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002 Dpb Pt Asme 2012 Pt Asme

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  • 8/10/2019 002 Dpb Pt Asme 2012 Pt Asme

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    PT. DARMA PUTRA BUANATECHNICAL NDT & INSPECTION SERVICE

    Procedure No. : 002/DPB-PT/ASME/2012

    Re !"!o# No. : 00

    D$%e : Oc%o er 0'( 2012P$)e : 1 o* 1'

    L!+u!d Pe#e%r$#% E,$ !#$%!o# Procedure

    Liquid Penetrant Examination Procedure( ASME )

    Activity Name Position Date Signature

    Approved Adi Padmo ASNT LEVE L IIICert. No. : 126596 October 05, 2012

    Reviewed Purnomo Aditya, ST NDE MANAGE October 05, 2012

    Prepared

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    PT. DARMA PUTRA BUANATECHNICAL NDT & INSPECTION SERVICE

    Procedure No. : 002/DPB-PT/ASME/2012

    Re !"!o# No. : 00

    D$%e : Oc%o er 0'( 2012P$)e : 2 o* 1'

    L!+u!d Pe#e%r$#% E,$ !#$%!o# Procedure

    S MMAR O REVISION SHEET

    This pa e is a record o! a"" re#isions o! the procedure and the !o""o$in re#ision %s& has %ha#e& been madeto this procedure'

    REV. DATE PA E DESCRIPTION

    00 October 05, 2012 A"" pa es (irst issue

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    P$r.1

    r$!$#Tu u$#

    P$r.1

    De"cr!3%!o#"Pur3o"e

    P$)e4

    2 Ru$#) L!#)5u3 2 Sco3e 46 Per"7$r$%$# 8e"e9$ $%$# 6 S$*e%7 Re+u!re e#% 44 Re*ere#"! 4 Re*ere#ce" '' De*!#!"!-de*!#!"! ' De*!#!%!o#" '

    ;u$9!*!5$"! d$# T$#))u#)

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    PT. DARMA PUTRA BUANATECHNICAL NDT & INSPECTION SERVICE

    Procedure No. : 002/DPB-PT/ASME/2012

    Re !"!o# No. : 00

    D$%e : Oc%o er 0'( 2012P$)e : ' o* 1'

    L!+u!d Pe#e%r$#% E,$ !#$%!o# Procedure

    Waspada benda berbahaya sekitar

    tempat kerja !erhenti kerja dan lapor ke client an supervisor untuk tempat kerja yangtidak aman

    Pakai alat pengaman ketinggian jikakerja diatas " m

    Pungut sampah dan buang ditempat yang tersedia

    #angan membuang pelumas, oli ataucairan bekas test ke lantai

    areas.

    Stop the activities and report to client and supervisor for unsafe working condition.

    $se fall protection e%uipment if working above " m.

    &ollect all waste and put it in agreed place.

    'o not e(pose any lubricant, oil or test fluid to the ground.

    4 Re*ere#"! 4 Re*ere#ce4.1 PT' arma putra buana3s 4ritten Practice

    no' 001/DPB- P/2012( Re !"!o# 00.4.2 AS E code Sect' , 6, 6 i#' 1, 6

    i#' 2 and 7 81'1, sesuai den an Editiondan addenda terbaru

    4.1 PT' arma putra buana3s 4ritten Practiceno' 001/DPB- P/2012( Re !"!o# 00.

    4.2 AS E code Sect' , 6, 6 i#' 1, 6i#' 2 and 7 81'1, App"icab"e Latest

    Edition and addenda

    ' De*!#!"! De*!#!"! ' De*!#!%!o#"'.1 e#e"oper9 materia" yan diap"i*asi*an *e

    permu*aan tes untu* mempercepat*e"uarnya dan memperta+am *ontras dariindi*asi'

    '.1 e#e"oper9 a materia" that is app"ied to the

    test sur!ace to acce"erate b"eed out andenhance the contrast o! the indications'

    '.2 Penetrant9 cairan campuran dari pe$arna' '.2 Penetrant9 a so"ution or suspension o! dye'

    '.6 (ootcand"e %!c&9 pencahayaan pada permu*aan, di area 1 !t2, didistribusi*anmerata den an *e*uatan 1 "m %"umen&'

    '.4 Pra pembersihan 9 pembersihan permu*aandari *ontaminasi pada ba ian yan di tes

    sehin a tida* a*an men an u proses pemeri*saan'.' Post c"eanin 9 pen hi"an an sisa materia"

    pen u+ian cairan penetrant dari ba ian tessete"ah pen u+ian penetrant di"a*sana*an'

    '.6 (oot cand"e %!c&9 the i""umination onsur!ace, 1 !t2 in area, on $hich isuni!orm"y distributed a !"ux o! 1 "m%"umen&'

    '.4 Pre c"eanin 9 the remo#a" o! sur!acecontaminants !rom the test part so that they

    $i"" not inter!ere $ith the examination process'

    '.' Post c"eanin 9 the remo#a" o! residua""iquid penetrant examination materia"s!rom the test part a!ter the penetrantexamination has been emp"oyed'

    ;u$9!*!5$"! d$# T$#))u#)

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    Su339!er M$%er!$9 T73e

    M$)#$*9u,

    Pe#e%r$#% S8L- SP 1So9 e#% /Re o er

    S8C-S

    De e9o3er S8D-S2

    PT. DARMA PUTRA BUANATECHNICAL NDT & INSPECTION SERVICE

    Procedure No. : 002/DPB-PT/ASME/2012

    Re !"!o# No. : 00

    D$%e : Oc%o er 0'( 2012P$)e : o* 1'

    L!+u!d Pe#e%r$#% E,$ !#$%!o# Procedure

    .2 Persone" yan menentu*an *eberterimaan

    sesuai syarat syarat dari prosedur iniharus Le#e" atau Le#e" '

    .2 Personne" determinin the acceptabi"ity to

    the requirements o! this procedure sha"" beLe#e" or Le#e" '

    > M$%er!$9 3e#e%r$#% > Pe#e%r$#% M$%er!$9>.1 Semua materia" penetrant %c"eanin

    a ents, penetrant, so"#ents, de#e"oper, d""'&sebe"um di una*an pada nic*e" basea""oys, austenitic or dup"ex stain"ess stee"and titanium harus memi"i*i serti!i*atcontaminant contents sesuai den an

    persyaratan T-.:1, andatory Appendix, Artic"e ., Section 6, dari AS E ;ode'

    >.2 Pencampuran materia" penetrant dari rupyan berbeda dari supp"ier yan berbedatida* diperbo"eh*an'

    >.6 er* dan produ* "ain dari yan disebut di prosedur ini bisa di una*an asa"*andemonstrasi untu* bisa memuas*anAuthori.1 A"" penetrant materia" %c"eanin a ents, penetrant, so"#ents, de#e"oper, etc'& prior to their use on nic*e" base a""oys, austeniticor dup"ex stain"ess stee" and titanium sha""ha#e their contaminant contents certi!iedin accordance $ith the requirements o! T-

    .:1, andatory Appendix , Artic"e .,Section 6, o! the AS E ;ode'

    >.2 ntermixin o! penetrant materia"s !romdi!!erent roups or !rom di!!erent supp"iers$ithin a roup is not permitted'

    >.6 7rand name or products other thanspeci!ied in this procedure may be used

    pro#ided demonstration to the satis!actiono! the Authori

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    PT. DARMA PUTRA BUANATECHNICAL NDT & INSPECTION SERVICE

    Procedure No. : 002/DPB-PT/ASME/2012

    Re !"!o# No. : 00

    D$%e : Oc%o er 0'( 2012P$)e : > o* 1'

    L!+u!d Pe#e%r$#% E,$ !#$%!o# Procedure

    erinda, mesin, atau metode "ain mun *indiper"u*an

    other methods may be necessary'

    ?.2 Pe er"!@$# $=$9 ?.2 Pre C9e$#!#)?.2.1 Prec"eanin 9 pen hi"an an *ontaminasi

    permu*aan dari ba ian tes sehin amere*a tida* men an u proses

    pen u+ian'?.2.2 etode dari pra pembersihan den an

    "an sun menyemprot*an pe"arut pembersih di permu*aan yan di u+i'

    ?.2.6 Pen erin an permu*aan untu* pen u+iansete"ah dibersih*an di"a*u*an den an

    pen uapan norma"' Periode $a*tuminimum 1 menit harus ditun u untu* memasti*an bah$a "arutan pemebersihsudah men uap sebe"um penerapan

    penetrant'

    ?.2.1 Prec"eanin 9 the remo#a" o! sur!acecontaminants !rom the test part so that they$i"" not inter!ere $ith the examination

    process'?.2.2 The metods o! pre c"eanin by d!rec%97

    "3r$7 "o9 e#% to the sur!ace beinexamined'

    ?.2.6 ryin o! the sur!aces to be examined a!ter c"eanin sha"" be accomp"ished by norma"e#aporation' A period o! time minimum 1minutes sha"" be estab"ished to ensure thatthe c"eanin so"ution has e#aporated prior to the app"ication o! penetrant'

    ?.6 A39!5$"! Pe#e%r$#% ?.6 Pe#e%r$#% A339!c$%!o#?.6.1 Su@u ?.6.1 Te 3er$%ure

    $. Pada semua ha" re*omendasi dari pabri* pembuat harus di*uti'

    . Te*ni* standar, suhu dari penetrant dan permu*aan benda u+i tida* bo"eh diba$ah50o( %10o;& atau diatas 125 o( %52o;& saat

    periode pen u+ian' Pemanasan atau pendin inan "o*a" diperbo"eh*an asa"*anse"ama pen u+ian suhu tetap da"am ran edari 50 o( sampai 125 o( %10o; sampai52o;&'

    c. Apabi"a tida* bisa di ap"i*asi*an sesuaiden an pembatasan suhu, suhu dan $a*tuyan "ain bo"eh di una*an, harus di"a*u*an *ua"i!i*asi pada prosedur yan di

    una*an'

    $. n a"" cases manu!acturer3srecommendation sha"" be !o""o$ed'. As a standard technique, the temperature

    o! the penetrant and the sur!ace o! the partto be examined sha"" not be be"o$ 50 o(%10o;& nor abo#e 125 o( %52o;&throu hout the examination period' Loca"heatin or coo"in is permitted pro#idedthe part temperature remains in the ran eo! 50 o( to 125 o( %10o; to 52 o;& durin theexamination'

    c. 4here it is not practica" to comp"y $iththis temperature "imitation, other temperatures and d$e"" times may beused, pro#ided the qua"i!ication o!

    procedure sha"" be per!ormed'

    ?.6.2 Me%ode ?.6.2 Me%@od"Penetrant bisa diap"i*asi*an den andi*uas'

    The penetrant sha"" be app"ied by brushin '

    ?.6.6 $5%u Pe#e%r$#% ?.6.6 Pe#e%r$#% D=e99 T! e

    $e"" Time Penetran ada"ah san at *ritisdan harus di"a*u*an minima" 10 e#!%. Penetrant %d$e""& time is critica" and sha"" be minimum o! 10 !#u%e" ' The area to be

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    PT. DARMA PUTRA BUANATECHNICAL NDT & INSPECTION SERVICE

    Procedure No. : 002/DPB-PT/ASME/2012

    Re !"!o# No. : 00

    D$%e : Oc%o er 0'( 2012P$)e : ? o* 1'

    L!+u!d Pe#e%r$#% E,$ !#$%!o# Procedure

    Area yan a*an di "a*u*an pen u+ian harustetap di basahi o"eh penetrant se"ama$a*tu penetrasi

    examined sha"" remain $etted by the penetrant throu hout the entire penetrationtime'

    ?.4 Pe#)@!9$#)$# 8e9e !@$# Pe#e%r$#% ?.4 E,ce"" Pe#e%r$#% Re o $9

    ?.4.1 Sete"ah $a*tu penetrasi ter"e$ati, cairan penetran yan berada dipermu*aan bendau+i harus dihi"an *an, di"a*sana*an den anhati-hati untu* men hindari pen hi"an ancairan tersebut dari cacat yan a*an diu+i'

    ?.4.2 >e"ebihan So"#ent remo#ab"e penetrantsdibuan den an men e"apnya den an *ainyan *erin atau *ertas serap air, "a*u*an

    beru"an sampai sisa penetrandipermu*aan benda u+i hi"an '

    ?.4.6 Sisa yan "ain dihi"an *an den anmen usap rin an permu*aan benda den an*ain bersih atau *ertas serap air yan te"ahdiberi so"#ent'

    ?.4.4 )ntu* meminimasi pen hi"an an penetrandari cacat, pema*aian so"#ent harus sehati-hati mun *in' Tida* diperbo"eh*an untu*

    menyemprot*an so"#ent, sete"ahse"esainya ap"i*asi penetran dan sebe"um$a*tu de#e"opin '

    ?.4.1 A!ter the speci!ied penetration %d$e""& timehas e"apsed, any penetrant remainin onthe sur!ace sha"" be remo#ed, ta*in care tominimi

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    PT. DARMA PUTRA BUANATECHNICAL NDT & INSPECTION SERVICE

    Procedure No. : 002/DPB-PT/ASME/2012

    Re !"!o# No. : 00

    D$%e : Oc%o er 0'( 2012P$)e : o* 1'

    L!+u!d Pe#e%r$#% E,$ !#$%!o# Procedure

    bo"eh ber"ebihan yan bisa menutupiindi*asi dari cacat tersebut'

    ?. .4 e#e"opin time untu* interpretasi a*hir ada"ah 10 menit tetapi tida* "ebih dari 60menit'

    but not too excessi#e $hich cou"d causethe mas*in o! indications'

    ?. .4 The minimum de#e"opin times !or !ina"interpretation is 10 minutes but no "on er than 60 minutes'

    ?.> Pe#c$@$7$$#. ?.> I99u !#$%!o#.?.>.1 Pen u+ian men una*an co"or contrast

    #isib"e dye penetrant harus di"a*sana*anden an cahaya #isib"e' Lux eter untu* men u*ur intensitas cahaya harusdi*a"ibrasi minima" setahun se*a"i'

    ?.>.2 inimum intensity cahaya 105!c %1050Lx& pada permu*aan *er+a dibutuh*an untu* meya*in*an sensiti#itas se"ama pen u+iandan e#a"uasi dari indi*asi mencu*upi'

    ?.>.6 Sumber cahaya, te*ni* yan di una*an,dan "e#e" #eri!i*asi dibutuh*an untu* didemonstrasi*an satu *a"i, dido*umen*an,dan disimpan seba ai !i"e'

    ?.>.1 Examination usin co"our contrast #isib"edye penetrant sha"" be per!ormed under #isib"e "i ht' Lux meter !or measurin "i htintensity sha"" be ca"ibrated at "east once ayear'

    ?.>.2 A minimum "i ht intensity o! 105 !c %1050Lx& at the $or* sur!ace is required toensure adequate sensiti#ity durin theexamination and e#a"uation o! indications'

    ?.>.6 The "i ht source, technique, and "i ht "e#e"#eri!ication are required to bedemonstrated once, documented, andmaintained on !i"e'

    I#%er3re"%$"! I#d!5$"! I#%er3re%$%!o# O* I#d!c$%!o#.1 Pen amatan untu* in!ormasi indi*asi

    dimu"ai se era sete"ah ap"i*asi dari pen erin an de#e"oper atau se era saatmasih basah "apisan de#e"oper men erin '

    .2 nterpretasi a*hir indi*asi harus di"a*u*ansete"ah penetarnt tampa* se"ama minima"10 menit, tetapi tida* bo"eh "ebih dari 80menit'

    .6 ndi*asi yan re"e#an ada"ah indi*asi yandi sebab*an o"eh dis*ontinuitas yan

    terbu*a *e permu*aan pen u+ian danden an dimensi besarnya dari 1?1. inchi %1'5 mm &, dimensi *uran dari 1?1. inchi%1'5 mm & disebut indi*asi tida* re"e#andan bisa di abai*an'

    .4 ndi*asi yan mera u*an ada"ah indi*asiyan disebab*an o"eh *ondisidis*ontinuitas' Permu*aan yan tida* ratadisebab*an o"eh proses mesin, erinda,atau *ondisi pen e"asan yan

    menyebab*an indi*asi mera u*an'

    .1 O "er $%!o# o! the in!ormation o! indications be in immediate"y a!ter theapp"ication o! a dry de#e"oper or as soon as$et de#e"oper coatin is dry'

    .2 (ina" interpretation o! indications sha"" bemade a!ter a""o$in the penetrant to b"eed-out !or at "east 10 minutes, but no "on er than 80 minutes'

    .6 Re9e $#% !#d!c$%!o#" are those indicationscaused by discontinuities that are openedto the examination sur!ace and $ith ma+or dimension rater than 1?1. inch %1'5 mm&,shou"d the dimension "ess than 1?1. inch%1'5 mm& then it is ca""ed no re"e#antindication/ it may be i nored'

    .4 $9"e !#d!c$%!o#" are indications caused by conditions other than discontinuities'Sur!ace irre u"arities due to machinin ,

    rindin , or $e"din are conditions thatmay cause !a"se indications'

    .' ndi*asi yan mera u*an yan bisa .' $9"e !#d!c$%!o#" that cou"d mas*

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    PT. DARMA PUTRA BUANATECHNICAL NDT & INSPECTION SERVICE

    Procedure No. : 002/DPB-PT/ASME/2012

    Re !"!o# No. : 00

    D$%e : Oc%o er 0'( 2012P$)e : 10 o* 1'

    L!+u!d Pe#e%r$#% E,$ !#$%!o# Procedure

    menutupi indi*asi tida* bisa diterima danharus di u+i u"an '>ondisi permu*aan harus di"a*u*an untu*

    pen u+ian yan di u"an. Area pi mentasi yan dapat menutupi

    indi*asi re"e#an tida* bias diterima danharus dibersih*an dan di u+i u"an

    .> ndi*asi yan meman+an ada"ah indi*asiyan memi"i*i pan+an "ebih besar dari ti a*a"i "ebar

    .? ndi*asi bu"at ada"ah indi*asi bu"at atau bentu* e""ip den an pan+an sama den an

    atau *uran dari ti a *a"i "ebar

    indications are unacceptab"e and sha"" bereexamined'Sur!ace conditionin sha"" proceed thereexamination'

    . 7road areas o! pi mentation $hich cou"dmas* re"e#ant indications are unacceptab"eand sha"" be c"eaned and reexamined'

    .> L!#e$r !#d!c$%!o#" are indications ha#ina "en th reater than three times a $idth

    .? Rou#ded !#d!c$%!o#" are circu"ar or e""iptica" shapes $ith a "en th equa" to or "ess than three times its $idth'

    10 E $9u$"! 10 E $9u$%!o#10.1 a' Sebuah indi*asi dari cacat mun *in

    "ebih besar dari cacat yanmenyebab*annya/ namun , u*uran dariindi*asi ada"ah yan men+adi dasar e#a"uasi penerimaan'

    10.2 b' Standar Penerimaan'Standar penerimaan ini harus diterap*an*ecua"i ada standar penerimaan yan "ebih*etat "ainya dan ditetap*an untu* bahantertentu atau ap"i*asinya'

    10.1 a' An indication o! an imper!ection may be "ar er than the imper!ection that causeit/ ho$e#er the si

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    PT. DARMA PUTRA BUANATECHNICAL NDT & INSPECTION SERVICE

    Procedure No. : 002/DPB-PT/ASME/2012

    Re !"!o# No. : 00

    D$%e : Oc%o er 0'( 2012P$)e : 11 o* 1'

    L!+u!d Pe#e%r$#% E,$ !#$%!o# Procedure

    1&'

    16 S%$#d$rd Pe#er! $$# 16 Acce3%$#ce S%$#d$rd16.1 ASME B P V Code S ec %!o# I( A 3 3 e #d !,

    A( P $ r $ A - 2>0$. anya indi*asi den an dimensi utama

    yan "ebih besar dari 1'5 mm %1?1. in&harus dian ap re"e#an,

    . Semua permu*aan yan a*an di u+i harus bebas dari91' ndi*asi re"e#an yan meman+an '2' ndi*asi re"e#an yan bu"at "ebih besar

    dari 5mm %8?1. in&'8' Empat atau "ebih indi*asi yan bu"at

    da"am satu aris dipisah*an den an 1'5mm %1?1. in'& atau *uran , tepi *e tepi

    16.1 ASME B P V Code S ec %!o# I( A 3 3 e #d !,A( P $ r $ A - 2>0

    $. On"y indications $ith ma+or dimensionsreater than 1'5 mm %1?1. in& sha"" be

    considered re"e#ant'. A"" sur!aces to be examined sha"" be !ree

    o!91' @e"e#ant "inear ndications'2' @e"e#ant rounded indications reater

    than 5mm %8?1. in&'8' (our or more rounded indications in a

    "ine separated by 1'5 mm %1?1. in'& or "ess, ed e to ed e

    16.2 ASME B P V Code S ec %. VIII D! .1(A3 3 e #d !, ? P $ r $ ?.6 & ?.4

    $. anya indi*asi den an dimensi utamayan "ebih besar dari 1'5 mm %1?1. in&

    harus dian ap re"e#an,. Semua permu*aan yan a*an di u+i harus

    bebas dari91' ndi*asi re"e#an yan meman+an '2' ndi*asi re"e#an yan bu"at "ebih besar

    dari 5mm %8?1. in&'6. Empat atau "ebih indi*asi yan bu"at

    da"am satu aris dipisah*an den an 1'5mm %1?1. in'& atau *uran , tepi *e tepi

    16.2 ASME B P V Code S ec %. VIII D! .1(A3 3 e #d !, ? P $ r $ ? . 6 & ?.4

    $. On"y indications $ith ma+or dimensionsreater than 1'5 mm %1?1. in'& sha"" be

    considered re"e#ant,. A"" sur!aces to be examined sha"" be !ree

    o!91' @e"e#ant "inear indications2' @e"e#ant rounded indications reater

    than 5 mm %8?1. in'&8' (our or more rounded indications in a

    "ine separated by 1': mm %1?1. in'& or "ess, ed e to ed e

    16.6 ASME B P V Code S ec %. VIII D! . 2( P $ r %>.'.>.1 d $#d >.'.>.2

    $. anya indi*asi den an dimensi utamayan "ebih besar dari 1'5 mm %1?1. in&harus dian ap re"e#an,

    . Semua permu*aan yan a*an di u+i harus bebas dari91' ndi*asi re"e#an yan meman+an '2' ndi*asi re"e#an yan bu"at "ebih besar

    dari 5mm %8?1. in&'8' Empat atau "ebih indi*asi yan bu"at

    da"am satu aris dipisah*an den an 1'5mm %1?1. in'& atau *uran , tepi *e tepi

    16.6 ASME B P V Code S ec %. VIII D! . 2( P $ r %>.'.>.1 d $#d >.'.>.2

    $. On"y indications $ith ma+or dimensionsreater than 1'5 mm %1?1. in'& sha"" be

    considered re"e#ant,. A"" sur!aces to be examined sha"" be !ree

    o!91' @e"e#ant "inear indications2' @e"e#ant rounded indications reater

    than 5 mm %8?1. in'&8' (our or more re"e#ant rounded

    indications in a "ine separated by 1'5mm %1?1. in& or "ess, ed e to ed e

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    PT. DARMA PUTRA BUANATECHNICAL NDT & INSPECTION SERVICE

    Procedure No. : 002/DPB-PT/ASME/2012

    Re !"!o# No. : 00

    D$%e : Oc%o er 0'( 2012P$)e : 16 o* 1'

    L!+u!d Pe#e%r$#% E,$ !#$%!o# Procedure

    PENETRANT TEST REPORT

    Customer : .....................................

    Project Name : .....................................

    Unit No :

    Drawing No. : ................................ Rev . .........

    Procedure No. : ............................... Rev . .........App ica! e CODE :

    Report No :

    NCR Re" No :

    #ateria : $e ding Process :

    Penetrant T%pe & #et'od : (isi! e So vent Remova! e Ot'er

    )rand*s Name&T%pe : ........................................ Penetrant : !!!!!!.! C eaner: !!!!!! Deve oper:#et'od pre+c eaning : So vent spra% Dr%ing a"ter pre+c eaning :

    Penetrant App ication : )rus' Spra% Dwe Time : ,,,,.. Temperature-ig't

    ntensit% : ....................................... -ig't Source : !!!!!!!!!!!!!!!!!!!.!!!!!#et'od

    removing e/cess penetrant!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!.. Dr%ing

    a"ter remove e/cess penetrant : !!!!!!!. Deve oper App. !!!!!!!!... Deve oping Time : )atc'

    Sur"ace Preparation & : As $e ded #ac'ining 0rinding So vent spra%

    Time o" E/amination : A"ter $e ding A"ter 1%dro+test A"ter P$1T Ot'ers

    Scope o" E/amination : )ase #eta Edge Prep )ac2 C'ipping

    : $e d Part Repair $e d Ot'ers

    Part Name $e d No.T'ic2ness

    3 mm 4

    Resu tT%pes O"

    DiscontinuitiesRemar2sAccepted Rejected

    S2etc' 3 denti"% discontinuities isted a!ove 4 i" necessar% :

    E/amined !% :

    Name :

    Reviewed & witnessed !% : Reviewed & witnessed !% :

    NDE -eve :

    Date : Date : Date :

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    PT. DARMA PUTRA BUANATECHNICAL NDT & INSPECTION SERVICE

    Procedure No. : 002/DPB-PT/ASME/2012

    Re !"!o# No. : 00

    D$%e : Oc%o er 0'( 2012P$)e : 14 o* 1'

    L!+u!d Pe#e%r$#% E,$ !#$%!o# Procedure

    T$ 9e T - 21Re+u!re e#%" o* $ L!+u!d Pe#e%r$#% E,$ !#$%!o# Procedure

    No#Re+u!re e#%

    E""e#%!$9V$r!$ 9e e""e#%!$9

    V$r!$ 9e

    P$r.re*ere#ce ;u$9!*!ed r$#)e

    denti!ication o! and any chan e in type or !ami"y roup o! penetrant materia"s inc"udinde#e"opers, emu"si!iers, etc'

    Sur!ace preparation % !inishin and c"eanin ,inc"udin type o! c"eanin so"#ent remo#er &

    D 1?C'8 ? C': )isible dye, *agnaflu( S+& S, S+-SP , S+' / S"

    D B'1 ? B'2 *achining, grinding, cleaning bywire brush, spray with solvent 0remover *agnaflu( / S+& S

    ethod o! app"yin penetrant D B'8'2 brush

    ethod o! remo#in excess sur!ace penetrant D B': 4ipin $ith dry c"oth, moistenedc"oth $ith so"#ent ? remo#er

    a na!"ux S>; - S

    ydrophi"ic or "ipophi"ic emu"si!ier concentration and d$e"" time in dip tan* anda itation time !or ydrophi"ic emu"si!ier

    ydrophi"ic emu"si!ier concentration in sprayapp"ication

    D A A

    D A A

    ethod o! app"yin de#e"oper D B'. Spray

    inimum and maximum time periods bet$een

    steps and dryin aids

    D B'2'8?B'5 ryin a!ter prec"eanin minimum

    1 mnt', a!ter penetrant remo#a" 5 F20 mnt'

    ecrease in penetrant d$e"" time D B'8'8 inimum10 mnt'

    ncrease in de#e"oper d$e"" time % interpretationtime &

    D B'.': 10 F 80 mnt'

    inimum "i ht intensity 1000 Lux' D G'2 min' 1050 "ux

    Sur!ace temperature outside :0 to 125 0 ( % 5 to520 ; & or as pre#ious qua"i!ied

    D B'8'1 10 F 52 0 ;

    Per!ormance demonstration, $hen required D 2': AS E 6, T150

    Personne" qua"i!ication requirements D . AS T

    ateria"s, shapes, or si

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    PT. DARMA PUTRA BUANATECHNICAL NDT & INSPECTION SERVICE

    Procedure No. : 002/DPB-PT/ASME/2012

    Re !"!o# No. : 00

    D$%e : Oc%o er 0'( 2012P$)e : 1' o* 1'

    L!+u!d Pe#e%r$#% E,$ !#$%!o# Procedure

    APPENDIX 1

    TECHNIQUE SHEET NO PTS-01

    ;O PO E T 9 Any non-porous materia", meta""ic or non-meta""ic'ET O 9 6isib"e, So"#ent-remo#ab"e'

    PE ET@A T 9 a na!"ux S>L-SP@E O6E@ 9 a na!"ux S>;-S

    E6ELOPE@ 9 a na!"ux S> -S2S)@(A;E ;O T O 9 ;"ean o!! a"" !orei n partic"es' ressed smooth as necessary';LEA = ET O 9 irect"y sprayed $ith so"#ent remo#er A;;EPTA ;E ;@ TE@ A 9 As per 3$r. 16 o! this procedure'

    INSPECTION SE; ENCE:

    1. ;"ean the test sur!ace as stated abo#e' The c"eanin process shou"d not smear or peen the testsur!ace $hich may reduce the sensiti#ity o! the test'

    2. ry the sur!ace $ith norma" e#aporation at ambient temperature !or at "east 1 ~ 10 minutes'3. App"y the penetrant usin brush so that the test sur!ace is co#ered e#en"y'4. A""o$ penetrant in minimum d$e"" time % 10 minutes &5. A!ter the d$e"" time, $ipe o!! the excess penetrant $ith "int-!ree c"oth' Traces o! excess penetrant

    may be remo#ed by $ipin $ith "int-!ree c"oth moistened $ith so"#ent remo#er' App"yin o! so"#ent remo#er direct"y to the materia" is 3ro@! !%ed.

    6. ry the part by norma" e#aporation' e#e"oper to be app"ied $ithin 5 ~ 20 minutes maximum a!ter dryin '

    7. App"y a thin, e#en "ayer o! de#e"oper on to the test sur!ace and obser#e indication simu"taneous"y'Obser#e the test sur!ace !or indication !ina" interpretation 10 ~ 30 minutes a!ter app"yin thede#e"oper'

    8. 4hen indication is present, ma*e a s*etch sho$in the "en th, "ocation and datum point o! theindication'

    9. (or !urther in#esti ation as to $hether the indication is re"e#ant or non-re"e#ant, true or !a"se, $ipeo!! the existin de#e"oper, #isua""y inspect the sur!ace !or c"ues o! sur!ace openin and re-app"y

    de#e"oper' A true indication $i"" produce a b"eed out o! residua" penetrant'10. Post c"eanin may be carried out by $ipin o!! traces o! remainin chemica"s and(o""o$ed by so"#ent sprayin on the sur!aces examined

    No%e:nter-mixin o! penetrant materia"s !rom di!!erent !ami"ies or brand is 3ro@! !%ed.

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