients mixed for three minutes, which was followed by a three

    minute rest period and a final mixing was done for 2 minutes so that the fibers distributed

    properly. Since the mixes were of a flowing consistency, both mixing and placing was carried

    out without any problems. There was no segregation or balling of the fibers in all the mixes. In

    order to maintain consistency in placing, consolidating and finishing the slabs, a concrete

    contractor and finisher with 20 years of experience in finishing was hired to do the placing,

    consolidating and finishing for all the slabs. Three batches were made in 3 different days during

    the month of August 1999. After each mixing, the mixing drum was thoroughly cleaned, and a

    buffer mix was done, before the next mix was done. All the mixes were done under identical

    conditions.

    TEST RESULTS AND DISCUSSION:

    Three cylinders were made for each of the six mixes with and without fibers according to

    the ASTM procedures. They were tested after 14 days of curing and the results are given in

    Table 1. There was very good quality control and the cylinder strengths in all the mixes were

    consistently close. The 14-day compressive strengths of all mixes were approximately the same.

    The complete details of measured crack lengths, widths, and areas for the control and

    fiber reinforced slabs are given in Tables A1 to A3, B1 and B2, and C1 to C3. The photographs

    of all the tested slabs after 24 hours of curing were taken and are available in Reference 4. The

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    summary of the test results and the percentage reduction in plastic shrinkage cracking are given

    in Table 2. The comparison of various parameters for different fiber contents is shown in Table

    3. Three specimens were tested for each of the three fiber contents and the average crack areas

    were calculated and given in Table 2. This table also includes the average crack area of two

    control slabs without fibers. The crack areas of FRC are expressed as percent of the crack area of

    the control slabs and the percentage reduction of the plastic shrinkage cracking due to the

    addition of three fiber dosages are also given in Table 2. There were no cracks in all the three

    slabs reinforced with 2.0 percent by volume of synergy fibers. Fig. 1 shows the influence of the

    fiber content on the plastic shrinkage crack area. There was a considerable reduction in the crack

    area as the fiber dosage increased from 0.5 to 2.0 volume percent. Fig 2 shows the effect of the

    fiber content on the length to width ratios of cracks for different fiber contents. As anticipated,

    there was a considerable reduction in this ratio as the fiber content was increased. The time of the

    appearance of the first crack also increased as shown in Fig. 3. The first crack time increased

    from 175 minutes to 195 minutes when the fiber content was increased from 0.5 to 1.0 percent

    by volume.Fig. 4 shows the comparison of the crack area of control slabs and slabs with fiber

    contents. The control slab cracking depended on the temperature and humidity. The comparison

    of the crack areas due to the plastic shrinkage between the control slab and the fiber reinforced

    slabs with different fiber dosage is shown in Fig.5. There is a tremendous decrease in the crack

    area as the fiber content was increased from 0.5 to 2.0 volume percent. Fig .6 shows the crack

    reduction potential with various fiber dosages.

    CONCLUSIONS

    The results indicated, as anticipated, that all three fiber contents were effective in reducing the

    plastic shrinkage cracking in concrete. However the amount of crack reduction was different for

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    different fiber dosage. The crack reduction potential varied from about 92 to 100 % for these

    fiber contents. The synergy fiber was very efficient in reducing the plastic shrinkage cracking in

    concrete. It is remarkable that at a dosage of 0.5 percent volume, a crack reduction of 92% could

    be achieved. With 1.0 percent by volume of synergy fibers, the crack reduction was 98%. There

    was absolutely no plastic shrinkage cracking when 2.0% by volume of fibers were used.

    REFERENCES

    1. Balaguru, P., and Shah, S. P., Fiber Reinforced Cement Composites, McGraw-Hill, 1992,

    535 pp.

    2. Balaguru, P., Contribution of Fibers to Crack Reduction of Cement Composites During the

    Initial and Final Setting Period, ACI Materials Journal, V. 91, No. 3, May-June 1994, pp.

    280-288.

    3. Prasad, N. L., Evaluation and Comparison of the Properties of Synthetic Fiber Reinforced

    Concretes at Low Volume Dosages, M. S. Thesis, South Dakota School of Mines and

    Technology, Rapid City, S. D, 1994.

    4. Ramakrishnan, V., Concrete Plastic Shrinkage Reduction Potential of Synergy Fibers,

    South Dakota School of Mines and Technology Report 99-12, submitted to Forta

    Corporation, Pennsylvania, September 1999.

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    Batch Fiber Specimen Comp. Average

    No. Content No. Strength

    (% by Vol.) (MPa) (MPa)

    FEP1-1 32.61

    0.00 FEP1-2 33.08

    A (control) FEP1-3 32.44

    FEF1-1 32.58

    1.00 FEF1-2 32.81

    FEF1-3 33.01

    FEP2-1 32.810.00 FEP2-2 33.35

    B (control) FEP2-3 33.31

    FEF2-1 33.98

    2.00 FEF2-2 34.25

    FEF2-3 34.12

    FEP3-1 33.08

    0.00 FEP3-2 30.10

    C (control) FEP3-3 32.88

    FEF3-1 32.66

    0.50 FEF3-2 32.91

    FEF3-3 32.34

    34.12

    32.02

    32.64

    Table 1. 14-Day Compression Strengthfor Shrinkage Test Specimens

    32.71

    32.80

    33.16

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    Type Crack Area Crack Area Crack Area

    (mm2) (% of Control) (Reduction %)

    BATCH A

    Control Slab 1 413.93

    Control Slab 2 195.76 100

    Average 304.85

    Synergy Fiber 1% by Volume

    Slab 1 5.68

    Slab 2 1.45 2 98

    Slab 3 13.06

    Average 6.73

    BATCH B

    Control Slab 1 373.81

    Control Slab 2 424.97 100

    Average 399.39

    Synergy Fiber 2% by Volume

    Slab 1 No Crack

    Slab 2 No Crack 0 100

    Slab 3 No Crack

    BATCH C

    Control Slab 1 210.47Control Slab 2 175.07 100

    Average 192.77

    Synergy Fiber 0.5% by Volume

    Slab 1 26.42

    Slab 2 13.59 8 92

    Slab 3 5.26

    Average 15.09

    Table 2. Plastic Shrinkage Reduction due to addition of Synergy Fiber

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    Lab Fiber Crack Crack Crack L/W Time of

    Batch Content Area Length Width First Crack Humidity

    (% by Vol.) (mm2) (mm) (mm) (min) (%)

    Batch C 0.5 15.09 47.10 1.02 46.176 170 38

    Batch A 1.0 6.73 52.73 1.37 38.489 195 15 Batch B 2.0 39

    Lab Crack Crack Crack L/W Time of

    Batch Area Length Width First Crack Humidity Temperature

    (mm2) (mm) (mm) (min) (%) (Deg C)

    Batch C 192.77 238.8 5.35 44.67 120 38 24

    Batch A 304.85 431.3 9.99 43.19 125 20 37

    Batch B 399.39 317.8 9.13 34.82 120 35 31

    Notes: 1. The values under Crack area, Crack length and Crack width for the slabs w

    the average of values from three slabs.

    2. The values under Crack area, Crack length and Crack width for the control the average of values from two slabs.

    3. All the three slabs in Batch B did not crack

    Table 3. Comparison of Various Parameters for Different Fiber Contents

    ControlSlabs Casting Conditions

    Casting

    Slab

    swithFiber

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    Crack Length Width Avg. Area Crack Length Width Avg. Area Crack Length Width Avg. Area Cra

    No. Width No. Width No. Width No

    (mm) (mm) (mm) (mm2) (mm) (mm) (mm) (mm

    2) (mm) (mm) (mm) (mm2)

    1 11.20 0.50 7 115.20 0.80 8 6.20 0.50 13

    0.80 0.80 0.45

    0.80 0.59 6.61 2.00 0.45 0.43 2.64

    0.45 2.00 0.30

    0.40 1.00 9 13.90 0.50

    2 6.70 0.35 3.00 1.87 215.74 0.50 14

    0.35 3.00 0.30 0.34 4.73

    0.25 0.28 1.84 3.00 0.20

    0.15 2.00 0.20

    3 6.80 0.50 2.00 10 11.70 0.40

    0.80 1.00 0.40 0.80 0.55 0.55 7A 7.60 0.80 0.20 0.29 3.36

    0.50 1.00 0.15

    0.15 1.00 0.92 6.99 11 11.50 0.40

    4 11.90 0.80 1.00 0.35 0.80 0.80 0.35 0.29 3.34

    0.50 0.51 6.07 7B 19.30 0.80 0.20

    0.30 1.00 0.15

    0.15 1.00 0.82 15.83 12 53.60 0.80

    5 10.90 0.45 0.80 1.00

    0.10 0.50 2.00

    0.15 0.26 2.83 7C 27.20 2.00 2.00 1.18 63.43

    0.45 2.00 0.800.15 2.00 1.47 39.89 0.50

    6 12.70 0.30 1.00

    0.45 1.00

    0.50 0.36 4.55 0.800.45

    0.150.30

    Table A1. Details of Crack Lengths, Widths & Areas; Batch A; Control

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    Crack Length Width Avg. Area Crack Length Width Avg. Area Crack Length Width Avg. Area Cra

    No. Width No. Width No. Width No

    (mm) (mm) (mm) (mm2) (mm) (mm) (mm) (mm

    2) (mm) (mm) (mm) (mm

    2)

    1 19.60 0.80 6 9.90 0.20 12 54.40 0.20 18

    1.00 0.20 0.20 1.00 0.35 0.24 2.35 0.20

    1.00 0.84 16.42 0.20 0.30 0.28 14.96

    0.80 7 31.30 0.40 0.45

    0.80 0.45 0.45 19

    0.80 0.50 0.46 14.35 0.20

    0.50 0.45 0.20

    2 38.40 0.40 0.50 13 12.90 0.20

    0.80 0.45 0.20

    0.80 8 40.70 0.35 0.20 0.20 2.58

    1.00 0.30 0.20 2

    2.00 1.03 39.68 0.35 0.39 15.87 14 12.70 0.20

    2.00 0.50 0.30 0.25 3.18

    1.00 0.45 0.20

    0.80 9 43.40 0.20 0.30

    0.50 0.20 15 24.20 0.20

    3 9.20 0.80 0.20 0.26 11.21 0.20 2

    0.80 0.73 6.67 0.35 0.30 0.28 6.66

    0.80 0.40 0.45

    0.50 0.20 0.30

    4 22.60 0.20 10 15.20 0.20 0.20

    0.50 0.20 16 26.40 0.20

    0.80 0.20 0.20 3.04 0.20

    1.00 0.69 15.50 0.20 0.30 0.22 5.81

    1.00 11 23.40 0.40 0.20

    0.80 0.45 0.20 0.50 0.45 0.36 8.42 17 22.80 0.20

    5 15.20 0.20 0.30 0.20 0.23 5.13

    0.35 0.20 0.20

    0.40 0.33 5.02 0.30

    0.35

    0.35

    Table A2. Details of Crack Lengths, Widths & Areas; Batch A; Control

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    Crack Length Width Avg. Area Crack Length Width Avg. Area Crack Length Width Avg. Area Cr

    No. Width No. Width No. Width N

    (mm) (mm) (mm) (mm2) (mm) (mm) (mm) (mm

    2) (mm) (mm) (mm) (mm

    2)

    1 6.30 0.20 1 8.60 0.20 1 5.70 0.15

    0.15 0.25 0.20 1.72 0.20

    0.20 0.18 1.13 0.15 0.20 0.19 1.08

    0.20 0.20 0.20

    0.15 2 7.70 0.15 0.20 2 3.90 0.20 0.20 2 6.40 0.30

    0.30 0.30 0.21 1.62 0.20

    0.20 0.23 0.88 0.20 0.20 0.21 1.34

    0.20 0.20 0.15 3 4.20 0.15 3 19.90 0.20 0.20

    0.20 0.19 0.79 0.20 3 5.40 0.20

    0.20 0.20 0.22 4.38 0.30

    0.20 0.30 0.20 0.21 1.13

    4 5.50 0.20 0.20 0.20

    0.30 0.25 1.38 4 7.90 0.20 0.15

    0.30 0.30 4 10.60 0.25

    0.20 0.20 0.22 1.74 0.30

    5 8.20 0.20 0.20 0.20 0.26 2.760.15 0.20 0.30

    0.15 0.18 1.50 5 10.60 0.15 0.25

    0.20 0.20 5 14.20 0.15

    0.20 0.30 0.21 2.23 0.20

    0.20 0.20 0.20 0.17 2.41

    0.20 0.15

    5.68 6 5.90 0.20 0.15

    0.20 6 5.60 0.30

    0.15 0.18 1.03 0.30

    0.15 0.20 0.24 1.34

    7 5.50 0.15 0.200.30 0.20

    0.20 0.21 1.16

    0.200.20

    1.45

    Total Area

    Total Area

    Table A3. Details of Crack Lenghts, Widths & Areas; Batch A; Slabs Reinforced withSlab 1 Slab 2 Slab

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    Crack Length Width Average Area Crack Length Width Average Area

    No. Width No. Width

    (mm) (mm) (mm) (mm2) (mm) (mm) (mm) (mm

    2)

    1 66.90 0.40 7 5.20 0.45

    0.80 0.301.00 0.30 0.33 1.72

    2.00 0.35

    2.00 1.13 75.45 0.25

    2.00 8 10.30 0.30

    1.00 0.45

    0.45 0.50 0.37 3.81

    0.50 0.302 57.80 1.00 0.30

    2.00 9 26.30 0.202.00 0.30

    2.00 0.30 0.23 6.14

    3.00 1.87 107.89 0.20

    3.00 0.20

    2.00 0.20

    1.00 10 8.80 0.20

    0.80 0.20 0.24 2.11

    3 40.70 0.80 0.301.00 0.30

    2.00 0.20

    2.00

    0.80 1.20 48.84 Total Area 373.81

    1.00

    0.80 Total length 317.60

    4 32.40 1.00 Total width 9.02

    2.002.00

    3.00

    3.00 1.76 56.88

    2.00

    1.00

    1.000.80

    5 55.80 0.80

    1.00

    1.00

    1.00 1.08 59.99

    2.00

    1.001.00

    0.80

    6 13.40 0.801.00

    1.00 0.82 10.99

    0.800.50

    Table B1. Details of Crack Lengths, Widths & Areas; Batch B; Control Slab 1.

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    Crack Length Width Average Area Crack Length Width Average Area

    No. Width No. Width

    (mm) (mm) (mm) (mm2) (mm) (mm) (mm) (mm

    2)

    1 61.60 1.00 6 71.60 0.50

    2.00 0.802.00 1.00

    2.00 1.88 115.50 1.00 0.81 58.30

    2.00 0.80

    3.00 0.80

    2.00 0.80

    1.00 7 16.70 0.45

    2 9.40 0.80 0.45

    0.80 0.64 5.99 0.20 0.30 5.01

    0.50 0.20

    0.45 0.20

    3 19.30 0.45 8 13.20 0.50

    0.50 0.30

    0.50 0.42 8.04 0.20 0.30 3.960.50 0.20

    0.30 0.30

    0.25

    4 25.40 0.80 Total Area 424.97

    1.00

    0.80 0.63 16.09 Total length 317.900.50 Total width 9.23

    0.40

    0.30

    5 80.60 1.00

    1.00

    2.00

    3.00

    1.00 2.09 168.53

    3.00

    3.00

    3.003.00

    2.00

    1.00

    5A 20.10 2.00

    3.00

    2.00 2.17 43.55

    2.00

    2.002.00

    Table B2. Details of Crack Lengths, Widths & Areas; Batch B; Control Slab 2.

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    Crack Length Width Average Area Crack Length Width Average Area

    No. Width No. Width

    (mm) (mm) (mm) (mm2) (mm) (mm) (mm) (mm

    2)

    1 49.90 0.80 6 11.40 0.20

    1.00 0.401.00 0.30 0.26 2.96

    2.00 1.20 59.88 0.20

    2.00 0.20

    0.80 7 15.30 0.20

    1.00 0.20

    1.00 0.30 0.22 3.322 46.40 1.00 0.20

    2.00 0.202.00 0.20

    2.00 1.37 63.63 8 11.60 0.30

    1.00 0.20

    0.80 0.40 0.25 2.90

    0.80 0.202A 20.70 0.80 0.20

    0.80 0.20

    0.50 0.54 11.18

    0.40 Total Area 210.47

    0.202B 14.20 0.50 Total length 273.40

    0.50 Total width 5.68

    0.30 0.36 5.11

    0.30

    0.20

    3 15.60 0.50

    0.80

    0.50 0.47 7.28

    0.50

    0.30

    0.20

    4 68.60 0.80

    1.00

    1.00

    1.00 0.70 48.02

    0.80

    0.50

    0.30

    0.20

    5 19.70 0.200.40

    0.50

    0.50 0.31 6.19

    0.20

    0.200.20

    Table C1. Details of Crack Lengths, Widths & Areas; Batch C; Control Slab 1.

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    Crack Length Width Average Area Crack Length Width Average Area

    No. Width No. Width

    (mm) (mm) (mm) (mm2) (mm) (mm) (mm) (mm

    2)

    1 20.10 0.20 6B 12.80 0.400.30 0.50

    0.40 0.30 6.03 0.80

    0.50 0.30 0.37 4.75

    0.20 0.20

    0.20 0.20

    2 16.60 0.20 0.20

    0.40 6C 15.40 0.20

    0.30 0.27 4.43 0.20

    0.30 0.30 0.22 3.34

    0.20 0.20

    0.20 0.20

    3 19.70 0.20 0.20

    0.40 6D 5.30 1.000.40 0.800.40 0.30 5.91 0.80 0.67 3.53

    0.20 0.50

    0.30 0.50

    0.20 0.40

    4 10.20 0.20

    0.30 Total Area 175.07

    0.30 0.23 2.38

    0.20 Total length 204.100.20 Total width 5.01

    0.20

    5 29.40 0.50

    0.400.30

    0.40 0.31 9.24

    0.20

    0.200.20

    6 63.20 1.00

    2.00

    3.002.00

    2.00 2.10 132.72

    3.00

    3.002.00

    2.00

    1.00

    6A 11.40 0.20

    0.30

    0.30 0.24 2.74

    0.20

    0.20

    Table C2. Details of Crack Lengths, Widths & Areas; Batch C; Control Slab 2.

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    Crack Length Width Avg. Area Crack Length Width Avg. Area Crack Length Width Avg. Area

    No. Width No. Width No. Width(mm) (mm) (mm) (mm

    2) (mm) (mm) (mm) (mm

    2) (mm) (mm) (mm) (mm

    2)

    1 5.30 0.20 1 6.60 0.20 1 6.70 0.20

    0.30 0.30 0.20

    0.20 0.22 1.17 0.40 0.26 1.72 0.20 0.22 1.452

    0.20 0.20 0.30

    0.20 0.20 0.20

    2 24.70 0.20 2 14.40 0.30 0.20

    0.30 0.50 2 7.40 0.20

    0.30 0.25 6.18 0.50 0.38 5.52 0.20

    0.20 0.50 0.30 0.23 1.727

    0.20 0.20 0.30

    0.30 0.30 0.20

    3 32.30 0.50 3 25.40 0.30 0.20

    0.80 0.30 3 7.80 0.300.80 0.30 0.25 6.35 0.30

    0.50 0.51 16.61 0.20 0.40 0.27 2.08

    0.40 0.20 0.200.30 0.20 0.20

    0.30 0.20

    4 6.40 0.30 13.590.20 0.23 1.44 5.2580.20

    0.20

    5 4.30 0.20

    0.20

    0.30 0.24 1.03

    0.300.20

    26.42Total Area

    Total Area

    Total Area

    Slab 1 Slab 2 Slab 3

    Table C3. Details of Crack Lenghts, Widths & Areas; Batch C; Slabs Reinforced

    with Synergy Fiber (0.5%)

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    Fiber Contents

    Different Fiber Contents

    FIG 1. Comparison Between the Crack Areas for Different

    FIG 2. Comparison of Length to Width Ratios of Cracks for

    0

    2

    4

    6

    8

    10

    12

    14

    16

    0 0.5 1 1.5 2 2.5

    Fiber Content (% by Vol.)

    CrackArea(sq.mm.)

    0

    5

    10

    15

    20

    25

    30

    35

    40

    45

    50

    0 0.5 1 1.5 2 2.5

    Fiber Content (% by Vol.)

    LengthtoWi

    dthRatio

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    FIG 3. Comparison of Time of First Crack for Different

    Fiber Contents

    Note: Slabs with 2 % Fiber Content Did not Crack

    FIG 4. Comparison of Crack Areas between Control Slabs

    and Slabs With Fiber for Different Laboratory Batches

    165

    170

    175

    180

    185

    190

    195

    200

    0 0.2 0.4 0.6 0.8 1 1.2

    Fiber Content (% by Vol.)

    TimeofFirstCrack(min)

    Control

    SlabsSlabs

    with

    Fiber

    Batch C

    Batch ABatch B

    050

    100150200250300350400

    CrackArea

    (sq.mm.)

    Type of

    Specimen

    Laboratory

    Batches

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    FIG 5: Comparison of Crack Area as a percentage of

    FIG 6: Comparison of Crack Area Reduction for Different

    Fiber Contents

    Control for Different Fiber Contents

    88

    90

    92

    94

    96

    98

    100

    CrackAreaReduction

    (%)

    0.5% 1.0% 2.0%

    Fiber Content (% by Vol.)

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    CrackArea(%ofControl)

    control 0.5% 1.0% 2.0%

    Fiber Content (% by Vol.)


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