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PbCdHg

An Update on Material Declaration StandardsAn Update on Material Declaration Standards

Kevin BradyElectronic Information Group

Semiconductor Electronics Division

kevin.brady@nist.gov

Kevin BradyElectronic Information Group

Semiconductor Electronics Division

kevin.brady@nist.gov

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PbCdHgLegislation Across the GlobeLegislation Across the Globe

EuP (Energy-Using Products)

RoHS

WEEE

California SB20/50 (California version of RoHS)

China RoHS (Chinese version of RoHS)

Brazil

JapanCanada

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Need for Product Material InformationNeed for Product Material InformationNeed for Product Material InformationNeed for Product Material Information

Acquisition and management of product material information is critical business Acquisition and management of product material information is critical business requirement for multiple reasons:requirement for multiple reasons:

• Required to Prove Compliance with Environmental Regulations:Required to Prove Compliance with Environmental Regulations:

• New laws and regulations designed to protect human health and the environment are New laws and regulations designed to protect human health and the environment are being established all over the world.being established all over the world.

• Non-compliance can result in fines and being banned from marketsNon-compliance can result in fines and being banned from markets

• To Promote Social and Environmental ResponsibilityTo Promote Social and Environmental Responsibility

• Consumers now consider environmental aspects when buying productsConsumers now consider environmental aspects when buying products• Companies seeking a competitive advantage are now developing and advertising eco-Companies seeking a competitive advantage are now developing and advertising eco-

friendly products friendly products

• Management of Material ResourcesManagement of Material Resources

• Increasing world wide demand is limiting availability for key resourcesIncreasing world wide demand is limiting availability for key resources• Detailed material information will enable companies to manage their costs and find Detailed material information will enable companies to manage their costs and find

suitable alternativessuitable alternatives

Acquisition and management of product material information is critical business Acquisition and management of product material information is critical business requirement for multiple reasons:requirement for multiple reasons:

• Required to Prove Compliance with Environmental Regulations:Required to Prove Compliance with Environmental Regulations:

• New laws and regulations designed to protect human health and the environment are New laws and regulations designed to protect human health and the environment are being established all over the world.being established all over the world.

• Non-compliance can result in fines and being banned from marketsNon-compliance can result in fines and being banned from markets

• To Promote Social and Environmental ResponsibilityTo Promote Social and Environmental Responsibility

• Consumers now consider environmental aspects when buying productsConsumers now consider environmental aspects when buying products• Companies seeking a competitive advantage are now developing and advertising eco-Companies seeking a competitive advantage are now developing and advertising eco-

friendly products friendly products

• Management of Material ResourcesManagement of Material Resources

• Increasing world wide demand is limiting availability for key resourcesIncreasing world wide demand is limiting availability for key resources• Detailed material information will enable companies to manage their costs and find Detailed material information will enable companies to manage their costs and find

suitable alternativessuitable alternatives

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PbCdHgCurrent DirectivesCurrent Directives

• RoHS - Restriction of the Use of Certain Hazardous Substances • bans the placing on the EU market of new electrical and electronic

equipment containing more than agreed levels of lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyl (PBB) and polybrominated diphenyl ether (PBDE) flame retardants.

• WEEE - Waste Electrical and Electronic Equipment• Sets collection, recycling and recovery targets for all types of

electrical goods

• Imposes the responsibility for the disposal of waste electrical and electronic equipment on the manufacturers of such equipment

• RoHS - Restriction of the Use of Certain Hazardous Substances • bans the placing on the EU market of new electrical and electronic

equipment containing more than agreed levels of lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyl (PBB) and polybrominated diphenyl ether (PBDE) flame retardants.

• WEEE - Waste Electrical and Electronic Equipment• Sets collection, recycling and recovery targets for all types of

electrical goods

• Imposes the responsibility for the disposal of waste electrical and electronic equipment on the manufacturers of such equipment

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RoHS: Hazardous SubstancesRoHS: Hazardous SubstancesRoHS: Hazardous SubstancesRoHS: Hazardous Substances

MaterialsMaximum Concentration

Values (MCV)

Lead (Pb) 0.1% by weight

Mercury (Hg) 0.1% by weight

Cadmium (Cd) 0.01% by weight

Hexavalent Chromium (Cr-VI) 0.1% by weight

Polybrominated Biphenyls (PBB) 0.1% by weight

Polybrominated Diphenyl Ethers (PBDE) 0.1% by weight

PbCdHg

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PbCdHgWhat is covered presently?What is covered presently?

• Included categories• Large household appliances

• Small household appliances

• IT, telecom equipment

• consumer equipment

• lighting equipment

• tools

• toys and sport equipment

• Automatic dispensing machines

• Included categories• Large household appliances

• Small household appliances

• IT, telecom equipment

• consumer equipment

• lighting equipment

• tools

• toys and sport equipment

• Automatic dispensing machines

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PbCdHgWhat is not covered presentlyWhat is not covered presently

• Exempt categories• Military specific equipment

• Products where electricity is not required to fulfill main functionality

• A product that is part of another type of equipment

• WEEE-RoHS differences• Medical devices

• Monitoring and control equipment

• Exempt categories• Military specific equipment

• Products where electricity is not required to fulfill main functionality

• A product that is part of another type of equipment

• WEEE-RoHS differences• Medical devices

• Monitoring and control equipment

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PbCdHgRoHS exemptionsRoHS exemptions

• 32 exemptions presently• Item based

• Mercury in certain lamps• Lead in glass of cathode ray tubes, electronic

components and fluorescent tubes

• Application based• Lead in solders for servers, storage and storage

array systems, network infrastructure equipment

• List is changing• Exemptions are reviewed periodically

• 32 exemptions presently• Item based

• Mercury in certain lamps• Lead in glass of cathode ray tubes, electronic

components and fluorescent tubes

• Application based• Lead in solders for servers, storage and storage

array systems, network infrastructure equipment

• List is changing• Exemptions are reviewed periodically

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• The International Electronics Manufacturing Initiative (iNEMI) identified material The International Electronics Manufacturing Initiative (iNEMI) identified material declaration as a major issue in their roadmapdeclaration as a major issue in their roadmap

• IPC, an industry association for printed circuit board and electronics manufacturing IPC, an industry association for printed circuit board and electronics manufacturing service companies, worked with iNEMI, created IPC 2-18 Supplier Declaration service companies, worked with iNEMI, created IPC 2-18 Supplier Declaration SubcommitteeSubcommittee

• The resulting standard, IPC 1752, was published in 2006 prior to EU RoHS going The resulting standard, IPC 1752, was published in 2006 prior to EU RoHS going into effect and provided the ability to provide multiple levels of declarations into effect and provided the ability to provide multiple levels of declarations including yes/no, Summary (JIG), and full.including yes/no, Summary (JIG), and full.

• IPC 1752 was created to assist the electronics industry in complying with the European Union RoHS directive

• Created using the alternative standards development process built around UML

• The core of the standard is built around a data model that captures the needs of exchanging product material composition information

• NIST developed a PDF based tool to populate the XML structure of IPC 1752, using NIST developed a PDF based tool to populate the XML structure of IPC 1752, using on Adobe Acrobat Readeron Adobe Acrobat Reader

• The International Electronics Manufacturing Initiative (iNEMI) identified material The International Electronics Manufacturing Initiative (iNEMI) identified material declaration as a major issue in their roadmapdeclaration as a major issue in their roadmap

• IPC, an industry association for printed circuit board and electronics manufacturing IPC, an industry association for printed circuit board and electronics manufacturing service companies, worked with iNEMI, created IPC 2-18 Supplier Declaration service companies, worked with iNEMI, created IPC 2-18 Supplier Declaration SubcommitteeSubcommittee

• The resulting standard, IPC 1752, was published in 2006 prior to EU RoHS going The resulting standard, IPC 1752, was published in 2006 prior to EU RoHS going into effect and provided the ability to provide multiple levels of declarations into effect and provided the ability to provide multiple levels of declarations including yes/no, Summary (JIG), and full.including yes/no, Summary (JIG), and full.

• IPC 1752 was created to assist the electronics industry in complying with the European Union RoHS directive

• Created using the alternative standards development process built around UML

• The core of the standard is built around a data model that captures the needs of exchanging product material composition information

• NIST developed a PDF based tool to populate the XML structure of IPC 1752, using NIST developed a PDF based tool to populate the XML structure of IPC 1752, using on Adobe Acrobat Readeron Adobe Acrobat Reader

Applying the Approach to an Industry Applying the Approach to an Industry Standard: IPC 1752 Materials Standard: IPC 1752 Materials

DeclarationDeclaration

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PbCdHgIPC 1752 BackgroundIPC 1752 Background

• Designed to help industry comply with new material regulations effecting the electronics industry Part of 1750 series Supplier Declaration Version 1.0 included simple tools to support material data management

• Supports • RoHS yes/no• JIG A and B lists (From JIG-101)• Full substance declaration

• Provides• An electronic data format for material declaration • Standard PDF forms Data entry tools and container for data

• Created using software design approach • Scope/requirements• Business/use cases• Modeled using UML• Uses XML Schema to define data structure

• Releases• v1.0 Spring 2006• v1.1 Spring 2007• v2.0 Summer 2009

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Benefits of ModelingBenefits of ModelingBenefits of ModelingBenefits of Modeling

• Helps team envision final result

• Ensures designer’s intent is communicated to the development team

• Less expensive to improve the model than to improve the thing being modeled, which means more design iterations/money

• These ultimately lead to:

• Better coverage of the domain space

• Deeper understanding of the product

• Fewer design gaps during implementation

• More maintainable product

• A higher quality product overall

• Helps team envision final result

• Ensures designer’s intent is communicated to the development team

• Less expensive to improve the model than to improve the thing being modeled, which means more design iterations/money

• These ultimately lead to:

• Better coverage of the domain space

• Deeper understanding of the product

• Fewer design gaps during implementation

• More maintainable product

• A higher quality product overall

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PbCdHg175x UML Modeling to Development 175x UML Modeling to Development

OverviewOverview175x UML Modeling to Development 175x UML Modeling to Development OverviewOverview

Analysis Class Diagram

Design Class Diagram

RDB Schema XML SchemaClasses

design

planning

Presentation (PDF, spreadsheet, web page)

Table Rows XML InstancesObjects data

format

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PbCdHgIPC 1752 Analysis modelIPC 1752 Analysis modelIPC 1752 Analysis modelIPC 1752 Analysis model

Analysis Analysis ModelModel

Shows:Shows: StakeholdersStakeholders InformationInformation relationshipsrelationships

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PbCdHgGoing from Data Exchange Standard to A Data Management Going from Data Exchange Standard to A Data Management

SystemSystemGoing from Data Exchange Standard to A Data Management Going from Data Exchange Standard to A Data Management SystemSystem

The next step was to show that a data exchange standard The next step was to show that a data exchange standard built with this method would facilitate the development of built with this method would facilitate the development of a data management system.a data management system.

The Test system was comprised of two components: a The Test system was comprised of two components: a database and a software tool to handle data entry and database and a software tool to handle data entry and manipulation.manipulation.

A test database management system was successfully A test database management system was successfully created from the IPC 1752 standardcreated from the IPC 1752 standard

Database schema generated from design modelDatabase schema generated from design model Implemented using MySQLImplemented using MySQL Developed software to import and export XML filesDeveloped software to import and export XML files

While limited it can easily be extended to provide full While limited it can easily be extended to provide full DMS capabilitiesDMS capabilities

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PbCdHgLimitations of IPC 1752 V1Limitations of IPC 1752 V1

• Limited multiple part reporting

• Only one sub-level within the product

• Data authenticity - no XML signature

• No language for new legislation

• Implementation limitations

• Limited multiple part reporting

• Only one sub-level within the product

• Data authenticity - no XML signature

• No language for new legislation

• Implementation limitations

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PbCdHgIPC-1752 Version 2.0IPC-1752 Version 2.0

• Modular - allows for easy modification to support other types of declarations and new regulations

• Support for new legislation - general declaration, no longer focused on RoHS

• Multiple parts - more robust support for reporting multiple parts in a single declaration

• No forms - work with solution providers to create supporting tools

• Improve support for multiple product IDs• Part families - similar• Shopping cart - different

• Support for multi-level sub-components• A part is a part is a part• Better BOM integration

• Modular - allows for easy modification to support other types of declarations and new regulations

• Support for new legislation - general declaration, no longer focused on RoHS

• Multiple parts - more robust support for reporting multiple parts in a single declaration

• No forms - work with solution providers to create supporting tools

• Improve support for multiple product IDs• Part families - similar• Shopping cart - different

• Support for multi-level sub-components• A part is a part is a part• Better BOM integration

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PbCdHgVersion 2.0a Data ModelVersion 2.0a Data Model

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PbCdHg

Design Model

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PbCdHgNIST Data Entry Tool - Scriba NIST Data Entry Tool - Scriba NIST Data Entry Tool - Scriba NIST Data Entry Tool - Scriba

• Version 1.0 of the 1752 standard included a PDF document designed to provide users Version 1.0 of the 1752 standard included a PDF document designed to provide users with a basic software tool to implement the standardwith a basic software tool to implement the standard

• This tool was removed for version 2.0.This tool was removed for version 2.0.• To address this need and to prove the validity of the proposed method a software tool To address this need and to prove the validity of the proposed method a software tool

called “Scriba” was developedcalled “Scriba” was developed• Basic details of NIST reference tool – ScribaBasic details of NIST reference tool – Scriba

• Written in JavaWritten in Java• Public domainPublic domain• Simple tool: Create-Update-DeleteSimple tool: Create-Update-Delete• Multiple parts - multiple levelsMultiple parts - multiple levels• Data ValidationData Validation• Electronic SignatureElectronic Signature• Merge AbilityMerge Ability• Generate presentation formatGenerate presentation format• Reference Implementation for 1752Reference Implementation for 1752

• Version 1.0 of the 1752 standard included a PDF document designed to provide users Version 1.0 of the 1752 standard included a PDF document designed to provide users with a basic software tool to implement the standardwith a basic software tool to implement the standard

• This tool was removed for version 2.0.This tool was removed for version 2.0.• To address this need and to prove the validity of the proposed method a software tool To address this need and to prove the validity of the proposed method a software tool

called “Scriba” was developedcalled “Scriba” was developed• Basic details of NIST reference tool – ScribaBasic details of NIST reference tool – Scriba

• Written in JavaWritten in Java• Public domainPublic domain• Simple tool: Create-Update-DeleteSimple tool: Create-Update-Delete• Multiple parts - multiple levelsMultiple parts - multiple levels• Data ValidationData Validation• Electronic SignatureElectronic Signature• Merge AbilityMerge Ability• Generate presentation formatGenerate presentation format• Reference Implementation for 1752Reference Implementation for 1752

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PbCdHgImproved Implementation ScribaImproved Implementation Scriba

• Dissociate tool from data

• Need tool for XML files

• Additional functionality using full programming environment

• Improve performance with large data files

• Not limited by page based format

• Dissociate tool from data

• Need tool for XML files

• Additional functionality using full programming environment

• Improve performance with large data files

• Not limited by page based format

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PbCdHgXML SignatureXML Signature

• Allows supplier to digitally sign XML file using w3c XML Signature recommendation

• The XML Signature is embedded in the document that is signed

• Easily implemented • Java XML Digital Signature API

• Allows supplier to digitally sign XML file using w3c XML Signature recommendation

• The XML Signature is embedded in the document that is signed

• Easily implemented • Java XML Digital Signature API

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PbCdHgProduct ID Link

01001101System Build

Material and ProcessChemicals

Data Sheets

RecyclingInformationTrusted Supplier

Information

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PbCdHgIPC plans 175X to cover:IPC plans 175X to cover:

• EuP – Energy Using Products• energy used to produce, transport, sell, use, and dispose of almost every

one of its products• Eventually will even include energy to extract raw materials • eco-design requirements for energy using products that must be meet in

order to be placed on the market or into service• REACH - Registration, Evaluation, Authorization and Restriction of

Chemical substances • progressive substitution of the most dangerous chemicals when suitable

alternatives have been identified • RoHS – Restriction of the Use of Certain Hazardous Substances in

Electrical and Electronic Equipment • Version 1 – 2006• Version 2 – Announced December 2008, release some time in 2009

• WEEE – Waste from Electrical and Electronic Equipment • mandates the treatment, recovery and recycling of electric and electronic

equipment • Anti-counterfeiting

• Prevent counterfeiting by unique Product ID

• EuP – Energy Using Products• energy used to produce, transport, sell, use, and dispose of almost every

one of its products• Eventually will even include energy to extract raw materials • eco-design requirements for energy using products that must be meet in

order to be placed on the market or into service• REACH - Registration, Evaluation, Authorization and Restriction of

Chemical substances • progressive substitution of the most dangerous chemicals when suitable

alternatives have been identified • RoHS – Restriction of the Use of Certain Hazardous Substances in

Electrical and Electronic Equipment • Version 1 – 2006• Version 2 – Announced December 2008, release some time in 2009

• WEEE – Waste from Electrical and Electronic Equipment • mandates the treatment, recovery and recycling of electric and electronic

equipment • Anti-counterfeiting

• Prevent counterfeiting by unique Product ID

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PbCdHgWhy do we care?Why do we care?

• IEC TC111 - Environmental standardization for electrical and electronic products and systems• WG1 - Material declaration for electrical and electronic

equipment • Describes the procedure, content, and form relating to material declarations

for electrical and electronic products• Covers materials and substances that are present in a supplied product• Product view, not chemical view• Does not cover production chemicals and emissions during manufacturing or

use• Will be compatible with IPC 1752

• How can STEP take advantage of the IPC Environmental work?

• Can we pool efforts with iNEMI/IPC to accomplish work?

• RosettaNet already has

• IEC TC111 - Environmental standardization for electrical and electronic products and systems• WG1 - Material declaration for electrical and electronic

equipment • Describes the procedure, content, and form relating to material declarations

for electrical and electronic products• Covers materials and substances that are present in a supplied product• Product view, not chemical view• Does not cover production chemicals and emissions during manufacturing or

use• Will be compatible with IPC 1752

• How can STEP take advantage of the IPC Environmental work?

• Can we pool efforts with iNEMI/IPC to accomplish work?

• RosettaNet already has

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• 3M Technologies S Pte Ltd • 5-Trees LLC • ADC Telecommunications, Inc. • ASE Group • Accton • Actio Corporation • Adiva Technology Inc. • Agere Systems • Ageus Solutions • Agile Software • Altera Corporation • Array Solutions • Austin Insulators Inc. • Avocent Corporation • Balda Solutions Malaysia • Beckman Coulter • BeRex Corporation • Boardwalktech • C&D Technologies • Carestream Health Inc. • Celestica, Inc. • Ciena Corporation • Circuit Connect, Inc. • Coherent • Conexant • Cope Plastics • Crescend Technologies • DALSA Corporation • DMEGC-SFD • Dalicap Ltd. • Datakey Electronics, Inc. • Delta Electronics Thailand • Design Chain Associates LLC • DiSS Technology (HK) Co., Ltd. • Distron Corporation • Dynalink Corporation • EPM Global Service Ltd. • E2open • E-Switch • Eastman Kodak Company • Electronic Hardware Corp. • Ellington Electronics Technology • Emulex Corporation • Energy Transformation Systems • ENOVIA MatrixOne • Enventure Technologies

• 3M Technologies S Pte Ltd • 5-Trees LLC • ADC Telecommunications, Inc. • ASE Group • Accton • Actio Corporation • Adiva Technology Inc. • Agere Systems • Ageus Solutions • Agile Software • Altera Corporation • Array Solutions • Austin Insulators Inc. • Avocent Corporation • Balda Solutions Malaysia • Beckman Coulter • BeRex Corporation • Boardwalktech • C&D Technologies • Carestream Health Inc. • Celestica, Inc. • Ciena Corporation • Circuit Connect, Inc. • Coherent • Conexant • Cope Plastics • Crescend Technologies • DALSA Corporation • DMEGC-SFD • Dalicap Ltd. • Datakey Electronics, Inc. • Delta Electronics Thailand • Design Chain Associates LLC • DiSS Technology (HK) Co., Ltd. • Distron Corporation • Dynalink Corporation • EPM Global Service Ltd. • E2open • E-Switch • Eastman Kodak Company • Electronic Hardware Corp. • Ellington Electronics Technology • Emulex Corporation • Energy Transformation Systems • ENOVIA MatrixOne • Enventure Technologies

• ExcelStor Technology • FCI Technology Services Ltd. • FiberElectronics, LLC • Foamtec International Co., Ltd. • Foresite Systems • Foxconn Electronics Inc. • Freescale Semiconductor • Funai Corporation • Future Electronics • GE Healthcare - Surgery • GE Industrial Sensing • GE Security • GMNameplate Printing (DongGuan)

Co., Ltd. • GPS Networking Inc. • The GoodBye Chain Group • H & H Technologies Inc. • Harris Corporation • Harvard Custom Manufacturing • Indian Springs Mfg. Co., Inc. • Information Handling Services • Intelligent Motion Systems, Inc. • Interphase Corporation • J.C. Metal Industries (S) Pte Ltd • JDSU • JST Corporation • J-Tech Technology Co., Ltd. • Jabil Circuit • Jinfeng Metal & Plastic Products • Kemet Electronics Corporation • Kuo Leng Electronic Co., LTD. • LG Chemical • Lelon Electronics Corp. • Logic • Lucent Technologies • MHTB • Maxtor Corporation • Micro Commercial Components Corp. • Micron Instruments Pvt. Ltd. • MicroRam Elecronics, Inc • Microsoft • Molex Corporation • Mouser Electronics • NIC Components Corp. • NXP Semiconductors • National Semiconductor

• Neophotonics (China) Corp • Nexgen Mediatech Inc • NIKKIN MgCAST • Nippon • NuSil Technology LLC • Omnitrix, Inc. • Optichron Inc. • P3 America, Inc. • PCNalert • PTC • Pacific Oaks Technology • Panasonic Electronic Devices Co. • Pantronix Corporation • Pantronix Corporation • Papros, Inc. • Paxar Americas, Inc. • Pony Testing International Group • Precience, Inc. • Q Point Technology • Qualcomm, Inc. • Quanta Computer Inc. • RCM Industries, Inc. • Radio Frequency Systems -

Conditioning • Ramtron International Corp. • Royal Electronic Factory (Thailand)

Co., Ltd. • SGS • Sagem Tunis • Sanmina-SCI • Schaffner • Senju Metal Industry • Shenzhen Newstar Microelectronics

Co., Ltd. • Shin Chin Industrial Co., Ltd • SIMCOM International • Smith Induspac-Toronto • Solectron Corporation • Span International • Specialized Technology Resources • Speedline Technologies • Sun Microsystems • Sunpower Technology Co. • SupplierSoft

• Suzhou Broadway • Symbol Technologies, Inc. • Synapsis Technology • tec4U • Techwise Circuits Co., Ltd. • TechniData AG • Temex • Teradyne • Tetra Tech • Texas Instruments • Tong Jiang Electronics CO., LTD. • Total Parts Plus, Inc. • Tri-State Fabricators Inc. • Trompeter Semflex, Inc. • Tyan Computer Corp. • Tyco Electronics • UPE Electronics • Uawithya • ViaSat, Inc. • Viconics Inc. • Vitesse • Volex • Well Shin Technology • WorkflowOne • Yangzhong Jia Hui Electron Co., Ltd • ZESTRON America • Zicon LLC

These companies (160) indicated that they will support/use the IPC-1752 standard for materials declaration.

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PbCdHgRosettaNet PiPsRosettaNet PiPs

• Material declaration support for companies using RosettaNet PiP (Partner Interface Process) gateways • Provides necessary information for business transactions between

trading partners

• 2a10 - Design Engineering Information

• 2a13/15 - Material Composition Information• Designed to integrate with IPC 1752 data (XML or PDF)

• Mapping between RosettaNet 2a13/15 and IPC 1752 to improve connection between large OEMs and small & medium businesses

• Material declaration support for companies using RosettaNet PiP (Partner Interface Process) gateways • Provides necessary information for business transactions between

trading partners

• 2a10 - Design Engineering Information

• 2a13/15 - Material Composition Information• Designed to integrate with IPC 1752 data (XML or PDF)

• Mapping between RosettaNet 2a13/15 and IPC 1752 to improve connection between large OEMs and small & medium businesses

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PbCdHgProposalProposal

STEP IPC

STEPAP 210

EnvironmentalModule

OffspringIPC 258X

Materials Declaration

IPC 175X

UML Domain Models

EXPRESS

175X UML Models

Develop a translation tool to go from UML to

EXPRESS

Schematics Schematics