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0260 573 PVE Y 233 03 Guaranteed Technical Particulars for GIS

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  • DOC. No. : 0260-573-PVE-Y-233 (Rev.3)

    Vendor Doc. No. : HS-09A-C (Rev.3)

    GUARANTEED TECHNICAL

    PARTICULARS

    FOR

    420kV 50kA

    Gas Insulated Switchgear

    CUSTOMER : NTPC TAMIL NADU ENERGY COMPANY LIMITED

    PROJECT : NTECL Power Project (3X500MW)

    (VALLUR Thermal Power Project-3X500MW)

    20 October, 2009

  • Page 1 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    . GIS Module

    1. Name of manufacturer & address 1. Hyosung, Korea

    2. Place of manufacture, inspection & testing 2. Changwon, Korea

    3. Manufacturers type / designation 3. 420 HGS 50

    4. Standard applicable 4. IEC 62271-203

    5. Rated voltage (System voltage) kV 5. 400 (420)

    6. System frequency Hz 6. 50

    7. Maximum (continuous) service rated voltage kV 7. 420

    8. Single phase or three phase design 8. Single phase

    9. Normal current rating 9.

    i) Generator Transformer feeder circuit Amp. i) 2000

    ii) Line feeder circuit Amp. ii) 2000

    iii) Bus coupler circuit Amp. iii) 3150

    iv) Bus bars Amp. iv) 3000

    10. Rated peak withstand current kA 10. 130

    11. Short time current rating 11.

    - 1 second rms kA 50

    - 3 second rms kA -

    12. Rated Lightning impulse withstand voltage kV(peak) 12. 1425

    13. Rated Switching impulse withstand voltage kV(peak) 13. 1050

    14. Rated one minute power frequency withstand voltage kV(peak rms) 14. 650

    15. Maximum temperature rise over 50 deg. ambient deg C 15. 40

    16. Thermal rating of current carrying parts at 420 KV for sec 16. 1

    the rated symmetrical short circuit current

    17. a) Features adopted for preventing burn through in the 17. a)

    various enclosures of SF6 GIS Pressure relief device

    b) Time in m sec to withstand an internal flashover ms b) 500

    without burn through

  • Page 2 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    18. Design pressure of the enclosures for 18.

    a) Circuit breakers MPa.G a) 0.803

    b) Disconnectors MPa.G b) 0.674

    c) Surge arresters etc MPa.G c) To be submitted separately

    d) GIS duct MPa.G d) 0.674

    e) VT MPa.G e) To be submitted separately

    f) CT MPa.G f) 0.674

    19. No of gas compartments 19.

    a) Each line bay a) 5~6 / Bay

    b) Each Generator bay b) 5~6 / Bay

    c) Bus coupler bay c) 5~6 / Bay

    20. a) Average leakage rate of SF6 gas %/year 20. a) 0.5 max

    b) Quantity of SF6 gas required to completely charge kg b) Depend on layout

    the 3-pole equipment including any tank storage

    system

    c) Quantity of SF6 gas required for largest gas kg c) 120 for CB compartment

    compartment

    d) Operating pressure bar d)

    - Circuit breaker MPa.G 0.6

    - Others MPa.G 0.5

    - CT MPa.G 0.5

    - VT MPa.G To be submitted separately

    - Disconnector MPa.G 0.5

    - SA MPa.G To be submitted separately

    21. Creepage distance adopted for GIS/AIS termination mm 21. 14700

    22. Heat generated in K.W. when the complete switchgear is kW 22. 2

    operating at its rated capacity

    23. a) Seismic level for which GIS is designed 23. a) 0.3G

    b) Noise level in (dB) at distance of (m) b)

    i) 0 i) 100

    ii) 50 ii) 70

    iii) 100 iii) 50

    iv) 150 iv) 40

  • Page 3 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    24. Type and material of 24.

    a) Breaker main contact a) Copper with silver coated

    b) Disconnecting switch contact b) Copper with silver coated

    c) Grounding switch contact c) Copper with silver coated

    d) Busbars d) Aluminum

    e) Internal bus contact e) Copper with silver coated

    f) Enclosure f) Aluminum

    g) Terminal pads g) Tinned copper

    25. Dimensions 25.

    a) Bus enclosure outside diameter mm a) 516

    b) Bus enclosure wall thickness mm b) 10

    c) Internal bus, outside diameter mm c) 120

    d) Internal bus thickness mm d) 6

    26. Whether GIS are dispatched filled with SF6 or required 26. To be filled at site

    to be filled at site

    27. Capacity of EOT crane in GIS building Ton 27. 5

    28. Type and make of SF6 pipe coupling used 28. Non return valve

    (BTX Korea or DILO Germany)

    29. Type and make of mandatory maintenance equipment 29.

    to be supplied

    i) SF6 gas filling and evacuation plant (portable) i) 3-001-2-R001,DILO Germany

    ii) SF6 gas filtering, drying, storage and recycling plant ii) B057R01,DILO Germany

    iii) Operation analyzer with DCRM KIT iii) EGIL, GE Energy

    iv) SF6 gas leak detector iv) 3-033-R002, DILO Germany

    v) Gas analyzing equipments v) 3-032-R003,DILO Germany

    30. Whether the following are enclosed 30.

    a) Type test reports Yes/No a) To be submitted separately

    b) Operation manual for equipments Yes/No b) To be submitted separately (0260-573-PVE-X-237)

    c) Leaflets & literature bringing out salient features of Yes/No c) Already submitted during tender stage.

    equipment offered

    d) The details of control room building Yes/No d) Yes (As per civil scope)

    e) The details of GIS building Yes/No e) Yes (As per GIS

    Layout and civil scope)

  • Page 4 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    31. Details of equipments and procedure for conducting site 31. To be submitted separately

    test (including power frequency. test) of the bay module It will be included in IOM manual.

    as per IEC (Refer to 260-573-PVE-X-237)

    32. Weight of the heaviest piece of equipment to be kg 32. 12000 (CB)

    handled during installation on site.

    33. SF6 GAS 33.

    a. Name of manufacturer & address a. Allied Signal, USA /

    Solvay, Germany

    b. Standard applicable b. IEC 60376

    34. Whether the common point of bus disconnectors Yes/No 34. No (Same compartment

    alongwith Earth Switch has been brought out in a with BUS disconnector

    separate compartment and earthing switch)

    35. Whether provision exists for extension busbars on both Yes/No 35. Yes

    ends

    36. Details of arrangement provided to account for thermal Yes/No 36. Yes (Refer to

    expansion for busbars enclosed layout drawing)

    37. Details of earthing arrangement adopted for the GIS Yes/No 37. Refer to already approved

    enclosed Foundation Drawing.

    (Dwg. No. 0260-573-PVE-F-204)

    38. Whether layout plan sections of each bay/equipment of Yes/No 38. Refer to already submitted

    GIS/AIS indicating the complete arrangement enclosed Layout drawing. (Dwg, No. 0260-573-PVE-F-205)

  • Page 5 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    . EQUIPMENTS INCLUDED IN GIS A. Circuit Breaker

    1. Name plate data 1.

    a. Manufacturers name a. Hyosung, Korea

    b. Type / designation b. Puffer, Dead Tank /

    420 HCB 50

    c. Standard applicable c. IEC 62271-100

    d. Rated frequency Hz d. 50

    e. Rated voltage kV e. 420

    f. Rated current f.

    i) Under normal condition kA A i) 2000 / 3150

    ii) Under site condition kA A ii) 2000 / 3150

    g. Number of poles per unit g. 3

    h. Class (indoors) h. C2-M1

    i. Number of interrupting chambers per pole i. 1

    (No of breaks per pole)

    j. Whether 3 pole or single pole design j. Single phase

    k. Maximum Operating Voltage for guaranteed Breaking Capacity

    kV Vdc k. 242

    l. Duty cycle as per IEC M1/M2&C1/C2 l. M1-C2

  • Page 6 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    . GUARANTEED RATINGS A) Circuit Breaker

    1. Making & Breaking 1.

    a) Breaking Capacity a)

    - Rated short circuit breaking Current KA(rms) kA 50

    - Symmetrical component at highest system kA 50

    voltage

    - DC Component (%) % 60

    - Asymmetrical breaking current at highest kA 65.6

    system voltage

    - Rated breaking MVA (Symmetrical) kA(rms) 50

    - Breaking time secs 0.04

    b) Making Capacity b)

    - Rated making current kA 130

    - Rated making MVA symmetrical kA(rms) 50

    - Making time secs 0.01

    2. Operating voltages of closing/opening coil 2.

    - Maximum operating voltage Vdc 242

    - Minimum operating voltage Vdc 154

    3. Current ratings 3.

    - Rated continuous current at 27 ambient temp. A 2000 / 3150 - Rated interrupting current for 1s. kA 50

    - Rated symmetrical interrupting current kA 50

    - Rated asymmetrical interrupting current kA 65.6

    - Rated short circuit making current kA (peak) 130

    4. Rated Insulation level 4.

    a) One minute dry power frequency withstand voltage a)

    i) Between live terminal and ground (kV rms) kV rms i) 650

    ii) Between terminals with breaker contacts open kV rms ii) 815

    (kV rms)

  • Page 7 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    b) 1.2/50 micro second impulse withstand test voltage b)

    i) Between live terminal and ground (kV peak) kVp i) 1425

    ii) Between terminals with breaker contacts open kVp ii) 1425(+240)

    (kV peak)

    c) 250/2500 micro second impulse switching surge c)

    withstand test voltage

    i) Between live terminal and ground (kV peak) kVp i) 1050

    ii) Between terminals with breaker contacts open kVp ii) 900(+345)

    (kV peak)

    d) Line to ground power frequency withstand voltage kV d) 420/ 3 at gas pressure equivalent to atmospheric pressure

    e) Minimum allowable moisture content in interrupting ppm/vol. e) 300

    medium

    f) Maximum total break time for any current upto rated f)

    breaking current (ms)

    i) For Test duties 2,3 & 4 at rated values ms i) 38

    ii) For other duties at limiting conditions of ms ii) 42

    voltage and pressure

    g) Closing time ms g) Max.150

    h) Minimum opening time under any condition with ms h) 15

    limiting voltage and pressure (ms)

    i) Maximum opening time under any condition with ms i) 18

    limiting voltage and pressure (ms)

    j) First pole to clear factor j) 1.3

    5. Maximum temperature rise above ambient at rated load 5.

    and voltage for

    - Contacts K 34

    - Hottest part K 34

    6. Operating data 6.

    - Rated operating duty cycle

    a) Line Breakers a) O-0.3s-CO-3min-CO

    b) Generator Transformers, & Bus Coupler b)O-0.3s-CO(-3min-CO)

    Breakers * ( ) shall be related with system operation.

  • Page 8 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    - Reclosing duty cycle (Line Breakers) O-0.3s-CO-3min-CO

    - Permissible tripping delay ms sec 1

    - Maximum arc duration at

    a) 10% rated breaking current ms a) 17

    b) 30% do ms b) 15.7

    c) 60% do ms c) 20.7

    d) 100% do ms d) 24

    - Closing time ms 105

    - Total breaking time at

    a) 10% rated breaking current ms a) 34.3

    b) 30% do ms b) 33.4

    c) 60% do ms c) 38.7

    d) 100% do ms d) 42.1

    e) Arc duration from separation of arc at contact e) 42.1

    to instant of arc extinction for full rated

    interrupting capacity.

    - Longest time to interrupt current less than 25% ms 40

    of rated symmetrical short circuit current from

    energizing trip circuit

    - Minimum time from arc extinction to contact remake ms 80

    for auto reclosing.

    - Minimum dead time for

    a) 3 phase reclosing ms a) 72

    b) 1 phase reclosing ms b) 72

    - Maximum difference of time at opening of series ms N/A

    contacts within one pole

  • Page 9 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    - Maximum difference of time at opening between ms 3.3

    phases

    - Maximum difference of time at closing between ms 5

    phases

    - Details of the curve enclosed for maximum opening N/A

    time vs. 3 phase fault current

    - Number of interruptions before scheduled Every 10 in rated 40kA Every 30 operation in rated 25kA

    maintenance is required Every 100 operation in rated 15kA Every 2000 operation in rated currents

    - Number of mechanical operations before scheduled 2000

    maintenance is required

    - Number of interruptions at rated S.C. current with 10

    associated TRV without changing any parts.

    - Description and frequency of scheduled maintenance required

    - Ordinary Inspection : Either every 500 operation or 3 years - Conduct maintenance and inspection by utilizing service interruption without discharging SF6 gas - Detail inspection : Either every 2000 operation or 6 years - Conduct maintenance and inspection discharging SF6 gas

    - Recovery voltage rate of rise at As per IEC62271-100 for the belows

    a) Rated symmetrical interrupting current kV/ms a) 2.0

    kV/ s b) 60 percent of rated symmetrical interrupting kV/ms b) 3.0

    current kV/ s c) 30 percent of rated symmetrical interrupting kV/ms c) 5.0

    current kV/ s d) 10 percent of rated symmetrical interrupting kV/ms d) 7.0

    current data for Restrike voltage kV/ s - Amplitude factor (T100/T60/T30/T10) 1.4/1.5/1.54/0.9X1.7

    - Phase factor 1.3

    - Natural frequency Hz 50

    - Rate of rise of restriking voltage (T100/T60/T30/T10) kV/ s 2/3/5/7 - Devices used for controlling RRRV N/A

    - Devices used for uniform voltage distribution N/A

    - Distribution of voltage across breaks N/A

  • Page 10 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    - Pre-insertion resistor (if applicable)

    i) Value / pole (Ohms) / with tolerance i) N/A

    ii) Minimum and maximum duration of insertion ii) N/A

    per pole (ms)

    iii) Thermal rating for the iii) N/A

    C-1m-0-CO-2m-C-1m-O-CO for terminal fault

    considering maximum resistance and time

    setting

    - Recovery voltage distribution between breaks in

    percent of rated voltage

    a) Single line to ground fault a) N/A

    b) Interruption of short lines b) N/A

    c) Switching off an unloaded transformer c) N/A

    7. Operating Mechanism 7.

    a) Type of operating mechanism for a)

    i) Closing i) Hydraulic

    ii) Opening ii) Hydraulic

    b) Normal power consumption (w) at rated voltage of b)

    i) Trip coil W i) 100

    ii) Closing coil W ii) 265

    7.1 Pneumatic operating mechanism 7.1

    a) Rated operating pressure (kg/sq.cm) a) N/A

    b) Rated of pressure for (kg/sq.cm) b)

    i) Closing i) N/A

    ii) Opening ii) N/A

    c) Air Consumption at rated pressure for c)

    i) Closing (m3) i) N/A

    ii) Opening (m3) ii) N/A

    iii) Close -Open (m3) iii) N/A

    d) Pressure drop/metre length of piping d) N/A

    e) Number and Capacity (m3) of breaker local air e) N/A

    storage receivers

  • Page 11 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    f) No. of close operations for which sufficient air f) N/A

    as available in local receiver

    g) Capacity of compressor (m3/hr) and working g) N/A

    pressure (kg/cm2)

    h) Maximum time for which compressor can h) N/A

    operate continuously (Minutes)

    i) Time to fill i)

    i) Air receiver after one C-O operation i) N/A

    (Minutes)

    ii) For making up of losses occuring in ii) N/A

    4 hours (Minutes)

    j) Pressure at which compressor j)

    i) Starts (kg/cm2) i) N/A

    ii) Stops (Kg/cm2) ii) N/A

    k) Material of compressed air piping k) N/A

    l) Inner & outer dia of piping (mm) l) N/A

    m) Whether time totaliser for the compressor m) N/A

    provided

    n) Safety valve blow off at (kg/cm2) n) N/A

    o) Alarm switch closes (kg/cm2) o)

    i) Closing i) N/A

    ii) Opening ii) N/A

    iii) Auto reclose iii) N/A

    7.2 Hydraulic operating mechanism 7.2

    a) Rated pressure of oil in operating cylinder kg/cm2 a) 320

    (kg/cm2)

    b) Limits of pressure (kg/cm2) kg/cm

    2 b) 275 (O Lock-out)

    c) Quantity of oil (litre) L/phase c) 240

    d) Details of monitoring arrangement for hydraulic d) Due to pressure switch

    pressure as indicated pressure

    settings

    e) No. of close-open operation possible after loss e) 2 CO

    of AC supply to drive motor

  • Page 12 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    f) Pressure drop starting from lowest pressure f)

    at which motor starts for

    i) C-operation kg/cm2 i) 5

    ii) O-operation kg/cm2 ii) 15

    iii) CO-operation kg/cm2 iii) 20

    iv) O-CO-operation kg/cm2 iv) 35

    v) 2CO-operation kg/cm2 v) 40

    g) Time required to make up pressure upto loss of g)

    nitrogen pressure after

    i) C-operation sec i) 15

    ii) O-operation sec ii) 60

    iii) CO-operation sec iii) 75

    iv) O-CO-operation sec iv) 135

    v) 2CO-operation sec v) 150

    h) Life expectancy & guaranteed leakage rate of year & %/year h) 30 & 0.25

    nitrogen accumulators

    7.3 Spring charged mechanism 7.3

    a) Number of close open operations possible after a) N/A

    failure of AC supply to motor

    b) Time required for motor to charge the closing b) N/A

    spring (minutes)

    c) Whether indication of spring charged condition c) N/A

    provided in central control cabinet

    8. Motor Data 8.

    a) Type a) AC Motor

    b) Rating at site conditions (kW) kW b) 1.5

    c) Rated voltage (V) V c) 415

    d) Full load current (A) A d) 2.1

    9. SF6 gas system

    - Normal operating pressure bar 6

    - Normal operating density g/cc 0.0462 (46.2Kg/m3)

    - Weight of gas per breaker kg 65

    - Lockout pressure bar 5.5

  • Page 13 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    - Alarm pressure bar 5.7

    - Whether breakers work at single pressure or dual Single phase

    pressure

    - Type of SF6 gas flow (axial or radial) Axial

    - Type of nozzles (single flow or double flow) Single flow

    - Compression ratio for puffer action 4 time

    - Quantity of compressed gas for puffer action kg 4

    - Total volume of SF6 gas required per circuit breaker m3 4.3

    at operating pressure.

    10. Control power requirement 10.

    - Tripping (3poles) current at rated supply voltage A 19.8

    (220V DC)

    - Closing (3 poles) current at rated supply voltage A 6.3

    (220V DC)

    - Tripping voltage range percent % 85~110

    - Closing voltage range percent % 70~110

    11. Heaters 11.

    - Continuously current rating A 1.7

    - Thermostat power rating A 1.7

    12. Noise level in (dB) at distance of (m) 12.

    i) 0 i) 100

    ii) 50 ii) 70

    iii) 100 iii) 50

    iv) 150 iv) 40

    13. Interrupters 13.

    - Type of main contacts, arcing contacts & Aux. Multi finger type

    contacts.

    - Material of main contacts/arcing contacts, silver Copper with silver coated

    coated or not

    - Contact pressure kg/sq mm kg/sq mm 0.001

    - Number of interrupters per pole 1

    - Breaker length of an interrupter mm 1255

    - Length of contact travel mm 260

  • Page 14 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    - Rate of contact travel at tripping m/sec 15.2

    - Rate of contact travel at closing m/sec 105

    14. Whether fixed trip or trip free 14. Trip free

    15. Details of anti pumping device 15. Hydraulic operating mechanism has structurally anti-pumping capability

    16. Maximum line charging breaking current with temporary kA A 16. 600

    over voltage up to 1.4 p.u. (kA)

    17. Rated small capacitive breaking current A 17. 600

    18. Rated small inductive breaking current A 18. 50 as per requirement

    - Generator transformer, Line & Bus coupler breakers (To be submitted the calculation/ Test report separately)

    19. Rated characteristics for short line fault 19. Refer to the Annex I

    20. a) Rated transient recovery voltage for terminal faults kV 20. a) 624

    b)

    Parameters as per IEC

    parameters b) As per table 5 of IEC62271-100

    21. Rated value of phase making current kA(rms) 21. 50

    22. Max. interrupting capacity under phase opposition kA 22. 12.5

    conditions

    23. Maximum breaking Capacity under Kilimeteric faults and kA 23. 50

    rated TRV characteristic (kA peak)

    24. Maximum period between closing of first contact & last ms 24. 3.3

    contact in a pole (ms)

    25. Maximum pole discrepancy (ms) ms 25. 3.3 (open)

    26. Capacity for interrupting in-rush current of transformer A 26. 500

    27. Max. over voltage factor of the circuit breaker when 27.

    switching off

    a) Unloaded transformer a) 1.2

    b) Loaded transformer b)1.2

    c) Open circuited lines c) 1.2

    d) Synchronous system d) 2

    28. Details of operation counter 28. mechanically numeric

  • Page 15 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    counter

    29. a) Number of auxiliary contacts per pole provided 29. a)

    i) NO i) 20

    ii) NC ii) 20

    iii) Adjustable iii) N/A

    b) Rated voltage of auxiliary contacts (V) Vdc b) 220

    c) Current capacity of Aux. contacts c)

    i) Continuous (Amps) A i) 20

    ii) DC breaking with 20 ms time constant (A) A ii) 10

    30. Partial discharge level at 1.1 Un/ 3 pC 30. 5 31. Radio interference level at 266 kV (rms) microvolt 31. Below 1000

    32. Maximum impact loading on foundation during breaker kg 32.

    operations under fault conditions.

    i) Closed conditions ton i) 4

    ii) Open conditions ton ii) +15

    33. Seismic withstand value 33.

    i) Vertical i) 0.3G

    ii) Horizontal ii) 0.3G

    34. Tests to be conducted by the supplier at works 34.

    (whether enclosed)

    a) Type tests Yes/No a) To be submitted separately

    b) Routine tests Yes/No b) To be submitted separately through ITP for factory test

    c) Tests to be conducted at site Yes/No c) To be submitted separately through ITP for site test

    35. Overall dimensions (LxBxH) m 35. 3.4X1.7X4.5 (CB 3phase)

    36. Weight of breaker complete with operating mechanism, kg 36.

    bushing, frame work,

    a) with SF6 gas ton a) 10.2

    b) without SF6 gas ton b) 10

    37. Descriptive bulletins and drawings of the circuit 37. Refer to 0260-573-PVE-B-219

    breakers giving general details of construction.

    38. Out of phase switching capability of the circuit breaker kA 38. 12.5

    39. Comments regarding the suitability of the circuit breaker 39. Type tested by C2

    for restrike free operation of power transformer carrying

    full load current.

    54919Oval

  • Page 16 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    40. Guaranteed time difference between the first pole and ms 40. 3.3

    last pole operation timing.

    41. Data on operating Coils 41.

    (a) No. of trip coils/pole (No.) (a) 2

    (b) No. of close coils/pole (No.) (b) 1

    42. Details of the standard accessories to be supplied 42. GD, Manual handle

    alongwith the breaker

    43. No. of the enclosed drg. showing the control scheme of 43. Refer to 0260-573-PVE-L-234

    circuit breaker

    44. Details of the provision to be made on GIS to reduce H.V. 44. N/A

    transients to acceptable values.

    45. Guaranteed degraded values of B.I.L. switching surges 45. 80% of BIL voltage

    and 50 Hz rated values during the life of equipment and the rated power

    (Test data to support this guarantee to be enclosed Frequency for 30

    by the bidder). years life time.

    46. Whether the following are enclosed 46.

    a) Type test reports Yes/No a) Yes

    b) Operation manual for breaker Yes/No b) To be submitted separately

    (0260-573-PVE-X-237)

    c) OGA drawing of breaker Yes/No c) To be submitted separately

    (GIS Dimension drawing)

  • Page 17 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    B) Disconnectors / Grounding Switches B-I Disconnector Switches

    1. Manufacturers name & address 1. Hyosung, Korea

    2. Type & designation 2. 420 SDSV, 420 SDSH

    3. Standard applicable and duty M1/M2 3. IEC 62271-102

    4. Rated Frequency Hz 4. 50

    5. Whether all the 3 poles are gang operated 5. 3 poles grouped

    6. Rated voltage 6.

    i) Rated kV i) 420

    ii) Max. permissible ii) 420

    7. Dielectric with-stand capacity of Completely assembled 7.

    DS and earth switch

    a) One minute power frequency withstand test voltage a)

    (kV) rms

    i) against ground (kV peak) kV rms i) 650

    - dry (kV rms)

    b) 1.2/50 micro second impulse withstand test voltage b)

    i) against ground (kV peak) kVp i) 1425

    ii) across open contacts (kV peak) kVp ii) 1425(+240)

    c) 250/2500 micro second switching surge withstand c)

    test voltage (dry)

    i) against ground (kV peak) kVp i) 1050

    ii) across open contacts (kV peak) kVp ii) 900(+345)

    d) Radio interference level at 1.1 x Um/ 3 (in micro d) Below 1000 volts) for frequency between 0.5 MHz to 2.0 MHz

    8. Rated normal current 8.

    - Generator Transformer module A 2000

    - Line module A 2000

    - Bus coupler module A 3150

    9. Rated peak short circuit current kA 9. 50

    10. Interruption of loop current A/V 10. 1600A at 20V

  • Page 18 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    11. a) Rated short time current of DS 11. a)

    i) for 1 sec. (kA rms) kA rms i) 50

    ii) for 3 sec. (kA rms) kA rms ii) N/A

    iii) Dynamic current kA iii) 130

    b) Opening time of b)

    i) DS (sec) i)

  • Page 19 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    c) Arrangement provided to prevent electrical or c) Provision for padlocking

    manual operation unless interlock conditions are both open & close position /

    satisfied Isolating control circuit

    using device for preventing

    manual handle from inserting

    d) Whether interlock coil is continuously rated d) No

    e) Rated D.C. control voltage and variation allowed V and % e) 220 and 80~110

    f) Power consumption (watts) f) Almost zero

    20. Controls 20.

    a) Rated D.C. control voltage (Volts) Vdc a) 220

    b) Limits of voltage Vdc b) 176~242

    c) Power consumption of control coils (W) W c)

  • Page 20 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    d) Auxiliary contacts on earth switch d)

    i) Total number i) 22

    ii) NO ii) 11

    iii) NC iii) 11

    iv) Adjustable iv) N/A

    v) Rated voltage (volts) Vdc v) 220

    vi) Rated continuous current (Amps) A vi) 20

    vii) Rated DC breaking current with 20 ms time A vii) 10

    constant (A)

    e) Whether counter balance spring provided for e) N/A

    isolator and earth swtich

    22. Design data 22.

    - Type of contacts Multi finger

    - Contact area cm2 28.3

    - Contact pressure 1.2 / segment

    - Surface treatment and thickness of surface coating Silver plated by 25 m for main contacts

    / silver electrolytic plating.

    - Overtravel distance after making of contacts mm 12

    - Distance between the contacts in the fully open mm 160

    position

    - Current density at the minimum cross section of A/mm2 0.7

    switch blade (Silver coated copper)

    - Speed of break m/s 0.1

    23. Partial discharge level at 1.1 Un / 3 pC 23. 5 24. a) Total operating time of disconnector along with its secs. 24. a) < 5

    operating mechanism

    b) Total operating time of disconnector after the secs. b) < 5

    command is given

    25. No. of operations the switch can withstand without any 25. No load 1000 time

    need for inspection

    26. Type of mounting 26. Vertical type

    27. No. of poles per phase 27. 1

  • Page 21 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    28. Safety factor taken into account while designing the 28. 1.2

    disconnector.

    29. Type and material used for arcing contacts, if provided 29. Tungsten

    30. Weight of 3 pole isolating switch 30.

    - with earthing blades kg 200 (Include in GIS)

    - without earthing blades kg N/A

    31. Type of interlock between main isolator and earthing 31. Electrical interlock

    switch

    32. Details of the type test reports enclosed and the 32. As per IEC62271-102

    standards as per which these tests have been carried out

    33. Rated maximum time duration of short circuit ms 33. 1000

    34. Rated mechanical terminal load. kg 34. 30

    35. Rated supply voltage of operating devices and auxiliary Vdc 35. 220

    circuits.

    36. Rated pressure of SF6 gas bar MPa.G 36. 0.5

    37. Minimum distance between poles with regard to insulation mm 37. 160

    and forces caused by short circuit currents.

    38. Tests to be conducted at site Whether the following are 38.

    enclosed:

    a) Type test reports Yes/No a) To be submitted separately

    b) OGA drawing for disconnecting switches with & Yes/No b) Refer to the Doc. No. 0260-573-PVE-B-214

    without earth switches

    c) Operation manual Yes/No c) To be submitted separately (0260-573-PVE-X-237)

    d) Details of motor operating mechanism Yes/No b) To be submitted separately (0260-573-PVE-X-237)

    e) Leaflets & literature bringing out salient features of Yes/No e) Already submitted

    equipment offered during tender stage

    f) Whether details of constructional interlock enclosed Yes/No f) No (N/A for constructional interlock)

  • Page 22 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    B-II Safety Grounding Switches

    1. Manufacturers name & address 1. Hyosung, Korea

    2. Type / designation 2. 420 SESM

    3. Standard applicable 3. IEC 62271-102

    4. Maximum permissible operating voltage kV 4. 420

    5. Maximum make and carry current for one sec. kA (peak) 5. 50

    6. Rated inductive breaking current A 6. N/A

    7. TRV caused by breaking/making inductive current kV 7. N/A

    8. Rated capacitive breaking current A 8. N/A

    9. TRV caused by breaking/making capacitive current kV 9. N/A

    10. Operating Mechanism 10.

    a) Rated torque of the mechanism kg.f.m a) 1.5

    b) Type and rating (KW) of motor b) DC Motor / 260W

    c) Rated voltage of motor Vdc c) 220

    d) Full load current (A) A d)

  • Page 23 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    22. Whether the following are enclosed: 22.

    a) Type test reports a) To be submitted separately

    b) OGA drawing for disconnecting switches with & c) Refer to the Doc. no.

    without earth switches 0260-573-PVE-B-215

  • Page 24 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    B-III High Speed Fault Making Grounding Switch

    1. Manufacturers name & address 1. Hyosung, Korea

    2. Type/ designation 2. 420 SESA

    3. Standard applicable 3. IEC 62271-102

    4. Maximum permissible operating voltage kV 4. 420

    5. Maximum make and carry current for 1 sec. kA(peak) 5. 50

    6. Rated inductive breaking current A 6. 160

    7. TRV caused by breaking/making inductive current kV 7. 10

    8. Rated capacitive breaking current A 8. 18

    9. TRV caused by breaking/making capacitive current kV 9. 20

    10. Operating Mechanism 10.

    a) Rated torque of the mechanism kgfm a) 1.5

    b) Type and rating (kW) of motor b) DC Motor / 260W

    c) Rated voltage of motor Vdc c) 220

    d) Full load current (A) A d)

  • Page 25 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    27. Auxiliary contacts on earth switch 27.

    i) Total number i) 22

    ii) NO ii) 11

    iii) NC iii) 11

    iv) Adjustable iv) N/A

    v) Rated voltage (volts) Vdc v) 220

    vi) Rated continues current (Amps) vi) 20

    28. Total operating time of switch alongwith its operating s 28. < 5

    mechanism

    29. Total operating time of switch after the command is given. s 29. < 5

    30. Operating Mechanism 30.

    a) Rated torque of the mechanism kgfm a) 1.5

    b) Type and rating (KW) of motor b) DC Motor / 260W

    c) Rated voltage of motor Vdc c) 220

    d) Full load current (A) A d)

  • Page 26 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    C) CURRENT TRANSFORMERS (Bidder to fill up date separately for each type of CT)

    1. Name of manufacturer 1. Hyosung, Korea

    2. Type 2. Ring type

    3. Manufacturers type / designation 3. 420 HGS 50 GIS type

    4. Standard applicable 4. IEC 60044-1

    5. Mounted inside/outside SF6 Gas enclosure 5. Inside

    6. Rated frequency 6.

    Rated continuous normal current (A) A 2000 / 3000

    7. Short time current withstand for 1 sec. (kA) kA 7. 50

    8. Dynamic current withstand (kA peak) kAp 8. 130

    9. Transformation Ratio 9. 2000/1000/500:1, 3000/2000/1000:1

    10. Rated primary current 10. 2000 / 3000

    11. Rated secondary current A 11. 1

    12. Numbers of cores. 12. 5

    13. Number of secondary turns 13. 2000 / 3000

  • Page 27 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    14. Particulars of for each type of C.T. Refer to the Annex V

    1 2 3 4 5

    CORE Rated output (VA) Class of accuracy Accuracy limit Current error at

    rated primary

    current (%)

    Refer to the next page Refer to the next page Refer to the next page As per IEC standard 6 7 8 9

    CORE Phase displacement Composite errors at Knee point Secondary limiting

    at rated primary cement rated voltage (V) (Volts) voltage

    current (minutes) accuracy limited it

    primary current.

    As per IEC standard Refer to the next page Refer to the next page Refer to the next page 10 11 12

    CORE Secondary winding Magnetising current Instrument

    resistance (ohm) (mA) at knee point security factor

    voltage

    Refer to the next page Refer to the next page Refer to the next page

  • Page 28 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

  • Page 29 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    15. One second over current factor & corresponding value of kA 15. 50

    current.

    16. Rated dynamic current (peak value) in amps. kA 16. 130

    17. Rated continuous thermal current temperature rise over K 17.

  • Page 30 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    D) VOLTAGE TRANSFORMERS

    1. Name of manufacturer 1. Nissin Japan, Trench

    Germany or equivalent

    2. Type designation 2.

    3. Standard applicable 3. IEC 60044-2

    Wdg Wdg Wdg 4. Rated primary voltage kV 4. 400/ 3 5. Rated secondary voltage V 5. 110/ 3 110/ 3 110/ 3 6. Rated output per phase VA 6. 50 50 50 7. Rated burden VA 7. 50 50 50 8. Rated frequency Hz 8. 50 9. Standard values of rated voltage factor 9. 1.5Un-30sec. 1.2Un-continuous 10. Limits of temperature rise K 10.

  • Page 31 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    E) SURGE ARRESTORS

    1. Manufacturer 1. Toshiba, Japan

    2. Type designation 2. RVLRF-390KY

    3. Arrestor Class & Type 3. Gapless (Metal oxide)

    4. Rated Voltage of Arrestor kV 4. 390

    5. Normal Maximum continuous operating voltage (MCOV) kV 5. 315

    6. i) Minimum discharge capability (kj/kV) reffered to 6. i) 8

    rated voltage at minimum of discharge

    characteristics

    ii) Line Discharge class, as per IEC ii) Class 4

    7. Maximum discharge current (8/20 microsecond wave) kA 7. 20

    8. Maximum 0.5 microsecond discharge voltage kVp 8. 1055 at 20kA Front steepness : 1 micro sec

    9. Maximum residual voltage for 8/20 micro sec current 9.

    wave

    i) at 50% nominal discharge current (kVp) kVp i) N/A

    ii) at 100% nominal discharge current (kVp) kVp ii) 898 at 10kA

    iii) at 200% nominal discharge current (kVp) kVp iii) 960 at 20kA

    10. Maximum switching surge protective voltage kV(peak) 10. 790 at 2kA

    11. a) One minute power frequency (dry) withstand voltage kVrms 11. a) 630

    of arrester (kVrms)

    b) Impulse withstand test voltage of arrester housing kVp b) 1425

    with 1.2/50 micro sec wave, (kVp)

    c) Impulse current withstand c)

    i) High current short duration (4/10 micro sec. kAp i) 100

    wave ) kAp

    ii) Low current short duration (A peak) Ap ii) 1200

    12. Partial discharge level at 1.1 Un/ 3 pC 12. 5 13. Radio interference level at 266 KV (rms) Microvolts 13. N/A

    14. High current short duration test value kA 14. N/A

    15. Short circuit capability & class of pressure relief device 15. 50kA / Class A

  • Page 32 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    16. I) Maximum internal ionization at 50 Hz voltage 16. equal to

    i) 1.05 COV i) N/A

    ii) 1.0 COV ii) N/A

    17. a) Reference voltage and corresponding reference 17. a) 592 at 3mA

    current of arrester

    b) Maximum internal leakage current at (mA) b)

    i) COV i) Approx. 1.0mAp at

    420kV / 3 X 2 ii) 1.1 COV

    ii) Approx. 1.1mAp at

    420kV / 3 X 2 iii) COV at 150 deg. C iii) To be submitted separately

    iv) Reference voltage iv) 592 at 3mA

    c) Pressure relief class c) Class A

    18. Protective level provided by surge arrestor 18. A

    19. Energy level kJ/kV 19. 8

    20. Details of the type test reports enclosed and the 20. As per IEC60099-4

    standards as per these tests have been carried out

    21. Whether SF6 Gas insulated Yes/No 21. Yes

  • Page 33 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    F) SUPPORT & BARRIER INSULATORS (Details for each type of insulator used to be indicated separately)

    Support Barrier

    1. Manufacturer & address 1. Hyosung, Korea

    2. Type of insulators used 2. Epoxy Resin

    3. One-minute power frequency dry withstand test voltage kV(rms) 3. 650 650

    4. Dry flashover value kV(rms) 4. >715 >715

    5. Wet flashover value kV(rms) 5. N/A N/A

    6. 1.2/50 microsecond lightning impulse withstand test kV(peak) 6. 1425 1425

    voltage

    7. Creepage distance mm 7. N/A N/A

    8. Puncture value of insulator in SF6 gas kV(rms) 8. >650 >650

    9. Weight of insulators in the SF6 GIS enclosure. kg 9. 10 50

  • Page 34 of 34

    Project : VALLUR Thermal Power Project (GIS) Guaranteed Technical Particulars

    G) GROUNDING CONNECTION

    a. Type of conductor a. Tinned Copper band

    b. Arrangement for connecting conductor to ground b. Refer to the Dwg. No. 0260-573-PVE-F-204 /205

    c. Type of painting, if any required to be carried out at end c. Paint with black color

    points of ground riser

    H) DESIGN CLEARANCE

    Minimum insulating clearances at nominal rated SF6 gas

    pressure and rated voltage/BIL voltage for the following :

    a) Main bus to ground mm a) 200

    b) Circuit breaker b)

    - Contact to ground mm 100

    - Across the contacts mm 190

    c) Isolator switches c)

    - Contact to ground mm 120

    - Across the contacts mm 160

    d) Safety grounding switches d)

    - Contact to ground mm 120

    - Across the contacts mm 160

    I) TOLERANCES

    1. Tolerance (vertical & horizontal) and at interface of SF6 to mm 1. 10

    Transformer oil bushing

    2. Tolerance (vertical & horizontal) and at interface of SF6 2. N/A

    to GIS bus Reactor bushing

  • TECHNICAL CLARIFICATION

    CUSTOMER : NTPC TAMIL NADU ENERGY COMPANY LIMITED

    PROJECT : NTECL Power Project (3X500MW) (VALLUR Thermal Power Project-3X500MW)

    Drawing No. : 0260-573-PVE-Y-233 (GUARANTEED TECHNICAL PARTICULARS)

    Sl.

    No

    Spec. No.&

    Clause Specification Requirement Hyosung Clarification Remark

    1 0260-573-PVE-Y-

    233 Page 16 of 34 41. No. of closing coils/pole(No.) : 2

    We would like to clarify that No. of closing coil is 1

    instead of 2.

    In revision 2, 2(No. of coil) is typographical errors.

    2009-10-26T09:34:37+0530NTPCEOCTIKARAMCAT I


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