038-ITP FOR COLDBOXES.pdf

Pearl GTL Project

LINDE ENGINEERING

Shell Project No: HP-3000-QAT Contractor Project No : 5887

Project Document Number: T- 4.250.925 Project Rev.: B Page 2 of 22

Purchase Order Number:

2MH127

Tag/Item Number(s): FA-21,FB-21,FC-21 and FD-21 & GA-21,GB-21,GC-21 and GD-21

Unit(s): ASU

PCWBS: Z

QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

G B 17.09.08 Issued for Review SK EO AG IFR

F A 31.08.08 Ready for Construction SK EO AG RFC

E A 21.07.08 Ready for Construction SK EO AG RFC

D O 15.06.08 Issued for Company Comments SK EO AG ICC

C O 10.06.08 Issued for Company Comments SK EO AG ICC

B 10.06.08 Issued for review SK EO AG IFR

A 09.06.08 Issued for internal review SK EO AG IIR

GAMA Rev.

Project Rev Date Description

Prepared By

Checked By

Approved By

Status

No. No. ORIGINATOR

LINDE ENGINEERING AG

Document Title:

ITP FOR INSTALLATION OF COLD BOXES

Contractor

Gama Qatar Co. W. L. L.

Document No. LOC470

GAM ITP QAC GTL 038 G

Org. Code

Doc. Type

Disc. Code

Geogr. Area

Seq. No

Rev. No Vendor Code

Project Document Number: T-4.250.925

Rev No: B

C2 ASU PEARL GTL PROJECT

RAS LAFFAN INDUSTRIAL CITY

Document No.: GAM-ITP-QAC-GTL-038

ITP FOR INSTALLATION OF COLD BOXES DATE: 17.09.08 REV. G

S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)

Item Activity Test Frequency Reference Document Acceptance Criteria Responsible

Party Verifying Documents S X C A

T-4.250.925 Rev. B Page 4 of 22

1.0

GENERAL

1.1 Contractor drawings, project specifications, manuals, codes 100%

TECHINICAL OFFICE H R R

1.2 Lifting studies (For Heavy Equipments) 100%

T.4.234.084; T-4.250.970 HSSE H R R

R

1.3 Paint /Galvanize touch up 100% Refer Painting ITP T.4.250.919/T.4.096.672 QCI GAM-QCR-QAC-GTL-056 I S S

1.4 Procedures 100% T.4.250.947;T.4.258.501

T-4.250.968 , T.4.096.711 - QCI Verify the documents R R R

1.5 Foundations complete and accepted

100% T-4.250.947 Approved drawing DEP

34.19.20.31 T.13.376.359E;T.4.258.501

QCI GAM-QCR-QAC-GTL-113 I W/R S

1.6 Foundation chipping to sound metal

100% T-4.250.968 T.13.377.803

Approved drawing, DEP 34.19.20.31;

T.13.376.358;T.4.258.501 QCI GAM-QCR-QAC-GTL-113 I S S

1.7 Anchor bolts control & pocket cleaning

100% T-4.250.968 ,T-4.250.970

T.13.377.803

Approved drawing DEP 34.19.20.31 T.13.376.358;

T.4.258.501 QCI GAM-QCR-QAC-GTL-113 I S S









T-4.250.925 Rev. B Page 5 of 22

2.0 EQUIPMENT

2.1 Equipment identification and name plate verification 100%

T-4.258.501 T-4.250.947

Approved drawing DEP 31.10.03.10, DEP

31.21.01.30,T.4.258.501 1.0

STORE

INCHARGE GAM-QCR-QAC-GTL-080 I S S

2.2 Receiving inspection 100% T.4.258.501; T-4.258.501

Approved drawing DEP 31.10.03.10,

T.4.258.501

STORE

INCHARGE GAM-QCR-QAC-GTL-080 I S S

2.3 Storage, preservation and documentation (FSI) 100%

T.4.258.501; T.13.377.360.E, T.13.376.921G

Approved drawing, DEP 70.10.70.11,

T.4.258.501,Vendor instruction

QCI GAM-QCR-QAC-GTL-069 I S S

2.4

Inspection measuring and test equipment calibration

100% T-4.250.915, Valid Certificate QCI Calibration certificate H R R









T-4.250.925 Rev. B Page 6 of 22

3.0 COLD BOX EQUIPMENTS

3.1 HEX BOX

3.1.1 Installation 100% T-4.250.947 T-4.258.501

Approved Drawing; DEP 31.21.01.32; T.13.376.351G,

T.4.121.350

QCI GAM-QCR-QAC-GTL-148 I S W

3.1.2 Alignment/Elevation 100% T-4.250.947 T.4.258.501

DEP 31.21.01.32; T.13.377.803G,

T.4.258.501 QCI GAM-QCR-QAC-GTL-115 I W/R I

3.1.3 Welding 100% T.4.258.501 T.13.377.441;DEP

61.40.20.30;T.13.376.796E;T.4.258.501


3.1.4 Safety Valves (If any) 100% T.4.250.918 T.13.377.360

DEP80.46.30.11 DEP 31.38.01.31 T.13.376.796E


3.1.5 Final Bolting up / torque 100% T.4.250.897 Approved drawings; DEP

31.29.00.10,Vendor SpecificationsT.4.121.350

QCI GAM-QCR-QAC-GTL-041 I S/R S









T-4.250.925 Rev. B Page 7 of 22

3.1.6 Grouting 100% T-4.250.970

T.4.234.545 DEP 34.19.20.31

T.13.376.358; T.4.258.501 QCI GAM-QCR-QAC-GTL-025 I S S

3.2

RECTIFICATION BOX

3.2.1 Installation 100% T-4.250.947 T-4.258.501

Approved Drawing DEP 31.21.01.32;T.13.376.351G,

T.4.121.350 QCI GAM-QCR-QAC-GTL-148 I S W

3.2.2 Alignment/Elevation (FSI) 100% T-4.250.947 T.4.258.501

DEP 31.21.01.32; T.13.377.803G, T.4.258.501

QCI GAM-QCR-QAC-GTL-115 I W/R I

3.2.3 Welding 100% T.4.258.501 T.13.377.441;DEP

61.40.20.30;T.13.376.796E;T.4.258.501


3.2.4 Safety Valves 100% T.4.250.918 T.13.377.360

DEP80.46.30.11 DEP 31.38.01.31 T.13.376.796E


3.2.5 Final Bolting up / torque 100% T.4.250.897 Approved drawings; DEP

31.29.00.10,Vendor SpecificationsT.4.121.350

QCI GAM-QCR-QAC-GTL-041 I S/R S

3.2.6 Grouting 100% T-4.250.970

T.4.234.545 DEP 34.19.20.31

T.13.376.358; T.4.258.501 QCI GAM-QCR-QAC-GTL-025 I S S

3.3 Interconnecting Piping/Valves









T-4.250.925 Rev. B Page 8 of 22

3.3 Valves/Strainers

3.3.1 Installation of Valves 100% T.4.250.918 DEP 31.38.01.31,

T.13.376.815E;Approved Drawings


4.0 COLD BOXES

4.1 Erection Damage(Equipments) 100% T-4.251.035 - QCI GAM-QCR-QAC-GTL-127 I I W

4.2 Repair works 100% T-4.251.035 Method Statement QCI GAM-QCR-QAC-GTL-127 H R W

4.3 General Punch List (Clearing) 100% T-4.250.947 - QCI GAM-QCR-QAC-GTL-128 H R S

4.4 Equipment Box up 100% T-4.250.947 - QCI GAM-QCR-QAC-GTL-133 I W W

4.5 Operation and maintenance Instructions

100% O & M's Available for all Equipment QCI - R R R

4.6 Equipment Manufacture Data Books

100% Equipment Data Books Available for all Equipment QCI - R R R

4.7 Quality Documents 100% Quality Documents T.13.377.555G QCI Inspection Reports R R R

C2-ASU PROJECT

GAMA QATAR

GROUT POUR CARD(PRE/POST POUR) Form No: GAM-QCR-QAC-GTL-025 Inspection Gr.:

ITP No.: Laboratory:

Record No: Date:

TAG NO.: LOCATION:

DESCRIPTION: DRAWING:

TYPE OF GROUT: QUANTITY OF GROUT:

Item

No.

TYPE OF ACTIVITY

GAMA/T Const. GAMA/T - QC CONTRACTOR COMPANY REMARKS

Signature Date Signature Date Signature Date Signature Date 1.0 Setting Out 2.0 Concrete Surface Preparation

3.0 Equipment / Surface Alignment

4.0 Formworks

5.0 Isolation Joint

6.0 Metal Surface Preparation

7.0 Mixing / Placing / Finishing of Grout (1) 8.0 Curing of Grout (1)

9.0 Removal of Shims

10.0 Mixing / Placing / Finishing of Grout (2)

11.0 Curing of Grout (2)

12.0 Sealant to Isolation Joint

13.0 Final Inspection

Remarks:

Full Name/Signature/Date

GAMA QATAR CONTRACTOR COMPANY

GAM-QCR-QAC-GTL-041

C2 ASU PEARL GTL PROJECT RASLAFFAN INDUSTRIAL CITY

BOLT TIGHTENING INSPECTION REPORT

Subcontract Ref.: Report No.:

Item Description: Inspection Date: Item Location / Area: Test Code No.:

Subsystem: ITP No.:

Ref. DWG / Docs:

Used Measuring and test equipment ref. (if applicable):

INSPECTIONS Bolting Item No/Spool

No Mark No./Joint No

Grade Size Bolt Tightening (Torque Value)

Inspectors Signature

ORGANIZATIONS DATE NAME SIGNATURE

THIRD PARTY REP.

GAMA REP.

LINDE REP.

Acce

pted

By

QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-056

C2 ASU PEARL GT PROJECT RAS LAFFAN INDUSTRIAL CITY

REPAIR & TOUCHUP PAINTING INSPECTION REPORT

Subcontract Ref.: Report No.: Item Description: Inspection Date: Item Location / Area: Test Code No.: 4.7 Subsystem: ITP No.: T-4-250-916 Ref. DWG / Documents: Paint Spec: Used Measuring and test equipment ref. (if applicable): Working Conditions Internal / External Insp. Equipment Used Identification #

1. Hygrometer Time (hrs.) 2. DP / RH Calculator Air Temp

WB 3. Temperature Gauge (O C) DB 4. WFT Gauge

Dew Point (O C) 5. DFT Gauge Relative Humidity %

Metal Temp. (O C)

SURFACE PREPARATION

From: ________________

To: ________________

Method of Cleaning

PAINT APPLICATION

From: ______________ hrs. To: _______________ hrs.

Coating Manufacturer: Airless Spray Machine Sl. No. Paint: Product/Coat

Batch No. Mix Ratio

Application Methods

Colour WFT DFT Total DFT

Overcoat

Time A. B. A. B. A. B. Remarks:


Acce

pted

By THIRD PARTY REP.

GAMA REP.

LINDE REP.

QSGTL or its PMC REP.

QQQ AAA TTT AAA RRR

PROJECT: C2 ASU PEARL GTL PROJECT, RAS LAFFAN INDUSTRIAL CITY

EQUIP. TAG.NO.: DESCRIPTION: LOCATION:

MANUFACTURER: DRG.NO.: RFI NO:

MONTH

1 2

3 4 5 6

7

8

9

10

11

12

ACTIVITY Month

Date Checked

Check all internal and accessories storage is acceptable

Visual Check : Is there any damage

Check for protective covers on all the openings

Check all warning labels,like N2 warning plate are existent

Check Purge Pressure level

If Re-purge is required, indicate pressure level

GAMA SIGN WITH DATE

LINDE SIGN WITH DATE

QSGTL or its PMC

NOTE:

GAM-QCR-QAC-GTL-069

STORAGE, PRESERVATION AND NITROGEN PURGING REPORT

FORM NO:

SHT:



GAM-QCR-QAC-GTL-080

EQUIPMENT RECEIPT CHECK SHEET

ITEM No: PO No: REQ No:

UNIT No: MANUFACTURER :

ITEMS TO BE CHECKED INSPECTOR

INITIAL REMARKS

1 Name Plate

2 Preparation and painting

3 Desiccant installed

4 Moisture present

5 Nozzle flange faces acceptable

6 Temporary nozzle protection acceptable

7 Internals and accessories complete and storage acceptable

8 Purge - pressure:

Purge monitoring date: Pressure

Date of initial inspection:

Name and signature of Inspector:

Report No:

PIPING FINAL INSPECTION REPORT Date:

PROJECT: C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

TESTPACK NO SYSTEM AREA LINE NO DRG NO SHEET NO REV

PIPE CLASS INSPN. CLASS MATERIAL

Verified by (Signature) Sl. No. Inspection Description

GAMA LINDE QSGTL Date

1 Location & Orientation of Piping

2 Elevation & Levelness of Piping

3 Verticality (Plumb) of Piping

4 Type and Location of Support Installed

5 Type and Location of Valve Installed

6 Flow direction of Valve Installed

7 Vent hole location of Valve Installed

8 Flange face Inspection

9 Flange alignment to the Equipment

10 Installation of inline items

11 Installation of Gaskets

12 Installation of correct Bolts and Nuts/studs

Remarks

THE ABOVE INSPECTIONS HAVE BEEN CARRIED OUT AND FOUND SATISFACTORY IN ACCORDANCE WITH THE ISOMETRIC DRAWING AND PROJECT SPECIFICATIONS/REQUIREMENTS.

ORGANIZATIONS DATE NAME SIGNATURE GAMA QATAR REP

LINDE REP

QSGTL or its PMC

GAM-QCR-QAC-GTL-091

QQQ AAA TTT AA RRRA

PROJECT : C2 ASU PEARL GTL PROJECT-- RAS LAFFAN INDUSTRIAL CITY

Date : Page :

SHOP FIELDWeld Piping Insp. Welder Welder PWHT

Area System Sheet DWG Rev. Sp'l No. Class Class 1 2 Req'd Req'd % Fit-up/Root Final

Gama Qatar Rep

Linde RepQSGTL or its PMC


REPORT No. :

DAILY WELDING REPORT

Mat'l Dia SchISOMETRIC NUMBER WPS No. RemarksInspection ResultNDE

QQQ AAA TTT AAA RRR

GAM-QCR-QAC-GTL-098

FOUNDATION INSPECTION REPORT

Report No:

Date:

PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY

Tag No: Drg. No:

Area: Unit: Plot Plan:

ELEVATION 0 90 180 270

REQUIRED ACTUAL DEVIATION TOLERANCE REMARKS

ORIENTATION ACCEPTED REJECTED POCKET CLEANING ACCEPTED REJECTED

REQUIRED ACTUAL DEVIATION TOLERANCE REMARKS

NO. OF ANCHOR BOLTS ANCHOR BOLT DIA ANCHOR BOLT LENGTH FOUNDATION POCKET POCKET DEPTH

FOUNDATION CHIPPING REQUIRED NOT REQUIRED IF REQUIRED THICKNESS

NOTE:

THE ABOVE MENTIONED FOUNDATION IS ACCEPTED AND RELEASED FOR ERECTION ACTIVITIES

GAMA LINDE QSGTL or its PMC

Name

Sign

Date

GAM-QCR-QAC-GTL-113

Report No:

EQUIPMENT LEVELLING & ALIGNMENT REPORT Date:

PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY

Tag No: Manufacturer: Drg. No:

Equip. Description

No. of reading Orientation Elevation Plumpness Tolerance Remarks

ORIENTATION : ACCEPTED REJECTED

LEVELLING REQUIRED ACTUAL ACC REJECTED

GRADIENT / SLOPE REQUIRED

ACTUAL ACC REJECTED

GAM-QCR-QAC-GTL-115 PAGE 1 OF 2

REMARKS: ..

GAMA LINDE QSGTL or its PMC

Name

Sign

Date

GAM-QCR-QAC-GTL-115 PAGE 2 OF 2

PROJECT: C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

Originator Date of observation:

Discipline:

Location / Area:

Unit No :

SYSTEM NUMBER:

Drawing / Specification Numbers Description of Discrepancy/Observation (Be specific, events, time, date, location, etc :)

Corrective Action:

Originator: Name: _____________________________Signature: _____________________Date: ________________ NCR Required YES NO (Circle one) CTQ to Contractor Required YES NO (Circle one) Remarks if any: Site Engineer: Name: _______________________ Signature: ________________ Date: ______________ QA/QC Manager: Name: _________________________ Signature: _______________ Date: ______________ Discrepancy Corrected/Remarks: GAMA Representative: Name: ____________________ Signature: ______________ Date: ________________ Close-out of Corrective Action - Remarks: NCR No.: ___________________ CTQ No: ______________ Site Engineer: Name: ___________________ Signature: __________________ Date: ___________ DISTRIBUTION (Original QA/QC file)

QA/QC Manager Site Manager

Site Engineer Project Manager

Construction Manager Originator GAM-QCR-QAC-GTL-127

REPORT NO.:

SITE INSPECTION REPORT

DATE:

Report No:Inspection Date:SYSTEM NUMBER:

TAG NUMBER:

LOOP FOLDER:

(A,B,C,D,E) (X,Y,Z)

GAMA REP

LINDE REP

QSGTL or its PMC

SIGNATURE

DESCRIPTION OF WORK QSGTL or its PMCGAMA LINDE

COMPLETED(Date/Initials)

DATE NAME


GENERAL PUNCH LIST


Sub System:

ITEM NO ISO or DWG NUMBER

EQUIPMENT CIVIL STRUCTURAL PAINTING INSULATION

Sub contractor Ref:Item Description:Item Location / Area:

PRIORITY/ CATEGORY

Ref Dwg/Documents:

AC

CE

PTE

D B

Y

ORGANIZATIONS

ALL PRIORITY A ITEMS SHOWN ABOVE HAVE BEEN VERIFIED AND ARE COMPLETED .INCOMPLETE PRIORITY B ITEMS

CATEGORY X: CONSTRUCTION GROUP IS RESPONSIBLE FOR COMPLETION OF ITEM. CATEGORY Y: ENGINEERING INPUT IS REQUIRED FOR COMPLETION OF ITEM.

WILL BE TRANSFERRED TO THE MECHANICAL COMPLETION PUNCH LIST

CATEGORY Z: COMMISSIONING GROUP IS RESPONSIBLE FOR COMPLETION OF ITEM.

PRIORITY A : ITEMS SHALL BE COMPLETED BEFORE MECHANICAL COMPLETION (MC)PRIORITY B : ITEMS MAY BE COMPLETED AFTER MCPRIORITY C : ITEMS WILL BE COMPLETED BEFORE SYSTEM RFSU (READY FOR START UP UNIT) IS ACHIEVEDPRIORITY D : ITEMS SHALL BE COMPLETED BEFORE RFSU IS ACHIEVEDPRIORITY E : ITEMS SHALL BE COMPLETED BEFORE ACCEPTENCE IS ACHIEVED

QQQ AAA TTT AAA RRR

GAM-QCR-QAC-GTL-128



Report No: Date: Area:

Equipment Box-Up Acceptance Sheet

QQQ AAA TTT AAA RRR

It is hereby certified that the Equipment referenced has been mechanically completed in accordance with Drawings, Specifications, Inspection and Test Records. The referenced Equipment is ready for box-up. Equipment No

Equipment Designation

Vendor / Manufacturer

PID No

C h e c k l i s t Accepted

GAMA Accepted VENDOR

Accepted LINDE

Accepted QSGTL

1 Name Plate, CE-marking (if applicable)

2 Internals installed 3 Internal piping installed

4 Fillings completed 5 Refractory completed

6 Internal transport protection removed

7 Equipment internally clean and dry

8 Nozzles / manholes closed acc. drawing

9 Specified blind flanges installed

10 Specified nozzle gaskets installed

11 Specified bolts and nuts installed

12 Specified torques applied

13 Bolts lubricated (covers, manholes)

14

Remarks /

ORGANIZATIONS

NAME

DATE

SIGNATURE

GAMA

VENDOR

LINDE

QSGTL or its PMC

GAM-QCR-QAC-GTL-133

C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

COLD BOX INSTALLATION PROCESS SHEET

Item No: Report No: Item Description: Date: Drawing No: Area:

Item No

Description

Signature & Date Gama Linde QSGTL

1. Foundation, complete, level & accepted 2. Setting Plumb/ level Orientation correct Elevation correct Slide plate in place Anchor bolts tight Base plate grouted 3. Provision for expansion/ contraction checked 4. Piping Flanges aligned 5. Blind flanges on nozzles & plugs for couplings where required Remarks:

The installation of the above equipment has been satisfactorily completed in accordance with the Drawings & Specifications. ORGANIZATIONS

DATE NAME SIGNATURE

GAMA QATAR REP

LINDE REP

QSGTL REP

GAM-QCR-QAC-GTL-148

QQQ AAA TTT AAA RRR

091-PIPING FINAL INSPECTION REPORT.pdfPIPING FINAL INSPECTION REPORTReport No:Date:

127-SITE INSPECTION REPORT.pdfSITE INSPECTION REPORTOriginatorDD

091-PIPING FINAL INSPECTION REPORT.pdfPIPING FINAL INSPECTION REPORTReport No:Date:

127-SITE INSPECTION REPORT.pdfSITE INSPECTION REPORTOriginatorDD

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