09 Plastics

PlasticP

last

ic

Plastic

CONTENTSPLASTIC

Pla

stic

7–I

PLA

ST

IC

Material Overview / Application Information

7–I

SAWS Portable Saws 7–1

Table Saws 7–3

Clipping and Mitre Saws 7–4

CNC MACHIN-ING

Jointing / Dividing / Rebating / Grooving / Plunge-Cutting

7–12

PMMA Machining 7–19

Plastic

1 Plastics have become an integral part of the woodworking trade. They appear in pure form and in composite materials.

2 Often plastics are so much integrated in composite materials that they are no longer even perceived as such. Just think of laminated panels or porch panels made from WPC. The application parameter for HPL laminated particle boards can be found in the chapter PANEL, however, they can also be derivated from the pure form in the chapter PLAST.

3 Plastics can be distinguished in three groups with diff erent machining con-ditions: the thermoplastics, the thermosets as well as the elastomeres. In addition, there are composite materials, whose variety is almost unlimited by now, not only combined with wood-based panels, metals, glass, etc. but also in combination with each other.

4 Tools which are marked with a purple + in the table head of the products are generally suited for the use in plastics (however the diff erences between plas-tics e.g. thermoset and thermoplastic are so huge that they are not necessarily ideal for both)

5 General machining information for plastics:

Pla

stic

• Thermoplastic and elastomeres can generally be machined with HW cutting edge.

• From the economic point of view, Thermosets should be machined with DP cutting edges.

• Thermoplastic can be machined with low cutting speed.

• As soon as plastics begin to smear or agglutinate: reduce RPM.

• Continuous cutting edges lead to a better cutting quality in homogeneous materials such as block plastics than inter-rupted cutting edges.

• Fibre-reinforced plastics (GFK, CFK, AFK) require very stable tools. In the case of shank-type cutters generally choose a VHW tool body.

• In the case of fi bre-reinforced plastics (GFK, CFK, AFK) reduce RPM on CNC machining centers to 8,000 - 12,000 1/min if possible.

• The machining of polypropylene (PP) creates voluminous chips; thus, tools with large gullets and a low number of teeth should be chosen.

• Postprocessing of brilliant surfaces and block materials such as acrylic glass (PMMA) can be made with Monodia tools with optimal fi nish.

7–II

Plastic

6 Machining information for selected materials (The respective formulas and further information can be found in the prefi x: „General Machi-ning Information”):

7 In the case of composite materials, often one or more plastic components are included. If the optimal machining parameter are unknown it is useful to chose "the most diffi cult to machine component". This can be plastic, e.g. if GFK components are included, thermoplastic melts or an elastomer tears instead of being cleanly cut.

APPLICATION INFORMATIONPLASTIC

Pla

stic

• Cutting speed Vc:

▸ Polycarbonate / acetate: 6 – 8 m/s ▸ PVC: 2,5 – 4 m/s ▸ PMMA: 6 – 8 m/s ▸ HPL solid core panels: 15 – 50 m/s ▸ Phenolic resin material: 1.5 – 3.5 m/s ▸ High-pressure laminated boards: 50 – 70 m/s ▸ HPL: 50 – 70 m/s ▸ GFK: 20 – 50 m/s

• Feed rate per tooth fz / saw blades:

▸ Thermoplastic-solid core panels 0.05 – 0.1 mm

▸ HPL solid core panels: 0.01 – 0.05 mm ▸ Acrylic based

mineral fi ber board: 0.03 – 0.05 mm ▸ GFK: 0.01 – 0.03 mm

• Feed rate per tooth fz / grooving tools:

▸ Thermoplastics: 0.2 – 0.5 mm ▸ Thermoset: 0.03 – 0.05 mm

• Feed rate per tooth fz /CNC shank-type cutters:

▸ Thermoplastics: 0.,2 – 0.3 mm ▸ Polycarbonate / acetate: 0.12 – 0.6 mm ▸ PVC: 0.12 – 0.6 mm ▸ PMMA: 0.12 – 0.6 mm ▸ Phenolic resin material: 0.12 – 0.6 mm ▸ Laminate: 0.2 – 0.3 mm ▸ HPL solid core panels: 0.,2 – 0.3 mm ▸ Acrylic bound

mineral fi bre board: 0.01 – 0.25 mm ▸ GFK, CFK, AFK: 0.05 – 0.15 mm ▸ Elastomeres: 0.2 – 0.3 mm

7–III

Plastic

Th

erm

opla

stic

s PMMA - block material

PMMA - block material

PMMA - acrylic glass

PC (polycarbonate)

PC (polycarbonate)

PET honeycomb core

Th

erm

opla

stic

s PE block material

PP package material

PS (polystyrene)

PVC foil

PVC - vinyl fl ooring

Ther

mos

ettin

g pl

astic

s Melamine resin foam

Pla

stic

7–IV

Plastic

Elas

tom

eres Rubber

PU sound insulation

PU anti-slide mat

Com

posi

te m

ater

ials PE foil printed + acrylic resin

Wood fi bres + acrylic resin

Wood + PMMA

Ther

mos

ettin

g pl

astic

s GFK

GFK

AFK

HPL laminate

Mineral acrylic resin

Epoxy resin

MATERIAL SUITABILITYPLASTIC

Pla

stic

7–V

HW Parat - negative (HKS)Universal Saw Blade HW - negative hook angle triple chip / fl at

Product Drawing Machine Application Design

-6°

TR-F

1-0-1

HW

TC10

Machine / Application Design Advantages Notes

• clipping and mitre saws

• portable saws

• for many applications and

materials (wood-based panels and

NF-materials)

• negative hook angle

• tooth confi guration: triple chip /

fl at "TR-F"

• cutting material: HW TC10

• negative hook angle for high

cutting quality and safe handling

Product features Order information

Ø D B b Ø d Z Cutting quality* NL** Hook angle PU L Order-No.

[mm] [mm] [mm] [mm] [°] [pc.]

150 2,8 2.2 20 42 ▲▲ 2/6/32,5 -6 1 58115002

160 2,2 1.6 20 42 ▲▲ 2/6/32,5 -6 1 58115004

160 2,2 1.6 20 56 ▲▲▲ 2/6/32,5 -6 1 58115042

160 2,8 2.2 30 42 ▲▲ 2/7/42 -6 1 58115026

180 2,8 2.2 20 48 ▲▲ 2/6/32,5 -6 1 58115007

180 2,8 2.2 30 48 ▲▲ 2/7/42 -6 1 58115008

190 2,8 2.2 20 54 ▲▲ 2/6/32,5 -6 1 58115009

190 2,8 2.2 30 54 ▲▲ 2/7/42 -6 1 58115010

200 2,8 2.2 30 54 ▲▲ 2/7/42 -6 1 58115011

210 2,8 2.2 30 54 ▲▲ 2/7/42 -6 1 58115012

216 2,8 2.2 30 60 ▲▲ 2/7/42 -6 1 58115024

216 2,8 2.2 30 80 ▲▲▲ 2/7/42 -6 1 58115034

220 2,8 2.2 30 54 ▲▲ 2/7/42 -6 1 58115021

230 2,8 2.2 30 64 ▲▲ 2/7/42 -6 1 58115014

* cutting quality: ▲ very rough cut ▲ ▲ rough cut, ▲ ▲ ▲ fine cut ▲ ▲ ▲ ▲ very fine cut** pin holes: Combi1 matches 2/10/60 and 2/7/42 Combi3 matches 2/10/60 and 2/9/46 and 2/9,5/46,5 and 2/7/42For suitable reducing rings see chapter CONSTRUCTION/Saws/Reducing Rings Pla

sti

c

7–1

Saws / Portable Saws

HW Unisteel (HKS)NF-Chop Saw Blades HW - neutral hook angle triple chip / fl at


0°

B

D

b

TR-F

2-0-6

HW

TCm18



• for dividing and miter cuts in metals

and NF-metals (zinc) plates, cast

iron, etc.


fl at "TR-F"

• cutting material: HW TCm18

• improved cutting quality thanks to

special cutting geometry

• for wood-based panels and

plastics see ZWS and Parat -

negative (HSK)

• reduced edge lives in the case of

stainless steel



[mm] [mm] [mm] [mm] [°] [pc.]

150 2,2 1.6 20 30 ▲▲ 2/6/32,5 0 1 58116502

160 2,2 1.6 20 30 ▲▲ 2/6/32,5 0 1 58116504

180 2,2 1.6 20 36 ▲▲ 2/6/32,5 0 1 58116507

180 2,2 1.6 30 36 ▲▲ 2/7/42 0 1 58116508

190 2,4 1.8 20 38 ▲▲ 2/6/32,5 0 1 58116509

190 2,4 1.8 30 38 ▲▲ 2/7/42 0 1 58116510

200 2,4 1.8 30 40 ▲▲ 2/7/42 0 1 58116511

210 2,4 1.8 30 40 ▲▲ 2/7/42 0 1 58116512

216 2,4 1.8 30 40 ▲▲ 2/7/42 0 1 58116520

230 2,4 1.8 30 44 ▲▲ 2/7/42 0 1 58116514

235 2,4 1.8 30 44 ▲▲ 2/7/42 0 1 58116521

240 2,4 1.8 30 44 ▲▲ Combi3 0 1 58116515

* cutting quality: ▲ very rough cut ▲ ▲ rough cut, ▲ ▲ ▲ fine cut ▲ ▲ ▲ ▲ very fine cut** pin holes: Combi1 matches 2/10/60 and 2/7/42 Combi3 matches 2/10/60 and 2/9/46 and 2/9,5/46,5 and 2/7/42For suitable reducing rings see chapter CONSTRUCTION/Saws/Reducing RingsP

las

tic

7–2

Saws / Portable Saws

HW Matador 5Sizing Saw Blades HW - fl at-ATB-ATB


15°

D

B

1 3

52

4

b

15°

F-WS-WS

3-0-1

HW

TC03

LONGLIFE


• table saws


• for chip-free sizing cuts as well as

clipping and miter cuts in wood-

based panels, solid woods and

plastics

• tooth confi guration: fl at - ATB -

ATB "F-WS-WS"


• excellent cutting quality for cross

cuts

• excellent cutting quality thanks to

special tooth geometry

• extremely long edge lives

• noise-reduction thanks to laser

ornaments

• pay attention to nmax!!!



[mm] [mm] [mm] [mm] [°] [pc.]

180 3,0 2.2 30 60 ▲▲▲ 4/6/52 15 1 58808701

200 3,0 2.2 30 65 ▲▲▲ 2/6,2/42 +

4/6/52 +

4/6,6/60

15 1 58808702

220 3,0 2.2 40 70 ▲▲▲ 8/6/52 15 1 58808703

240 3,0 2.2 30 75 ▲▲▲ 8/6/52 15 1 58808704

250 3,0 2.2 30 80 ▲▲▲ Combi3 15 1 58808706

280 3,0 2.2 30 85 ▲▲▲ 2/6,2/42 +

4/6/52 +

4/6,6/60

15 1 58808705

300 3,0 2.2 30 100 ▲▲▲ Combi3 15 1 58808708

303 3,0 2.2 30 100 ▲▲▲ Combi3 15 1 58808707

350 3,0 2.2 30 100 ▲▲▲ Combi3 15 1 58808709


sti

c

7–3

Saws / Table Saws

DP K + GClipping and Mitre Saw Blades DP - triple chip / fl at with two-sided chamfer "F-FA"


B

D

b

TR-F-FA

3-0-1

3,0 mm

LONGLIFE



• for trimming of laminate, MDF,

particle board and aluminium

• tooth confi guration: triple chip

/ fl at with two-sided chamfer

"TR-F-FA"

• cutting material: DP

• resharpening area 3.0 mm



[mm] [mm] [mm] [mm] [°] [pc.]

150 3,2 2.2 30 36 ▲▲▲ 4/6,2/52 8 1 50750141

180 3,2 2.2 30 42 ▲▲▲ 4/6,2/52 8 1 50750142

200 3,2 2.2 30 48 ▲▲▲ 4/6,2/52 8 1 50750143


las

tic

7–4

Saws / Clipping and Mitre Saws

HW NF - positiveNF-Chop Saw Blades HW - positive hook angle triple chip / fl at


TR-F

2-0-6


• table saws


• for dividing and miter cuts in

aluminium and plastic profi les,

aluminium sheets on machines

with workpiece clamping as well as

wood-based panels (Corian, Noblan,

Varicor and HPL)

• positive hook angle


fl at "TR-F"

• cutting material: HW TCm10 from

Ø 400 TCm06


ornaments

• tight workpiece clamping required


Ø D B b Ø d Z Cutting quality*

NL** Hook angle Cutting material

PU L Order-No.

[mm] [mm] [mm] [mm] [°] [pc.]

250 3,2 2.5 30 80 ▲▲ Combi3 5 TCm10 1 58808102

300 3,2 2.5 30 72 ▲▲ Combi3 5 TCm10 1 58808104

300 3,2 2.5 30 96 ▲▲▲ Combi3 5 TCm10 1 58808107

300 3,2 2.5 32 96 ▲▲▲ 4/12/64

+ Combi3

5 TCm10 1 o 58808125

350 3,2 2.5 30 108 ▲▲▲ Combi3 5 TCm10 1 58808111

400 3,8 3.2 30 96 ▲▲ Combi3 5 TCm06 1 58808113

420 3,8 3.2 30 96 ▲▲ Combi3 5 TCm06 1 58808115

450 3,8 3.2 40 108 ▲▲▲ 4/12/64

+

2/10/60

5 TCm06 1 58808117

500 4,0 3.4 30 120 ▲▲▲ 4/12/64

+

2/10/60

5 TCm06 1 58808118


sti

c

7–5


HW NF - negativeNF-Chop Saw Blades HW - negative hook angle triple chip / fl at


TR-F

2-0-6

HW

TCm10

HW

TCp06



• for clipping and mitre cuts in

aluminium and plastic profi les

• negative hook angle


fl at "TR-F"

• cutting material: HW TCm10 ab Ø

400 TCp06


ornaments



[mm] [mm] [mm] [mm] [°] [pc.]

235 2,8 2.2 30 64 ▲▲ 2/7/42 -6 1 58115018

250 3,2 2.5 30 60 ▲▲ Combi3 -6 1 58808201

250 2,8 2.2 30 80 ▲▲▲ Combi3 -6 1 58808200

250 3,2 2.5 30 80 ▲▲▲ Combi3 -6 1 58808203

250 3,2 2.5 32 60 ▲▲ Combi3 -6 1 o 58808202

250 3,2 2.5 32 80 ▲▲▲ Combi3 -6 1 o 58808204

250 3,2 2.5 40 80 ▲▲▲ 4/12/64 +

2/9/55 +

Combi3

-6 1 o 58808205

260 3,2 2.5 30 72 ▲▲ Combi3 -6 1 58808206

300 3,2 2.5 30 72 ▲▲ Combi3 -6 1 58808209

300 2,8 2.2 30 96 ▲▲▲ Combi3 -6 1 58808213

300 3,2 2.5 30 96 ▲▲▲ Combi3 -6 1 58808214

300 3,2 2.5 32 96 ▲▲▲ 4/12/64 -6 1 58808215

300 3,3 2.5 40 96 ▲▲▲ 4/12/64 +

2/9/55

-6 1 58808216

305 3,2 2.5 30 96 ▲▲▲ Combi3 -6 1 58808245

330 3,2 2.5 30 96 ▲▲▲ Combi3 -6 1 58808217

330 3,2 2.5 32 96 ▲▲▲ Combi3 -6 1 o 58808218

350 3,2 2.5 30 90 ▲▲ Combi3 -6 1 58808222

350 3,2 2.5 30 108 ▲▲▲ Combi3 -6 1 58808225

350 3,2 2.5 32 108 ▲▲▲ 4/12/64 -6 1 58808226

350 3,2 2.5 40 108 ▲▲ 4/12/64 +

2/9/55

-6 1 o 58808227

380 3,8 3.2 32 110 ▲▲▲ 4/12/64 -6 1 58808243

400 3,8 3.2 30 96 ▲▲ Combi3 -6 1 58808232

420 4,0 3.2 30 96 ▲▲ Combi3 -6 1 58808234

420 3,8 3.2 40 100 ▲▲▲ 4/12/64 +

2/9/55

-6 1 58808236

450 3,8 3.2 30 96 ▲▲ 4/12/64 +

2/12/80 +

Combi3

-6 1 58808235

500 4,0 3.4 30 120 ▲▲▲ 4/12/64 +

2/10/60

-6 1 58808239


las

tic

7–6


HW UnisteelNF-Chop Saw Blades HW - neutral hook angle fl at tooth with alternating chamfer


0°

B

D

b

F-WFA

3-0-1

HW

TCm18


• table saws


• for dividing and miter cuts in metals

and NF-metals (zinc) plates, cast

iron, etc.

• tooth confi guration: fl at with

alternating chamfer "F-WFA"

• cutting material: HW TCm18

• improved cutting quality thanks to

special cutting geometry

• for wood-based panels and

plastics see ZWS and Parat -

negative (HSK)

• reduced edge lives in the case of

stainless steel



[mm] [mm] [mm] [mm] [°] [pc.]

254 2,4 1.8 30 48 ▲ Combi3 0 1 58165001

270 2,6 2.2 30 54 ▲▲ Combi3 0 1 58116517

305 2,6 2.2 30 60 ▲▲ Combi3 0 1 58165002

355 2,6 2.2 30 80 ▲▲ Combi3 0 1 58165003


sti

c

7–7


HW KDF - negativeSizing Saw Blades HW - inverted-v / hollow-ground tooth


DA-D

3-0-1

HW

TC06



• table saws

• vertical panel sizing saws

• for sizing cuts in plastic and solid

wood profi le ledges

• vibration and noise damping

ornaments

• additional expansion slots

• tooth confi guration: inverted-v /

hollow-ground "DA-D"


• extremely low-noise and smooth

running thanks to vibration and

noise damping ornaments as

well as special expansion slot

combinations

• good quality of bottom edge even

without scoring saw blade

• excellent cutting quality



[mm] [mm] [mm] [mm] [°] [pc.]

250 3,2 2.2 30 48 ▲▲ Combi3 -5 1 58804352

303 3,2 2.2 30 60 ▲▲▲ Combi3 -5 1 58804279


las

tic

7–8


HW KKS - plasticChop Saw Blades HW for plastic profi les - alternate top bevel with chamfer


-3°

WS-FA

2-0-6



• table saws

• for dividing and miter cuts in plastic

profi les made from PVC, acrylics,

plexiglass, thermosetting plastics,

PE, PA, PU, etc.

• tooth confi guration: alternate top

bevel - with chamfer "WS-FA"

• cutting material: HW TCp10 from

Ø 250 TCp06


ornaments


Ø D B b Ø d Z Cutting quality*

NL** Hook angle Cutting material

PU L Order-No.

[mm] [mm] [mm] [mm] [°] [pc.]

160 2,2 1.6 20 48 ▲▲ -3 TCp10 1 58116000

190 2,2 1.6 30 54 ▲▲ -3 TCp10 1 58116001

216 2,8 2.2 30 60 ▲▲ -3 TCp10 1 58116002

232 2,8 2.2 30 72 ▲▲ -3 TCp10 1 58116003

250 2,8 2.2 30 80 ▲▲▲ Combi3 -3 TCp06 1 50808500

300 2,8 2.2 30 96 ▲▲▲ Combi3 -3 TCp06 1 50808501

350 2,8 2.2 30 100 ▲▲▲ Combi3 -3 TCp06 1 50808502


sti

c

7–9


HW KKS - PTFE - plasticPTFE-coated Chop Saw Blades HW for plastic profi les - alternate top bevel with chamfer


-3°

WS-FA

3-0-1

HW

TCp06

LONGLIFE



• table saws


profi les made from PVC, acrylics,

plexiglass, thermosetting plastics,

PE, PA, PU, etc.

• PTFE-coated

• tooth confi guration: alternate top

bevel - with chamfer "WS-FA"

• cutting material: HW TCp06


ornaments

• PTFE coating:

• prevents tool from heat-up and

tarnishing

• no deposits

• reduced cutting pressure

• increased edge life

• improved cutting quality

• the color of the saw blades

indicates the workpiece material

the saw blade is suitable for



[mm] [mm] [mm] [mm] [°] [pc.]

300 2,8 2.2 30 96 ▲▲▲ Combi3 -3 1 51808501

HW KKS - hard plasticChop Saw Blades HW for extremely hard plastic profi les - triple chip / fl at with two-sided chamfer


0°

B

D

b

TR-F-FA

3-0-1

HW

TCp06


• table saws


profi les made from Corian, Varicor,

Trespa, laminate, etc.



"TR-F-FA"

• cutting material: HW TCp06


ornaments



[mm] [mm] [mm] [mm] [°] [pc.]

250 3,2 2.5 30 72 ▲▲▲ Combi3 0 1 50808600

300 3,2 2.5 30 84 ▲▲▲ Combi3 0 1 50808601

Pla

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c

7–10


DP TRFSizing Saw Blades DP - triple chip / fl at with two-sided chamfer „F-FA“


10°

B

D

b

TR-F-FA

3-0-1

3,0 mm

LONGLIFE


• table saws

• vertical panel sizing saws

• for fi nish cuts in melamine- or

HPL-laminated panels and

composite materials in combination

with scoring saw blades



"TR-F-FA"

• cutting material: DP


• with laser ornaments

• less vibration and noise thanks to

laser ornaments



[mm] [mm] [mm] [mm] [°] [pc.]

303 3,2 2.2 30 60 ▲▲ Combi3 10 1 58750103

303 3,2 2.2 30 84 ▲▲▲ Combi3 10 1 50750104

350 3,2 2.2 30 60 ▲▲ Combi3 10 1 50750116

Pla

sti

c

7–11


VHW 2265-2 Roughing CuttersWith shear angle


VHW

VHW


• CNC routers

• for rough cutting of solid wood and

plastics

• for cutting of openings and

contours

• traveling plunge cut using Z and X

or Y axis

• two-sided shear angle

• n max = 30,000 min-1

• optimum cutting quality in

laminated panels thanks to shear

angle

• clamping elements: ps-System

with intermediate sleeves, Tribos,

draw-in collet chuck


Ø D L2 Ø d L3 L1 Z PU L Order-No.

[mm] [mm] [mm] [mm] [mm] [pc.]

20 55 20 50 115 2+2 1 50811563

Pla

sti

c

7–12

CNC Machining / Jointing/Dividing/Rebating/Grooving/Plunge-Cutting

VHW 2257 Finishing CuttersWith negative spiral


VHW

VHW


• CNC routers

• for fi nish cutting in solid woods and

plastic


contours


or Y axis

• negative spiral for smaller

workpieces hard to clamp with

face side up

• n max = 30,000 min-1

• cutting pressure and chip

evacuation towards the bottom

thanks to negative spiral





Ø D L2 Ø d L3 L1 Z PU L Order-No.


4 15 4 28 60 2 1 50811418

6 15 6 36 60 2 1 50811420

8 30 8 36 75 2 1 50811421

10 30 10 40 75 2 1 50811422

12 42 12 45 90 2 1 50811423

12 42 12 45 90 3 1 50811425

16 35 16 48 90 2 1 50811428

16 35 16 48 90 3 1 50811430

16 55 16 48 110 3 1 50811435

20 55 20 50 115 3 1 50811438

20 75 20 50 135 3 1 50811562

Pla

sti

c

7–13


VHW 257-1 Finishing Cutters


VHW

VHW


• CNC routers


plastic


contours


or Y axis

• positive spiral for tightly clamped

workpieces face side down

• n max = 30,000 min-1

• optimal upward chip evacuation

thanks to positive spiral





Ø D L2 Ø d L3 L1 Z PU L Order-No. [L] L Order-No. [R]


6 15 6 36 60 2 1 50811419

8 30 8 36 75 2 1 50811034

10 30 10 40 75 2 1 50811036

12 42 12 45 90 2 1 50811037

12 42 12 45 90 3 1 50811424

14 35 14 45 90 3 1 50811426

14 55 14 45 110 3 1 50811427

16 35 16 48 90 2 1 50811040

16 35 16 48 90 3 1 50811429

16 55 16 48 110 2 1 50811041

16 55 16 48 110 3 1 50811434 50811432

18 55 18 48 115 3 1 50811436

20 55 20 50 115 3 1 50811437

20 75 20 50 135 3 1 50811439

Pla

sti

c

7–14


VHW 257-2 Finishing Cutters


VHW

VHW


• CNC routers


plastic


contours


or Y axis

• two-sided shear angle

• n max = 30,000 min-1

• optimum cutting quality in

laminated panels thanks to shear

angle





Ø D L4 L2 Ø d L1 Z PU L Order-No.


8 7 32 8 80 2+2 1 50811564

10 7 32 10 80 2+2 1 50811565

12 7 42 12 90 2+2 1 50811566

16 24 55 16 110 2+2 1 50811567

Pla

sti

c

7–15


DP 3501 Shank-Type Cutters


VHW

0,5 mm

1,2 mm

LONGLIFE


• CNC routers

• for jointing and sizing without

overlap marks in wood-based

panels, solid woods and plastics

• polished face and high-fi nish

clearance angle

• with HW plunge tip for diagonal

plunge-cutting (travelling plunge-

cut using Z and X axis)

• straight cutter axis

• solid tungsten carbide body

for <= Ø 10 mm

• resharpening area Ø 6 + Ø 10 =

0.5 mm - Ø 12 + Ø 16 = 1.2 mm

• high quality machining of MDF

and hard woods

• no overlap-marks thanks to

continuous cutting edge

• increased stability thanks to

special design of brazing area

• clamping elements: ps-System,

Tribos , draw-in collet chuck

• with thread for length adjusting

screw


Ø D L2 Ø d L3 L1 Z nmax Resharpe-ning area

PU L Order-No. [L] L Order-No. [R]

[mm] [mm] [mm] [mm] [mm] [min-1] [mm] [pc.]

6 12 12 40 60 1 30000 0.5 1 50811684

8 12 12 35 60 1 30000 0.5 1 50811128

10 22 12 35 70 2 30000 0.5 1 50811930 50811130

12 25.4 12 35 70 1 24000 1.2 1 50811132

16 25.4 16 45 85 1 24000 1.2 1 50811134

16 35 16 45 95 1 24000 1.2 1 50811136

Pla

sti

c

7–16


VHW 2512 High-Performance Shank-Type CuttersFor the machining of plastics - Z=1


L1

L2 L3

D d

VHW


• CNC routers

• for jointing, rebating and grooving

in plastics


or Y axis

• positive spiral

• polished chip gullets

• optimal chip removal and

excellent cutting quality thanks to

specially polished chip gullets and

positive spiral

• negative spiral or reinforced shank

diameter on request





Ø D L2 Ø d L1 Z Helical sense PU L Order-No.

[mm] [mm] [mm] [mm] [pc.]

3 12 3 50 1 positive 1 50811568

4 15 4 50 1 positive 1 50811569

5 17 5 50 1 positive 1 50811570

6 22 6 60 1 positive 1 50811571

8 32 8 70 1 positive 1 50811572

10 32 10 70 1 positive 1 50811573

12 32 12 80 1 positive 1 50811574

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7–17


DP 3517 High-Performance Shank-Type CuttersFor the machining of for solid core panels


1,0 mm

2,8 mm

LONGLIFE


• CNC routers

• for jointing and sizing without

overlap marks in solid woods and

wood-based panels

• especially suited for the machining

of plastic solid core panels (e.g.

Trespa, Corian, Varicor, LG-HiMacs,

etc.)

• high-performance tool for rough

and fi nish milling

• with alternating shear angle

• with DP plunge tip

• face cutting for diagonal plunge-

cutting

• polished face

• n max = 24,000 min-1

• clamping elements: ps-System,

Tribos , draw-in collet chuck

• with thread for length adjusting

screw


Ø D L2 Ø d L3 L1 Z Resharpening area PU L Order-No. [R]

[mm] [mm] [mm] [mm] [mm] [mm] [pc.]

12 15 16 45 75 2+1 1.0 1 50811935

12 22 16 45 75 2+1 1.0 1 50811936

16 20 20 50 80 2+1 2.8 1 50811937

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7–18


DM 3900 MONO-DIA Shank-Type CuttersZ=1


1,0 mm

LONGLIFE


• CNC machining centers

• for cutting of transparent, high-gloss

surfaces in plexiglass

• without face cutting edge

• with face cutting edge


• n max = 24,000 min-1

• high edge quality which requires

postprocessing in rare cases only

• fi nish milling (removal of 0.1 - 0.2

mm) at a feed rate of approx. 1

m/min

• the quality can only be reached

in connection with a precision

clamping element, optimally with

Tribos power shrink-fi t chuck


Ø D L2 Ø d L3 L1 Z PU L Order-No. [R]


8 6 12 40 70 1 1 s 50811709

With face cutting edge



8 8 12 40 70 1 1 s 50811710

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7–19

CNC Machining / PMMA Machining

DM 3901 MONO-DIA Chamfering CuttersZ=1


1,0 mm

LONGLIFE



• for cutting of transparent, high-gloss

surfaces in plexiglass

• for milling of chamfers on top- and

bottom edge

• resharpenable area 1.0 mm

• n max = 24,000 min-1

• fi nish milling (removal of 0.1 - 0.2

mm) at a feed rate of approx. 1

m/min

• the quality can only be reached

in connection with a precision

clamping element, optimally with

Tribos power shrink-fi t chuck


Chamfer Ø D L2 Ø d Z PU L Order-No. [R]

[°] [mm] [mm] [mm] [pc.]

45 16 4 25 1 1 s 50811711

DM 3902 MONO-DIA Engraving CutterZ=1


0,5 mm

LONGLIFE



• for V engravings in plexiglass

• resharpenable area 0.5 mm

• n max = 24,000 min-1

• up to max. 1,5 mm engraving

depth




12 3 25 50 80 1 1 s 50811712

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7–20

CNC Machining / PMMA Machining

Date post:	25-Dec-2015
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