073 Main Able Package

Project ManageMent

© ABLE Instruments & Controls Ltd. Est 1985.

Project Orders

Project Orders are generally high value, complex to execute and require a significant level of management, engineeringand documentation.The term is used for orders normally relating to constructionor expansion Projects within the major process industries,in particular Oil & Gas.Whilst volatile in their value and timing, they form a significant part of ABLEs business planning, turnover and staffing.During the early 1990s this area was actively targeted for growth resulting in the infrastructure and expertise present within the company today.


Project Management

‣ Meeting Contractual Requirements‣ Performing to Milestones‣ Understanding Technical Specifications‣ Quality & HSE Planning & Control‣ Planning, Scheduling & Progression‣ Document Submission, Approval & Control‣ Expediting Sub-Suppliers‣ Value Added Manufacture‣ Inspection & Acceptance Processes‣ Consolidation, Packing, Storage & Shipment


Project Team

‣ Dedicated Projects Manager‣ Specific Project Engineer assigned to life cycle of the order‣ In House Engineering & Design Capability, including PED

& ASME‣ Full CAD Facilities‣ Computer Managed Document Control


Package Procurement

Package Procurement is the utilisation of ABLE as a supplier for a multitude of varied instrumentation products from a number of sub-suppliers, achieved via a single contract.An increasing area of ABLEs business, our first Package Procurement order was received in the mid 1990s.Subsequent orders include complete supply of entire Project instrumentation requirements, inclusion of equipment outside of the standard instrumentation scope and order values in excess of £1M.


Why Package Procurement?

‣ Reduced resource costs associated to individual RFQs, evaluation, negotiation and multiple order placement

‣ Reduced costs associated to multiple order management, expediting, document control and equipment inspection

‣ Single point of contact and responsibility‣ Consolidation of equipment for inspection, bespoke

packing and shipment


Why Able?

ABLEs comprehensive range of instrumentation, competitive management fees, and partnerships with other instrumentation suppliers provides end-users with substantial overall cost savings.Our experienced engineers offer technical assistance in instrument selection and our expertise in this arena is second to none.In addition, commissioning and maintenance packages can be provided for all instruments supplied.

As an independently owned company, ABLE is capable of supplying instrumentation in accordance with client or contractor Vendor Lists or offer the most commercially attractive, technically compliant equipment from any qualified source.


Project Example

Gorgon LNGClient: ChevronContractor: MW KelloggLocation: Australia

Project Information: Gas Processing Plant and LNG TerminalEquipment: 295 x V-Cone FlowmetersInformation: Largest single order executed by ABLE. Significant logistical management and material control due to multiple delivery points and the fragile ecological nature ofthe final destination


Project Example

Gorgon LNG

$13, 232, 430. 05


Project Example

Clair RidgeClient: BPContractor: AMECLocation: UK North Sea

Project Information: Two Bridge Linked PlatformsEquipment: 2 x Flare Gas MetersDetails: BPs first platform construction since Deepwater Horizon incident. ABLE in receipt of multiple flowmeter orders including V-Cones, VA Meters, Orifice & Restriction Orifice Plates


Project Example

Clair Ridge


Package Procurement Example

SaqqaraClient: BPContractor:Kellogg Brown & RootLocation: Egypt

Project Information: Offshore Platform and Onshore Separation & Gas Processing PlantEquipment: MIV Package of all Instrument RequirementsDetails: Order quadrupled in value during supply cycle to more than £1.2M. High level of document control, consolidation and logistic involvement. Separate contract received for site commissioning

INSPECTION AND TEST PLANCUSTOMER : KBRREV. DATE ORIG'R CHECK'D APP'D INSPECTION REQUIREMENTS

CLIENT : BP Exploration (Delta) Ltd01 18/08/06 RMB RS

PROJECT : Saqqara02 08/01/07 RMB RS KEY TO INSPECTION CODES :

ORDER NO. : SAQQ-0001-PIC02A03

RS MPEQUIPMENT : FIELD INSTRUMENTS

04RS MP

R - Review H - Hold

ABLE REF : XPK003965705

W - Witness M - Monitor

ITEM NO. : ALL06

WD - Waived

CUSTOMER

1.0 DIFFERENTIAL PRESSURE INDICATING TRANSMITTER1.1 Performance Test Performance Test procedure Performance Test procedure Performance Test Results M

1.2 Calibration Manufacture Procedure Manufacture Procedure Test & Calibration Certificate M

1.3 Pressure Test Pressure Test Procedure Pressure Test Procedure Pressure Test Certificate R1.4 Hazardous Area Certification

Certificate R

1.5 Material Test Certification

Certificates R

1.6 Material Traceability RecordsCertificates R

1.7 Certificate of Conformance

C of CR

1.8 Concession Request

DDR NoR

1.9 Dimensional Check GA DrawingInsp. Release/Waiver Note M

NOTE: W* 10% Witness

2.0 FLOW INDICATING DP TRANSMITTERS

2.1 Performance Test Performance Test procedure Performance Test procedure Performance Test Results M



Certificate R


Certificates R


2.7 Certificate of Compliance

C of CR


DDR NoR



3.0 PRESSURE INDICATING TRANSMITTERS

3.1 Performance Test

Performance Test Results M3.2 Calibration Manufacture Procedure Manufacture Procedure Test & Calibration Certificate M


Certificate R


Certificates R



C of CR


DDR NoR



4.0 TEMPERATURE INDICATING TRANSMITTER4.1 Performance Test Performance Test procedure Performance Test procedure Performance Test Results M


4.3 Press Testing of Thermowells Pressure Test Procedure Pressure Test Procedure Pressure Test Certificate R

4.4 NDE of Thermowells NDE Procedure NDE Procedure NDE Record R4.5 Hazardous Area Certification

Certificate R


Certificates R

4.7 PMI of Thermowells PMI Procedure PMI Procedure PMI Report R


4.9 WPQ Certificates

Certificates R

4.10 NDE Operator QualificationsCertificates R


C of CR


DDR NoR

4.13 Painting Inspection Approved Docs & Dwgs Approved Docs & Dwgs Painting Inspection Report M



5.0 HAND HELD HART COMMUNICATOR

5.1 Hazardous Area CertificationCertificate R


DDR NoR


6.0 PIG DETECTOR

6.1

RRR

W

RRRRR

RRRRRR

W*

Performance Test procedure PIC02AH0303Instrument Datasheet PIC02AC0301

Performance Test procedure PIC02AH0303

VERIFYING DOCUMENT VENDOR SUB-VENDOR

ACTIVITY No ACTIVITY DESCRIPTION PROCEDURE / DRAWING /

SPECIFICATION ACCEPTANCE CRITERIA

KBR BP / GUPCO TPI/CAQC

CJT

CJT

RMB05/07/07

06/08/07 RMB

W

W

W*W

RRRRRR

R

R

WW*

RRR

RR

W

W*W

W

RRRRR

SDRL CAT.SEQUENCE

NUMBER

SUPPLIERS DOCUMENT No.

PLANNED SUBMISSION DATE

REVIEW REQUIREMENT

INCLUDE IN MANUALLIFE CYCLE

CODE

PRIME SDRL CODE

ELECTRONIC FORMAT

A 0001

SDR-39657 23 August 2006 RA01 Excel

A 0003

PR-39657 23 August 2006 FA03 Word

A 0004

BOIL-39657 23 August 2006 FA04 Excel

A 0005

CT-39657 04 October 2006 R ALL A05 Excel

C 0001

WDS-39657 04 October 2006 R R02 C05 Excel

C 0002

SHAC-39657 01 November 2006 R R02 C08 Excel

C 0003

DCT-39657 01 November 2006 RC99 Excel

G 0001

PPP-39657 13 December 2006 R R01 G02 Acrobat

H 0001

QP-39657 23 August 2006 R R05 H02 Excel

H 0004

ITP-39657 20 September 2006 R R05 H03 Excel

H 0002

WP-39657 01 November 2006 R R05 H07 Word

H 0003

HSEP-39657 23 August 2006 R R05 H08 Acrobat

J 0001

SUC-39657 27 December 2006 R R03 J02 Excel

J 0002

TYO-39657 27 December 2006 R R03 J03 Excel

J 0003

CIS-39657 27 December 2006 R R03 J04 Excel

K 0001

WRC-39657 21 February 2007 S R04 K05 Excel

N 0001

RN-39657 21 February 2007 S R01+ R04 N07 As supplied

N 0002

CR-39657 AS RAISED R R01+ R04 N09 Word

N 0003

CC-39657 21 February 2007 S R01+ R04 N11 Acrobat

P 0001 Surface Preparation, Painting and Internal Coating Procedures SPP-39657 06 September 2006 R R05 P04 Acrobat

R 0001

DD-39657 21 February 2007 SR01 Acrobat

R 0002

OM-39657 27 December 2006 RR02 Acrobat

R 0003

MM-39657 27 December 2006 RR03 Acrobat

R 0004

CDB-39657 21 March 2007 RR04 Acrobat

R 0005

MR-39657 21 March 2007 RR05 Acrobat

B 0101

GA-39657-01 10 May 2006 R R03 B01 Acrobat

B 0102

GA2-39657-01 06 September 2006 R R03 B01 Acrobat

C 0101

IDS-39657-01 10 May 2006 R R02 C15 Acrobat

C 0102

IDS2-39657-01 06 September 2006 R R02 C15 Acrobat

D 0101

CSV-39657-01 07 June 2006 R R02 + R03 D01 Acrobat

G 0101

EIP-39657-01 19 June 2006 R R01 G01 Acrobat

H 0101

QMSC-39657-01 26 April 2006 R R05 H01 Acrobat

H 0102

PTP-39657-01 17 July 2006 R R05 H04 Acrobat

H 0103

ATP-39657-01 17 July 2006 R R05 H05 Acrobat

K 0101

PTR-39657-01 28 August 2006 S R04 K01 Acrobat

K 0102

HAC-39657-01 14 August 2006 S R04 K08 Acrobat

K 0103

PTR2-39657-01 10 January 2007 S R04 K01 Acrobat

K 0104

HAC2-39657-01 27 December 2006 S R04 K08 Acrobat

L 0101

MTC-39657-01 14 August 2006 S R05 L01 Acrobat

L 0105

MTR-39657-01 28 August 2006 S R05 L07 Acrobat

L 0102

MTC2-39657-01 27 December 2006 S R05 L01 Acrobat

L 0103

MTR2-39657-01 10 January 2007 S R05 L07 Acrobat

N 0101

PTC-39657-01 28 August 2006 S R04 + R05 N01 Acrobat

N 0102

ITCC-39657-01 28 August 2006 S R01+ R04 N02 Acrobat

N 0103

CCOM-39657-01 28 August 2006 S R01+ R04 N06 Acrobat

N 0104

PTC2-39657-01 10 January 2007 S R04 + R05 N01 Acrobat

N 0105

ITCC2-39657-01 10 January 2007 S R01+ R04 N02 Acrobat

N 0106

CCOM2-39657-01 10 January 2007 S R01+ R04 N06 Acrobat

B 0201


C 0201


D 0201


G 0201


H 0201


H 0202


H 0203


K 0201


K 0202


L 0201


L 0205


N 0201


N 0202


N 0203

CCOM-39657-02 28 August 2006 S R01+ R04 N06 Acrobat

B 0301


B 0302

GA2-39657-03 29 June 2006 R R03 B01 Acrobat

B 0303

GA3-39657-03 06 September 2006 R R03 B01 Acrobat

C 0301


C 0302

IDS2-39657-03 29 June 2006 R R02 C15 Acrobat

C 0303

IDS3-39657-03 06 September 2006 R R02 C15 Acrobat

D 0301


G 0301


H 0301


H 0302


H 0303


H 0304

PMIP-39657-03 13 July 2006 R R05 H11 Acrobat

K 0301


K 0302


K 0303

PTR2-39657-03 02 November 2006 S R04 K01 Acrobat

K 0304

PTR3-39657-03 10 January 2007 S R04 K01 Acrobat

L 0301


L 0305


L 0308

MTC2-39657-03 19 October 2006 S R05 L01 Acrobat

L 0312

MTR2-39657-03 02 November 2006 S R05 L07 Acrobat

L 0313

PMIR-39657-03 02 November 2006 S R05 L13 Acrobat

L 0309

MTC3-39657-03 27 December 2006 S R05 L01 Acrobat

L 0310

MTR3-39657-03 10 January 2007 S R05 L07 Acrobat

L 0314

PMIR2-39657-03 10 January 2007 S R05 L13 Acrobat



R01+ R04 N06 AcrobatAcrobat

Material Test Certificates (CO2)

Material Traceability Records (CO2)

Pressure Test Certificates (CO2)

Instrument Test and Calibration Certificates (CO2)

Certificate of Compliance (CO2)

General Arrangement Drawings (CO2)

Instrument Data Sheets (CO2)

Performance Test Report / Results (CO2)





Equipment Hazardous Area Certificates (CO2)





est Certificates


Positive Material Identification Report (CO1)

Positive Material Identification Report (CO2)

Performance Test Report / Results

Equipment Hazardous Area Certificates

Material Test Certificates

Material Traceability Records


Quality Management System Certification

Pressure Test Procedures

Performance/Acceptance Test Procedure

Cross Sect/Expl View Dwg with Parts List

Erection and Installation Procedures

Instrument Test and Calibration Certificates

Certificate of Compliance

General Arrangement Drawings

Instrument Data Sheets

PRESSURE INDICATING TRANSMITTER




Pressure Test Certificates


GENERAL DOCUMENTS


Despatch DossierOperating ManualMaintenance Manual




Certification Data Book

Manufacturing Records




Pressure Test Certificates

Instrument Test and Calibration Certificates


Certificate of Compliance








Data Collection Tool



FLOW INDICATING DP TRANSMITTER

Concession Records (Design Deviation Requests)

Certificate of Conformity

Recommended Start-Up Commissioning Spares List

Recommended Two Year Operating Spares

Recommended Capital Insurance Spares

Packing and Preservation Procedure

Table of Contents (All Manuals)


Weight Data SheetsSchedule of Hazardous Area Certified Elec Equip

DIFFERENTIAL PRESSURE INDICATING TRANSMITTER

Quality Plan

Weighing ProcedureH, S & E Management System & Policy

Weighing Report and Certificate

Release Note

Supplier Document Register

Progress ReportsBought Out Items List

DOCUMENT TITLE

SAQQARA PROJECT ABLE INSTRUMENTS & CONTROLSPURCHASE ORDER NUMBER

SAQQ-0001-PIC02A

SUPPLIER DOCUMENT REGISTER (SDR)

Inspection and Test Plan

Positive Material Identification Procedure



Saqqara7 Pig Detectors8 V-Cone Flow Elements166 Pressure Gauges34 Temperature Gauges36 Digital Indicators2 HART Hand Held Communicators55 Temperature Transmitters59 DP Transmitters157 Pressure Transmitters11 Guided Wave Radar Level Transmitters33 Non-Contact Radar Level Gauges14 Magnetic Level gauges6 Sand Monitors1 Pressure Regulators9 Pressure Regulating Valves1 Thermal Relief Valve1 Solenoid Valve4 Variable Area Flow Meters23 Restriction Orifice Plates6 Test Thermowells1 Ultrasonic Flare Gas Flow Meter2 DP Gauges18 Orifice Plates120 Sun Shades



North Rankin BClient: WoodsideContractor: EOS JVLocation: Australia

Project Information: New Platform, Bridge Linked to North Rankin AEquipment: Fire & GasDetails: Circa £1M package of equipment outside of ABLEs core competency, awarded due to our expertise in order and sub-supplier management



North Rankin B107 Infra Red Flame Detectors40 Infra Red Point Gas Detectors6 Infra Red Gas Detectors62 IR Line of Sight Gas Detectors10 Acoustic Gas Detectors132 Manual Call Points44 Pushbuttons22 Status Indicator Lamps1 Sample System67 Pressure Gauges11 Temperature Gauges9 Thermowells


Value Added Manufacture Examples

Metering Systems


Cabinet Design & Build



Spool Design & Fabrication



Panel Design & Assembly


Date post:	27-Oct-2021
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