07_Machine and Perimeter Guards

8/10/2019 07_Machine and Perimeter Guards

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2/12142 Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel:763.544.3164

MACHINE-GUARD and PERIMETER-GUARD SystemsSystem Overview

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SYSTEM FEATURES

Exceptional durability and reliability, even in extremely demanding machineguarding environments

MACHINE-GUARD has a trip output for point-of-operation guarding

PERIMETER-GUARD has a latch output for guarding an entrance where it is

possible to walk through the light screen and into the area of dangerousmachine motion

Each system requires an emitter, a receiver, a controller, andinterconnecting cables

12 light screen heights from 152 mm (6") to 1829 mm (72")

One-beam floating blanking is selectable on allcontrollers

Programmable exact blanking is available on somecontroller models

All components are FMEA tested to ensurecontrol reliability

System design meets applicablerequirements of CE, UL, and CSA

58.1 mm (2.29") diameter heavy-dutyextruded aluminum housing; rated IP65(NEMA 4)

Epoxy-encapsulated circuitry forunmatched durability and vibrationtolerance

14 m (45') sensing range, at which pointthere remains 3x excess gain

Swivel brackets and vibration mountsincluded

All emitters and receivers use convenientquick-disconnect cables

EMITTER/RECEIVER OPTIONS ANDACCESSORIES

Lens shields (p. 149)

Corner mirrors (pp. 149 & 150)

ADDITIONAL CONTROLLER FEATURES

Welded steel enclosure with tough, polyesterpowder paint finish; rated NEMA 13 (IP64)

Diverse-redundant microprocessors andsystem diagnostics

Field-replaceable safety relays

Models for 115V ac or230V ac operation

System status anddiagnostic indicators

ADDITIONAL EMITTER/RECEIVER FEATURES


3/12 14Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel:763.544.3164

MACHINE-GUARD and PERIMETER-GUARD Systems

Component Selection

MACHINE-GUARD and PERIMETER-GUARD SystemComponent SelectionA MACHINE-GUARD or PERIMETER-GUARD System is comprised of the following components:

An emitter/receiver pair, A controller, Two cables for connecting the emitter and the receiver to the controller.

MACHINE-GUARD and PERIMETER-GUARD Emitters and ReceiversEmitters and receivers are available:

In 12 defined area heights from 152 mm (6") to 1829 mm (72")

With heavy duty black anodized aluminum housing

With minimum object detection size of 38.1 mm (1.50") andmaximum emitter/receiver separation of 14 m (45')

See page 144 for model numbers

MACHINE-GUARD and PERIMETER-GUARD ControllersControllers are housed in a metal box. Features to select include:

Supply Voltage: 115 or 230V ac Output Type:

- MACHINE-GUARD has trip output- PERIMETER-GUARD has latch output

Blanking: Exact and/or 1-beam floating

Single light screen using controllers on page 146

Dual light screen using MULTI-SCREEN controller (see page 122

MACHINE-GUARD and

PERIMETER-GUARD CablesCables are available in four lengths: 8 m (25'), 15 m (50'), 30 m

(100') and 45 m (150'). Two cables are required per system.

See page 148 for models.

MACHINE-GUARD and PERIMETER-GUARD Accessories Lens shields

Corner mirrors and stands

Remote status displays

Defined Area

Emitter

Receiver

Controller

MountingBrackets

(suppliedwith sensor)

Integral Cableor Quick-

DisconnectCables (2)




Light screens available in 12 heights: from 152 mm (6") to 1829 mm (72")

Epoxy-encapsulated circuitry for unmatched durability and vibrationtolerance; meets UL vibration specifications

Sensing range is 14 m (45'), at which point there remains3x excess gain

Each sensor includes swivel brackets for ease of alignment, plus anti-vibration mounts (see page 145)

All sensors use convenient quick-disconnect cables; lengths up to45 m (150') are available (see page 148)

Corner mirrors, and replaceable protective lens shields are available (seepages 149 and 150)

MACHINE-GUARD & PERIMETER-GUARDEmitters & Receivers

Range to 14 m (45') 38 mm (1.5") minimum object sensitivity

*For example: MGE616A, where E is emitter,

MGR616A, where R is receiver.

305 mm (12")MGE1216AMGR1216A

16

610 mm (24")MGE2416AMGR2416A

32

457 mm (18")MGE1816AMGR1816A

24

914 mm (36")MGE3616AMGR3616A

48

1219 mm (48")MGE4816A

MGR4816A64

1067 mm (42")MGE4216AMGR4216A

56

Models*

762 mm (30")MGE3016AMGR3016A

40

1524 mm (60")MGE6016AMGR6016A

80

1829 mm (72")MGE7216AMGR7216A

96

1676 mm (66")

152 mm (6")MGE616AMGR616A

MGE6616AMGR6616A

88

8

1372 mm (54")MGE5416AMGR5416A

72

Defined AreaNumber

of Beams

MACHINE-GUARD & PERIMETER-GUARD Emitter & Receiver Specifications

Minimum Object Sensitivity 38 mm (1.5") with no floating blanking in use 58 mm (2.3") with one blanked channel 76 mm (3.0") with 2 blanked channels

96 mm (3.8") with 3 blanked channels 114 mm (4.5") with 4 blanked channels 134 mm (5.3") with 5 blanked channels 152 mm (6.0") with 6 blanked channels 172 mm (6.8") with 7 blanked channels 190 mm (7.5") with 8 blanked channels 210 mm (8.3") with 9 blanked channels 228 mm (9.0") with 10 blanked channels 248 mm (9.8") with 11 blanked channels 266 mm (10.5") with 12 blanked channels 287 mm (11.3") with 13 blanked channels 304 mm (12.0") with 14 blanked channels 325 mm (12.8") with 15 blanked channels 342 mm (13.5") with 16 blanked channels

Response Time Less than 40 ms using emitter/receiver 1.2 m (48") long

Less than 55 ms using emitter/receiver 1.4 to 1.8 m(54" to 72") long

Ambient Light Immunity >10,000 lux at 5 angle of incidence

Application Notes Use only Banner cables, which use a twisted pair for noiseimmunity on RS 485 data communication lines. Use of othercables can result in nuisance lockouts. See page 148.

Emitter and ReceiverEnclosure

Size: see dimensions on next page.Material: Aluminum, with black anodized finish;

acrylic lens cover.Rating: NEMA 4, 13, IEC IP65

Operating Conditions Temperature: 0 to +50C (+32 to 122F)Relative humidity: 95% maximum (non-condensing)

Emitter/Receiver Separation 152 mm (6') to 14 m (45') with 3x excess gain remaining

MACHINE-GUARD & PERIMETER-GUARDSensor Models

Emitters and Receivers

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Mounting Hardware

(supplied with each emitter and receiver)

Brackets

(two supplied with each emitter and receiver)

With Mounting BracketsFlanges In

With Mounting BracketsFlanges Out

MGE1216AMGR1216A

391 mm (15.4") 451 mm (17.7") 338 mm (13.3") 305 mm (12") 43 mm (1.7")

MGE1816AMGR1816A

544 mm (21.4") 603 mm (23.7") 490 mm (19.3") 457 mm (18") 43 mm (1.7")

MGE2416AMGR2416A

696 mm (27.4") 755 mm (29.7") 643 mm (25.3") 610 mm (24") 43 mm (1.7")

MGE3016AMGR3016A

848 mm (33.4") 908 mm (35.7") 795 mm (31.3") 762 mm (30") 43 mm (1.7")

MGE616AMGR616A

239 mm (9.4")

MGE3616AMGR3616A

298 mm (11.7")

1003 mm (39.5")

185 mm (7.3")

1063 mm (41.8")

152 mm (6")

950 mm (37.4")

43 mm (1.7")

914 mm (36") 44 mm (1.8")

MGE4216AMGR4216A

1156 mm (45.5") 1215 mm (47.8") 1102 mm (43.4") 1067 mm (42") 44 mm (1.8")

MGE4816AMGR4816A 1308 mm (51.5") 1368 mm (53.8") 1255 mm (49.4") 1219 mm (48") 44 mm (1.8")

MGE5416AMGR5416A

1461 mm (57.5") 1520 mm (59.8") 1407 mm (55.4") 1372 mm (54") 44 mm (1.8")

MGE6016AMGR6016A

1613 mm (63.5") 1672 mm (65.8") 1560 mm (61.4") 1524 mm (60") 44 mm (1.8")

MGE6616AMGR6616A

1765 mm (69.5") 1825 mm (71.8") 1712 mm (67.4") 1676 mm (66") 44 mm (1.8")

MGE7216AMGR7216A

1918 mm (75.5") 1977 mm (77.8") 1864 mm (73.4") 1829 mm (72") 44 mm (1.8")

Models

Housing Length Distance Between Bracket Holes Defined Area

L1 L2 L3 Y X

Emitters and Receivers

MACHINE-GUARD & PERIMETER-GUARD Emitter & Receiver Dimensions




Metal Box Controllers

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MACHINE-GUARD & PERIMETER-GUARD Controllers

MACHINE-GUARD & PERIMETER-GUARDController Selection

Choose MACHINE-GUARD for general point-of-operation guarding applications; controlleroutput resets automatically when the defined area is clear

Choose PERIMETER-GUARD for guarding access to work cells where it is possible to walkthrough the light screen into the hazardous area; controller output latches and requires akey reset when the defined area is clear

Each control box contains the system power supply, a plug-in microprocessor controllermodule, and replaceable output relay modules

Highly visible operating status indicators on control box door; diagnostic indicators locatedon the controller module identify trouble causes

All models offer selectable one-beam floating blanking which allows objects to move throughthe defined area without tripping or latching the final switching devices

Some models (see chart below) have exact blanking which allows the presence of fixedobjects such as brackets or fixtures in the defined area during operation of the guardedmachine

Welded steel enclosure with tough polyester powder paint finish; rated NEMA 13, IEC IP64

PresenceSensing

Device

NoYes115V ac Trip 1-beam No

ExactBlanking

SupplyVoltage

OutputType

FloatingBlanking

MutingFunction

Speci-fications

p. 147

One

Light Screensper Controller

E-StopInput

MGCA-4A

Models Certifications

NoNo115V ac Trip 1-beam No OneMGCA-5A

NoYes230V ac Trip 1-beam No OneMGCB-4A

NoNo230V ac Trip 1-beam No OneMGCB-5A

MACHINE-GUARD

NoYes115V ac Latch 1-beam No

p. 147

No

One

No115V ac Latch 1-beam No OnePGCA-2A

NoYes230V ac Latch

PGCA-1A

1-beam No OnePGCB-1A

NoNo230V ac Latch 1-beam No OnePGCB-2A

PERIMETER-GUARD

IEC 61496-1& 2, TYPE 4

PresenceSensing

Device

PresenceSensing

Device

Presence

SensingDevice

Presence

SensingDevice

IEC 61496-1& 2, TYPE 4

Presence

SensingDevice

MULTI-SCREEN

NoNo115/230V ac

or 24V dcTrip 1- or 2-beam No p. 122TwoMUSC-1

NoNo115/230V ac

or 24V dcTrip 1- or 2-beam No TwoMUSC-1T3

p. 147

p. 147

p. 122

MACHINE-GUARD & PERIMETER-GUARD Controller Selection Chart

Note: For general hookup information, see page 345.




Metal Box Controllers

BANNER ENGINEERING CORPORATION

222.3 mm(8.75")

7.9 mm(.31") (8)

(2) 152.4 mm(6.00")

210 mm(8.3" )

241 mm(9.5")

210 mm

(8.3" )

122 mm(4.8")

Status Indicators

(2) 101.6 mm(4.00")

Dimensions Internal Features

MACHINE-GUARD & PERIMETER-GUARD Metal Box Controller Specifications

Certifications

System Power Requirements MGCA-4A, MGCA-5A, PGCA-1A and PGCA-2A: 115V ac, 10% (50/60 Hz), 50 VAMGCB-4A, MGCB-5A, PGCB-1A and PGCB-2A: 230V ac, 10% (50/60 Hz), 50 VA

Fuse Rating MGCA-4A, MGCA-5A, PGCA-1A and PGCA-2A: 1/2 amp, 250V ac (3 AG slow blow)MGCB-4A, MGCB-5A, PGCB-1A and PGCB-2A: 1/4 amp, 250V ac (3 AG slow blow)

Status Indicators

(on control module)

Red = BLOCKED Flashing red = LOCKOUT

Green = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = waiting for power-up key reset

Diagnostic Indicators Four LEDs indicate cause of lockout conditions

Controls and Adjustments For all MG and PG Control Boxes: Keyed Reset of system lockout conditionsArray Length selection switchesFloating Blanking selection switches

MGC..-4A and PGC..-1A Only: Auto Power Up on-off switchesExact Blanking program switches

Auxiliary Monitor Relay Reed relay; 125V ac or dc max., 500 mA max.(10 VA maximum, resistive load)

Output Configuration:(FSD1, FSD2, and SSD)

Forced-guided contact relays, 250V ac max., 4 amps max., (resistive load)Mechanical life: 10,000,000 operations (minimum)Electrical life: 100,000 operations (typical @ 1.0 K Va switching power)Arc suppression is recommended when switching inductive loads. See Warning on page 344.

Enclosure Size: see dimensions below.Material: welded steel box with black polyester powder paint finish.Rating: NEMA 13, IEC IP64

Operating Conditions Temperature: 0 to +50C (32 to +122F)Relative humidity: 95% maximum (non-condensing)

Connections See page 345 for general hookup information.

Note: TB3 Emitter/Receiver Color CodesBrown = +12V dc

Blue = COMWhite = T/RBlack = T/R

Uninsulated = Drain

Presence

Sensing

Device

ModelsMGC..-5APGC..-2Aonly



MACHINE- and PERIMETER-GUARD Systems

Cables

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Wire

16 ga

PinoutModel

BlackWhite

Brown

Blue

Drain

LengthTermination

QDC-525QDC-550QDC-5100QDC-5150

8 m (25')15 m (50')

30 m (100')45 m (150')

5-pinMini-style

Femaleconnectoron one end

Dimensions

13 mm(0.5")

58 mm

(2.3")

26 mm(1.0")7/8-16UNF

A twisted pair is incorporated for noise immunity on RS485 data communication lines;coupling nut is chrome-plated brass

All cables are PVC-jacketed and have a straight quick-disconnect (QD) connector moldedonto the sensor end

NOTE: Total cable length (emitter cable length plus receiver cable length) must be less than53 m (175')

MACHINE-GUARD & PERIMETER-GUARD Cables

MACHINE-GUARD & PERIMETER-GUARD Emitter and Receiver Cables




Accessories

LEXAN is a registered trademark of General Electric Co.

Models Protective-Shield

Model MGS.. lens kits are replaceable protective covers for the lenses of MACHINE-GUARD andPERIMETER-GUARD sensors. The shields are constructed of clear LEXAN polycarbonate, and aresupplied with corrosion-protected steel retaining clips. Shields may be installed or removed withoutdisturbing sensor alignment. MACHINE-GUARD and PERIMETER-GUARD sensors may also use MINI-SCREEN lens shield kits. See page 133 for model numbers.Note: When shields are installed on both the emitter and receiver, excess gain is reduced by 36 percent

and maximum operating range is reduced by 20 percent.

3

MGS6A 152 mm (6") 2

No. of Clips

3

MGS12A 305 mm (12")

4

4

MGS18A 457 mm (18")

5

MGS72A

MGS24A 610 mm (24")

5

1829 mm (72")

MGS30A 762 mm (30")

6

6

MGS36A 914 mm (36")

7

7

MGS42A 1067 mm (42")

MGS48A 1219 mm (48")

MGS54A 1372 mm (54")

MGS60A 1524 mm (60")

MGS66A 1676 mm (66")

2

MACHINE-GUARD and PERIMETER-GUARD Lens Shield Kits

MSM Series Corner Mirrors

ModelsReflective Area

Y

Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with oneemitter/receiver pair.

Small and lightweight; two mounting brackets and hardware included.

Once mounted, a unique mirror end cap design allows 360 rotation of the mirror.

191 mm (7.5")

HeightL2

MSM4A 165 mm (6.5") 221 mm (8.7")

MountingL1

MSM8A 267 mm (10.5") 323 mm (12.7")

MSM12A 356 mm (14") 411 mm (16.2")

1295 mm (51")

MSM16A 457 mm (18") 513 mm (20.2")

1194 mm (47")

MSM20A 559 mm (22") 615 mm (24.2")

1092 mm (43")

MSM24A 660 mm (26") 716 mm (28.2")

991 mm (39")

MSM28A 762 mm (30") 818 mm (32.2")

889 mm (35")MSM32A 864 mm (34") 919 mm (36.2")

787 mm (31")

MSM36A 965 mm (38") 1021 mm (40.2")

686 mm (27")

MSM40A 1067 mm (42") 1123 mm (44.2")

584 mm (23")

MSM44A 1168 mm (46") 1224 mm (48.2")

483 mm (19")

MSM48A 1270 mm (50") 1326 mm (52.2")

381 mm (15")

292 mm (11.5")

L1

53.8 mm(2.12")

L2

Y

50.8 mm(2.00")

72.9 mm

(2.87")

M4 x 12 mmScrew(8 supplied)

Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 56.9 mm (2.24") andmaximum rotation to 45.




Accessories

p

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L2

Y

101.2 mm(3.98")

100 mm(3.94")

115 mm(4.53")

M6 x 19 mm screw(4 supplied)

5 x 10 mm screw(4 supplied)

Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 58 mm (2.3")1675 mm (65.9") 1753 mm (69.0")

1900 mm (74.8")

100 mm (3.9") 178 mm (7.0")

1978 mm (77.9")

1786.4 mm (70.3")

150 mm (5.9") 228 mm (9.0")

1945 mm (76.7)

SSM-1675

250 mm (9.8") 328 mm (12.9")

SSM-1900

375 mm (14.8") 453 mm (17.8")

361 mm (14.2")

486 mm (19.1")

475 mm (18.7") 553 mm (21.8")

550 mm (21.7") 628 mm (24.7")

675 mm (26.6") 753 mm (29.6")

825 mm (32.5") 903 mm (35.6")

786 mm (31.0")

936 mm (36.9")

586 mm (23.1")

661 mm (26.0")

975 mm (38.4") 1053 mm (41.5")

1175 mm (46.3") 1253 mm (49.3")

211 mm (8.3")

261 mm (10.3")

1275 mm (50.2") 1353 mm (53.3")1475 mm (58.1") 1553 mm (61.1")

1386.4 mm (54.6")1586.4 mm (62.5")

1086.4 mm (42.8")

1286.4 mm (50.6")

Rear-surface glass mirrors rated at 85% eff iciency for the guarding of multi-sided applications with oneemitter/receiver pair.

Robust construction, two mounting brackets and hardware included.

SSM-250

SSM-375

SSM-675

SSM-825

SSM-475

SSM-550

SSM-100

SSM-150

SSM-1275SSM-1475

SSM-975

SSM-1175

SSM Series Corner Mirrors*

Reflective AreaY

Overall HeightL2

Mounting HeightL1

MirrorModel

L1

L2

Y

101.2 mm(3.98")

100 mm(3.94")

115 mm

(4.53")



Note: Brackets may be inverted from the positionsshown above, decreasing dimension L1 by58 mm (2.3")

* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.

* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.

150 mm (5.9")

250 mm(9.8")

261 mm (10.3")

361 mm (14.2")

486 mm (19.1")

211 mm (8.3")

375 mm (14.8)

100 mm (3.0")SSM-100-S

SSM-375-S

SSM-250-S

SSM-150-S

SSM-825-S

SSM-675-S

SSM-550-S 550 mm (21.7")

675 mm (26.6")

661 mm (26.0")

786 mm (31.0")

936 mm (36.9")

586 mm (23.1")

825 mm (32.5")

475 mm (18.7")SSM-475-S

SSM-1475-S

SSM-1275-S

SSM-1175-S

SSM-1900-S

1175 mm (46.3")

1275 mm (50.2")

1286 mm (50.6")

1386 mm (54.6")

1586 mm (62.5")

1900 mm (74.8")

1086 mm (42.8")

2011 mm (79.2")

1786 mm (70.3")

1475 mm (58.1")

1675 mm (65.9")SSM-1675-S

975 mm (38.4")SSM-975-S

Reflective AreaY

MirrorModel

Mounting HeightL1

228 mm (9.0")

328 mm (12.9")

453 mm (17.8")

178 mm (7.0")

628 mm (24.7")

753 mm (29.6")

903 mm (35.6")

553 mm (21.8")

Overall HeightL2

1253 mm (49.3")

1353 mm (53.5")

1553 mm (61.1")

1053 mm (41.5")

1978 mm (77.9")

1753 mm (69.0")

SSM-S Series Stainless Steel Corner Mirrors* Designed for use in industrial environments Stainless steel reflective surface provides 60% reflectivity for the guarding of multi-sided applications

with one emitter/receiver pair Robust construction, two mounting brackets and hardware included




Accessories

MGA-LRKS-1 Remote LED Status Display with Key Reset Switch

MGA-LR-1 Remote LED Status Display

Model Description

Model MGA-LR-1 shown

MACHINE-GUARD & PERIMETER-GUARD Remote Displays

DescriptionModel

The Banner MM-TA-12B Muting Module is an accessory component of a safeguardingsystem. The Module allows the machine to mute the primary safeguard by monitoringredundant inputs (two or four) and automatically suspend the safeguarding function of asafeguarding device during the non-hazardous portion of the machine cycle. For moreinformation, see the Muting Module on page 217 of the Safety Module section.

MM-TA-12B

Muting Module

Models Coil VoltageContact

ConfigurationContactRating

Dimensions(h x w x d)

11-BG00-31-A12060 120V ac 3 N.O. & 1 N.C. 10 amps 57 x 44 x 58 mm

11-BG00-31-D-024 24V dc 57 x 44 x 58 mm

11-BF16C01-024 24V dc

11-BF1601-12060 120V ac 3 N.O. & 1 N.C. 16 amps** 80 x 44 x 80 mm

80 x 44 x 80 mm

* Arc suppression is recommended (see below).** N.C. contact is rated at 10 amps.

ModelsContact

ConfigurationPositively

Guided Used With

11-BGX10-40 4 N.O. No 11-BG Series

11-G484-30 3 N.O. Yes 11-BF Series

Models Voltage Used With

11-BGX77-048 48V dc 11-BG00-31-A12060

11-BGX77-240 125-240V ac 11-BG00-31-D024

11-G318-48 48V dc 11-BF1601-12060

11-G477-240 125-240V ac 11-BF16C01-024

Suppressors for Positively Guided Contactors

Auxiliary Contacts for Positively Guided Contactors

3 N.O. & 1 N.C. 10 amps

3 N.O. & 1 N.C. 16 amps**

Positively Guided Contactors*


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07_Machine and Perimeter Guards

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