034-ITP For Air Cooled Steam Condenser.pdf

Pearl GTL Project

LINDE ENGINEERING

Shell Project No: HP-3000-QAT Contractor Project No : 5887

Project Document Number: T- 4.250.921 Project Rev.: A Page 2 of 18

Purchase Order Number:

2MH127

Tag/Item Number(s): 1A-2121, 1A-2221, 1A-2321, 1A-2421 2A-2121, 2A-2221, 2A-2321, 2A-2421

Unit(s): 1-2100, 1-2200, 1-2300, 1-2400 2-2100, 2-2200, 2-2300, 2-2400

PCWBS: FA02, FB02, FC02, FD02 GA02, GB02, GC02, GD02

QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

E A 20.01.09 Company Comments Incorporated SK EO AG CCI

D A 17.01.09 Ready for Construction SK EO AG RFC

C O 15.03.08 Issued for Company Comments BR AU/MC ZG ICC

B 03.02.08 Issued for Review BR AU/MC ZG IFR

A 31.01.08 Issued for Internal Review BR AU/MC ZG IIR

GAMA Rev.

Project Rev

Date Description Prepared

By Checked

By

Approved By

Status

No. No. ORIGINATOR

LINDE ENGINEERING AG

Document Title:

INSPECTION TEST PLAN FOR AIR COOLED STEAM CONDENSER

Contractor

Gama Qatar Co. W. L. L.

Document No. LOC470

GAM MTS QAC GTL 034 E

Org.

Code

Doc.

Type

Disc. Code

Geogr. Area

Seq.

No

Rev. No

Vendor Code

Project Document Number: T-4.250.921

Rev No: A

C2 ASU PEARL GTL PROJECT

RAS LAFFAN INDUSTRIAL CITY

Document No.: GAM-ITP-QAC-GTL-034

ITP FOR INSTALLATION OF AIR COOLED

STEAM CONDENSER DATE: 20.01.2009 REV. E

S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. VENDOR-(SPX)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)

Item Activity Test

Frequency Reference Document Acceptance Criteria

Responsible Party

Verifying Documents S A x C

T-4.250.921 REV-A Page 4 of 18

1.0

GENERAL

1.1 Contractor drawings, project specifications, manuals, codes

100% TECHINICAL

OFFICE H R R

1.2 Lifting studies (For Heavy Equipments)

100%

T.4.234.084 HSSE H R R

1.3 Paint /Galvanize touch up 100% Refer Painting ITP T.4.250.919/T.4.096.672 QCI GAM-QCR-QAC-GTL-056

(T.4.318.598) I S S S

1.4 Procedures 100% T.4.186.019;T.4.121.350 - QCI Verify the documents R R R R

2.0 EQUIPMENT

2.1 Equipment identification and name plate verification and visual inspections

100% T.4184.662;

T-4.250.944

Approved drawing

DEP 31.10.03.10, DEP 31.29.00.10,T.4.121.350

STORE

INCHARGE

GAM-QCR-QAC-GTL-080 (T.4.318.599)

I S S S

2.2 Receiving inspection 100% Shifted to Item no: 2.1

2.3 Storage, preservation and documentation (FSI)

100% T.4.186.019;T-4.250.932,

T-4.250.944;T.13.377.360E

Approved drawing,

DEP 70.10.70.11,

T.4.121.350,Vendor instruction

FSI GAM-QCR-QAC-GTL-069

(T.4.318.599) I R S S

2.4 Periodic Preventive

maintenance Deleted

2.5

Inspection measuring and test

equipment calibration

100% T-4.250.915, Valid Certificate QCI Calibration certificate H R R R

3.0 STRUCTURAL STEEL





STEAM CONDENSER DATE: DATE: 20.01.2009 REV. E



Item Activity Test


Responsible Party


T-4.234.075 Rev. A Page 5 of 18

3.1 Main Structure

3.1.0

Foundations complete and

Accepted (Including chipping, anchor bolt control and pocket cleaning)

100% T-4.250.944;T.4.186.019

Approved drawing DEP 34.19.20.31

DEP 34.28.00.31;

T.13.376.359E;T.4.121.350

QCI GAM-QCR-QAC-GTL-113

(T.4.318.599) I I I

W/R

3.1.1 Foundation chipping to sound

metal Ref. Item Code 3.1.0

3.1.2 Anchor bolts control & pocket

cleaning Ref. Item Code 3.1.0

3.1.4 Temporary earthing 100%

T-4.250.944

Approved drawing DEP 34.19.20.31, T.4.121.350

QCI GAM-QCR-QAC-GTL-120 (T.4.318.600)

I I S S

3.1.5 Preassembly/installation Fixation and reinstallation of bracings

100% T-4.250.944: T-4.250.907

T.4.186.019

Vendor specification DEP 34.28.00.31;T.13.376.351G,

T.4.121.350 QCI

GAM-QCR-QAC-GTL-037; GAM-QCR-QAC-GTL-040

(T.4.318.598)

I S S S

3.1.6 Paint Temporary bolts blue All - - - Visual Check S S S S

3.1.7 Leveling, orientation,

Alignment/Elevation 100%

T-4.250.944: T.4.186.019

T-4.250.907;T.13.377.360;

T.4.193.320

Approved drawing DEP 34.28.00.31;T.13.376.351G,

T.4.121.350Vendor specification

QCI GAM-QCR-QAC-GTL-038 GAM-QCR-QAC-GTL-039

(T.4.318.598) H I W/R

W/R








Item Activity Test


Responsible Party


T-4.234.075 Rev. A Page 6 of 18

3.1.8 Final bolting up/torqueing

100%

T-4.250.944: T.13.377.360 T.4.186.019;T.4.193.320

DEP 34.28.00.31;

T.13.376.351G, T.4.121.350 QCI GAM-QCR-QAC-GTL-041

(T.4.318.598) I S/R S/R S

3.1.9 Remove Temporary bolts blue All All temporary bolts removed after completion of erection

No blue bolts QCI Visual Check S S S S

3.1.3 Grouting 100% T-4.250.944, T-4.234.545 DEP 34.19.20.31

T.13.376.358; T.4.121.350 QCI GAM-QCR-QAC-GTL-025

(T.4.318.598) I I S S

3.2

Upper Structure/Fans Deck/Fan Screens

3.2.1 Installation/Location Cut outs fixation

100% T-4.250.944 DEP 31.29.00.10

T.4.121.350 QCI

GAM-QCR-QAC-GTL-121 (T.4.318.600)

I I S S

3.2.2 Fan Tip Clearance 100% T-4.250.944;T.13.377.360E

Approved drawing DEP 31.29.00.10 T.4.121.350,

T.4.245.161(SPX) T.4.233.731(SPX)


H I W/R W

3.2.3 Vane Angle 100% T.4.250.944

Approved Drawing DEP 31.29.00.10,T.4.121.350;

Vendor Instruction Manual


(T.4.318.600) H I W/R W

3.2.4 Final Bolting Up/Torqueing 100% T-4.250.944;T.13.377.360

T.4.186.019 DEP 31.29.00.10

T.4.121.350; T.13.376.351G QCI GAM-QCR-QAC-GTL-041

(T.4.318.598) I I S S

3.9 Stairs & Ladders/Walkways and Platforms/Hand Rails

3.9.1 Foundations 100% T-4.250.944: T-4.250.907 Approved Drawing ;DEP

34.28.00.31;T.13.376.351G, T.4.121.350


H I I W/R








Item Activity Test


Responsible Party


T-4.234.075 Rev. A Page 7 of 18

3.9.2 Installation/elevation fixation 100% T-4.250.944: T-4.250.907

T.4.186.019

Approved Drawing ;DEP 34.28.00.31;T.13.376.351G,

T.4.121.350 QCI GAM-QCR-QAC-GTL-041

(T.4.318.598) I S/R S/R S

3.9.3 Final Bolting-up/ Torquening 100% T.4.250.897;T.13.377.360

T.4.186.019 DEP 31.29.00.10


(T.4.318.598) I S/R S/R S

3.9.4 Grating & clips toe plate

hand railings 100% T-4.250.944: T-4.250.907

DEP 34.28.00.31;

T.13.376.351G, T.4.121.350 QCI

Confirm to drawing No openings toe plate to

Grating

I S S S

3.8 Fan Bells

3.8.1 Preassembly segments

Fixation 100% T-4.250.944: T-4.250.907

DEP 34.28.00.31;


(T.4.318.598) I S S S

3.8.2 Installation Air Inlet bells

fixation 100% T-4.250.944: T-4.250.907

DEP 34.28.00.31;


(T.4.318.598) I S S S

3.8.3 Alignment 100%

T-4.250.944;T.13.377.360 T.4.186.019

DEP 31.29.00.10 T.4.121.350


(T.4.318.598)

H W/R

W/R I

3.8.4 Final Bolting up / Torqueing 100% T-4.250.944;T.13.377.360

T.4.186.019 DEP 31.29.00.10


(T.4.318.598) I S/R S/R S

3.3 Motor Bridge support structure

3.3.1 Top under structure 100% T-4.250.907; T.4.186.019

Approved Drawing;DEP 34.28.00.31;

T.13.376.351G, T.4.121.350


(T.4.318.598) H W/R W/R I








Item Activity Test


Responsible Party


T-4.234.075 Rev. A Page 8 of 18

3.3.2 preassembly/Installation fixation

100% T-4.250.907

Approved Drawing DEP 34.28.00.31;

T.13.376.351G, T.4.121.350


I S S S

3.3.3 Alignment/elevation 100%

T-4.250.944;T.13.377.360 T.4.186.019

Approved Drawing ;DEP 31.29.00.10 T.4.121.350


(T.4.318.598)

I W/R W/R I

3.3.4 Final Bolting up

/Torqueing 100%

T-4.250.944;T.13.377.360 T.4.186.019

DEP 31.29.00.10 T.4.121.350; T.13.376.351G


I S/R S/R S

3.3.5 Grating & Clips toe plate

hand railings 100% T-4.250.907

DEP 34.28.00.31;

T.13.376.351G, T.4.121.350 QCI

Confirm to drawing No openings toe plate to

Grating

I S S S

4.3 Gear Boxes/Motors/Fans

4.3.1 Preassembly motor-gear box

coupling Motor-gear box 100%

T.4.250.944,T.4.250.945 T.4.186.019

Approved Drawing;

T.4.121.350;Vendor Specifications


(T.4.318.598) I S S S

4.3.2 Installation Motor-gear box fixation

100%

T.4.250.944,T.4.250.945 T.4.186.019

Approved drawings; Vendor SpecificationsT.4.121.350


(T.4.318.600) I S S S

4.3.3 First oil fill gearbox 100%

T.4.250.944,T.4.250.945 T.4.186.019


QCI Check oil Type/level I I W/R S

4.4.4 Installation hub plate/retaining plate fixation

100%

T.4.250.944,T.4.250.945 T.4.186.019



(T.4.318.600) I I W/R

W/R








Item Activity Test


Responsible Party


T-4.234.075 Rev. A Page 9 of 18

4.4.5 Installation of fan blades blade angle fixation

100%

T.4.250.944,T.4.250.945 T.4.186.019

Approved drawings; DEP 31.29.00.10,Vendor

SpecificationsT.4.121.350 QCI

GAM-QCR-QAC-GTL-121 (T.4.318.600)

I I W/R W/R

4.4.6 Tip clearance 100%

T.4.250.944,T.4.250.945 T.4.186.019



GAM-QCR-QAC-GTL-121 (T.4.318.600)

I I W/R W/R

4.4.7

Final Bolting up/torqueing gear box, retaining plate fixation

Hub plate fixation fan blade

Fixation

100%

T.4.250.944,T.4.250.945,

T.13.377.360 T.4.186.019



(T.4.318.598) I W/R W/R I

3.4 " A Frames/Sliding & fixed supports

3.4.1 Top under structure 100% T-4.250.944: T-4.250.907

T.4.186.019

Approved Drawing;DEP 34.28.00.31;T.13.376.351G,

T.4.121.350 QCI

GAM-QCR-QAC-GTL-037 (T.4.318.598)

I W/R W/R W/R

3.4.2 Preassembly /Installation

fixation 100% T-4.250.944: T-4.250.907

Approved Drawing;DEP 34.28.00.31;T.13.376.351G,

T.4.121.350 QCI GAM-QCR-QAC-GTL-037

(T.4.318.598) I S S S

3.4.3 Alignment/elevation( A frames and sliding & fixed supports)

100% T-4.250.944;T.13.377.360

T.4.186.019 Approved Drawing ;DEP 31.29.00.10 T.4.121.350


(T.4.318.598)

H I W/R W/R

3.4.4 Final Bolting Up

/Torqueing 100%

T.13.377.360;T-4.250.907 T.4.186.019

DEP 31.29.00.10 T.4.121.350; T.13.376.351G


I S/R S/R S

3.4.5 Doors(Removable parts for

Hoist device) 100% T-4.250.944: T-4.250.907

DEP 34.28.00.31;

T.13.376.351G, T.4.121.350 QCI Confirm to Drawing, Check

correct opening (direction) I S S S








Item Activity Test


Responsible Party


T-4.234.075 Rev. A Page 10 of 18

3.4.6 Sheeting install/Location cut

outs fixation 100% T-4.250.944: T-4.250.907

DEP 34.28.00.31;

T.13.376.351G, T.4.121.350 QCI

Confirm to drawing, Check cable/Pipe protrusion-Check Fixation type/length

I S S S

3.4.7 Remove temporary bolts 100% All temporary bolts removed after completion of erection.

No blue bolts QCI Visual Check I S S S

3.5 Wind wall structure & Sheeting

3.5.1 Top under Structure 100% T-4.250.944: T-4.250.907

Approved Drawing; DEP 34.28.00.31;

T.13.376.351G, T.4.121.350


(T.4.318.598) I S S S

3.5.2 Pre assembly/installation

fixation 100% T-4.250.944: T-4.250.907

Approved Drawing ;DEP 34.28.00.31;

T.13.376.351G, T.4.121.350


I S S S

3.5.3 Alignment/elevation 100%

T-4.250.944;T.13.377.360 T.4.186.019

Approved Drawing ;DEP 31.29.00.10 T.4.121.350


(T.4.318.598)

H I W/R W/R


/Torqueing 100%

T-4.250.944;T.13.377.360 T.4.186.019

DEP 31.29.00.10 T.4.121.350; T.13.376.351G


I S/R S/R S

3.5.5 Doors 100% T-4.250.944: T-4.250.907 DEP 34.28.00.31;

T.13.376.351G, T.4.121.350 QCI Confirm to Drawing, Check

correct opening (direction) I S/R S/R S

3.5.6 Sheeting install/Location cut-

outs fixation 100% T-4.250.944: T-4.250.907

DEP 34.28.00.31;

T.13.376.351G, T.4.121.350 QCI

Confirm to drawing, Check cable/Pipe protrusion-

Check Fixation type/length

I S S S

3.6 Air Seal Plates

3.6.1 Installation/Location cut-outs

fixation 100% T-4.250.944: T-4.250.907

DEP 34.28.00.31;

T.13.376.351G, T.4.121.350 QCI Confirm to Drawing /Check

Visual Installation I S S S








Item Activity Test


Responsible Party


T-4.234.075 Rev. A Page 11 of 18

3.7 Hoisting beam

3.7.1 Installation fixation 100% T-4.250.944: T-4.250.907 Approved Drawing ;DEP

34.28.00.31;T.13.376.351G, T.4.121.350


I S S S


/Torqueing 100% T-4.250.944;T.13.377.360

DEP 31.29.00.10 T.4.121.350; T.13.376.351G


I S/R S/R S

3.7.3 Load Test 100%

T-4.250.944: T-4.250.907; T.13.377.360 T.4.186.019

DEP 34.28.00.31;

T.13.376.351G, T.4.121.350 QCI LOAD TEST REPORTS

(TPI) H H/R H/R I

3.7.4 Mark Hoisting Beam 100% T-4.250.944: T-4.250.907 Approved Drawing ;DEP

34.28.00.31;T.13.376.351G, T.4.121.350

QCI Mark Certified SWL on beam

H S S S

5.3 Steam Distribution Manifold (CCM)

5.3.1 Top "A" –Frames/supports 100% T.4.250.944,T.4.250.945 Approved drawings; Vendor SpecificationsT.4.121.350


(T.4.318.598) I S/R S/R S

5.3.2 Installation Condensate collecting Manifold (CCM)

100% T.4.250.944,T.4.250.945 Approved drawings; Vendor SpecificationsT.4.121.350


(T.4.318.600) I S S S

5.3.3

Alignment/elevation(Manifolds-connection risers + Tack

welding)

100% T.4.250.944,T.4.250.945

T.13.377.360 Approved drawings; Vendor SpecificationsT.4.121.350


(T.4.318.600) H I S/R S

5.3.4 Fixed/Sliding saddle 100% T.4.250.944,T.4.250.945 Approved drawings; Vendor SpecificationsT.4.121.350

QCI Check Position/Assembly I S S S

5.3.5

Final Bolting up-

Torqueing(Fixed/Sliding Support)

100% T.4.250.897;T.13.377.360 Approved drawings; Vendor SpecificationsT.4.121.350


(T.4.318.598) I R R S

4.0 Air Cooled Condenser Equipment








Item Activity Test


Responsible Party


T-4.234.075 Rev. A Page 12 of 18

4.1 Secondary Bundles

4.1.1 Installation 100% T-4.250.944: T-4.250.907 Approved Drawing DEP

34.28.00.31;T.13.376.351G, T.4.121.350


I W/R W/R S

4.1.2 Alignment/Elevation 100% T-4.250.944:

T-4.250.907;T.13.377.360

DEP 34.28.00.31;


(T.4.318.600) I I W/R

W/R

4.1.3 welding 100% T.4.250.944; T.4.121.350 T.13.377.441;DEP

31.38.01.31;T.13.376.796E; QCI

GAM-QCR-QAC-GTL-161 (T.4.318.600)

I I S S

4.1.4 Jacking Screws 100% T.4.250.944; T.4.250.945 T.13.376.351G, T.4.121.350 QCI GAM-QCR-QAC-GTL-124

(T.4.318.600) I S S S

4.1.1 Primary Bundles

4.1.1.1 Installation 100% T-4.250.944: T-4.250.907 Approved Drawing DEP

34.28.00.31;T.13.376.351G, T.4.121.350


I W/R W/R S

4.1.1.2 Alignment/Elevation 100% T-4.250.944:

T-4.250.907;T.13.377.360

DEP 34.28.00.31;


(T.4.318.600) I I W/R

W/R

4.1.1.3 welding 100% T.4.250.944; T.4.121.350 T.13.377.441;DEP

31.38.01.31;T.13.376.796E; QCI

GAM-QCR-QAC-GTL-161 (T.4.318.600)

I I S S

4.1.1.4 Jacking Screws 100% T.4.250.944; T.4.250.945 T.13.376.351G, T.4.121.350 QCI GAM-QCR-QAC-GTL-124

(T.4.318.600) I S S S

4.2 Condensate Tanks

4.2.1 Supporting Structure 100% T.4.250.944; T.4.250.945 Approved Drawing ,

T.4.121.350 QCI

GAM-QCR-QAC-GTL-037 (T.4.318.598)

I I W/R W/R








Item Activity Test


Responsible Party


T-4.234.075 Rev. A Page 13 of 18

4.2.2 Installation/tank expansion

fixation 100% T.4.250.944; T.4.250.945

Approved Drawing , T.4.121.350


(T.4.318.598) I S S S

4.2.3 Check condition of flange faces, Gaskets and fixings

100%

T.4.250.944; T.4.250.945 T.4.186.019

Approved Drawing , T.4.121.350 DEP

31.38.01.31;T.13.376.796E QCI

GAM-QCR-QAC-GTL-142 (T.4.318.600)

I S S S

4.2.4 Cleanliness (FSI) 100%

T.4.250.944; T.4.250.945;T.13.377.360

T.4.186.019

DEP 70.10.70.11,

T.4.121.350;Vendor Instructions Manual


(T.4.318.599) I W S S

4.2.5 Final bolting-up/torqueing 100% T.4.250.897,T.4.250.944;

T.13.377.360

DEP34.28.00.31,

T.13.376.351G,T.4.121.350 QCI

GAM-QCR-QAC-GTL-041 (T.4.318.598)

I S/R S S

4.2.6 closure of Manholes 100%

T.4.250.944; T.4.250.945 T.4.186.019

T.13.376.351G, T.4.121.350 QCI VISUAL I R R R

5.5 Main steam duct and Risers (Steam Distribution Manifold)

5.5.1 Cleanliness(FSI) 100% T.4.250.930 T.13.377.360

T.4.121.350,

DEP 70.10.80.11;Vendor Specifications


(T.4.318.599) H W W S

5.5.2 Closure of Man Holes 100% T.4.250.944,T.4.250.945 Vendor Specifications;

Approved Drawings;T.4.121.350

QCI VISUAL I S S S

5.5.3 Check of Duct fixed & Sliding supports, Expansion

100% T.4.250.944,T.4.250.945 DEP 31.38.01.31

T.13.376.796E QCI

GAM-QCR-QAC-GTL-094 (T.4.318.599)

H I I W

4.4 pumps








Item Activity Test


Responsible Party


T-4.234.075 Rev. A Page 14 of 18

4.4.1 Foundations/Grout 100%

T.4.250.944,T.4.250.945, T.4.186.019



GAM-QCR-QAC-GTL-120 (T.4.318.600)

H I S/R S

4.4.2 Installation fixation 100%

T.4.250.944,T.4.250.945, T.4.186.019



GAM-QCR-QAC-GTL-120 (T.4.318.600)

I S S S

4.4.3 Alignment/elevation

(Pump-Motor) 100%

T.4.250.944,T.4.250.945, T.13.377.360 T.4.186.019



GAM-QCR-QAC-GTL-115 (T.4.318.600)

H I S/R S

4.4.4 Check Condition of flange

faces, Gaskets and fixings 100%

T.4.250.944,T.4.250.945, T.4.186.019



GAM-QCR-QAC-GTL-142 (T.4.318.600)

I I S S

4.4.5 Internal cleanliness(FSI) 100%

T.4.250.944,T.4.250.945, T.13.377.360 T.4.186.019


SpecificationsT.4.121.350

DEP 70.10.80.11


(T.4.318.599) H I S S


/torqueing 100%

T.4.250.944,T.4.250.945,

T.13.377.360 T.4.186.019



GAM-QCR-QAC-GTL-041 (T.4.318.598)

I I W/R S

4.4.7 First oil fill pump 100%

T.4.250.944,T.4.250.945, T.4.186.019


QCI Check oil Type/level H I W/R S

4.5 Vacuum Equipments








Item Activity Test


Responsible Party


T-4.234.075 Rev. A Page 15 of 18

4.5.1 Foundations 100% T.4.250.944,T.4.250.945,



GAM-QCR-QAC-GTL-037 (T.4.318.598)

H S/R S/R S

4.5.2 Installation fixation 100% T.4.250.944,T.4.250.945,



GAM-QCR-QAC-GTL-037 (T.4.318.598)

I W/R

W/R S


/torqueing 100%

T.4.250.944,T.4.250.945,

T.13.377.360



GAM-QCR-QAC-GTL-041 (T.4.318.598)

I W/R

W/R S

5.0 Air cooled Condenser Ducting

5.1 Turbine exhaust steam duct/Risers & expansion Bellows

5.1.1 Foundations

(turbine exhaust steam duct) 100% T.4.250.944,T.4.250.945



(T.4.318.599) H R R S

5.2 Main steam Duct

5.2.1

Preassembly Positioning

(Horizontal part exhaust duct)

(Vertical riser + V-piece)

100% T.4.250.944,T.4.250.945 Approved drawings; Vendor SpecificationsT.4.121.350


(T.4.318.600) I S S S

5.2.2 Installation/Positioning

(Expansion bellow-Hinge) 100% T.4.250.944,T.4.250.945

Approved drawings;, Vendor SpecificationsT.4.121.350


(T.4.318.600) I S S S

5.2.3 Alignment to

turbine/elevation 100%

T.4.250.944,T.4.250.945 T.13.377.360

Approved drawings;, Vendor SpecificationsT.4.121.350


(T.4.318.600) H I I

S/R

5.2.4 Bolting up /torqueing 100% T.4.250.945;T.13.377.360 Approved drawings;, Vendor


GAM-QCR-QAC-GTL-041 (T.4.318.598)

I S S S

5.4 Risers








Item Activity Test


Responsible Party


T-4.234.075 Rev. A Page 16 of 18

5.4.1 Pre assembly(risers-expansion bellows)

100% T.4.250.944 Approved drawings; Vendor SpecificationsT.4.121.350


(T.4.318.598) I S S S

5.4.2 Installation (Risers) 100% T.4.250.944 Approved drawings; Vendor SpecificationsT.4.121.350


(T.4.318.598) I S S S

5.4.3 welding 100% T.4.250.938

ASME B 31.3;DEP 31.38.01.11

T.13.377.441;T.13.376.796E

QCI PQR,WPS,WELDER ID I S/R S/R S

5.4.4 Visual Examination of Welds 100% T.4.250.931

ASME B 31.3;DEP 31.38.01.11

T.13.377.441;T.13.376.796E


(T.4.318.600) I S/R S/R S

5.4.5 NDT 100% NDT PROCEDURE

T.13.377.360 DEP 31.38.01.31;ASME B

31.3,T.13.376.796E QCI NDT REPORTS I R R R

5.4.6 Safety Valves (If any) 100% T.4.250.918 T.13.377.360 DEP 31.38.01.31

T.13.376.796E QCI

GAM-QCR-QAC-GTL-091 (T.4.318.599)

I S S S

5.4.7 Final Bolting up /torqueing 100% T.4.250.897 Approved drawings;DEP

31.29.00.10,Vendor SpecificationsT.4.121.350


(T.4.318.598) I S/R S/R S

6.0 Interconnecting Piping/Valves

6.1 Inter connecting Piping

6.1.1 Installation Pipe supports Refer ITP 033

6.1.2 Check condition of flange

faces, Gaskets and fixings 100% T.4.250.944; T.4.250.945 T.13.376.351G, T.4.121.350 QCI

GAM-QCR-QAC-GTL-142 (T.4.318.600)

I S S S








Item Activity Test


Responsible Party


T-4.234.075 Rev. A Page 17 of 18


Torqueing 100% T.4.250.897 T.13.377.360

Vendor Specifications;

T.4.121.350 QCI

GAM-QCR-QAC-GTL-041 (T.4.318.598)

I S/R S/R S

6.1.4

Alignment/elevation/Draining

(Inter connecting piping)+Tack welding

100% T.4.250.944,T.4.250.945

T.13.377.360

DEP 31.38.01.31

T.13.376.796E;T.4.121.350 QCI

GAM-QCR-QAC-GTL-115 (T.4.318.600)

I S/R S/R S

6.1.5 Welding 100% T.4.250.938

ASME B 31.3;DEP 31.38.01.31

T.13.377.441;T.13.376.796E

QCI PQR,WPS,WELDER ID I S/R S/R S

6.1.6 Visual Examination of Welds 100% T.4.250.931 ASME B 31.3; DEP

31.38.01.31;T.13.377.441;T.13.376.796E


(T.4.318.600) I S/R S/R S

6.1.7 NDT 100% NDT PROCEDURE

T.13.377.360 DEP 31.38.01.31;ASME B

31.3,T.13.376.796E QCI NDT REPORTS I R R R

6.1.8 Pressure Testing 100% T.4.250.908 T.13.377.360 Approved Drawings; DEP 31.40.40.38,T.4.121.350


(T.4.318.599) H H H W

6.2 Valves/Strainers

6.2.1 Valve internals in Place 100% T.4.250.918

DEP 31.38.01.31,

T.13.376.815E;Approved Drawings


(T.4.318.599) I R S S

6.2.3 Installation of Valves 100% T.4.250.918

DEP 31.38.01.31,

T.13.376.815E;Approved Drawings


(T.4.318.599) I S S S








Item Activity Test


Responsible Party


T-4.234.075 Rev. A Page 18 of 18

6.2.3 Set Point operation of Relief Valves

100% Deleted

7.0 AIR COOLED STEAM CONDENSER

7.1 Internal check of ACC Steam ducts, piping Cleanliness (FSI)

100% T.4.250.930 T.13.377.360 DEP 70.10.80.11,

T.4.121.350 FSI

GAM-QCR-QAC-GTL-070 (T.4.318.599)

I S I S

7.5 Equipment Box up 100% T-4.250.944 - QCI GAM-QCR-QAC-GTL-133

(T.4.318.600) I W W W

7.4 MC Inspection 100% T-4.250.944 - QCI MC Inspection Reports I S I R

7.8 Handover of Quality Documents

100% Quality Documents T.13.377.555G QCI QC Inspection Reports R R R R

Date post:	15-Jan-2016
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