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India Automotive Industry Update
Robert C. Strain, Jr Director, GMIO Logistics
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Misperceptions Of The Automotive Industry
Stagnant / nongrowth sector
Unprofitable
Receding in importance to consumers
20th Century technology / going the way of the
horse and buggy
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Automotive Growth Opportunities
4
.5
Per Capita Passenger Car Penetration(Per Thousand Population) : 2005
8 17 10 12 1327
90
122 130147
180
440
480 480500
0
100
200
300
400
500
600
India
China
Philippines
Indonesia
SriLanka
Thailand
Brazil
Singapore
Mexico
Malaysia
SouthKorea
Japan
USA
UK
Germany
Carsperthousand
population
.5
A huge potentialLow vehicle penetration (8.5
per 1,000), large 2 wheelerpopulation
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Emerging Markets Remain Unchanged
Brazil
South Africa
India
Thailand
Indonesia
China
Mexico
Russia
Turkey
Poland
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India Automotive Industry Growth
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2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
Cars 1023 1178 1199 1391 1565 1633 1907 2222 2567 2924 3286 3639
Trucks 727 811 772 783 825 817 943 1078 1233 1376 1564 1761
Industry 1750 1989 1971 2174 2390 2450 2850 3300 3800 4300 4850 5400
0
1000
2000
3000
4000
5000
6000
In'
000su
nits
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India Automotive Industry Market
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Suzuki
Tata
Hyundai
Mahindra
GM
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India Automotive Market Indicators
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Source: TNS Automotive 2006 Total Customer Satisfaction Study
Tota Industry Car Ownership Cycle-Time Trend (Average Months)
61 58 54 53 51
2002 2003 2004 2005 2006
Reducing Ownership
Cycle
Increasing Multiple Car
House-holds
Ownership cycle
Industry average (months)
Buyer Maturity Trend (%)
25% 26%31% 28% 27%
30% 32%
37% 40%35%
31%30%
25% 24% 34%
15% 13%8% 8%
3%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2002 2003 2004 2005 2006
Replacement car Additional new car
First time car First time first hand car
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India Automotive Customer Needs
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1. Extremely Value Conscious acquisition price has to be low
2. High Fuel economy both in running and idling condition
3. Styling looks are very important. Outdated designs rejected outright
4. Rugged Suspension ruggedness over ride quality
5. High ground clearance to avoid engine sump protection plate
6. Strong Air conditioning quick cooling for tropical summers. engine overheating in traffic & idling.
7. Low cost of ownership in terms of cost of scheduled services, cost of repair and spares
8. Good launch feel on account of high traffic quick throttle response at low rpms is appreciated
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GM India Key Product Portfolio
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Chevrolet Spark
Chevrolet Aveo U-VA
Chevrolet Aveo
Chevrolet Optra Magnum
Chevrolet Tavera
Chevrolet Captiva
Chevrolet Cruze
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ManufacturingPlants
EngineeringProduct
SalesMarket
PurchasingSuppliers
Global SupplyChain
Right Part & Vehicle at the Right Place at the Right Time and at the Right Cost
Supply Chain Has a Key Integration Role
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AP Supply Chain Environment
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GM India New Production Facility Pune
GAPaint
Body
Start of Production
2008/Q3Small Passenger Car
Capacity 127k annually
300 Acre Facility
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India Supply Chain Complexity
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Qualityperformance
Flawless launches
Sustainable cost
advantage
Best-in-Classvalue
Bring Best-in-Classdesigns
Breakthroughtechnology
Go Fast
Can Do attitude
Obsessed withcontinuousimprovement
Saying No theright way
Supply Chain Supplier Traits
Sustainable Contributions and Value
+ +SuperiorCulture
SuperiorOrganizational
Capability
SuperiorCompetitiveAdvantage
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= Logistics Can Influence
= Logistics Cannot Influence
= Logistics Can Control
Plant Location
Catastrophic Events
Supplier Location
Dealer Location
Number of Parts & Suppliers
Vehicle Distr. Center
Production Schedule (Vol & Mix)
Kitting/Sequencing
Network Optimization
Cube Utilization
Miles
LogisticsCost
Rates
Government Regulations
No. of Competitors
Demand
Mode Selection
Carrier Financial Stability
Network Capacity
Fuel
Sourcing
Logistics Cost Drivers
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Fuel
Source: U.S. Department of Energy, Energy Information Administration/Platts Bunker Wire
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2008 Global Supply Chain Key Metrics
Lost Production due to Part Shortages
Parts Missed at Operation due to Part Shortages
Direct Material Inventory
Total Premium Freight Cost
Logistics Net Performance
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Q&A