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01 Introduction Grinding and Sep Anno

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Introduction Grinding and Sep
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1 Introduction of Grinding System and Separator Introduction of Grinding System and Separator กิติราช เตชะมโนกุล วิศวกรอาวุโส Plant Engineering Engineering office SCG Cement Co.,Ltd. [email protected]
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  • 1Introduction of

    Grinding System and Separator

    Introduction of

    Grinding System and Separator

    Plant Engineering

    Engineering office

    SCG Cement Co.,Ltd.

    [email protected]

  • 2 (Size Reduction or Comminution Process)

    50-75% 1

  • 3 (Size Reduction or Comminution Process)

    Feed Material

    1. (Crushing) 1-1.5 m ==> 100 mm

    Patiphan Kurustien

    Patiphan Kurustien

  • 4 (Size Reduction or Comminution Process)

    2. (Raw Material Grinding) Raw Material 25 mm==> Raw Meal 10-20% R90 um Cyclone / Separator

  • 5 (Size Reduction or Comminution Process)

    3. (Cement Grinding) Clinker 25 mm ==> 1-5% R90 um Cyclone / Separator

  • 6 (Size Reduction or Comminution Process)

    4. (Coal Grinding) Coal 25 mm ==> Cyclone / Separator

  • 7 (Size Reduction or Comminution Process)

    1. 1 - 2 kWh/t 2. 5 - 15 kWh/t 3. 2 - 4 kWh/t 4. 30 - 60 kWh/t

    90 - 130 kWh/t

  • 8 (Size Reduction or Comminution Process)

    1. (Compression force) 2. / (Friction / Shear force) 3. (Interparticle contact force) 4. (Impact force)

    // (Compression force)

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

  • 9Tube mill - - - Impact + Friction

    Roller mill - - - Compression + Friction +

    Shear

    Roller press - - - Interparticle Contact

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

  • 10

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

  • 11

    Feed Bin with Weigh Feeder

    Tube Mill

    Mill Filter : EP or BF

    Cement Cooler

    Mechanical Air Separators

    Static Separatoror

    Cyclone10 kWh/t 20 kWh/t

    30 kWh/t

    1. Tube Mill Closed Circuit ( + Mechanical Air Separator)

  • 12

  • 13

    Power consumption

    Roller press : Tube mill ~ 50 : 50 %

    Total power consumption ~ 27 kWh/t, Blaine 3200 cm2/g

    Roller press

    Tube Mill

    SeparatorFeed Hopper

    Hopper

    Separator

    3 kWh/t

    3 kWh/t

    8 kWh/t 8-12 kWh/t

    1 kWh/t

    2. Tube mill Pregrinding Two Stage

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

    Patiphan Kurustien

  • 14

    3. Finish Grinding System : Vertical Roller Mill

    Vertical Roller Mill

    Feed Bin with Weigh Feeder Mill Filter : BF

    Auxiliary Furnace

    Patiphan Kurustien

    Patiphan Kurustien

  • 15

    Loesche Mill Christian Pfeiffer Mill

  • 16

    OK. Mill

  • END Session

    17


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