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Technische Universitt Mnchen
2nd Chapter Collectors andconcentrators
1
1. General Overview
2. Parabolic trough collector
3. Fresnel collector
4. Heliostat collector
5. Paraboloidal collector
6. Solar tower collector
Content
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1. General Overview
Parabolic trough collector
Fresnel collector
Heliostat collector
Paraboloidal Collector
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1. General Overview
Parabolic trough collector
Fresnel Collector
Heliostat collector
Paraboloidal Collector
Temperature: 50-400 CAbsorber efficiency: -Costs: +Concentration factor: 15-45
Status: matureTracking: 1-Axis
Temperature: 300-2000 CAbsorber efficiency: +Costs: -Concentration factor: 150-1500
Status: developmentTracking: 2-Axis
Temperature: 50-300 C
Absorber efficiency: -Costs: ++Concentration factor: 10-40Status: matureTracking: 1-Axis
Temperature: 150-1500 C
Absorber efficiency: +Costs: --Concentration factor: 150-1500Status: developmentTracking: 2-Axis
3Note: The concentration factor C is based on the absorber perimeter!
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1. General Overview
State of the art Technology Comparison
Source: www.nrel.gov
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Numberofp
rojects
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2.1 Reflector Mirror Geometry
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2.1 Reflector
Defocusing of collector :
Effect of wind on large mirror surfaces
Bending due to wind influence
Solution
Reinforcement of the support structure
Reinforcement of the mirrors by using fibreglass
vWind
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2.1 Reflector Mirror surface
Source: www.flabeg.de
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2.1 Reflector Mirror surface
Mirror cleaning
Necessary to maintainreflectivity
Non-contact methods
In order to avoid scratches
Methods
High-pressure process
Deionized water
Use of detergents
Source: Alpert 1990
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2.1 Collector field
Collector field
The outer regions are exposedto larger wind forces than the
innter ones, which leads to
different designs
95 % of the collector segmentsin the interior are of alightweight construction
2.5 % of the collector elementin transition section
2.5 % the collector element inthe outer zone consists ofreinforced construction
Source: DLR-Forschungsbericht 2001-10
vWind
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2.2 Receiver
Construction
Consists of?
A black metallic tube (Absorber)
With a selective coating
High absorption and low emission
Surrounded by a glass envelope (minimization of convectivelosses)
Anti-reflective coating
Increase in transmission
Vacuum between the glass envelope and the absorber
Reduction of convective losses
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2.2 Receiver Coated glass
Anti-reflective coating
Solar glass
High transmissivity
But: 8-9 % reflective losses
Reduction by means of
Anti-reflective coatings
Source: Wang, 2010
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2.2 Receiver Vacuum
A B C
Pressure [mbar]
Heattransport
Source: www.bmgs.info
A: RadiationB: Radiation + conductionC: Radiation + conduction + convection
Coarse Vacuum 1000-1 mbar
Medium Vacuum 1-10-3 mbar
High Vacuum (HV) 10-3 10-7 mbar
Ultra high vacuum (UHV) < 10-7 (upto10-11) mbar
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2.2 Receiver Vacuum
Operational Problem: O2/N2 and H2 are diffusing into the vacuum
Getter
A getter is a chemically reactive material (e.g. barium,titanium, platinum), in order to complete and maintain the vacuum in
an enclosed space
Application
Getter materials are applied during manufacturing
Activation of getter material by means of heating
Vapours absorb the remaining molecules
Gas molecules are retained by chemisorption or physisorption
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2.2 Absorber
Source: LIU, 2011
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2.3 Steam generation concepts
Why direct steam generation?
No limitations in temperature (compared to heat transfer oil)
No cost-intense components from the HTF-cycle needed
Heat exchanger (HTFWorking medium)
Pumps
Operating costs
No losses due to heat transfer
Terminal temperature difference of the heat exchanger (HTF = working
medium)
Simple System
Low maintenance costs
High thermal efficiency
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2.3 Steam generation concepts
Direct steam generation: Once Through
Location for saturated steam changes
Thermal stresses on the components are inhomogeneous
Difficult control strategy
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Once Through
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2.3 Steam generation concepts
Direct steam generation: Recirculation
Location for saturated steam is fixed (drum/phase separator)
Thermal stress on the components is homogeneous
Easy control strategy
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Recirculation
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2.3 Steam generation concepts
Direct steam generation: Injection cooling
Position of saturated steam can be influenced (by means ofinjections)
Thermal stress on the components is homogeneous
Difficult control strategy
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Injection cooling
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2.3 Steam generation concepts
Challenges in Direct steam generation (1)
Higher steam parameters
Higher temperatures New materials needed
Higher pressures Higher wall thicknesses needed
Higher total weight Reinforced construction
Still necessary: Flexible connection between absorber and collector
Evaporation
Horizontal arrangement Phase seperation Tilts in thermal loads
Tracking of mirrors vs. gravity Tilts in thermal loads
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2.3 Steam generation concepts
Challenges in Direct steam generation (2)
Fluid flow
Heat transfer for superheating defines a
maximum flow rate
Long Tubes
Steam plugs in regions with local superheating
Control is only possible by mass flow
Defocussing of mirrors should be avoided because of economicaspects
System reacts very slowly
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2.4 Model: Heat transfer (Sun Fluid)
0
A
x
Reflector
Absorber
Solar radiation
Absorber tube
100%
81%
94%
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2.4 Models Thermodynamic absorber model
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2.5 Solar field
Tracking
1-axis tracking
East-West
North-South
East-West tracking More thermal energy/year
North-South tracking
More thermal energy/summer
Generally, an East-West tracking isfavoured
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3.1 Fresnel lens
Source: Wikipedia
Fresnel-Lens Convex-Lens
Fresnel lenses
plain approximation of a convex lens with Lower weight and a
Comparatively poor image quality
Used in
Light fires in light houses Spotlights
Overhead projectors
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3.1 Fresnel lens
Classifcation of Fresnel lens:
Imaging
Non-imaging Lens
Advantages of non-imaging lenses
Shorter focal point
Larger tolerances in geometry
Low volume
High concentration
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3.2 Fresnel collector
Properties of a Fresnel collector
Reflector
Modular design
Low production cost
1 or 2-axis tracking possible
Receiver
Height: 15 m
No Integration into the Reflector
Tracking is simple, exact and precise
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3.2 Fresnel collector
Properties of a Fresnel collector
Problem: Mutual mirror shading
Solution
Larger distances between mirrors
Height of the receiver
d h
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4. Heliostat collector Tower plant
Source: www.epochtimes.de
Heliostat field
Heliostat
Solar tower
Receiver/Absorber
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4.1 Heliostat Concepts
Stretched-membrane heliostats Glass-mirror heliostats
Source: ZAE-Bayern
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4.1 Heliostat Concepts
Glas-Mirror heliostat
Proven technology
Structure of the mirrors similiar to aparabolic trough
Simple construction Few different parts
Mass production is possible
Heliostat surface up to 150 m
Two geared motors for trackingnecessary
Source: Power from the sun
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Steel ring
Pressure
controlledvolumeFront membrane
with coating
Rearmembrane
4.1 Heliostat Concepts
Membrane heliostat
Light weight construction
Less material required
Membrane
Metal foil on the top and the bottom
Reflective coating on the top
Vacuum is used between the twomembranes to focus/defocus the
heliostat
Still in development stages
Source: Power from the sun
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4.1 Heliostat Tracking
Concepts for 2-Axis tracking
2-Axis tracking for each heliostat
High costs
For motors and
Gear box Wind effects on the edges of solar fields
Consideration in design
Optimization goal Reduction of the amount of motors and
gear boxes
Optimization in construction
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4.2 Solar field
Concepts of Solar fields
Unilateral Heliostat field Circulating HeliostatSuns orbit
Heliostat field
Solar tower
Suns orbit
Heliostat field
Solar tower
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4.2 Solar field
Unilateral heliostat field
Examples: PS10 and PS20
Circulating heliostat field
Examples: Torresol and Solar 2
Structure of Solar fields
Source: wikipedia Source: ME News Wire
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4.3 Receiver
External receiver Cavity receiver
Receiver Concepts
Source: Sener Source: PS10 Final Report
Source: Bader 2010
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4.3 Receiver
External receiver Cavity receiver
Receiver Concepts
+ Simple construction+ Large angle of aperture
360
+ No isolation necessary
+ Modular design
- High radiative and convectivelosses
- Temperature limitations due tomaterial
+ Low radiative and convectivelosses
+ High temperature
resistant materials can be used
- Complex constuction
- Small angle of aperture
- Isolation necessary
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4.3 Receiver
Source: DLR-Forschungsbericht 2001-10
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4.3 Receiver
Source: DLR-Forschungsbericht 2001-10
Volumetric Receiver
Constructive problems with receivers
Cracks during the heat-up phase
Up-scaling to areas >100m
Development of HiTRec Receivers
Ceramic material
SiC or SiSiC
High absorption
Thermal shock resistant
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4.4 Losses in Receiver
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Types of losses in Mirror field (1)
Blocking
Optical path between heliostat and the receiver is blocked
Shading
Optical path between heliostat and the sun is blocked
Cosine losses
Sun rays are not perpendicular to the surface of the heliostat
Losses in the optical path
Scattering of light with particles and water vapour
Mirror defects
Aberration due to manufacturing defects
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4.4 Losses in Receiver
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Types of losses in Mirror field (2)
Orientation error
Depends on tracking and control
Wind loads on the mirror
Wind loads cause deflection of the heliostats
Tower motion
Due to thermal expansion
Reflective losses
Depending on the quality of the mirror surface
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5.1 Reflector
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5.1 Reflector
Solar-dish reflector
Disadvantages
Construction is expensive because
High precision is necessary for reflectors
2-Axis tracking Heavy weights in the center (engine in the focus of parabola)
Optimization and new research approaches
Modularization of the parabolic shape
Cavity receiver with absorber tubes inside Mini dish with fiber optics for directing the light
Heat pipe receiver
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5.2 Electricity generation
Electricity generation
Electricity production
Central
Several collectors are connected together via a HTF
Engine is central Decentral
Collector as a stand-alone machine
Heat engine in the focal point
Heat dissipation must be ensuredEngine
Stirling (< 950 C)
Air turbine or combined cycle
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6. Solar chimney power plants
Concept of solar chimney thermalpower plant
View from inside the collector
Source: www.except.nlSource: www.climatetechwiki.orgl
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6.1 Chimney effect
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6.2 Solar Chimney - Construction
Collector
Transparent cover
Transparent for sunlight
Absorption of light by
Ground Coating
Storage of heat
Tanks
Heat exchangers in/on the ground
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