www.mbns.cz

01

MBNS – International, spol. s r.o. was established in Brno in1995 to continue the activities of MBNS spol. s r.o., the formerCzechoslovak and Soviet joint venture that had ensureddeliveries of the equipment for chemical and petrochemicalindustries from 1990.

Since the beginning of its establishment MBNS has beensatisfying the needs of chemical and petrochemicalplants operators for the deliveries of spare parts, repairs,reconstructions and modernizations of the existing plants.The main territory, in which the company has conducted itsbusiness so far, covers the countries within the CIS, particularlyUzbekistan, Turkmenistan, Russia and Ukraine.

In the 2001 – 2003 period MBNS successfully implementedits hitherto largest project, i.e. the completion of the plants forproduction of the nitric acid with a capacity of 360 thousandtons/year and of the ammonium nitrate with a capacity of 450thousand tons/year at PO AZOT Fergana, Uzbekistan. The totalproject value reached 50,66 mil USD, and MBNS in cooperationwith EGAP and ING Bank ensured the project financing at anamount of 100% contract value for the Uzbek customer.

At the end of 2003, within the privatization of the companyKrálovopolská, MBNS purchased production premises,originally referred to as “Special Chemistry”, including theirmachinery and facilities. In the 1960 – 1999, this plant primarilymanufactured the equipment for nuclear power plants, aswell as for operators with high requirements for materialsand workmanship quality. This plant has been subject to acomplete reconstruction and modernization. The presentMBNS production premises cover a total area of 40,000 sq mof which 17,000 sq m is covered production area.

Nowadays, MBNS can offer its own extensive productioncapacities to the customers. These include the manufacture ofpressure vessels, heat exchangers, furnaces and fired heaters,manifolds, tube bundles, piping and other equipment for thepower engineering, chemical and petrochemical industries.In addition, MBNS offers the deliveries of complete industrialplants, spare parts, as well as reconstructions of chemical andpetrochemical plants. MBNS has got long-term experiencein these activities and is able to ensure their implementation,including financing.

COMPANYPROFILE

02 03

PRODUCTSPECIALIZATION

FABRICATIONSHOPS

PRESSURE EQUIPMENT

Law No. 22/1997 Coll.

Government decree 26/2003Government decree 20/2003

Standards

ČSN 690010 ČSN EN 13445

DINTEMA

AD Merkblätt ASME CODE

ГОСТ

Materials

Carbon steelStainless steel

Alloy steelsIncoloyBrass

Surface finishing

Blast cleaningPaintingPickling

GalvanizingChromium plating

Rubberizing

PRODUCT SPECIALIZATION

Pressure vessels

horizontal/vertical with the diameter up to 5,5 m, length of the vesselup to 28 m, and the overall weight of 70 tonnes/pc

Fired heaters, furnaces and furnace tubular systemsfor processes in the power, chemical and petrochemical industries;

heating furnaces, process furnaces, reforming and tubular systems forconvections and radiations, preheaters, manifolds, coils, etc.

Heat exchangers and tube bundles

for processes in the power, chemical and petrochemical industries;with fixed tube plates, with floating heads, hairpin, tube bundles

Columnsfor processes in the power, chemical and petrochemical industries;storey columns, filling up columns to the diameter of 5,5 m and the

weight of 70 tonnes/pc

Reactors

for processes in the power, chemical and petrochemical industries;reforming, hydrogenic, tubular

Technological piping

flanges, junctions, elbows, bends, reductions, connections,coil welding, pipeline assembly, etc.

Storage reservoirs and supply tanks

for processes in the power, chemical and petrochemical industries;with the flatbottoms and a solid/floating roof up to 100 000 m3

Technological steel constructions

service platforms, tubular bridges, staircases, buttresses etc.;deliveries in transportable batches

Non-pressure vessels and tanks

horizontal/vertical with surface platforms,with agitators, duplicator, etc.

Weldments

stands, beds, machine frames and fittings, machining of the largepieces, heat treatment, weight up to 70 tonnes

Stacks, air piping and flue way systems, ducts

circular, rectangular, transition pieces, registers, transfer linesD = 5 500 mm, L = 28 000 mm, 70 000 kg

OTHER EQUIPMENT

ČSN EN 1090-1

ČSN EN 3834-2DIN 18 800

ČSN EN 13480

Materials

Carbon steelStainless steel

Alloy steelsIncoloyBrass

Surface finishing

Blast cleaningPaintingPickling

GalvanizingChromium plating

Rubberizing

Total area 40 000 sq mCovered production area 17 000 sq m

A administration offices (management, finance, trade, QM, engineering, construction + technology)

6a pickling shop6b paint shopT blast cleaning shop

E

SC

2a

1

A 5a

3

2b

SO

J

B

ZU

45b

S

7

6a

6b

S

T

P

1 machining shop2a welding shop (automatic)2b mechanic and plate forming shop3 tube bending shop4 welding and assembly shop5a clean room (stainless and special steel fabrication)5b welding and assembly shop7 heavy assembly & shipment shop

Z non-destructive analysis (X-ray)

S storesSC closed storeSO open storeJ scrap yard

B grinding shop & tool cribU maintenance

E substationP parking

04 05

PRODUCTIONFACILITIES MECHANIC AND PLATE FORMING SHOPS

Plate edge planing - HHP 10 planing machinemin. plate width 90 mm, max. plate length 9 000 mm, through height 90 mm

Pre-bending - press HPC 250 TOmax. die width 1 000 mm, max. piston stroke 520 mm,max. piston centre-to-housing frame depth 500 mm

Plate roll bendingmax. plate thickness 45 mm, width 3 000 mm

Oxy-acetylene cuttingautomatic max. 50 mm, manual max. 20 mm (CS)

Plasma cuttingmax. 50 mm (SS)

Plate cuttingmax. 10 x 3 000 mm

Saw cuttingAt an angle up to 130 mm, upright 300 mm WELDING Submerged arc welding (SAW) and plasma arc welding (PAW) min. Ø 750 mm, max. Ø 5 500 mm

Standard thickness of welded plates, pipes and flangescarbon steel 3 - 100 mm, stainless steel 3 - 100 mm

GTAW (TIG/WIG)pipe outside Ø 16 - 800 mm

GMAW (MIG/MAG)conventional and pulse welding in shield gas, pulse welding-mainly SS,sources up to 500 A/60%ED

Electrodeconventional and special welding

GTAW (TIG/WIG)pulse sources up to 500 A/60%ED

Stud weldingNELSON resistance stud welding from Ø 6 to Ø 14 mm

TUBE BENDING Hot bendingD 89 - 377 mm, R min. 3 D but min. 400 mm,R max. 3000 mm, max. bend angle 180º, max. wall thickness 23 mm

Cold bendingD from 16 to 51 mm, R min. 3 D, max. 200 mm, max. bend angle 180°,max. wall thickness 3,5 mm

D from 57 to 159 mm, R min. 3 D - max. 600 mm, max. bend angle 180°

D from 20 to 89 mm, R min 3 D, R max. unlimited, bend angle 360°,max. wall thickness 14 mm

tubes can be bent with the bend axis placed in more planes,as well as helically up to max. Ø 51 mm MACHINING Horizontal boring and milling machine WD160spindle Ø 160 mm, X = 4 000 mm, Y = 2 800 mm, Z = 1 600 mm,clamping area 4 000 x 4 000 mm, maximum load 16 t

Vertical lathe SK25A, SK 16max. machining Ø 2 700 mm, max. workpiece height 1 600 mm,maximum load 10 t

Lathesmax. machining Ø 620 mm, max. L = 4 500 mm,maximum load 3 t

Milling machinesspindle Ø 110 mm, X = 1 600 mm, Y = 1 250 mm, Z = 800 mm,clamping area 1 400 x 1 400 mm, maximum load 8 t

Drilling machinesmax. drilling Ø 40 mm, max. working span D = 2 000 mm,max. workpiece height 1 200 mm OTHER Non-destructive testing:X-ray (RT), ultrasonic testing (UT), magnetic testing (MT),penetration testing (PT), visual inspection, positive material identification (PMI)

Surface treatment: blast cleaning, painting, chrome plating, zinc coatingpickling: by submersion 1 500 x 1 500 x 10 000 mmspray pickling

Heat treatment: post welding heat treatment/stress relieving (PWHT)

CERTIFICATION

06 07

2015 Russia Chempex-HTE combined Feed Heater 208-10-H001 for Antipinsky oil refinery2015 Russia Chempex-HTE stripper Reboiler Heater 208-10-H002 for Antipinsky oil refinery2015 Russia Chempex-HTE naphtha Splitter Reboiler Heater 208-10-H003 for Antipinsky oil refinery2015 Russia Chempex-HTE stabilizer Reboiler Heater 208-20-H002 for Antipinsky oil refinery2015 Uzbekistan Maxam-Chirchiq JSS steam turbine K 4,3-4,8 rotor package2015 Russia Chempex-HTE steam preheater 12 H-163 of sulphur acid plant for Ryazan refinery2015 Belarus Chempex-HTE cylindrical fractional column feed heater P-351N for Mozyr oil refinery2015 Russia Chempex-HTE hydrogen steam reformer effluent chamber OH-2001 for Ryazan refinery2014 Iran Pardis Perochemical manifold 28m + line between superheaters DN 508x65 mm for Urea&Ammonia project, Iran2014 Uzbekistan Maxam-Chirchiq JSS steam turbine K 4,3-4,8 spare parts2014 Italy Oil & Gas heavy steel structures, platforms - Kazakhstan2014 Germany SARIA/SIFDDA 2 pcs of Hydrolisers with agitator and heating jacket, weight 33 tons each2014 Czech Republic MPS Gradior vessels for Perm, Russia2014 Belarus OAO Naftan spare spiral coil for reformer heater No. 42014 Czech Republic Moravia Apex 4 pcs of preheaters + ducts2014 Iraq Prokop Engineering 9 vessels + 2 heat exchangers for Dukan rafinery2014 Russia Chempex-HTE spare parts for radiant coil - inlet/outled manifolds for Ryazan Rafinery2013 Czech Republic MPS Gradior 3 pcs of vessels2013 Czech Republic TEDOM heat exchanger shells2013 Belarus OAO Naftan spare spiral coil for reformer heater No. 52012 Czech Republic Invest Corp. autoclave for automotive, DN 2200 mm2012 Czech Republic ČEZ Energoservis 3 pcs of SS vessels2012 Iraq Chempex-HTE/Prokop Eng. heater H-01, Basrah refinery2012 Belorussia Chempex heater P150N, reboiler for column K150N for Mozyr oil refinery2012 China, Tianjin Moravia Apex air combustion preheater duct (100 tons)2011 Germany BASF stainless steel mixing vessel DN 2600 with half pipe heating spiral tube2011 Germany Japan double-tube stainless steel vessels, D 2000 mm2011 Iraq Chempex-HTE/UNIS convection heater, Basrah refinery2011 Russia Magnezit magnesite plant furnace2011 Russia Chempex-HTE/TANEKO 3 pcs vacuum heaters, Nizhnekamsk refinery2011 Syria Chempex-HTE/Bertrams cylindrical furnace2011 Czech Republic Moravia - Apex flue gas ducting2011 Czech Republic Blanesta low pressure boiler2011 Czech Republic PBS economizers – Kutná Hora power plant2010 Czech Republic Alstom outlet air piping, power plant Ledvice2010 Germany Chempex-HTE/Bertrams asphalt reheating furnace, Hamburg2010 Slovakia PBS economizers, boiler drum, Žarovnica2010 Russia Chempex-HTE/Lurgi heater F-501, Astrakhan2010 Russia John Zink, KEU gas incinerator, Chabarovsk

2010 Czech Republic ENERGO-PRO MVE SEČ-hydraulic power plant water supply conduit reconstruction, production of piping DN 2000, total length 861 m

2009 Russia Chempex-HTE/UNIS heating furnaces for topping, Usinsk2009 Czech Republic PBS tubular air pre-heaters (incineration plant)

2009 Russia AO KuibyshevAzot steam/gas mixture superheater of the steam reformer furnace of the ammonia production plant, capacity 1 360 t/day

2009 Czech Republic ALSTOM header and shell for the exchanger steam chamber2008 Russia Chempex-HTE/UNIS heating furnaces for topping, Usinsk2008 Ukraine Chempex-HTE furnaces 222-H1, 222-H2 and combustion air ducts, Nadvornaja2008 Netherlands Benelux Apex heat exchangers2008 Czech Republic Moravia - Apex heating vessels

2008 Poland Chempex-HTE process fired heater, coke plant Przyjazn2008 Russia Metaprocess lower collectors of the steam reformer furnace of the methanol production plant2005-2009 Germany Wolf gas-fired hot water boilers, output 450 – 5 000 kW2007 Syria Bertrams acid gas incinerator (brennkammer), STROY22007 Iran Chempex-HTE/Bertrams 40KT/Y asphaltic anhydride plant, Esfahan2007 Germany Chempex-HTE/Bertrams HD Unifiner, gas oil desulphurization, BA-6430 furnace, 5,32 MW, refinery BP, Gelsenkirchen2006 Italy Foster Wheeler furnace body, stacks, flue-gas ducting, combustion chamber for 400MW CCPP, Teverola2006 Russia Alstom Power steelwork for HRSG unit, Moscow2006 Iraq Chempex-HTE shaft heater, drum heaters for Basrah Rafinery2006 Russia AO KuibyshevAzot manifold of the steam reformer furnace of the ammonia production plant, capacity 1 360 t/day2006 Czech Republic BCS Engineering pressure vessels2006 Finland Moravia - Apex furnace chamber2006 Austria Schoeller Bleckmann furnace tube bundle2006 Slovakia Nuclear Power Plant Mochovce expander2006 Russia Chepmex-HTE/Koch Glitsch oil distillation unit - P1furnace, 13,2 MW for LCC Mariysky Refinery2005 Belarus Koch Glitsch E08 steam preheater2005 Austria Voestalpine, Linz large-size pipes for air and flue gas piping2005 Slovakia Nuclear Power Plant Mochovce drying equipment2005 Poland Prochem SA - F.W.F. preheat furnace by wax hydrofining unit refinery, Poland2004 Algeria PB – Kellog steelwork for technology part by Amenas gas project, Algeria2004 Czech Republic Česká rafinérská gasoline splitter fire heater, refinery Kralupy2004 Saudi Arabia Heurtey 5 pcs of charge heaters by Abu Dhabi, Saudi Arabia2004 Italy Technip – KTI furnace F 2012004 Russia Škoda JS heater by Sosnogorsk2003 Italy Foster Wheeler, Italy furnace body, stacks, flue-gas ducting, combustion chamber 400 MW CCPP by Voghera Energia Italy

2000-2003 Uzbekistan PO AZOT Fergana final completion of the nitric acid production plant with a capacity of 360 ths. tons per year and of the ammonium nitrate plant with a capacity of 450 ths. tons per year

2002 Iran Snamprogetti – Italy construction of prefabricated casing and steel structure for 2 reformer heaters for Methanol Bandar Imam, Iran2001 Venezuela Foster Wheeler, USA construction steel works for 2 cocker heater by Ameriven S. José Venezuela2001 Trinidad Amec Birwelco, UK construction start-up fired heater for Ammonia Plant, Trinidad1999 Turkmenistan TNPZ, Turkmenbashi 2 cylindrical furnaces with a capacity of 1,5 mil. tons of oil/year

1999 Turkmenistan TNPZ, Turkmenbashi 5 heat exchangers, 3 coolers, 8 spare tube bundles, installation and commissioning works on the L-35-11/300 unit – gasoline production plant

1998 Turkmenistan TNPZ, Turkmenbashi reconstruction of the L35-11/300 catalytic reformer unit

1998 Venezuela Kvarner Heurtey / Snaprogetti construction of prefabricated casing and steel structure for 2 pcs of reformer heaters (Topsoe design) for Jose in Venezuela

1998 Germany ABB Lummus Heat Transfer B.V. supply and site erection of 2 pcs cylindrical heaters for DEA - Mineraloel, Vesserling, Germany1997 Russia AO KuibyshevAzot steam turbine PCPL 1000 spare parts1997 Russia AKRON Novgorod spare parts for repair works of the steam reformer furnace1996 Ukraine AO AZOT Cherkassy E 202 high-pressure condenser of the urea production unit, with a weight of 80 t1996 Turkmenistan TNPZ, Turkmenbashi coil of the catalytic reformer furnace 131 t, 30 sections of the CH101 air cooling system 130 t1995 Turkmenistan TNPZ, Turkmenbashi 2 oil processing columns for heat cracking, 132 t1994 Russia RPO Minudobrenija, Rossosh set of spare parts for the BNG (gas preheater unit) reconstruction1993 Ukraine AO AZOT Cherkassy outlet manifolds of the steam reformer furnaces

1993 Ukraine AO DniproAZOT,Dneprodzerzinsk

set of reaction sections for reconstruction of the steam reformer of the ammonia plant, capacityof 1 360 t/day

1993 Russia AO KuibyshevAzot 2 urea synthesis reactors, vol. 39 m3, length 22,8 m

1993 Ukraine AK Stirol, Gorlovka set of 36 reaction sections for reconstruction of the steam reformer of the ammonia plant,capacity of 1 360 t/day

1991 Ukraine AK Stirol, Gorlovka 2 reaction sections of the steam reformer furnace, with a capacity of 1 360 t/day1991 Russia AO TogliattiAzot reaction tubes for reconstruction of the ammonia plant, capacity of 1 000 t/day

SELECTED REFERENCES

08

CZ

PRAHA

BRNOPlzeň Jihlava

České Budějovice Znojmo

Ostrava

HradecKrálové

Olomouc

D PL

A

SK

Zlín

Křižíkova

Zvon

kova

Okružní

Lesná

Královo Pole

MBNS

Porgesova

třída G

enerá

la Píky

WHEREWE ARE

Czech Republic

Křižíkova 68f612 00 BrnoCzech Republic

GPS: 49° 13‘ 19.30“ N, 16° 36‘ 77.00“ E

MBNS - International, spol. s r.o.

MBNS – International, spol. s r.o.Křižíkova 68f612 00 BrnoCzech Republictel.: +420 533 339 200 fax: +420 533 339 210e-mail: mbns@mbns.czwww.mbns.cz

VAT Reg No: CZ60755873