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03571 Methodstatementforinstallationofsteelstructure 150706132319 Lva1 App6891

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    The Construction Manager: The Contractor:

    King Abdulaziz International Airport Development Project

     J-10-421-PF-00 and J-10-422-PF-00)

    Compliance with CM Comments

    Sl.No.

    1

    Contractor's Reply

    Saudi Binladin Group

    Facility Code:

    Area of Appliacation:

    4Rev.MST For Steel Structure Installation (421-DCS-MST-S-00850) F100

    F100-PTB

    Submittal Tittle:

    Sub-Contractor :

     A separate logistic plan for zone A&E will be submitted with coordination with the main contractor.

    Please find section 13 Survey scheme.

    CM Comments

    Logistics of access to the working areas.

    Method of lining and leveling required.2

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    THE ENGINEER: King Abdulaziz International Airport Development Pro ject

    (Phase I)Jeddah, KSA

    THE CONTRACTOR:

    Contractor: Saudi Binladin Group  Doc. Ref. No.: 421-DCS-MST-S-00850 Rev.04Contract No.: J-10-421-PF-0 Date Issued: 31 Jan 2013

    Method Statement for Installation o f Steel Structure

    List of Contents

    1 Preface ................................................................................................................... 4 

    2 Scope of Work ........................................................................................................ 5 

    2.1 Pier  .................................................................................................................................................. 5

    2.2 Terminal Processor  ....................................................................................................................... 5

    2.3 International Hub ........................................................................................................................... 8

    2.4 Boarding Bridge ............................................................................................................................ 9

    2.5 Reference Standards: ................................................................................................................ 103 Personnel Roles and Responsibilities ............................................................... 10 

    4 General Construction Introduction .................................................................... 10 

    4.1 Schedules .................................................................................................................................... 10

    4.2 Site Plan ....................................................................................................................................... 10

    4.3 Manpower plan .............................................................................................................................. 11

    4.4Mechanical and Equipment............................................................................................................. 11

    4 5 G l W k P d 12

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    1 Preface

    PTB contains four main structural parts: Piers, Terminal Processor, International Hub, and Boarding

    Bridge. The installation method for space frame roof in the terminal processor and international

    hub is not stated in this document.

    The total PTB covering area is about 220,000m2, with a length 1500m and width 1000m.

    Piers contain columns and space truss roof. This statement applies to both of them.

    Terminal processor contains support columns, space frame and shed framing, and this statement

    only applies to the support columns and shed framing.International hub contains support columns, gills truss, perimeter beams and space frame roof.

    This statement only applies for the support columns, gills truss and perimeter beams.

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    2 Scope of Work 

     According to project specs, drawings and contract, this statement describes the installation method

    for the following steel parts:

    2.1 Pier

    Structure Introduction

    Pier is also named as concourse and could be described by single pier at zone B, C, E and double

    pier at Zone F, G and D. The steel structure covering the 2 nd  civil floor is composed of cranes

    (240PCS), H section roof, catwalk (only for double pier) and casting foot joint.

    The supports columns composed of curved arch columns and the webs welding on it. Their

    sections are CHS101.6X10~CHS475X14, UB127X76X13~UB838X292X14, CUB686X191X67,

    UC254X254X132 and UC305X305X240.

    Double pier Single pier

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      South facade 

    S th f d i d f 64 b t d 826 t B t i t d ith

    Shed Framing

    Detail at Level 3

    South façade head

    South facade

     North Column

    Tree

    and

    tripod

    Tree bottom 24pcsDetail at Level 1

    Soffit

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      88 trees and 6 tripods

    Tree columns with length ranging from 9.8m to 22.3m and weight ranging from 3.6 ton to 8.2 ton

    for each tree. There are 6 tripod columns with length ranging from 26 to 30m, weight ranging from

    9.6 to 10.9ton for each tripod.

    The sections of tree and tripod column are CHS762x20.

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      Shed frame:

    Shed frame is made up of about 11800 beams, weighting total 1633 tons with length 3.3m to

    28.3m, and typical section dimension CHS140x6.3,UB250*250*16, RHS203.2*203.6*7.2*11. The

    weight of the heaviest beam is 0.7 ton. 

     North column

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    There are 18 piece of Arches and 9 pieces of Sloped Columns in International Hub, Arches and

    Sloped columns are on the second floor .Their length is 29 m and 16.5 m ; The section is RHS

    600x40 (arches) and CHS 559x25 (sloped columns), and the weight is 20ton and 5.4 ton。 

    There are 54 pieces of Gill Columns distributed on Level 2 and Level 3 except GC20s that are on

    Level 0, so their length are 10.6m, 14.9m, 25.9m respectively. Their section is different from CHS

    406 16 t CHS508 50 d th i ht i f 2 59 t t 6 08 t

    Arch

    Gills Truss

    Gills Columns

    Perimeter Beam

    Sloped Column

    GC20

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    2.5 Reference Standards:

    The reference of standards to be made in accordance with the following:

      Project specification Section 051200 “Structural Steel Framing”

      IBC2006 International Building Code

      AISC "Manual of Steel Construction", 13th Edition.

      AISC 303-05 "Code of Standard Practice for Steel Buildings and Bridges"

      AICS/ RCSC-04 "Specifications for Structural Joints Using ASTM A 325 A490 Bolts"

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    4.3 Manpower plan 

    The maximum manpower on site shall be 292.4.4Mechanical and Equipment  

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    4.5 General Work  Procedures 

      The concrete works handover sequence is assumed in this statement. The handover shall

    be 1 week prior to steel structure installation commencement. Accurate surveying report for

    the concrete works to be provided to the erector prior starting erection, to ensure the entire

    structure conformity. The above mentioned report shall be provided to the erector for action

    and to CM for information. In case of any site modifications are required due to unconformity

    between the concrete works and steel erection works a detailed report is to be submitted for

    CM approval.

      All tower cranes that are to used by steel contractor shall be taken over a week prior to steel

    installation. During the steel installation, steel contractor has the priority to use the cranes.

      The shed framing installation commences after the space frame execution is finished in

    terminal processor, the temporary supports and scaffolding shall remain for JGS use.

    4.5.1 Pier

      The members will be transported to site as members in bulks.

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    4.5.2 Terminal Processor

      All the columns, soffit steel, shed framing steel will be transported to site in bulks with

    maximum a length of 17m, the south facade will be divided to 3 units as a truss segment.

      A crawler crane will be used to lift the south facade units and then to be assembled as a

    complete truss on the ground in the designated pre-assembly area.

      Transom will be erected by tower cranes and the welding done with the brackets.

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    5 AESS requirement

    For the architecturally exposed steel structure quality in the project should comply with the AESS

    requirements:

    ≤2.4m first level

    2.4~6m second level

    ≥6m third level

    Level one and level two are the visible and the appearance on these levels is critical. A glossy

    finish completed with grinding is required.

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    6 Site Welding

      Field welding shall be carried out as per the approved Welding procedure specification

    (WPS)

      Due to the significant number of site welding joints, an independent testing and

    inspection agency will be engaged to perform site testes and inspection. The attendance

    and numbers of the agency inspectors shall be according to the welding inspection

    requirements and will not hinder the erection schedule.

      Welding plan shall be prepared and updated daily by the assigned independent testing

    and inspecting agency.

      Welding shall be carried out in good climatic and environment condition. In case of

    damp climatic condition, additional protection shall be provided to cover the weld area.

     All joints are to be dried before welding in damp climatic condition.

      In the case of multi layer welding, slag and spatters on each completed bead shall beremoved prior to weld the following layer.

    7 Bolting Tightening

      Bolt storage: All fastener set shall be delivered in a sealed box, it shall be stored into a

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    S/No Applicable Area Location Coating

    layer

    Paint Type Painting

    DFT

    1 Structural Steel paintingsystem – As per the specification

    051200: Structural steel

    framing – clause 3.3.N. & 3.6

    repairs and protection

    Primer epoxy 125μmIntermediate

    Coat

    epoxy 155μm

    Final Coat polyurethane 80μm

     Touch-up painting shall be carried where the paint surface is damaged during transit .

      Only approved paint shall be used for touch up painting work.

      Prior to the application, foreign material adhering to the surface shall be removed by

    SSPC-SP 2 hand-tool cleaning or SSPC-SP 3 power-tool cleaning.

      Touch up painting (primer and top coat – for deep damage & top coat for small depth

    scars & minor paint scars on top coat) shall be carried out by using hand brush / roller.

    (see below flow chart for site painting)

     Flow chart for Site Painting Touch-up (Repair) & Paint Work (Welds)

    Identify the Location of Painting touch (Repair) work & Painting work (weld)

    Check the Atmospheric Condition & Type of Painting System

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    9 Installation Method for Pier

    9.1 Shipping Unit 

    The structure of pier shall be transported as illustrated considering the transportation, size

    condition, connection type, appearance, etc.

    For double Pier (Zone D, F & G), the shipping unit is as indicated below:

    For Single Pier (Zone B, C, E), the shipping unit as indicated below:

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    9.2 Erection Units

    The erection unit shall consider the crane capacity, critical weight to minimize the installation work

    mid-air.

    The piers (green) could be erected by tower crane as complete unit. The piers (yellow) shall be

    broken by one beam. The (red) one shall be installed by 400t mobile crane as a a complete set.

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    THE ENGINEER: King Abdulaziz International Ai rport Development Project

    (Phase I)Jeddah, KSA

    THE CONTRACTOR:

    Contractor: Saudi Binladin Group  Doc. Ref. No.: 421-DCS-MST-S-00002 Rev. 00Contract No.: J-10-421-PF-0 Date Issued: 02 February 2012

    Method Statement for Installation of Steel Structure

    Zone F, G

    76PCS (15.9t@29m

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    9.4 Crane Analysis and Selection

    9.4.1 Crane selection and site position

    Railed Tower Crane position: The railed tower crane shall be located at a distance from theconcrete as detailed below:

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    9.4.2 Crane Capacity Analysis

    (Green) Denotes means erected by 16t tower crane.(see crane plan)

    (Red) Means erected by 400t mobile crane of zone H, by 25t mobile crane on the floor of zone

    B、C、E . Concrete floor calculation see attachment. 

    No.  Zone  AXES New Rev

    Weight 

    Radius

    for RTCCrane Capaciy 

    Burden

    F、G 

     NE56  15.9  29m  16.5  96% 

    2   NE54~ NE26  15.54  29m  16.5  94% 

    3   NE24  15.7  29m  16.5  95% 

    4   NE20、22  16  29m  16.5  97% 

    5   NE18  19.7  29m  16.5  119% 

     N26~S33  14.9 29m  16.5  90% 

    7  S31~S29  15.7  29m  16.5  95% 

    8  S27  16.1  29m  16.5  98% 

    B、C 

    SE47  25.37  29m  16.5  154% 

    10  SE45、43  22.55  29m  16.5  137% 

    11  SE41~SE3  21.84  29m  16.5  132% 

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    9.5 Temporary Supports

    9.5.1 Temporary Supports layout

     A. Assembly yard plan see attachment《KAIA zone pier assembly yard plan》:

    B. Setting temporary supporting using by expansion bolt.

    20dia expansion bolt

    to fix the su ort

    Temporary

    supporting

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    9.5.3 wind rope

      Insert the embedded for fix wind rope during concrete pouring.

      All temporary support and completed steel structure should be using wind rope as safetyrequired.

    9.6 Detail erection method

    9.6.1 Pier Erection Sequence

    The Pier Erection sequence is illustrated in the picture below.Procedure: crane assembly on the ground, crane erection, roof beam, side walk and some

    other ancillary facilitiesStart from F, G, B, C, with the railed tower crane and move towards Zone D and Zone E.

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    9.6.2 Erection Sequence For Double Pier

    Step1: Loft & deploy supports Step 2: Erect the curve column

    Step 3: Erect the “crane” Step 4: Erect the roof truss

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    Step 6: Erect the other beams Step 7: Final Touches

    9.6.3 Erection Sequence For Single Pier

    Concrete floor calculation see attachment.

    Step 1: Loft & deploy supports Step 2: Erect the curve column

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    Step 5: Erect the Curve part connection  Step 6: Erect the Low span truss

    Step 7: Web member assembly Step 8: Final touches

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    9.6.4 Erection Sequence For International Pier

    Step 1: Casting& deploy supports Step 2: Erect the Dome

    Step 3: Erect the High span Truss Step 4: Erect the web member  

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    Step 7: Erect Low span Truss assembly  Step 8: Erect the web member

    Step 9: Erection the roof truss Step 10: Erect other beams

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    9.6.4 Assembly on the ground

    Double pier assembly

    Step 1: Assembly the crane truss

    Step 1: support setting assembly Step 2: Casting assembly

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    Step 5: Curve part connection assembly Step 6: Crane truss assembly

    Step 7: Web member assembly Step 6: Final Touches

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    Single pier assembly

    Step 1:  Assembly support setting and truss  Step 2:  Assembly casting 

    Step 3: Dome assembly  Step 4: High span Truss assembly 

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    10 Erection Method for Terminal Processor

    10.1 Shipping units

    The structural elements of terminal processor building shall be transported as detailed below,considering transportation size condition, connection type, appearance, etc.

    10.1.1 South facade

    Length of element is 12m.Detail division method is as follow: lower segment 11.5m, middle segment 12m~16m, uppersegment 5~13m. The lower segment and the middle segment is naturally separate. Drawingbelow is its detail method.

    U er se ment Middle segment

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    Type 2: (≤17.8m) T3,T4,T7,T8,T9,T10,T11 (total 56 pieces) shipped as one unit.

    10.1.3 North column shipped as one unit

    10.1.4 Shed frame shipped in bulk.

    10.2 Erection Weight and Selection of Cranes

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    10.2.2 Lifting of tree columns on slabs 

    Tree columns of T1, T2, T6 as lifted by tower in two pieces after being shipped to site, othertree columns should be pre-assembled before lifting. Drawing below is about the location oftower cranes, each color and circle represents one tower.

      (Green):T36, T37 70m Wolf7532.12

      (Red):T41 60m Wolf7532.12

      (Blue):T40, T 42 70m Wolf7532.12

      (Pink):T39, T43 60m Wolf7532.12

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    NO.

    lgth(m) wt(T)   wt*1.2(T)

    cranenumber

    lifting

    weight(t

    )

    lgth of

    main

    boom

    radius(m)

    crane

    capactiy

    (T)

    burdenrate(T)

    T1-1 22.3 8.2 9.8 T41 4.9 60 39.0 7.5 65.3%

    T1-2 21.5 7.9 9.4 T41 4.7 60 42.4 6.6 71.5%

    T1-3 21.1 7.7 9.3 T41 4.6 60 52.9 5.1 90.8%

    T1-4 21.9 8.0 9.6 T41 4.8 60 50.4 5.1 94.3%

    T2-1 20.0 7.3 8.8 T36 4.4 70 58.3 4.2

    104.6%

    [95.8%(10

    % safty

    ratio)]

    T2-2 19.3 7.1 8.5 T36 4.2 70 49.3 5.3 80.0%T2-3 18.9 6.9 8.3 T36 4.2 70 53.4 4.7 88.3%

    T2-4 19.3 7.1 8.5 T36 4.2 70 54.5 4.7 90.2%

    T3-1 17.8 6.5 7.8 T36 2.9 70 32.3 8.0 35.8%

    T3-2 17.1 6.3 7.5 T36 2.7 70 27.0 9.6 28.6%

    T3-3 16.8 6.1 7.4 T36 2.7 70 18.5 11.8 22.9%

    T3-4 17.5 6.4 7.7 T36 2.8 70 23.0 11.8 23.8%

    T4-1 15.8 5.8 6.9 T36 2.5 70 27.7 9.6 26.5%

    T4-2 15.1 5.5 6.6 T36 2.4 70 31.0 8.0 30.3%

    T4-3 14.9 5.5 6.5 T36 2.4 70 24.5 11.8 20.3%T4-4 15.5 5.7 6.8 T36 2.5 70 20.0 11.8 21.1%

    T5-1 18.9 6.9 8.3 T42 3.0 70 24.0 11.8 25.7%

    T5-2 18.2 6.7 8.0 T42 2.9 70 28.7 9.6 30.5%

    T5-3 17.3 6.3 7.6 T42 2.8 70 30.6 8.0 34.8%

    T5-4 18.0 6.6 7.9 T42 2.9 70 26.2 9.6 30.1%

    T6-1 16.8 6.1 7.4 T42 3.7 70 55.5 4.2 87.8%

    T6-2 16.1 5.9 7.1 T42 3.5 70 61.0 3.8 93.0%

    T6-3 15.4 5.6 6.8 T42 3.4 70 61.8 3.8 89.0%

    T6-4 16 0 5 9 7 0 T42 3 5 70 56 4 4 2 83 7%

    LIST OF ERECTION UNIT AND CRANE CAPACITY

    characters crane

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    10.3Temporary support

    10.3.1 Temporary support layout

      Insert plate during concrete pouring 300*300*16  Temporary support weld to the plate

      Please ref to attachments appendix B embedded parts layout and appendix C embeddeddetails

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    10.3.3 Wind rope

      Insert the embedded for fix wind rope during concrete pouring.  All temporary support and completed steel structure should be using wind rope as safety

    required.

    10.4 Detailed Erection Method for Terminal Processor

    10.4.1Erection Sequence

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    Tree 

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    Step 1:Erect the first beam and short beam

    component

    Step 2:

    Step 3: Step 4: 

    Step 5: Erect from axis G0 to axis G11 Step 6: Erect from center to side

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    11 Erection Method for International Hub 

    11.1 Shipping Unit

    Shipping Units should satisfy the capacity of transportation and easy to assembly. It’s better tobeing segmented at the different sections:

    11.1.1 Arches and Sloped Columns 

     Arches: Total length is 29m and divided into 2 with 14.5m length(36units, 8.5t for each) 

    Sloped Columns: (9 units,5.4t per piece)

    11.1.2 Gills Columns 

    Type 1: 10.6m~14.9m, delivered in one piece(50 units, From 2.28 to 6 t) 

    14.5m14.5m

    25m

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    11.1.5 Perimeter Beam

    The perimeter beams are delivered as single units. If the length is shorter than 12.5m wedeliver it as one unit, the others are delivered in two pieces. There are 84 straight pieces and6 arc pieces in total:

    12.5m

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    11.2.2 Gills Columns

    11.2.3 Connection units as shipping uni t

    11.2.4 Gills Truss

    Gills 1 (8 Erection Units)

    H: 14.85m

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    Gills 3 (4 Erection Units)

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    11.2.5 Perimeter Beam:

     

    11.3 Erection Weight and Crane Analysis

    11.3.1 Tower Crane Layout:

    25m

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    11.3.2 Tower Crane and Mobi le Crane capacity analysis:

    TW14

    TW1 TW1

    ○M 35tmobile crane

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    Crane capacity analysis of Sloped Columns and Arches

    List of Erection Units & Crane Capacity

    No. PCS CharactersWt*1.2 Crane

    Light of

    Radius(m)

    CraneCapacity(t)

    BurdenRate

    MainBoom

    Light Weight Kg/m (m)

    SC1 1 16.5 5.4 327 6.48 TW15 60 40 7.5 86%

     AR1a 1 14.4 8.5 590 10.2 MC 14.4 6 17.2 59%

     AR1b 1 14.4 8.5 590 10.2 MC 15.6 6 15.6 65%

     AR1c 1 14.4 8.5 590 10.2 TW15 60 30 10.4 98%

     AR1d 1 14.4 8.5 590 10.2 TW15 60 19.4 12 85%

    SC2 1 16.5 5.4 327 6.48 TW15 60 20 12 54%

     AR2a 1 14.4 8.5 590 10.2 TW15 60 12 12 85%

     AR2b 1 14.4 8.5 590 10.2 TW15 60 12 12 85%

     AR2c 1 14.4 8.5 590 10.2 TW15 60 11 12 85%

     AR2d 1 14.4 8.5 590 10.2 TW15 60 9 12 85%

    SC3 1 16.5 5.4 327 6.48 TW15 60 35 8.8 74%

     AR3a 1 14.4 8.5 590 10.2 TW15 60 17 12 85%

     AR3b 1 14.4 8.5 590 10.2 TW15 60 25 12 85%

     AR3c 1 14.4 8.5 590 10.2 TW15 60 30 10.4 98%

     AR3d 1 14.4 8.5 590 10.2 MC 19.5 6 15.6 65%

    SC4 1 16.5 5.4 327 6.48 MC 14.4 6 17.2 38%

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     AR8c 1 14.4 8.5 590 10.2 TW17 60 10 12 85%

     AR8d 1 14.4 8.5 590 10.2 TW17 60 15 12 85%

    SC9 1 16.5 5.4 327 6.48 TW17 60 24 12 54%

     AR9a 1 14.4 8.5 590 10.2 TW17 60 16 12 85%

     AR9b 1 14.4 8.5 590 10.2 TW17 60 17 12 85%

     AR9c 1 14.4 8.5 590 10.2 TW17 60 23 12 85%

     AR9d 1 14.4 8.5 590 10.2 TW17 60 30 10.4 98%

    Crane capacity analysis of Gills Column

    List of Erection Units & Crane Capacity

    No. PCSCharacters Wt*1.2 Crane

    Light ofMain

    Boom(m)Radius (m)

    CraneCapacity(t)

    BurdenRate

    Out-capacity

    Light Weight Kg/m

    GC1 2 10.6 3.15 297 3.78 TW18 70 35 8 47% 0

    GC2 2 10.6 2.28 215 2.74 TW17 70 15 11.8 23% 0

    GC3 2 10.6 3.97 375 4.76 TW17 70 22.5 11.8 40% 0

    GC4 2 10.6 4.88 460 5.86 TW18 70 15 11.8 50% 0

    GC5 2 10.6 3.97 375 4.76 TW18 70 30 9.6 50% 0

    GC6 1 14.9 2.59 174 3.11 TW18 70 10 11.8 26% 0

    GC7 2 10.6 5.97 563 7.16 TW18 70 12.5 11.8 61% 0

    GC8 1 10.6 5.97 563 7.16 TW18 70 32.7 8.8 81% 0

    GC9 2 14.9 2.59 174 3.11 TW18 70 35 8 39% 0

    GC10 2 14 9 2 29 154 2 75 TW18 70 57 4 5 61% 0

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    11.3.3 Gills Trusses

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    Crane capacity analysis of Gills Trusses:

    List of Erection Units & Crane Capacity

    No. PCS Characters Wt*1.2 Crane Light of MainBoom(m)

    Radius(m)

    CraneCapacity(t)

    BurdenRateLight Weight Kg/m

    SG1a 1 11.4 9.65 846 11.58 TW17 60 20 12 97%

    SG1b 1 8 8.51 1064 10.21 TW17 60 14 12 85%

    SG1c 1 16.4 8.68 529 10.42 TW17 60 17 12 87%

    SG1d 1 16.3 8.83 542 10.6 TW17 60 29 10.7 99%

    SG1e 1 16.3 6.89 423 8.27 MC 24.7 6 12.6 66%

    SG1f 1 16.4 8.68 529 10.42 MC 24.7 6 12.6 83%

    SG1g 1 8 8.51 1064 10.21 MC 24.7 6 12.6 81%

    SG1h 1 11.4 9.65 846 11.58 MC 24.7 6 12.6 92%

    SG2a 1 9.2 7 761 8.4 TW17 60 24 12 70%

    SG2b 1 12.5 4.58 366 5.5 TW17 60 31 10.1 54%

    SG2c 1 16.9 8.54 505 10.25 TW18 70 22 11.8 87%

    SG2d 1 16.9 6.38 378 7.66 TW18 70 35 8 96%

    SG2e 1 12.5 4.58 366 5.5 TW18 70 48 5.6 98%

    SG2f 1 9.2 7 761 8.4 MC 24.7 8 10.2 82%

    SG3a 1 12.5 7.14 571 8.57 TW18 70 32 9.2 93%

    SG3b 1 15.2 6.85 451 8.22 TW18 70 2.6 11.8 70%

    SG3c 1 15.2 4.76 313 5.71 TW18 70 18 11.8 48%

    SG3d 1 12.5 7.14 571 8.57 TW18 70 32 9.2 93%

    SG4a 1 9 4 6 83 727 8 2 TW18 70 16 11 8 69%

     

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    NWG3d 1 7.14 6.3 882 7.56 TW14 70 29 10 76%

    NWG4a 1 10.3 6.45 626 7.74 MC 24.7 10 7.9 98%

    NWG4b 1 16.4 5 305 6 TW14 70 14 11.8 51%

    NWG4c 1 10.3 6.45 626 7.74 TW14 70 37 7.6 102%

    NWG5a 1 7.7 4.3 558 5.16 TW14 70 30 9.6 54%

    NWG5b 1 8.2 4.9 598 5.88 TW14 70 33 8.6 68%

    NWG5c 1 7.7 4.3 558 5.16 TW14 70 30 9.6 54%

    NEG1a 1 11.4 9.8 860 11.76 TW16 60 20 12 98%

    NEG1b 1 8 7 875 8.4 TW16 60 15 12 70%

    NEG1c 1 16.4 8.78 535 10.54 TW16 60 20 12 88%

    NEG1d 1 16.3 8.83 542 10.6 TW16 60 27 11.5 92%

    NEG1e 1 16.3 6.66 409 7.99 MC 24.7 6 12.6 63%

    NEG1f 1 16.4 8.78 535 10.54 MC 24.7 6 12.6 84%

    NEG1g 1 8 7 875 8.4 MC 24.7 6 12.6 67%

    NEG1h 1 11.4 9.8 860 11.76 MC 24.7 6 12.6 93%

    NEG2a 1 9.1 6.66 732 7.99 TW16 60 25 12 67%

    NEG2b 1 15.8 4.29 272 5.15 TW16 60 33 9.6 54%

    NEG2c 1 13.7 5.97 436 7.16 TW16 60 35 8.8 81%

    NEG2d 1 13.7 4.5 328 5.4 MC 24.7 10 7.9 68%

    NEG2e 1 15.8 6.66 422 7.99 MC 24.7 8 10.2 78%

    NEG2f 1 9.1 4.29 471 5.15 MC 24.7 10 7.9 65%

    NEG3a 1 7.14 6.3 882 7.56 MC 24.7 10 7.9 96%

    NEG3b 1 7 6 3 900 7 56 TW13 60 35 8 8 86%

     

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    Crane capacity analysis of Perimeter : 

    List of Erection Units & Crane Capacity

    No. PCCharacters

    Wt*1.2 CraneLight of MainBoom(m)

    Radius(m)

    CraneCapacity(t)

    BurdenRate

    Out-Capacity

     

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    NE1 2 8 8.7 1088 10.44 MC 19.5 4 18.4 57% 2

    NE2 2 8 8.7 1088 10.44 MC 19.5 4 18.4 57% 2

    NE3 2 16.5 11.4 691 13.68 MC 19.5 4 18.4 74% 2

    NE4 2 13 3.9 300 4.68TW16/C

    60 35 8.8 53% 1

    NE5 2 10 5.36 536 6.43TW16/C

    60 45 6.6 97% 1

    NE6 2 25.3 9.1 360 10.92 MC 19.5 4 18.4 59% 2

    NE7 2 33 5.9 179 7.08 TW13 60 30 10.4 68% 0

    NE8 2 36 2.24 62 2.69 TW13 60 25 12 22% 0

    NE9 1 40 2.47 62 2.96 TW13 60 38 7.2 41% 0

    (Red) stands for 35t mobile crane in the illustration. It means that the unit are lifted by mobilecrane. The other colors stand for different tower cranes in the illustration and forms. As shownin the form, there are 264 units (including 57 single pieces in Gills Trusses). Mobile craneerects 68 of them. A tower crane erects 74.2% of the unit which makes full use of tower crane.

    11.4 Temporary supporting

    11.4.1 The temporary support ing layout

    Arches and Sloped Columns are inclined and they need temporary supports to resist the

     

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    11.4.3 Head & Bottom Connection

     

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    Step 3: Lens arches erection

     

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    11.5.3 Erection of Gills column

    Gill Columns are upright which can be fixed on the floor without temporary supporting directly.But every steel column needs four cables to improve the stability.

    11.5.4 Gills trusses erection

     

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    Step 5: Erect from middle to side Step 6: The second Gills Trusses erection

    Step 7: Erect piermeter beam Step 8: Permeter beam butt joint

     

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    11.5.5 Gills trusses assembly

    Step 1: Chord fixing

    Step 2: Adding the web member

     

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    Width: 5000

    level:

    10m

     

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    12.3 Erection Units

    The erection weight of bridge shall be less than 23ton.

     

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    150t mobile crane

    12.5 Erection Method

    Step 1: Assemble on ground

     

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    Step 5: Adding the single piece on the manlift

     

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    exist any mistake.

    (4) To control the welding deformation is difficult.

    There are great deals of welding works in this project; control of the welding deformation is

    an arduous work. The deviation of deformation dimension will impaired the dimension

    accuracy directly. So we should control the deviation of deformation dimension both in

    assembly and installation process. How to solve these difficulties, and ensure the project

    quality are two vital points the survey work must take into consideration.

    13.2 Survey idea and contro l method

    We adopt the survey principle that “first whole then part, use high accuracy control point

    and instrument to make sure small allowance” to measure these survey work difficulties inthis project. First we should measure and lay the “First class survey control network ”

    according to the control points provided by special surveying Institute, then measure the

    local placement, that is to say first the whole engineering were controlled by the high

    accurate measurement and advanced technology, then every parts and local were controlled .

    In whole measurement work, we should keep to the principle that is "to control installation

    accuracy from entirety to part, fabrication precision is small than installation accuracy” and

    eliminate the error in the every survey process, ensure the installation precision to meet the

    standard. In measurement process the coordinate system should be set up and adjustaccording to the design and position principle. All measurement data is based on the design

    drawing and sections. Site positioning drawing as below:

     

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    The tolerances see AISC 303-5 section7.The location of measurement points as below:

    Setting-out the

    axis and elevation

    Position

    Measurement

     point

    After concrete placement,

    location of every bolt should

     be check by the Total station

     

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    Lastly, the Total station is used for checking the whole dimension and relative positionof every joint. The accurate must be controlled within allowable deviation. The detailtolerances see AISC 303-5 section7.

    13.5 Installation posit ion for banana truss

    To position the banana truss, we usually adopt the method of measure the 3D coordinate to

    control them that are tube center or forth point of open-location.

    Just to ensure the measurement points in consistent with work points in design drawing. The

    measure diagram as below:

    We main adopt the

    method of supporting

    wire to control it

    Measure point)

     

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    dimension accuracy overstep the allowable deviation.

    The principle and base of survey position 

    To control the Crane accuracy is the key of Pier ′accuracy control, the accuracy of assembly

    and installation control were base on 3D model and situation plan. The critical is to control

    the key joint and location. The model position drawing as below:

     

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    1 Temporary supports

    To design the temporary supports first the assembly yard should be considered, whether

    the temporary support can satisfy the geometry linear and concrete height of truss.(Assembly yard must be hardening before installing temporary support) the diagram as

     below:

     

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    During the course of assembly, we need considered the wending shrinkage and settlement. So

    we usually let the position value more than or less than design value 5mm.Lastly, the

    dimension accuracy can reached the allowable deviation.The requirement and accuracy seethe AISC303-5 section7.

    3)

    Positioning accuracy of the curved pipe

    To position curved pipe, we adopt the method of combined of supporting wire and plane

    right angle coordinates to accurate position, first one point should be moved as the survey

    station from the nearest place, and then the Total station is set up on this point and we

    d h h d f i h d i f h i 3d di

    Survey point

    (the pipe centeror fourth point)

    Survey point

     

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    course of assembly, the dimension accuracy should be controlled by the method of

    supporting wire and measuring steel ruler. The whole dimension and every key joint

     position must be checked when truss assembly finished by the Total station.

    The allowable deviation see the AISC 303-5 section7 7.13.

    (5) Assembly accuracy control of double pierTo position the main truss, we adopt the method of measuring the Flange plate center point ofH section steel 3D coordinates to accurate position by the Total station. First the main truss

    were controlled within the 20mm, and then fixed the rope and wending the limited plate on

    the support. After control the accuracy within the allowable deviation. We can use the ropes

    to correct the error. The survey control points diagram as below:

    Measurement

     point

    Measureme

    nt point

    Measurement point

    Measureme

    nt point

    Measurement Measure point

     

    Measurement point (The flange

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    All control accuracy seeing the Code of Standard Practice for Steel Building and Bridge

    (AISC303-5)

    Assembly surveying for Single pier

    (1) 

    Temporary supports 

    Survey method of temporary supports layout and installation the same to double pier. The

    diagram as below:

    p ( g

    plate center point of H section)

    Survey point

    To measure thekey location

    Measurement point

    (center point)

    Measurement point

    (roof hanger)

     

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    Step2: Assembly positioning for curved pipes 

    measurement point1( pipe

    center or fourth point) 

    measurement point2

    ( pipe center or fourth

    oint  

    measurement

     point( pipe

    center or fourth

     point) 

     

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    Step5: Assembly positioning for section 2 

    To couple

    Control

     

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    To loft the location of web

    member before installing

    The key location must be

    checked

     

    Installation

    finished

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    13.7 Assembly and installation surveying for boarding bridge

    Totally 46 boarding bridge will be installed on site. The members are mainly H section and Box section.

    Connection will be bolted on site and requires high erection accuracy.

    For boarding bridge, we adopt the method of assemble them in sections to install them

    lying on the ground To control the assembly accuracy we adopt projection method to do it

    Installing for second

    The assembly

     

    i i d d d h d d k d d di i d i ff

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    inspection standard and method, to demure keep record, date condition and operation staff

    etc. The disqualification components should be mark and correct timely.

    Construction monitoring

    ■ Deformation surveyTo monitor the deformation, we adopt the polar coordinates method to do them in this

    engineering, to measure the settlement observation we according the observation request

    and point to do it. The observation point must be installing securely and be using long time.

    When the steel roof have finished, we must set the observation point, the observation cycle

    is two months, and the detail plan according the actual conditions to do it. We must call the

     project department if found have the big displace.

    ■ Uninstall surveyThe reflector plates must be stick on the cantilever beam and bottom chord location when the

    steel roof structure have finished. During the process of uninstall, all points should be

    measured by total station. The construction department must be stopped when we found the

    measure data have a big displace of truss and till make a solving scheme. All support points

    have uninstalled, we should continue to observation the key points 2 weeks till the data

     became stability, and then collecting the survey data.

    14 Logistic Plan14.1 Storage Yard

    The storage yard must be as close as possible to the site, and it should be as small aspossible in accordance with the peak necessity. The peak is expected in July and August asmarked in the following table:

    The area of the storage yard is 610*86*2=52460㎡ which contains 2 assembly area and 1

    check point before unloading so the remaining area is about 280*86*2=48160㎡ Deducting

     

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    14.4 Equipment Plan 

     

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    14.5Water and Electricity 

     

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    15 Health and Safety

      Site HSE manager will be response to the site safety issues and as a key manager to this

    project.

      The workers will be made aware of the safety requirements related to this activity through

    daily toolbox meeting and safety talk.

      Every effort shall be made to assure that employees can accomplish their assigned scope

    of work safely.

      Carry out provision of the warning sign and isolation requirements on site

      Splice joints will be supported by temporary supports and the work platform will also be set.

      The movable scaffolding will be the majority facilities for moving.

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    Appendix A

    RISK ASSESSMENT

     

    Risk Assessment Sheet

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    FACILITY 421-F100 RISK ASSESSMENT NO:

    Steel structure Installation-001  ACTIVITY Top coating at site   ASSESSMENT TEAM:

     ASSESSMENT DATE: 7 Nov 2012 REVIEW DATE: 7 Nov 2012 ASSESSMENT APPROVAL:

    Task Hazard Hazard effect(consequence) C L Risk Proposed Control Mea

    Inadequateknowledge of

    Project

    Requirement

    Personal injury

    Injury to others

    Ignorant to site

    regulations 

    5 4 20

     Attend NDIA Safety Induc

    Employees

     Attend SGW Safety Induc

    Employees

     A qualified person should

    assigned the responsibiliti

    ensure all personnel compES&H Requirements inclu

    and health sanitation in sa

    induction

     All areas shall be kept free

    nuisance & safety hazards

     

    Risk Assessment Sheet

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    Task Hazard Hazard effect(consequence) C L Risk Proposed Control Mea

    Moving traffic

    in and out of

    the lay down

    area North

    West 

    Hit by moving

    vehicle

    Hit by moving

    truck

    Heat stroke 

    Wear proper high visibilityUse adequate PPE

    Provide shed / covering

    Provide cool drinking wate

    Provide adequate lighting

    area

    Provide signalman

    Provide moving equipmen

    flasher lights and audible

    alarm 

     

    Risk Assessment Sheet

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    Task Hazard Hazard effect(consequence) C L Risk Proposed Control Mea

    Personnel on

    ground 

    Hit by moving

    vehicleHit by moving

    truck

    Heat stroke 

    5 4 20Wear proper high visibility

    Use adequate PPE

    Provide shed / covering

    Provide cool drinking wate

     

    Risk Assessment Sheet

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    Task Hazard Hazard effect(consequence) C L Risk Proposed Control Mea

    CRANE TO BE LOCATED ON LEV

    SURFACE & OUTRIGGERS TO B

    EXTENDED & PLACED ON PACK

    PRE LIFT PLAN TO BE FILLED O

    EVERY LIFT

    LIFTING AREA TO BE BARRICAD

     AND SIGNED (KEEP OUT)

    TRAINED, COMPETENT RIGGER

     APPOINTED AND MUST BE AWA

    LIFTING PROCEDURE

    TAGLINES WILL BE USED

    LOADS SHALL NOT BE LIFTED/S

    PEOPLE - AREA WILL BE ISOLAT

    LIFTING AREA TO BE BARRICAD

    PROHIBIT UNAUTHORIZED PER

     

    Risk Assessment Sheet

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    Task Hazard Hazard effect(consequence) C L Risk Proposed Control Mea

    WELDING UNIT SHOULD BE WE

    MAINTAINED & SHOULD BE CHE

    COMPETENT PERSON BEFORE

    COMPETENT & EXPERIENCED O

    SHOULD HANDLE IT.

    THE AREA SHALL BE CLEARED

    COMBUSTIBLE AND FLAMMABL

    PRIOR TO HOT WORKS COMME

    GOOD HOUSEKEEPING

     A FIRE EXTINGUISHER OF A SU

    SHALL BE LOCATED NEARBY.

     A FIRE WATCH SHALL BE IN ATT

    THE LOCATION DURING HOT W

     AND ALSO 1 HR AFTER THE WO

     ALL WASTE ELECTRODES SHAL

    COLLECTED FROM THE FLOOR

    WERE WELDING IS TAKING PLA

    BE STORED IN A SUITABLE MET

     

    Risk Assessment Sheet

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    Task Hazard Hazard effect(consequence) C L Risk Proposed Control Mea

     APPROPRIATE PPE SHOULD B

    WHICH INCLUDE WELDING HOO

    GLOVES ,COTTON COVERALLS

    HAND TOOLS/

    POWER TOOL

    OPERATION

    HAND TOOLS AND

    POWER TOOLS

    INJURY TO PERSONNEL, ,

    DAMAGE TO MATERIAL.3 3 9

    BEFORE HANDING OUT TOOLS

    INSPECTION WILL BE CARRIED

    COMPETENT PERSON.

    HEARING PROTECTION SHALL

    EXPOSED TO NOISE LEVELS OF

     ABOVE

    COMPETENT OPERATORS SHA

    THE TOOLS & COMPETENT SUP

    WILL BE ENSURED.

     ALL TOOLS USED WILL BE WEL

     AND DEFECT FREE.

    ELECTRICALLY OPERATED TOO

    COMPLY WITH OBI / ADCC

    REQUIREMENTS-DOUBLE INSU

     

    Risk Assessment Sheet

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    Task Hazard Hazard effect(consequence) C L Risk Proposed Control Mea

    USE OF APPROPRIATE PPE ALL

    WORK ACCESS AREA SHALL BE

    IN A SAFE CONDITION, FREE OF

    MATERIAL THAT WILL POSE A H

    MATERIALS SHALL BE STORED

     ADEQUATE LIGHTING SHALL BE

     AT WORK / ACCESS AREAS WH

     AT NIGHT

    GRINDING GRINDER FLYING PARTICLES , EYE

    INJURY, OTHER INJURIES

    2 3 6

    BARRICADE THE AREA & PLACE

    SIGNS

    GRINDING WHEEL MUST BE DR

    REGULARLY

    GRINDER SHOULD HAVE ITS GU

    SECURED IN PLACE.

    FLAME PROOF SCREENS SHOU

    TO PREVENT SPARKS FALLING

    PERSONNEL & OBJECTS

     

    Risk Assessment Sheet

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    Task Hazard Hazard effect(consequence) C L Risk Proposed Control Mea

    THESE MACHINES SHOULD BE

    EXPERIENCED OPERATORS ON

    COMPETENT SUPERVISION WIL

    ENSURED.

    THE MACHINES SHALL BE WEL

    MAINTAINED AND COLOUR COD

    PROPER GROUNDING

    THE MACHINES SHALL BE DOU

    INSULATED AND THEIR CABLES

    SHALL NOT BE MODIFIED OR C

    WELDING FUMES INHALATION OF FUMES 3 4 12

    THE WELDING AREA SHALL BE

    VENTILATED.

    STRICT ADHERENCE TO WELD

    TOOL BOX TALKS WOULD BE C

     AND RISK ASSESSMENT TO BE

     APPROPRIATE PPES TO BE USE

     

    Risk Assessment Sheet

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    Task Hazard Hazard effect(consequence) C L Risk Proposed Control Mea

    WORK ON

    SCAFFOLDS

    STRUCTURAL

    COLLAPSE

    SCAFFOLDING

    (COLLAPSE OF SCAFFOLD,

    FALL OF MATERIAL FROM

    HEIGHT ETC. FALL OF MEN

    FROM HEIGHT, ACCIDENTAL

    MOVEMENT OF MOBILE

    TOWER, TUMBLING OF

    SCAFFOLD DURING

    MOVEMENT)

    5 4 20

    VEHICLES NOT TO BE ALLOWE

    NEXT TO THE SCAFFOLD. AREA

    BARRICADED.

    ERECTION & DISMANTLLING SC

    BE DONE BY A CERTIFIED AND

    SCAFFOLDER ONLY.

    PROPER ACCESS TO WORKING

     AND WORKING AREA

    POLES, LEGS, OR UPRIGHTS O

    SHALL BE PLUMB & SECURELY

    BRACED TO PREVENT SWAYING

    DISPLACEMENT

     

    Risk Assessment Sheet

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    Task Hazard Hazard effect(consequence) C L Risk Proposed Control Mea

     ACCESS/EGRESS LADDER TO B

     ACCESS AND EGRESS THROUG

    SHOULD BE THROUGH THE INN

    MOPBILE SCAFFOLD

     AREA UNDERNEATH SHALL BE

    WHILE SIGNS INDICATING THAT

    WORKING OVERHEAD" SHALL B

    LATERAL SUPPORTS REQUIRE

    LATERAL MOVEMENT OF THE S

    SCAFFOLDS SHOULD BE CHEC

    REGULARLY BY COMPETENT S

     AND SCAFFTAG SYSTEM FOL

    FALL ARRESTERS SHOULD BE

    SHOULD BE FIRMLY ANCHORED

    MOBILE TOWERS SHALL NOT B

    WITH PEOPLE ON IT.

     

    Risk Assessment Sheet

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    Task Hazard Hazard effect(consequence) C L Risk Proposed Control Mea

    GROUND TO BE FREE OF OBST

    LATERAL MOVEMENT OF MOBIL

    HANDRAILS, MIDRAILS & TOE B

    INSTALLED AND IF DISMANTELL

     ACCESS OR EGRESS TO BE RE

    IMMIDIATELY

    MANUAL

    LIFTING

    MANUAL LIFTING /

    MATERIAL HANDLINGMINOR INJURY 2 3 6

    SAFE METHODS OF MANUAL LI

    SHOULD BE BRIEFED BEFORE T

    STARTS THROUGH STARRT TA

    MANDATORY PPE SHOULD BE W

    WITH THICK GLOVES TO PROTE

    EDGES OF CORRUGATED SHEE

    CHEMICAL

    HANDLING /PAINT PRIMER

    HANDLING / STORAGEPOISONING, IRRITATION , FIRE 3 4 12

    MSDS TO BE AVAILABLE ONSIT

    HANDLING PRACTICES SHOULD

    TO HANDLERS

    GOGGLES ,MASK & GLOVES WI

     

    Risk Assessment Sheet

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    Task Hazard Hazard effect(consequence) C L Risk Proposed Control Mea

    POISONING, IRRITATION , FIRE 2 3 6

    PRIMER SHOULD BE STORED IN

    MANUFACTURER SUPPLIED C

    ONLY IN WELL VENTILATED AR

    FROM ANY SOURCE OF IGNITIO

    DRY CHEMICAL / CO 2 / ALCOHO

    FOAM EXTINGUISHERS SHOUL

     AVAILABLE ONSITE.

    ENVIRONMENT

    WASTE CONTAINERS

    OF

    PAINTS / THINNER

    ENVIRONMENT 3 3 9

    WASTE CONTAINERS SHALL BE

    SEPARATELY AND PROPERLY D

    BY LICENSED AGENT.

    OIL SPILLS

    FLUID SPILLS

    FROM VEHICLES &

    EQUIPMENT

    ENVIRONMENT 3 3 9

    DAILY INSPECTION OF EQUIPM

    LEAKS

    PLANT & EQUIPMENT WILL BE C

    MAINTAINED IN A SAFE CONDIT

    MAINTENANCE PERFORMED BY

    PERSONS

    DRIP PANS AND SHEETS USED

    SERVICE

     

    Risk Assessment Sheet

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    Task Hazard Hazard effect(consequence) C L Risk Proposed Control Mea

    DIP TRAYS TO BE PROVIDED AS

     ANTICIPATED SPILLAGE OR CO

    REQUIREMENTS

    IMPERVIOUS MATERIAL UNDER

    WORKING ON

    MEWPS

    CHERRY PICKER

    ("BASKET CRANE'') -

    PERSONNEL AND OR CHERRY

    PICKER STRUCK BY VEHICLE

    OR THE EXTENDED BOOM,

    MATERIALS AND PERSONNEL

    FALL FROM HEIGHT

    4 3 12

    TRAINED, COMPETENT OPERAT

    RIGGER (FOR HELPING OPERA

    BLIND SPOTS) TO CONTROL HI

     APPOINTED

    LIFTING AREA TO BE BARRICAD

     AND SIGNED (KEEP OUT AND L

    PROGRESS)

    SAFETY OFFICER IN SITE TO EN

    INSPECTION OF EQUIPMENT, P

    MAINTENANCE AS REQUIRED

    SAFETY HARNESS/FALL ARRES

    USED BY PERSONNEL ON AERI

    (BASKET)

     

    Risk Assessment Sheet

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    Task Hazard Hazard effect(consequence) C L Risk Proposed Control Mea

    OPERATOR TO FOLLOW THE EQ

    LIFTING CHART RESTRICTIONS

    RADIUS, PERSONNEL NUMBER

    TO BE LIMITED ON BASKET ACC

    EQUIPMENT SPEC. - LIFTING PL

     AVAILABLE PRIOR USE

    LIFTING AREA TO BE BARRICAD

    PROHIBIT UNAUTHORIZED PER

    CHERRY PICKER TO BE LOCAT

    LEVELLED SURFACE & OUTRIG

    FULLY EXTENDED & PLACED O

    HANDRAILS, MIDRAILS & TOE B

    BASKET (MINIMUM REQUIREME

    EQUIPMENT USE)

    DAILY INSPECTION TO BE CARR

    COMPETENT MECHANIC/OPERA

    LIGHTING OF 30LUX AND 3.0 F

    TO BE PROVIDED

     

    Risk Assessment Sheet

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    Task Hazard Hazard effect(consequence) C L Risk Proposed Control Mea

    BULB TO BE PROTECTED FROM

     AND ANY BROKEN OR DEFECTI

    BE IMMEDIATELY REPLACED

    LIGHTING FIXTURES TO BE POS

    MINIMISE WORKER CONTACT W

    DURING WORK OPERATIONS

    LIGHTING SUPPLY CORDS AND

    BE INSTALLED IN CONSISTENC

    ELECTRIC WIRING PRACTICES.

     ALL POINTS OF ACCESS AND E

    BE CLEARLY ILLUMINATED AND

    PORTABLE GENERATOR TO BE

     AT OVER 3.0M DEPTH, METAL C

    OF BULBS TO BE GROUNDED

     

    Risk Assessment Sheet

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    Criteria ( C ) Consequence: Negligible- immediate return to work

    Minor - first aid and return to work.

    Moderate- medical treatment/ lost time

    Major - multiple injuries and

    RIDDOR reportable

    Fatal/Catastrophic- Death, loss of

    installation

    Criteria ( L ) Likelihood:

    Improbable- so unlikely that it would not

    happen.

    Unlikely- remote chance of event 

    Possible- inattention may cause an

    event to happen.

    Probable- highly likely without control.

    Certain- will happen without

    Intervention / control. 

    Risk Calculator,

    Risk level R= C X L

    1-4 Acceptable

    5-8 Tolerable

    9-10 Moderate

    12-15 Substantial>15 Intolerable

    Conc

    Over

     Are r

    reaso

    Likelihood→ 

    Consequence↓ 

    Improbable

    1

    Unlikely

    2

    Possible

    3

    Probable

    4

    Certain

    5

    Negligible 1 1 2 3 4 5

    Minor 2 2 4 6 8 10

    Moderate 3 3 6 9 12 15

    Major 4 4 8 12 16 20

    Fatal/catastrophic 5 5 10 15 20 25

    Overall risk.

     

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    Appendix 

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    Appendix 

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    Appendix D

    INTERFACE TC AND PROCESSOR

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    Construction Interface

    Between 

    Transportation Center 42

    and 

    Processor (PTB) 421 

    OBJECTIVE

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    OBJECTIVE 

    Installation of   Structural Steel Elements (Banana T

    the Façade

     of 

     the

     Processor

     of 

     PTB

     Opposite

     Transp

    Centre Without Compromising Completion Dates oFacility. 

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    Outline Construction

     Schedu

    of  Affected Facilities / Eleme

    Aug Sept  Oct Nov Dec  Jan 13 Feb 13 Mar 

    13

    Processor 

    Concrete  Level 2

    XX XXX

    Processor 

    Concrete 

    Level 3

    XXXX

    Transport Centre Roof   XXXXX

    Pedestrian Bridges  XXXXX XXXXX

    Automatic Walkway  XXXXX XXXX

    Considered and Discarded Schem

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    Installation of 

     Banana

     Trusse

    •   Scheme 1: Crawling along the Façade 

    •   Scheme 2: Two additional Heavy‐duty Tower Crane

    Outside the

     TC

    Scheme 1

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    Crawler Crane along

     the

     Periph

    150 ton Crawler Crane lifts assembled upper two pa

    banana Trusses (16 to 23 ton approx) and crawl with

    along the

     periphery

     of 

     the

     Façade

     to

     where

     they

     wil

    finally installed . 

    Problem

    Postponing most activities on Curbside VD, TC and B

    Crawling along the Periphe

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    g g p

    Scheme 2

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    Two Additional

     Tower

     Crane

    •   Two heavy‐duty tower cranes on either side of  TC to

    banana trusses

     opposite

     to

     it.

    Problem

    •   Clash with Tower Cranes in Processor

    Scheme 2 

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    Operational Clash

     Diagram

    Scheme 3

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    Factory Cut

     into

     Shorter

     Segme

    •   Cutting Trusses into 2‐3  ton segments at factory and

    reassemble at final location (welding)

    Problem

    •   Result in 8 pieces and 7 Joints. Each will need to be s

    individually resulting

     in

     massive

     volume

     of 

     temporar

    support. Involves multiple handling and on‐hook hol

    longer time. 

    Load Contours of  Tower Cran

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    at Processor

     

    Proposed Scheme 

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    p

    Install Two All‐Terrain 500 ‐750 ton Telescopic Crane on eithe

    Transportation Centre 

     –    Transport assembled Truss from assembly yard on specia

    flat bed trailer (26m long) to be lifted by 500‐750ton tele

    to its final location at the middle façade.

    OR

     –    Transport the two parts separately and assemble on adja

    Kerbside Via Duct. Lift to location as before (require short

    Operational Radii for One Sid

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    Middle Banana

     Trusses

     (Ea

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    Typical All

     Terrain

    Telescopic Crane 

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    Access and Space Details 

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    verhead Installations

     and

     Headroom

     

    Verifications above Access Route 

    East

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    verhead Installations

     and

     Headroom

     

    Verifications above Access Route 

    East

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    Needed Scheduling Adjustments 

    Aug Sept 

    Oct Nov Dec 

    Jan 13 Feb

     13 Mar

     13 Apr

     13

    essor 

    crete  Level 2

    XX XXX

    essor 

    crete  Level 3Remove

     Garbage

     Sorting

     

    Area and Concrete 

    Delivery Stations 

    XXXX

    sport Centre Roof   XXXXX

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    eneral Layout around Processor

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    STAGE  4  ROOF  and FAÇADE STRUCTURES  _ REV 01_ WBS

    •   STAGE  4  ROOF  and FAÇADE STRUCTURES  _ REV 01_ PROPOSAL

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    EXTRACT FROM  MST_ rev 02  STEEL ROOTS

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    EXTRACT FROM  MST_ rev 02  STEEL ROOTS

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    EXTRACT FROM  MST_ rev 02  STEEL ROOTS

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            7        0        6        5

            8        8        7        5 1

            7        3        0        8

            1        1        2        0        9

            2        5        6        3        0

    1       0       9       4       6       

            1        6        4        2        5

            2        1        0        9        6   2

            3        6        6        0

    382652

    6  8  6  6  8    5   1  8  8  0 71

      5  2  9

    Temporary road

    8        0        0        0

       R   1   5   0   0

       04 5  5  9 1 

    500t Crawler crane

    Scope of work

    Assembly Yard

    50000

            2        5        0        0        0

    50t Crawler crane 2 PCS

            4        5        8        3

      6  8  6  6

      8

    51  8  8

      07   1  5   2  9

    Temporary road

    8        0        0        0

    R   1   5   0   0   0   

     4 5 5 9 1

    500t Crawler crane

    Scope of work

    Assembly Yard

    50000

            2        5        0        0        0

    50t Crawler crane 2 PCS

            4        5        8        3

    10.1t   16.8t   16.72t 16.6t   22.3t   22.8t

      22.2t16.5t   16t

      15.4t  15.5t   9.0t

      15.3t  15t

      17.6t  17.7t

      17.9t  13.6t

      13.3t  12.7t

    12.5t  6.7t

      11.6t11.3t

    14.3t13.9t

    13.2t

    9.6t9.3t

    2.5t

    16.8t16.72t16.6t22.3t22.8t

    22.2t16.5t16t

    15.4t15.5t9.0t

    15.3t15t

    17.6t17.7t

    17.9t13.6t

    13.3t12.7t

    12.5t6.7t

    11.6t11.3t

    14.3t13.9t

    13.2t

    9.6t9.3t

    2.5t

     

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    36000 3600035514

    1105555466

            5        4        9        7        9

            9        2        5        9

            4        6        2        9

    R   1   5   

    0   0   0   

    7  3  8  4 4 

    80  

    Assembly Yard        5        2        4        1        0

    24945

       7  

            5        2        4        1        0

    500t Crawler crane

    Scope of work50t Crawler

    crane 2 PCS

    Temporary road

      T e m p o r a r y  r o a  d

            8

    8 1 49 8 0 00 8 7 96

            8        0        0        0

        R   1    5   0

       0   0

      7 3 8 4 4

      5  1

    Assembly Yard   5        2        4        1        0

    24945

    29  

    50t Crawler

    crane 2 PCS

    Temporary road

      T e m p o r a r y  r o a  d

            8

    814980008796

            8        0        0        0

    500t Crawler crane500t Mobile crane

                          

     

                        

     

              

     


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