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1 Create, Design, Engineer! Flux, Efficiency Made Easy xxx www.magsoft-flux.com www.cedrat.com October 2013 Philippe Wendling [email protected] 2 Groupe CEDRAT 3 companies, an international distribution network ADAPTED SOLUTIONS Creation: 2006 Development System simulation CEDRAT Creation: 1971 Development Dsitribution Support and Service MAGSOFT Corporation. Creation: 1986 Software distribution Support and Service (NAFTA, Pacific Rim)
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Page 1: 1 Flux Efficiency made Easy · 2013. 10. 25. · Edit Elements Select Cut/Copy Paste/Move Get the real Geometry Chamfer Fillet Infinite box – open problem. 25 Aided Mesh Mesh the

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Create, Design, Engineer!

Flux, Efficiency Made Easy

xxx

www.magsoft-flux.comwww.cedrat.com

October 2013

Philippe [email protected]

2

Groupe CEDRAT3 companies, an international distribution network

ADAPTED SOLUTIONSCreation: 2006Development

System simulation

CEDRATCreation: 1971DevelopmentDsitribution

Support and Service

MAGSOFT Corporation.Creation: 1986

Software distributionSupport and Service(NAFTA, Pacific Rim)

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Team Application  Applied technical expertise Training, consulting, support Technical communications

Team M&S Technically sensible sales force International network  Independent distributors

Team R&D Physics and formulations Software Engineering Collaboration University

30 years of knowledge 70 employees

FY2012 = 6 M€

Groupe CEDRAT

4

Magsoft Corporation

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5

Magsoft Corporation

11Webinars 11

Our references

Academics

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Our references

Industries

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Multiphysics systems simulator

Electric motors pre-sizing

Thermal modelingof motor

From energy generation to final conversion

Optimization software

Conductor impedance & near field simulation

Electromagnetic & thermal FE analysis

Generation Conversion Transportation & distribution

ExportCo-simulation

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30 Years of Innovation

1st 2DVersionMS/ES/MD

1981

2D Magneto-thermal coupling

1986

1992

2D circuit coupling

1996

3D rotatingmotiont

1994

2D translatingmotion

Losses in thin regions

1991

Magnetic thin regions

1990

1st 3D version MS

Rotatingmotion - 2D

Cedrat SA19

71

MagsoftCorporation

1989

SwitzerlandKorea

15

2005

Skew application

2003

3D magneto-thermal

3D Linearmovement

2002

3D circuit coupling

Simulink coupling

2006

Flux API

2007

Motor overlays

2009

PortunusCo-simulation

2D Sketcher

2011

30 Years of Innovation

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Flux: The Tool for EM Unlock the magic's of JC Maxwell’s equations!

Flux: electromagnetic and thermal phenomena by FEA (Finite Elements Analysis)

Magnetic signature of ships

17

Flux: The Tool for EM The tool to engineer!

Analysis: Static analysis AC steady state analysis Transient analysis

Physics: Magnetic Electric Thermal

Coupled applications: Thermal/Magnetic or Electric FEM and Circuit/System FEM and motion Multiphysics (3rd Party)

17

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Induction Machine Solid RotorSteady State ACFlux Density Distribution

Flux - 2D

Flux

1919

Magnetic Bearing – Aerospatial, FranceFlux Density Distribution – Flux 3D

Flux

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For better results and shorter computation times, Flux solves for:

2D,

Skew,

3D.

SKEW

Flux: The Tool for EM

21

Flux, an open software ready to communicate

CAD geometries import• Inventor SAT / ACIS• CATIA V4, V5• Inventor(Autodesk)• Pro / ENGINEER• IGES, IGES Advanced•STEP, STEP Advanced

Mesh import• NASTRAN• PATRAN• UNV Ideas

CAD export• SAT• CATIA V4, V5• IGES• STEP• MED

Result export• Excel• Text• XML

Mechatronic Systems Simulator

FluxPre-process Analyse Post-process

Driving Flux• Python• With API C/C++ language Excel Fluent VB ScriptFlux to Simulink

Templates for motors• SPEED & Motor-CAD imports

DataExport

DataImport

Geometricconstruction

MeshGeneration

Physical properties

Solvingprocess

Results post-processing

Software integration is a key strategy for Flux : data exchange between Flux and yourexisting software is now simpler than ever before!

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Flux: The Tool for EM

Parameters control of: all geometry and mesh constructs

physical properties and sources

Each parameter can be a mathematical expression

Create and use macros

The functions to create and design

23

Easy Geometry Input – Sketcher

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Easy Geometry Input – Sketcher

Primary Elements

Lines,

4 sided structures,

Circles

Arcs

Edit Elements

Select

Cut/Copy

Paste/Move

Get the real Geometry

Chamfer

Fillet

Infinite box – open problem.

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Aided Mesh

Mesh the domain quickly and easily

Requirements for automatic mesh generator:

No specific mesh information

An initial mesh respecting the geometric features

Tools Global settings for meshing

Control mesh locally – point, line, face, volume

Special tool for specific characteristics of the physics: meshing of the skin depth

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Aided Mesh

Example …(2D tutorials)ES 2D

TH 2D

TM 2D

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A real device, with solid body motion!

Include the mechanical equation for solid body motion: Rotating motionTranslating motion Pivoting motion Free motion

Flux: Motion

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The elements to design and convince!

Color shaded maps, isovalue lines, arrows on faces to evaluate quantities such as flux or current density, or heat distribution

Variation curves along paths

Variation curves versus parameters (system, geometrical, physical)

Time or spatial spectrum computations

Global quantities such as inductances, energy, force and torques

Sensors28

Flux: Postprocessing

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Set the device in its environment, bring in the system perspective!External circuit connection for transient and AC magnetic applications, connect to

Portunus, Matlab/Simulink

Examples

Pulse With Modulation supply

Source/load star or delta connected

Squirrel cage and brush segment components

External Circuit Connections

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External Circuits, Flux to Matlab/Simulink

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Flux to Matlab/Simulink

Current vs. Time

Torque vs. Time

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Postprocessing

A new postprocessor for skewed application

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Example of Devices

Translating Motion

Safety Relay

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Example of Devices

Rotating Motion

Electrical Motor

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Example of Devices

Rotating Motion

Resolver

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Example of Devices

Rotating Motion

Speed Sensor

3737

Parameterization - Multiposition

Series of snapshot, one sample independent of the next one

Cogging Torque/Force

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Multiposition

Slot Opening

Slot Opening

Rotor Angle

Torq

ueTo

rque

Slot OpeningRotor Angle

Torq

ue

3939

Multiposition

Series of snapshot, one sample independent of the next one

Cogging Torque/Force

Flux Linkage

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Multiposition

Series of snapshot, one sample independent of the next one

Cogging Torque/Force

Flux Linkage

Torque/Force vs. Load Angle/ Position and Current

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Flux 11 - macros

New macros in Flux 11• TotalHarmonicDistorsion.PFM

• HowToCreateFileForNonMeshedCoils.PFM (From IGES file)

• FormatDEXFile.PFM (Create a fromated DEX file)

• ExtractFrom3DCurve.PFM (Extract a specific value from a 3D curve)

• FormatFluxResults.PFM

• AutomaticPostprocessing.PFM

• CutPlaneFrom3Points.PFM

• ExportFieldFaceRegion.PFM (For all steps of a solving scenario)

• CurrentRegulateur.PFM (Regulate current of a voltage supply)

• ExportFieldsVolumeRegion.PFM

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Flux 11 - macros

New macros with Flux 11 • Analyse2DCurve (For GOT-It)

• AnimationIsolinesFaceRegionAC

• Circuit_3_phases

• Circuit_collector

• CoilAroundTorus

• ComputeInductance

• ComputeMeanValueOnFaceRegion

• MinMaxValueFaceRegion

• MinMaxValueVolumeRegion

• SolidConductorCurrentInPlane (New name for this macro already available with Flux 10.4)

• SolidConductorNoEddyCurrent (New name for this macro already available with Flux 10.4)

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Flux Version 11.1

See how it works!

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Flux – Electric Fields

Substation:Electric Field Distribution

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Electric Field Actuator

Voltage Distribution

Flux – Electric Fields

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Magnetic FieldsLoudspeaker – Flux Lines

Proximity Sensor – Flux Lines

DC Motor – Flux Denisty Distribution

End TurnsCurrent andFlux Density

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Translating Motion - Actuators

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Rotating Motion – Watch Motors

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Rotating Motion – Motor & Generator

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Thermal Applications

Temperature distribution in underground cables at steady state

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Thermal Couplings

Dielectric heating of a windshield gasket

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Magneto-thermal 2D and 3D

Examples:

heat treatment ofmaterials

Inductors optimisation(shape, currents..)

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Thank you for your interest in our modelling solutions

www.magsoft-flux.com

[email protected]@[email protected]


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