LEAN CONSTRUCTION

MATERIAL MANAGEMENT & CONSTRUCTABILITYRome, July 22nd 2013

MAURIZIO M. GRANATABusiness Development ExecutiveEMIA – Materials, Procurement & Construction Solutions

Construction Sites

Time

100%

Cost

Construction

Materials

Construction Challenge

Direct workDirect work

TransportingTransporting

Waiting and IdleWaiting and Idle

Late starts/Early finishesLate starts/

Early finishes

InstructionsInstructions

Tools/materialsTools/materials

TravellingTravelling

BreaksBreaks

33%

Construction Challenge

WhatWhat WhenWhen WhoWho MaterialsMaterials

? ? ? ?

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Paradigm Shift In Construction

5

CostCost ScheduleSchedule

SafetySafety

QualityQuality

LEANConstruction EfficiencyValue

Lean Construction Principles

6

“A way to design production systems to minimize waste of materials, time, and effort in order to generate the

maximum possible amount of value”

(Koskela et al., 2002)

Communicationplanning

Wasteelimination

Workfaceplanning

Look-aheadscheduling

Offsite activitycoordination

Safety & efficiency

Advances in Lean Construction Practices

7

Accuracy

Speed Quantity

____________________

LEANConstructionEarlierMore

AccuratePlanning

$$ Shared

Enhanced Planning

Construction

Visibility and Control

Site Productivity

Enhanced Planning

Construction

Visibility and Control

Site Productivity

Visibility in Smart 3D Model

Suppliers

Enhanced Planning

Construction

Visibility and Control

Site Productivity

Planning ExecutionData

Planning Construction Works – Earlier

WORK PACKAGE

Design3D,

DWGsPlan

Schedule

MaterialsForecast

LaborResourc

e

QA/QC

Safety

Enhanced Planning

Visibility and Control

Site Productivity

Construction

Just-in-time Deliveries

14

Construction Projects

Time

100% What When

Who Where

Enhanced Planning

Construction

Visibility and Control

Site Productivity

SmartPlant Construction in action

17

February 2013 SPC goes into production on Shell Quest Project in Calgary, Alberta

19Kencana goes into production May 1st fabricating modules for Wheatstone LNG Project

in Australia

20

Reliance to install SPC 2013 in May OOTB. Production has started earlier this month. Project has over 1 million

spools

21

§ 1st in the world in nuclear power plant construction§ 2nd in the world for nuclear power generation

22

Keppel will put SPC in production on pipe & panel line fabrication starting October 2013

ITER, currently building the world’s largest and most advanced experimental nuclear fusion reactor at Cadarache in France has selected Intergraph’s products including….

SPC to handle the assembly, commissioning and construction of the reactor.

2011 Activity:• Intergraph PoC project service proposal selected

2012 Activity:• Jan-July Evaluation • November Internal evaluation & green light

from the top management• December CEO approval & internal kick-off

2013 Activity:• April SPC Release 2013 will be installed• Dec SPC will go into production of Project

Proposed solutions (by introduction sequence)1. SPP&ID, S3D, SPF, SmartPlant Construction2. SPMat, SPRD, 3. Spoolgen, Caesar II - TBC

Italy’s largest supplier, installer and service provider for power generation plants and components

25

Integrating theEngineering Enterprise