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1Copyright2005All Rights Reserved
A-dec 500 INSTALLATION
2Copyright2005All Rights Reserved
A-dec 500 Installation
Objectives:To make your installation: Better, Faster, Easier, Safer.
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A-dec 500 Installation Refer to the A-dec 500
Installation Guide 86.0400.00 Page ii
Equipment Installation Box 1: Chair (Install Guide)
Box 2: Front Mount (contains box 4 for floor box when delivery system is ordered)
Box 3: Delivery System
Box 5: Support Link
Box 6: Assistants Instrumentation
Box 7: Lower Arm
Box 8: Support Center
Box 9: Monitor Mount
Box 10: Light
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A-dec 500 – 1 Package – 10 boxesBox 1: Chair (Install Guide)
Box 2: Front Mount (contains box 4 for floor box when delivery system is ordered)
Box 3: Delivery System
Box 5: Support Link
Box 6: Assistants Instrumentation
Box 7: Lower Arm
Box 8: Support Center
Box 9: Monitor Mount
Box 10: Light
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A-dec 500 Installation Tips
Be familiar with the all-in-one Installation Instructions 86.0400.00
Retain with equipment or for future
Numbered boxes: Indicate the sequence of installation Allow you to stage equipment Inventory the modules before
starting the install
Full size templates are available parts book p.2:
A-dec 500 Product 86.0904.00 511 Chair 86.0905.00 Floor box 85.0472.00
Checklist Review
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A-dec 500 Installation Tips Tools Recommended:
Sizes are all SAE, no metric Hex Key Set (inch) Phillips & standard screw drivers Socket wrench set (SAE) Snap ring tool Adjustable wrench Needle nose pliers Combination wrench set (SAE) Standard pliers Diagonal cutters Hammer Wire strippers Level
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A-dec 500 Installation Tips
Additional tools that might be helpful: Chapman tool set Taps and T handle
Other: Tape Extra cable ties Paper towels or rags Umbilical stringer (009.015.00) A-dec Barbs and Fittings Kit (90.1021.00) 5/16” barb fittings (023.814.01) 5/16” Sleeves (025.109.00) Dry Cartridges (38.1783.00) Wet Cartridges (38.1780.00)
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A-dec 500 Installation Tips
Be familiar with the Legris air tubing connectors1. Ensure end is cut square
2. Push into connector fully Pull on tubing to check grip on tubing
3. To release tubing from connector, push on outer ring while pulling tubing out
Leave service length to avoid side loading the fitting which could create an air leak
Currently used only on the new 5/16” size air tubing connections.
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A-dec 500 Installation Tips
General Managing Cords and Tubing
Route in spaces provided Trim tubing to length Cable tie cords and cables
into neat coils Covers have a low profile and
must not have any interference to fit properly
Neatness counts!
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A-dec 500 Installation Tips General
CAUTION: Keep hands/fingers clear – this is a new chair with different pinch points to be aware of
Covers and Upholstery Leave them off and set,
safely, aside until the installation is complete
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A-dec 500 Installation Tips General
Start all the fasteners before tightening any
For example the 3 on the back support
Or the 2 button heads for mounting the Cam
Leveling Rough – do this to maintain
tension or prevent movement Final – do this when the install
is complete and the instruments installed
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A-dec 500 Installation Tips
Chair (Box 1) About the same size as
Cascade Chair box measures 48”L x
30”W x 31”H Base plate is 26 3/4” W x 34
½” L Heavier by 100 lbs
Weight – 400 lbs (packaged)
Use assistance to move Two people recommended Dolly or hand truck
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A-dec 500 Installation Tips
Chair strapped to Appliance Hand Truck
Leave the two shipping straps in position
Use care when going down or up curbs or steps
Balance carefully
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A-dec 500 Installation Tips
Chair Handholds on seat frame at front
and rear Be sure the shipping straps
in place Do not use the armrests
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Moving the chair Chair Lifter Tools
Support Link Handle Bolts to support link mount No P/N as yet
Seat Frame Handle Schedule 80 PVC Slides over seat frame No P/N as yet
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A-dec 500 Installation Tips Full product dimensions are
in the Equipment Catalog 511 chair template available,
order 86.0905.00 Chair should be bolted to
floor Anchor kit 62.0193.00 included Install Guide page 3
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A-dec 500 Installation Tips
Chair Shipping pin has tag to locate it Release the swivel brake if the
pin is difficult to pull out Can be left in place to lock out
chair swivel if desired Retain for future use or chair
movement. Bags tied to chair for pin and straps.
Power Air/electric switch connection for
Master ON/OFF ON/OFF button for visual
indication of mains power
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A-dec 500 Installation Tips
Chair 3 Tap Feature
Label on base plate Be patient
Chair has a soft start feature so it seems slow to start moving (down)
Look for the relay LED on the PCB
PCB has test points to operate chair if needed.
Note: this will disable the 3 tap feature but it can be re enabled by cycling mains power
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A-dec 500 Installation Tips Front Mount (Box 2)
Locate hardware kit Install the Leveling Cam
Raise back up Raise seat frame up Install 2 button head
leveling cam screws finger tight
Install the 2 leveling studs until only 2 – 3 threads left
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Front Mount Installation Front Mount (Box 2)
The back needs to be full down or the mount will not go on
Tip assembly up to allow mount to hook over the cam
Rough level the front mount at this time using the cam and the 2 leveling studs
Secure the leveling stud flanged washers
Run in the 2 stabilizing screws against the upper structure.
Changed to grade 5 from grade 2 Oct ’04.
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Water Bottle on Front Mount
Box 4 is in Box 2 if Delivery System is ordered
Water bottle Floor box and utilities Chair air/water manifold
Install the Cap Housing Hole plug pops out easily when loosened
from the bottom Start button head cap screw for housing Slide the housing down over the cap
screw and tighten the screw Route tubing through arm and retaining
boss Trim air and water tubing and connect to
chair air/water manifold
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Delivery System
Mounting the Unit (Box 3) Lube post (LubriPlate) Add thrust washer Mount the Delivery System before
routing the tubing and wiring Install rotation stop ring and large snap
ring (using your snap ring pliers) Tension Adjustment
Use 3/32” hex wrench to add tension to delivery arm
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Delivery System Tubing Sheath Delivery System
Install the Spiral Sheath Wait until all delivery system
plumbing and wiring installed Start near front and work it
forward into the rigid arm Delivery mount pan covers
other end Rotation stops can be set in front
or rear holes depending on arm rotation
Foot Control Sheath Ensure 1/8” tubings are up so
they fit in strain relief correctly
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Floor Box Floor Box Carton (4)
Packaged with front mount inside box 2 or may be separate
Frame and cover Flush or non flush mounted 3 or 10 foot umbilical
Utilities Air gauge is placed in slot in
frame Chair air/water manifold attaches
to lift arm
Water bottle and cap assembly
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Vacuum and Gravity Adapters Gravity drain 023.812.000 Vacuum Adapter 023.816.00 More connectors in Parts book
P/N 023.812.00
P/N 023.816.00
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Water Bottle Installation Lube o-ring on receptacle Water Bottle - quick and easy
installation Align the bottle seam with the cap Push the bottle straight up Rotate bottle to the right (counter
clockwise)
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Support Link Installation Support Link (Box 5) Install leveling bar with
dowel pins and leveling bolt Install support link
Install the top 2 bolts to hold support link in position
Thread the leveling bolt into the support link and rough level
Use jamb nut to lock it against leveling bar
Lock in position with 4 bolts, tighten to 65 ft-lb
Protect the base plate with a piece of cardboard
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Support Link Stop Switch Stop switch assembly (Kit 43.0087.00)
Modify if Lower Arm is to be installed Make electrical connection at chair stop switch
Mount lower arm to support link Bearings for top and bottom are Teflon, no lube required Tighten up on the lower arm set screw adjustment to level
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Support Link Stop Switch Install channel on under side of link Install the lower arm air tubing in the channel Install the actuator plates with the stand off screws
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Lower Arm Leveling Lower Arm
Lift end of arm while tightening the screw with a 3/16” hex wrench
Install end cap Tuck end of stop tube in at bottom
of arm
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Solids Collector Installation
To Install/Remove the Solids Collector
Solids collector is keyed for removal and replacement
Rotate tubing inlets toward the chair backrest and lift the collector straight up
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Drain and Vacuum Fittings Durr fittings for Drain and
Vacuum Adaptors included to fit stub ups 25mm (¾”) to ½” brass connector
Secure fit, barbed ends, o-ring seal, and they swivel
Red o-ring 035.053.01 Lube with silicone grease
Blue retaining clip to secure each connection
Clip 022.090.00
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Lift Arm Channel Drain and vacuum tubing
Vacuum Tubing channel On right side for the 25 mm
vac Drain Tubing channel
On the left side for the 20 mm drain
Wire clip retains tubing in lift arm channel
Lift arm slots to secure Foot control Data cables Power cords
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Hole for Monitor or Light Knock out hole for monitor post
Don’t use hammer to knock out the hole, you could damage the top Knock hole out from underneath prior to mounting housing on lower arm
CAUTION: Careful of sharp edges
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Cuspidor
Cuspidor Installation Leave tubing/cords cable tied Place rotation stop on post and
tighten Place cuspidor on post, allow it
to rest on the post box frame part way down
Route tubing/cord bundle through arm and into lift arm
Align cuspidor with arm and lower on to arm being careful not to impact stop ring
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Water Bottle on Support Center Remove cap assembly with
2 screws Route tubing Mount bottle housing on
support center plate with the 2 screws
Trim tubing and connect to chair air/water manifold
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Monitor Installation Insert keyed trim ring Insert keyed monitor post into support center Install rotation stop ring Install monitor rigid arm to post
Route power cord and video cable
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Dental Light Installation Chair Mounted Dental
Light (Box 10) Flex arm and head with power
cord Rigid arm Lower straight post Post adapter Trim ring Stabilization ring 28.1574.00 Power cord extension
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Dental Light Installation Secure light post with screw
through keyhole and into post, tighten firmly
Connect light power cord to extension cord in support arm and rout to power supply
Light flex arm and rigid arm need do not need to be lubricated, there is a Teflon bushing inside
Tighten screw to ensure they are locked together
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Dental Light Installation Tighten locking tab retaining screw to ensure ridged arm and
flex arm securely locked together
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A-dec 500 Installation Don’t forget:
The delivery system thrust washer To lube the water bottle o-ring The cuspidor swivel stop
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A-dec 500 Installation Don’t forget:
The cuspidor trim ring, correctly fitted The monitor mount rotation stop The light trim ring
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A-dec 500 Install Checklist
Why have one? All items installed
Chair bolted to the floor All items work
All Stop Switch functions All items adjusted All items programmed Staff informed about equipment
operation and maintenance In-service clinic performed
by dealer sales or technical rep
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A-dec 500 Install Checklist
Checklist: An aid to installation A reminder for the installer Retained for reference
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A-dec 500 Installation Questions1. Which box is the
Installation Guide in?2. Where is the Floor Box 4
when a Delivery System is included?
3. What should be the first item you look for in a box?
4. Where can the Water Bottle be installed?
5. Can the 3 tap feature be reactivated? How?
6. On which side of the lift arm does the drain tubing go?
49Copyright2005All Rights Reserved
A-dec 500 INSTALLATION