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1- Format for submitting details of achievements in last five financial years for Cataloging and Displaying on RDSO website. Sl. No. Financial Year Broad Area of Achievement Title of Achievement Description of achievement Likely Benefit Current Status of Implementat ion 1 2007-08 Miscellaneous Augmentation of testing facility for testing of insulators in TI Lab. High voltage test setup up to 200kV has been installed in T.I.Lab. -In house facility developed and electrical test on 25 kV insulators is now being conducted in T.I.Lab of RDSO. -Saving of manpower. Completed 2 2007-08 Improvement in protection scheme for Mumbai sub- urban area, converted from 1500V DC to 25kV AC Development of new generation protection relays for Mumbai sub- urban for MRVC Development of new generation microprocessor based numerical protection relays was done for MRVC as per RDSO specification no. TI/SPC/PSI/PROTCT/ 4050. The prototype tests on relays and panels have been completed and for first time EMI and EMC tests as per IEC specifications have been carried out on all the numerical relays. The new features that will be available on IR for the first time will be, microprocessor based numerical protection modules for transformer protection, reverse power Improve protection reliability and increasing reliability of power supply for traction load. The new relays and C&R panels have been developed. Successful commissioning of protection scheme and relays in Churchgate - Virar section. The protection scheme is working normal.
Transcript

1- Format for submitting details of achievements in last five financial years for Cataloging and Displaying on

RDSO website.

Sl.

No.

Financial

Year

Broad Area of

Achievement

Title of

Achievement

Description of

achievement

Likely Benefit Current

Status of

Implementat

ion

1 2007-08 Miscellaneous Augmentation of

testing facility

for testing of

insulators in TI

Lab.

High voltage test setup up

to 200kV has been

installed in T.I.Lab.

-In house facility

developed and

electrical test on 25

kV insulators is now

being conducted in

T.I.Lab of RDSO.

-Saving of

manpower.

Completed

2 2007-08 Improvement

in protection

scheme for

Mumbai sub-

urban area,

converted from

1500V DC to

25kV AC

Development of

new generation

protection

relays for

Mumbai sub-

urban for MRVC

Development of new

generation microprocessor

based numerical protection

relays was done for MRVC

as per RDSO specification

no. TI/SPC/PSI/PROTCT/

4050. The prototype tests

on relays and panels have

been completed and for

first time EMI and EMC

tests as per IEC

specifications have been

carried out on all the

numerical relays. The new

features that will be

available on IR for the first

time will be,

microprocessor based

numerical protection

modules for transformer

protection, reverse power

Improve protection

reliability and

increasing reliability

of power supply for

traction load.

The new

relays and

C&R panels

have been

developed.

Successful

commissioning

of protection

scheme and

relays in

Churchgate -

Virar section.

The protection

scheme is

working

normal.

flow relays, extensive

communication & memory

usage on all relays,

synchro-check relays and

bus bar protection scheme

apart from parallel

operation of TSS in sub-

urban areas.

3 2007-8 Maintenance

Instruction for

8-wheeler

Tower Wagons

TI/MI/0043 Maintenance Instruction

for 8-wheeler Tower

Wagons

Reliability of assets Instruction

issued in

August-2008.

4 2007-08 Up gradiation

of capacity of

Traction Power

Transformer

Prepare of

Specification

and sent to

Railways ,

approved the

designs /

Drawings/

QAP/SOGP ,and

prototype

clearance

Automatic Voltage

Regulator, Nitrogen

Injection fire protection

system and On Load tap

changer.

Improvement of

overall system

performance during

low and high

incoming voltage

conditions and

variable demand and

Meeting the cater

future load

requirements of

110/27 kV, 30 MVA,

in Mumbai area.

110/27 KV,

30MVA, ONAN

, Traction

power

transformer

and as on

date

commissioned

in Railways.

5 2007-08 Up radiation of

capacity of

Traction Power

Transformer

Prepare of

Specification

and sent to

Railways ,

approved the

designs /

Drawings/

QAP/SOGP ,and

prototype

clearance

Enhance capacity forced

cooling, Nitrogen Injection

fire protection system and

On Load tap changer.

Improvement of over

all system

performance during

low and high

incoming voltage

conditions and

variable demand and

Meeting the cater

future load

requirements of

220/132/110/66/27

KV, 30 MVA, other

132/27 KV,

30/42,

ONAN/ONAF,

Traction

power

transformer

and as on

date

commissioned

in Railways.

than Mumbai area.

6 2007-08 Reliability Revision of

specification for

25 kV Porcelain

insulators.

The specification

No.TI/SPC/OHE/INS/0070

issued in April, 2007 to

enhanced the quality of 25

kV solid core porcelain

insulators.

Better quality

insulators are being

supplied by

manufacturers, to

Indian Railways.

Completed

7 2007-08 Guidelines for

the

Augmentation

of Traction

Power Supply

on account of

commissioning

of

double/third/fo

urth lines

(i) Guidelines

for Traction

Power

Supply

(ii) Typical

Schematic

Diagram for

TSS, FP, SP,

and SSP with

30 MVA

Transformer

requirement

s for

Double/Third

/Fourth Lines

(i) Prepared of Guidelines

for Traction Power

Supply requirements for

Double/Third/Fourth

Lines Graded

Sections/Level Section

(ii) Prepared Typical

Schematic Diagram for

TSS, FP, SP, and SSP

with 30 MVA

Transformer

requirements for

Double/Third/Fourth

Lines Graded

Sections/Level Section

and sent to Railways

Improvement of

overall system

clubbed all the

previously issued

Guidelines and new

Guidelines are issued

for Augmentation of

Traction Power

Supply on account of

commissioning of

Double/Third/Fourth

lines

As on date

Guidelines for

Traction

Power Supply

are used

8 2008-09

Control and

relay panel

with all

numerical

relay.

Development of

Numerical type

relays for

traction power

transformer and

25kv shunt

capacitor bank.

The numerical type

protection relays has been

developed and provided

with following features:

LVCB IDMT protection

relays having TMS

range from 0 to 0.1 in

fine steps of 0.01.

HVCB IDMT OCR with

TMS fine setting steps

Improved

protection.

Post fault analysis.

No need of periodic

relay calibration.

The numerical

type relays

has been

developed and

since Apr.

2009 this type

of relay

procured by

Zonal

Railways.

of 0.01.

Definite over current

protection against

transformer

overloading.

Digital communication

for SCADA.

Better accuracy and

no need of periodic

maintenance.

Disturbance recording

for post fault analysis.

Display of latched fault

current on relay LCD.

9 2008-09 Miscellaneous Thermal

mechanical test

chamber.

Thermal mechanical test

chamber with temperature

range -400C to +500C has

been installed in T.I.Lab. .

- Prototype thermal

mechanical

performance test on

insulator is now

being conducted in

T.I.Lab.

- Saving of

manpower.

Completed

10 2008-09 Miscellaneous XRD test facility To conduct the XRD test

on porcelain insulators and

stress analysis on metal.

Used for failure

analysis to improve

the reliability of OHE.

Completed

11 2008-09

Protection

scheme for

parallel

operation of

2x21.6MVA

Guidelines for

parallel

operation of

transformers

and its

RDSO has prepared

guideline for paralleling of

transformer and

protection scheme to

facilitate augmenting of

Improved protection. An instruction

on protection

scheme for

parallel

operation of

traction power

transformer.

protection existing power supply.

2x21,6 MVA

traction power

transformers

has been

circulated to

Zonal

Railways.

12 2008-09

Up gradation of

capacity of

Traction Power

Transformer

with A&C Slip

No.09 of

specification

No.

ETI/PSI/118

(10/93)

Prepare of

Specification

and sent to

Railways ,

approved the

designs /

Drawings/

QAP/SOGP ,and

prototype

clearance

Enhance capacity forced

cooling

Meeting the cater

future load

requirements of

220/132/110/66/27

kV, 21.6/30.24 MVA

, ONAN/ONAF 21.6

MVA other than

Mumbai area.

220/132/110/

66/27 KV,

21.6/30.24

MVA , ONAN/

ONAF Traction

power

transformer

and as on

date

commissioned

in Railways.

13 2008-09 Scheme for

Application of

Technology in

the field of

loading

Mechanism

under

Electrified

sidings.

Application of

Technology in

the field of

loading

Mechanism

Three Schemes issued. Electrification can be

done at loading/

Unloading zones.

Implemented

in some

Railways.

14 2008-09

Data transfer

rate

enhancement

from 600 to

9600 bps

Development

and trial of High

Speed Data

Communication

System to

achieve

minimum data

rate at 9600

bps for SCADA

The objective of the trial

was to develop a high

speed (more than or equal

to 9600 bps) data transfer

communication system for

existing traction SCADA on

IR. The existing SCADA

system at Ambala RCC was

modified to accommodate

Actual Performance

increased in no. of

times for following

parameters

Update cycle time

for analog

acquisition

- 6.09

Instruction

No.

TI/IN/0021

(01/2010) has

been issued to

Railways to

implement the

scheme.

system. the requirements of this

trial. In order to achieve

high speed communication,

one of the existing

channels was split into

two. The three RTUs

selected for the trial

purpose, were allocated

the new channel and were

configured to communicate

over RDSO‟s SPORT

protocol @ 9600 baud rate

The SCADA software was

reconfigured, with the

three RTUs to

communicate on the new

line over SPORT protocol,

operating at 9600 baud.

Due to slow speed, some

features such as Auto Fault

Localization (AFLN) are not

in function, which causes

delay in restoration of

supply.

Update cycle for

event acquisition

- 5.69

Total update cycle

time

- 6.02

Time for command

execution

- 1.94

15 2008-09 Specification

finalised to

Eastern

Railway for

procurement of

GAS ATD &

Field Trial.

Specification no.

TI/SPC/OHE/

GATD/ 0080

(09/2008) for

“Gas Auto

Tensioning

Devices”

Specification issued to

Eastern Railway for

procurement of GAS ATD &

Field Trial.

Gas Type ATD can be

installed at critical

locations, where

availability to install

the counter weight

space is constraint.

Procurement

action is taken

by Eastern

Railway for

Field Trial.

16 2008-09 Design &

development

Supervisory

The design,

development &

commissioning

All (SP/SSP) are provided

with CB‟s in lieu of

interrupters used in

The

numerical protection

relays have been

The

specification

no. TI/SPC/

Control & Data

Acquisition

system

(SCADA) of 25

kV ac traction

system for

Mumbai

suburban

section on

Indian Railways

(IR)

of supervisory

control and data

acquisition

(SCADA)

system to meet

special

requirements of

25 kV ac

traction system

on Mumbai

suburban

section The

integration of

numerical relays

with Remote

Terminal Units

(RTU) based on

IEC 60870-5-

103 protocol

and other

developments in

the field of

substation

automation

were also

achieved.

conventional 25kV ac

traction system with

protection relays and

associated control and

relay panels so that the

smallest possible section

can be isolated & faults

localized automatically,

with minimal intervention

by the operators.

Subsequently

requirements of

telemetering & controls for

Mumbai sub urban section

increased manifolds as

compared to the

conventional system

resulting hard wiring

between RTU and panels

for such large number of

control points not feasible

due to space constraints

utilized for

implementation of

the control of devices

i.e. circuit

breakers and

electrical parameters

by interfacing all such

relays with RTU on

RS 485 for

communication

thereby saving in

terms of RTU

Hardware.

RCC /SCADA/

1080(9/08)

with

Amendment

No. 1

prepared

specifically for

Mumbai Area

is applicable

for the

development

and

implementatio

n. The SCADA

system of

Mumbai area

of Western

Railway has

been

commissioned

as per above

specification.

The same is

also adopted

for SCADA

system by

Central

Rly/Mumbai

Division.

Have been

commissioned

and other are

under in

Mumbai area.

17 2008-09 New specification finalised.

Preparation of specification of Tensile Load Testing Machine for testing of Porcelain & Composite Insulators.

The new specification No. TI/SPC/OHE/INSTEST/0090 (02/2009) issued in February, 2009 for Tensileload testing machine for testing of 25kV porcelain & Composite Insulators before Installation.

Development of tensile load testing machine for testing of insulators.

Completed.

18 2008-09 Adoption of

Modular

Cantilever

System

Specification

No.TI/OHE/MCS

/08/02 for

Modular

Cantilever

System

Specification has been

issued to Northern Railway

for adoption in Noli-

Shahdara Section.

Reduction of OHE

fittings and

improvement in

reliability of OHE and

fit for 200 kmph.

Procurement

action is under

process by

Northern

Railway for

Field Trial.

19 2009-10 Gas ATDs are

installed in S.

Railway. In

view of large

no. failures of

GAS ATD, SMI

prepared

SMI NO.

TI/MI/00045 for

maintenance of

Gas auto

tensioning.

Failure rate decreased. Arrest failures of GAS

ATD and improve

reliability of OHE.

SMI issued to

Southern

Railway.

20 2009-10 Specification

has been

issued after

approval of

Railway Board.

Prototype

testing

completed and

vendor has

been

developed.

Specification No

TI/OHE/GSSW/0

090 for “

Galvanised

Steel Stranded

Wire (GSSW)

for anchoring of

traction mast”

Prevent theft of Guy Rod in

theft prone area.

Theft cases reduced. Issued to

zonal railways

for

replacement

of guy rod

with GSSW.

21 2009-10 Reliability High sensitivity

thermal imaging

To find out the hot spot of

OHE, a high sensitivity

On line Hot spot of

OHE find out to

Completed

camera thermal imaging camera

installed at NETRA car.

improve the reliability

of OHE.

22 2009-10 Preparation of

Specification

No. TI/SPC/

OHE/8WDEDHI

C/0090(5/09)

Specification

Finalised

Specification covers diesel

electric & diesel hydraulic

drive.

Common specification

enabling procurement

of diesel electric &

diesel hydraulic drive.

No order has

yet been

placed

23 2009-10 Development

of indigenous

Source for CCC

rod for

fabrication of

contact wire.

Indigenous

Source M/s

Hindustan

Copper Ltd

Kolkata & M/s

Hindalco

developed

The Prototype test has

been successfully

completed and wear test

was conducted on contact

wire and found satisfactory

Easy availability of

CCC rod & reduction

in cost.

Railway Board

have directed

RE to procure

300 MT of

contact wire

manufactured

out of

indigenously

developed

CCC rods.

24 2009-10 Procurement

of 4- Wheeler

Tower Wagon

Prototype has

been

successfully

tested and

routine

inspection of

138 no. of

Tower Car has

been completed

Improved Reliability of

OHE System by inducting

more nos of Tower Car

Reliability

Improvement &

faster Maintenance

So Far 143

Tower Cars

have been

inspected &

dispatch

clearance has

been

accorded.

25 2009-10 Specification revised to improve Reliability.

Revision of specification for solid core porcelain cylindrical post Insulators for system with

The specification No.TI/SPC/OHE/POST/0100 (01/2010) issued in January, 2010 to enhance the quality of cylindrical post Insulators for system with Nominal voltage of

Better quality Insulators are being supplied by manufacturers to Indian Railway.

Completed.

Nominal voltage of 66 kV,110 kV, 132 kV,220 kV.

66kV,110 kV, 132 kV,220 kV.

26 2010-11 Stranded Wire

Galvanised

Steel Traction

Bonds are not

prone to theft

due to no

resale value

Development of

Source for

Stranded type

Traction Bond

Two indigenous source for

Stranded type Traction

Bond has been developed

on 2010.

Prevent theft

of Mild Steel

Flats in

theft prone

area.

All railways

are using in

theft prone

areas.

27 2010-11 Issue of final

speed

certificate for

4- Wheeler

Tower Wagon

of M/s Phooltas

Enabling

operation of

Tower wagons

on Zonal Rlys.

Speed certificate has been

issued after obtaining

condonation on

infringement on SOD

2004.

Improved enabling

faster maintenance of

OHE & improved

reliability of system.

More than 75

Tower wagons

have been

commissioned

on Rlys.

28 2011-12 For the specific

requirement of

Central Railway

& Eastern

Railway, where

it has been

decided to go in

for regulated

OHE on new

lines, RDSO

has developed

the

specification

and drawings

for 5 pulleys

ATD.

Specification for

Five Pulley ATD

for higher

Cross-Section

OHE

5-Pulley Auto tensioning

device can be used for

anchoring of higher tension

Overhead Conductors used

in Kolkata & Mumbai area.

Future Requirement

in Railway

Electrification with

higher Cross-Section

OHE.

Railway Board

has approved

in principle

but the

development

of product is

pended.

29 2011-12 Spec No

TI/SPC/OHE/ER

V/0120,‟0‟

Emergency

Road Vehicle

For maintenance of OHE

through Road approach

Spec issued

July 12

30 2011-12 Spec No.

TI/SPC/OHE/8

WDEITC/0012

(07/12)

Self Propelled

OHE parameter

Recording cum

Inspection Car

Shall be used Spec issued

July 12

31 2011-12 TI/MI/0044

Special

Maintenance

Instruction for

4-wheeler

Tower Car

Reliability Maintenance Instruction Improved Reliability Instruction

issued vide

letter

TI/OHE/TWSM

I/12 dated

19.11.2012

32 2011-12 Obtaining supply at on GSS from

NTPC for catering TSS

Prepare of Specification and sent to

North Central Railway

Supply to TSS. Saving of by virtue of Railway own TSS.

Taking supply directly from NTPC at on GSS and

supply to TSS.Saving of by

virtue of Railway own TSS.

50/75/150MVA, 220/132kV,

ONAN/ONAF/OFAF, 3-

Phase, Oil immerged Auto

Transformer. 33 2011-12 Up gradation

capacity of Traction

Power Transformer Of30/42MVA,

132/27kV,ONAN

/ONAF, Traction Power

Prepare of

Specification and sent to

Railways, approve the design/drawin

g /QAP/SOGP and prototype

clearance.

Up gradation capacity of

Traction Power Transformer

Of 30/42MVA and Inject Fire Protection System

Up gradation

capacity of Traction Power

Transformer Of 30/42MVA and Inject Fire

Protection System

132/27 kV,

30/42MVA,ONAN/ONAF,

Traction Power Transformer

and as on date

commissioned in Railways.

Transformer

34 2011-12

Leakage

current

Monitoring of

Lightning

arresters

Procurement of

Leakage current

Monitoring

equipment for

measurement of

Leakage current

of Lightning

arresters

To know the health of

Lightning arresters, the

Leakage current of

Lightning arrester is to be

monitored.

Based on the data-base

generated by measuring

the Leakage current of

Lightning arresters

provided over various

traction substation, the

Instruction for

maintenance of Lightning

arrester has been prepared

Reduction in failure of

Lightning arrester.

Instruction

circulated to

Zonal

Railways for

implementatio

n.

35 2011-12 Proposed

modification

regarding

Height of

ROBs/ FOBs,

Height of

Power Line

Crossings and

Electrical

Clearances in

IRSOD (BG)

Revised, 2004.

Modification in

IRSOD-2004

Height of ROBs/FOBs,

Height of Power Line

Crossings and Electrical

Clearances revised.

Cost of constructing

new FOBs/ROBs

saved.

Addendum &

Corrigendum

Slip No.7 to

IRSOD-

2004(Revised)

has been

issued on

14.03.2012.

36 2011-12 Improvement

in sectioning of

traction power

supply of Delhi

area.

Relook the

sectioning of

SBB/TSS

feeding to

inimize

tripping at

SBB/TSS. Part

of section can

Easing of sectioning

arrangement of

traction power supply

of Delhi area by

providing CBs at

sertain switching post.

Sectionalize protection

Reduce tripping of

feeder CBs provided

at TSS.

Interruption of power

supply for traction

load minimize with

faster fault isolation.

New

sectioning

scheme

approved and

advised to NR

for

implementatio

n.

be considered

for

implementation

of Mumbai

protection

scheme.

by provision of

protection relays and

associated accessories

at certain intermediate

switching post and for

yard / locoshed feeder.

37 2011-12 On line

Monitoring

system for OHE

Traction

Parameter

Scanning of

Contact Wire in

dynamic

condition for

measure contact

wire thickness,

Height and

Stagger

Project is given to IIT

Kharagpur working under

centre for Railway

research

Reliability of OHE

System by

replacement of

Contact at

condemning

Dimensions.

Project is

expected to be

completed in

2015

38 2011-12 Report on

prefabricated

RCC

Foundation for

Mechanisation

of Railway

Electrical

works.

Report No.

TI/REPORT/000

88(6/2011)

Provision of circular

foundation in RE works.

To decrease the cost

and save time.

Report has

been issued to

Board on

07.07.2011.

39 2011-12 Obtaining

supply at own

GSS from NTPC

for catering

TSS

Prepare of

Specification

and sent to

Railways ,

Taking supply directly

from NTPC at own

GSS and supply to

TSS. Saving of

money in by virtue of

Railway own TSS.

220/132KV ,

50/75/150

MVA ,

ONAN/ONAF.O

FAF , 3 Phase

, Oil immersed

Auto

transformer

40 2011-12 Specification

prepared to

gain

experience in

Specification

No.

TI/SPC/OHE/

SPRATD/0110

Developed for difficult

terrain of electrification

like J&K Railway Line.

Spring ATD can be

used at locations

where there is space

constraint for

Future

requirement

use of Spring

ATD.

for Spring type

Auto Tensioning

Device

providing Counter

Weights like tunnels

& elevated sections.

41 2011-12 A & C-6 to the

RDSO

specification

No.

ETI/OHE/76

(6/97)

Promotion of

Indigenous

source of CCC

Wire Rod

Indigenous source of CCC

Rod have been cleaned

Reduction in Cost and

reliability of Raw

material

Implemented

in Railways.

42 2011-12 Review of

Specification

regarding

continuation of

use of SF6

Circuit

Breaker&

Interrupter for

25 KV

applications.

SF6Circuir

Breaker &

Interrupter are

eliminated of 25

KV applications.

.(i)Prepared of A&C Slip

No.2 to RDSO

Specification

No.ETI/PSI/167

(09/97) with A&C Slip

No.1 for Interrupter

and sent to Railways.

(ii)Prepared of A&C Slip

No.5to RDSO

Specification

No.TI/SPC/PS/CB/0000

With A&C Slip No.1-4

for Circuit Breaker and

sent to Railways.

(i)The Circuit Breaker

& Interrupter are

the safety device

in the Traction

Distribution

system. The

reliability is crucial

for the safe Power

Supply.

(ii)Extract of

Schedule of

Guaranteed

Performance

Vacuum Circuit

/Interrupter and

SF6 Circuit

/Interrupter has

Operational life

which is four times

better than SF6at

50% Rated Current

and 100% Rated

Current it is 8

times better. All

the Rolling stock

applications are

based bon Vacuum

At present 25

KV Vacuum

Circuit

Breaker and

Interrupter

are used in 25

KV side.

interruption. Thus

in view of

substantially

higher life,

Cheaper cost &

Environmental

concerns, it is both

financially &

Technically

prudent to favour

Vacuum option,

over SF6 based

Technology.

43 2012-13 A&C Slip No.1

to RDSO‟s

Specification

No.

TI/SPC/PSI/PR

OTCT/6070(91

08)(improveme

nt in DC

Monitoring

Relay)

DC Monitoring

Supervision

Relay

Monitoring of DC & AC

supply voltage at 25 kV

TSS. Tripping of circuit

breakers at TSS when DC

voltage fall below 82V.

Improve protection

reliability

The modified

DC monitoring

relay has been

developed.

41 2012-13 Development of 25kV Polymer Insulator with specific creepage distance of 31mm/kV.

Development of 25kV Polymer Insulator with specific creepage distance of 31mm/kV.

High creepage i.e. 1600 mm creepage distance Composite Stay arm, Bracket & 9-Tonne insulators developed for very heavy polluted zone where ESDD is ≥ 0.3 mg/cm2..

Reliability Improved. Completed.

45 2012-13 A&C Slip No. 10 of

Specification No.

Prepare of Specification

and sent to Railways,

Inject Fire Protection System and Fiber Optic

hot spot temperature measurement

Fire protection and real time hot spot

temperature measurement of

220/132/110/66/27 kV,

21.6/30.24 MVA,

ETI/PSI/118(

10/93) for Traction Power

Transformer

approve the

design/drawing /QAP/SOGP and prototype

clearance.

Traction Power

Transformer

ONAN/ONAF,

Traction Power Transformer

and as on date

commissioned in Railways.

46 2012-13 Technical

Specification for 8 MVA

Auto Transformer & 54 MVA

Scott Connected

Transformer

Prepare of

Specification and sent to

DFFCIL

Increasing the capacity

and Inject Fire Protection System

Increasing the

capacity and Inject Fire Protection

System

Technical

comments of 8 MVA Auto

Transformer & 54 MVA Scott

Connected Transformer

to DFCCIL

47 2012-13 Scientific

Evaluation of

High Voltage

Insulator

conditions

Scientific

Evaluation of

high voltage

insulators

conditions/predi

ction of residual

life of

Composite

Insulator

Project is given to IIT

Kharagpur working under

centre for Railway

Research

To increase the

reliability of OHE

system by

identification of

correct testing

methods for service

life predictions of

insulators.

Project

expected to

complete in

2015.

48 2012-13 Improvement

in 25 kV

Traction

Protection

System

Protection

scheme for loco

shed/ trip shed

yard to avoid

main line power

supply

Avoid main line power

supply interruption when

fault occurred in Loco

shed/ Trip shed/yard.

Improve reliability of

Traction Power

Supply for Traction

load.

Protection

Scheme

circulated to

user railways.

interruption

49 2012-13 - Development of

Light Weight

Section

Insulator

Assembly.

One source for Light

Weight Section Insulator

has been developed on

11.04.2012 for high speed

routes.

Trains speed

potential will be

increased up to

200kmph.

Routine

inspection has

been done,

supply of Light

Weight

Section

Insulators are

under process.

50 2012-13 Proposed

modification

regarding

Height of

ROBs/FOBs,

Height of

Power Line

Crossings and

Electrical

Clearances in

IRSOD (BG)

Revised, 2004.

Modification in

IRSOD-2004

Height of ROBs/FOBs,

Height of Power Line

Crossings and Electrical

Clearances revised.

Cost of constructing

new FOBs/ROBs

saved.

Addendum &

Corrigendum

Slip No.10 to

IRSOD-

2004(Revised)

has been

issued on

20.12.2012.

51 2012-13 Report on

Proviosion of

150 mm2

Contact Wire

on High

Density Routes

Report No.

TI/REPORT/OHE

/2013/00093

Provision of higher cross

section OHE(150 Sq.mm

Contact Wire) and 2x25kv

AC Power Supply

arrangement

To increase

mail/Express Trains,

length/number

EMU/MEMU trains.

Report has

been issued to

Board on

01.11.2012.

52 2012-13 Upgradation

capacity of

Traction Power

Transformer

with Slip no. 10

of Specification

No.

Prepare of

specification

and sent to

Railways,

approve The

design/Drawing/

QAP/SOGP and

Inject five protection

system and fiber optic hot

spot temperature

measurement

220/132/110/66/27

KV 21.6/30.24 MVA

ONAN/ONAF, Traction

Power Transformer

and as on date

commissioned in

Railways.

-

ETI/PSI/118(10

/93)

prototype

clearance

53 2012-13 reliability Specification

No.

TI/SPC/OHE/8W

DETC/0090

(02/09) Rev.1

for Self

propelled 8-

Wheeler Diesel

Electric Tower

Car.

Specification No.

TI/SPC/OHE/8WDETC/009

0 (02/09) Rev.1 for Self

propelled 8-Wheeler Diesel

Electric Tower Car.

Speedy maintenance

of OHE

Spec issued

54 2012-13 reliability Specification

No.

TI/SPC/OHE/8W

DETC/0012

(2012). for Self

propelled OHE

Parameter

Recording Car

(Dhanwantari).

Specification No. TI/SPC/

OHE/8WDETC/0012

(2012). for Self propelled

OHE Parameter Recording

Car (Dhanwantari).

Online monitoring

without interruption

to traffic

Spec issued

vide letter no.

TI/SPC/OHE/8

WDEITC dated

02.01.2013

55 2012-13 reliability Specification

No.

TI/SPC/OHE/WI

RING/0091. for

Self propelled

wiring train

consisting of

multipurpose

vehicle for

unrolling,

rerolling of

Contact &

Catenary Wires

including

Specification No.

TI/SPC/OHE/WIRING/0091

. for Self propelled wiring

train consisting of

multipurpose vehicle for

unrolling, rerolling of

Contact & Catenary Wires

including adjustment of

OHE.

Speedy electrification

work with better

accuracy

Spec issued

vide letter no.

TI/SPC/OHE/M

ECH/12 dated

26.02.2013

adjustment of

OHE.

56 2012-13 Development

of numerical

protection

relays for

2x25KV

traction sub-

station for

better

protection.

Revision of

specifications of

protective

relays and

control & relay

panel for use at

2x25kV AC

Traction Sub-

station.

Implementation of

numerical relays in place

of static relays to

improve protection of

2x25KV traction system.

Revised specification No.

TI/SPC/PSI/PROTCT/

7100(07/2012) has been

issued to user Railways

vide letter no.

TI/PSI/PROTCT/

SYSTEM/2X25 dated

12.07.2012.

Integration of

complete protection

in limited number s

of module.

Utilization of

numerical

technology

The

specification

revised and

issued to user

Railway.

Design and

drawings of

M/s ASHIDA &

M/S ALIND

approved for

develop

prototype

unit.

57 2012-13 reliability Project assigned

to IIT

Kharagpur

under CRR

projects.

Online monitoring system

for Traction parameters

Online monitoring of

OHE without

interruption to traffic

Railway Board

vide letter no.

2012/RE/138/

/1 dated

21.03.2012

Laboratory

model

developed &

tested. Field

trial yet to be

completed &

Final Design

Specification

to be

completed.

58 2012-13 Report on

Conversion of

Un-Regulated

OHE to

Regulated OHE

for Mumbai,

Report No.

TI/REPORT/OHE

/2012/03

Provision of Automatic

Regulation during variation

of temperature with

Tensioning Devices in

existing Un-regulated OHE.

To increase speed

potential of trains

and improve the

reliability of OHE

Report has

been issued to

Board on

11.03.2013.

Kolkata Area

59 2012-13 Failure Analysis Identification of “Failure Prone” and “Suspected to be Failure Prone” batches of insulators.

Based on the failure statics of past 12 years, “Failure Prone” and “suspected to be failure Prone” batches of insulators Identified and guideline regarding replacement issued to zonal Railways.

Reliability Improved. Completed

60 2013-14 Specification

for self

propelled

multiutility

vehicle.

Specification for

self propelled

multiutility

vehicle.

Specification finalised by

RDSO and sent to Railway

Board in july 2013

61 2013-14 Specification

for self

propelled OHE

recordingcum-

Test car

(NETRA) for

monitoring

health of OHE.

Specification no.

TI/SPC/OHE/NE

T

RA/10130

Draft of specification pre

proval and uploaded on

website on 26.07.2013.

Reliability

62 2013-14 Specification

for SPSV for

RE Work

Specification no.

TI/SPC/OHE/SP

S

V0130 (7/2013)

Finalised specification sent

to Railway Board on

12.08.2013

63 2013-14 Policy guideline regarding use of Insulators

Policy guideline regarding use of 25kV Porcelain & Composite Insulators issued.

Based on the report of Performance of 25kV Insulators (Composite & Porcelain), policy guideline regarding use of 25kV Insulators issued to Zonal

Reliability Improved. Completed

Railways.

64 2013-14 Preparation of Schedule of Technical Requirement.

STR No. TI/STR/033 Rev „0‟ for Tensile load testing machine

Schedule of Technical Requirement No. TI/STR/033 Rev „0‟ has been prepared to develop the reputed manufacturer for tensile load testing machine.

To develop the reputed manufacturers.

Completed.

65 2013-14 Report on

Analysis of

Panto-

Entanglement

TI/Report/OHE/

2013/00096

Analysis of failures of

Panto-entanglement and

same has been advised to

Railways.

To take preventive

action for Panto-

entanglement

Report has

been issued

66 2013-14 Revision of

specification

Specification

No.

TI/SPC/OHE/T/P

S/031 for

Infrared

Imaging System

for stationary

Installation

Specification No.

TI/SPC/OHE/T/PS/031 for

Infrared Imaging System

for stationary Installation

Monitoring of

electrical connection

on line

Specification

issued vide

letter no.

TI/OHE/DEV/T

IPS/2013

dated

30.12.2013

67 2013-14 Specification

No.

TI/SPC/OHE/SP

SV/0130

(07/2013) for

Self Propelled

Stringing

Vehicle for un-

rolling And re-

rolling of

Contact Wire of

OHE

Specification

No.

TI/SPC/OHE/SP

CV/0130

(07/2013)

Specification No.

TI/SPC/OHE/SPCV/0130

(07/2013)

For speedy Railway

Electrification &

maintenance work

Spec issued

vide letter no.

TI/SPC/OHE/S

PSV/13 dated

29.07.2013

68 2013-14 Specification

revised for Self

Propelled

Multipurpose

Utility Vehicle

for hauling of

electrification

vehicle.

Specification

No.

TI/SPC/OHE/SP

MUV/0130

(07/2013) for

Self Propelled

SPMUV

Specification No.

TI/SPC/OHE/SPMUV/0130

(07/2013) for Self

Propelled SPMUV

For speedy Railway

Electrification &

maintenance work

Spec issued

vide letter no.

TI/SPC/OHE/M

UV/13 dated

17.03.2013

69 2013-14 Revision of

specification

Specification

No.

TI/SPC/RCC/SC

ADA/0130 (Rev.

1)

Specification for SCADA

System for 25 kV AC single

Phase Traction Power

Supply on IR

Incorporated new

features like use of

standard open

protocol, functionality

like data transfer rate

of 19.2 kbps for AFLN

reliable working and

efficient SCADA and

EMS for on line

monitoring of

electrical parameter,

RTU operating on

110V DC input only,

Real time display of

TSS SP/SSP power

supply provided in

Disaster Management

Center/Railway

Board/HQ and

redundant CPU and

Power Supply in the

RTU.

Completed

70 2013-14 A&C slip no. 7

of specification

no.

ETI/OHE/76

(6/97)

RDSO

Specification for

Hard drawn

grooved Copper

(HDGC) Contact

Wire for

To overcome from

difficulty in availability of

25.5 to 26.5 mm diameter

Continuous Cast Copper

Wire Rod of Southwire

Process to be used in

Availability of 193

mm2 HDGC Contact

Wire for Railways

completed

Overhead

Electric Traction

drawn out of

CCC Wire Rods.

manufacturing of 193 mm2

HDGC Contact Wire.

71 2013-14 Approval issued to Slip

No. 10 for 21.6/30.24 MVA,

132/27kV ONAN/ONAF

Traction Power Transformer

as per RDSO specification

No.ETI/PSI/118(10/93) with A&C Slip

No 1 to 10 of M/s EMCO

Ltd., Thane in month of April 2013

Approval of Vendor

Inject Fire Protection System and Fiber Optic

hot spot temperature measurement

Fire protection and real time hot spot

temperature measurement of Traction Power

Transformer

Development as per

Addendum/Corrigendum Slip No.10

for 21.6/30.24

MVA, 220/132/66/27 kV,

ONAN/ONAF, Traction

Power Transformer

72 2013-14 STR No.

TI/STR/014 (Rev.2) issued to

Zonal Railways and

approved

STR No.

TI/STR/014 (Rev.2)

Schedule of Technical

Requirement for rehabilitation, repair and manufacturing of

different rating of Traction Power

Transformer

- Schedule of

Technical Requirements for

Manufacturing/Repair/

Rehabilitatio

Traction

Power Transformer manufacturer

s on 29.05.2013

for rehabilitation, repair and

manufacturing of different

rating of Traction Power

Transformer, Scott

connected Traction Power

Transformer. Three phase

Auto Transformer & Single

Phase Auto Transformer

for 2x 25 kV system.

n, Testing

Facilities and Quality Control for

Traction Power

Transformer

73 2013-14 Revision of

Specification

TI/SPC/OHE/IN

SCOM/1071

Specification for Composite

insulators revised during

April 2013 to improve the

quality of insulator

Better quality

insulator will be refer

to IR

Completed

74 2013-14 Design handout

for running

Double Stack

Container

under

electrified

route

TI/DESIGN/OHE

/2013/00001

(Rev. 1)

Based on revised Contact

Wire Height by Railway

Board

Train Speed Potential

will increased from

100 kmph to 140

kmph

Report has

been issued to

Board on

12.01.2015

75 2013-14 Miscellaneous TI/SPC/PSI/LVC

BIN/0120 (Dec

2013)

Merging of nine no. of

Specifications

Maintained single

specification in easier

than multiple

specifications

completed

76 2013-14 Miscellaneous Motorized

Isolator

Source of motorized

isolator was developed

first time in Indian Railway

for operation of Isolator

from remote location

Railway can utilise

the product for

remote operation

from control room for

immediate isolation

of faulty lines which

result into saving of

manpower and

reduction in

operating time

completed

77 2013-14 Revision of

Specification

TI/SPC/OHE/IN

S

COM/1071

Specification for Composite

insulators revised during

April 2013 to improve the

quality of insulator

Better quality

insulator will be

refer to IR

Completed

78 2014-15 Revision of

Specification

for OLIVER

System

Specification no.

TI?SPC/OHE/OL

IVER System for

overline

Inspection with

Vedio Recording

System for

current

collection

Portable system for

the use of Zonal

Railways

Spec issued

vide RDSO

letter no.

TI/OHE/TW/N

STRU/05

dated

14.01.2015

79 2014-15 Improvement

of reliability of

OHE

Spheriodal

graphite OHE

Fittings

Out of 15 MCI fittings „3‟

has been developed in

SGCI

It will improve the

reliability of OHE

development

of balance

Fittings is

under process

80 2014-15 Reduced

electrical

Clearance at

nine locations

in CSTM

Report No.

TI/OHE/ECAC/2

014

Report for electrical

clearance guide to study

the clearance

Electrification can be

done wherever less

clearance available

also

Report issued

on 16.01.2015

81 2014-15 Improve

availability of

traction power

supply for main

line traction

load.

Revised

Protection

Scheme for

Locoshed/Tripsh

ed/

Yard/Sidings

feeder

As per Board directive, the

protection scheme for

Locoshed/Tripshed/

Yard/Sidings feeder to

avoid main line

interruption in case of fault

in Locoshed/ Tripshed/

Yard/ Sidings has been

revised.

Minimise tripping of

main line 25KV

feeder CB in case of

fault in

Locoshed/Tripshed/

Yard/Sidings feeder.

Revised

protection

scheme issued

to Zonal

Railway vide

letter No.

TI/PSI/

PROTCT/CONV

EN/12 dated

11.04.2014.

82 2014-15 Improve

protection

against high

resistive fault

A&C Slip No.1

to RDSO

specification No.

TI/SPC/PSI/PRO

TCT/1982 of

Delta-I

protection relay

for use in 25 KV

AC traction

system.

Improve protection

against high resistive

faults by changing of

fault detection

technique.

A polygonal distance

protection element has

also implemented in the

Delta-I relay module to

provide backup

protection to main feeder

relay.

Improve protection

against high

resistance fault.

A&C slip no. 1

to existing

Delta-I relay

issued wide

letter No.

TI/PSI/RELAY/

POLICY/13

dated

30.07.2014 to

Zonal

Railways.

Relay has

been

developed as

per revised

specification.

83 2014-15 Development

of better feeder

protection

relay.

Revision of

specifications

No.TI/SPC/PSI/

PROTCT/5070 of

Feeder

Protection

module

comprising DPR,

OCR, WPC, PTFF

& Auto Re-

closure Relay‟

for 25 kV AC,

single phase

Traction Sub-

station.

Increase disturbance log

from 10 to 200 events.

Implementation of

polygonal characteristic

DPR in place of

parallelogram.

5000 Events storage.

2-stage OCR in place of

instantaneous OCR.

Improve protection.

Storage of more

disturbance data for

post fault analysis.

Revised

specification

has been

issued to

Zonal Railway

vide letter no.

TI/PSI/PROTC

T/POLICY/ 13

dated

19.09.2014.

84 2014-15 Improvement

in traction

protection

system

Revision of

specification No.

TI/SPC/PSI/PRO

TCT/6070

(9/08) of

Control & relay

panel including

Numerical type

protection

relays for 25kV

AC Traction

system.

Provision of smart

energy meter.

Electromechanical type

relays for transformer

auxiliary trip contact

multiplication function.

Improve protection. Revised

specification

has been

issued to

Zonal

Railway vide

letter no.

TI/PSI/PROT

CT/POLICY/

13 dated

27.02.2015.

85 2014-15 Miscellaneous Reliability

enhancement in

Protection

scheme of OHE.

Replace immediately all

static/Electronic type

protective relays,

approaching their codal

life.

Replace all static/

- Board

recommenda

tion Advised

to Zonal

Railways

vide letter

electronic type

protective relays, having

higher failure rate, in

time bound manner.

no.

TI/PSI/PROT

CT/POLICY/2

013 dated

08th

Aug.,2014.

86 2014-15 Approval

issued to Slip No. 10 for 21.6/30.24

MVA, 132/27kV

ONAN/ONAF Traction

Power Transformer as per RDSO

specification No.ETI/PSI/1

18(10/93) with A&C Slip No 1 to 10 of

M/s TELK., Thane in

month of January 2014

Approval of

Vendor

Inject Fire Protection

System and Fiber Optic hot spot temperature measurement

Fire protection and

real time hot spot temperature measurement of

Traction Power Transformer

Development

as per Addendum/Corrigendum

Slip No.10 for

21.6/30.24 MVA,

220/132/66/27 kV, ONAN/ONAF,

Traction Power

Transformer

87 2015-16 Up gradation capacity of

Traction Power

Transformer of 30/42MVA,11

Prepare of Specification

and sent to Railways,

approve the design/drawing /QAP/SOGP

Up gradation capacity of Traction Power

Transformer of 30/42MVA

and Inject Fire Protection System

110/27 kV, 30/42MVA,

ONAN/ONAF, Traction Power

Transformer and as on date commissioned in

110/27 kV, 30/42MVA,O

NAN/ONAF, Traction

Power Transformer and as on

0/27kV,

ONAN/ONAF, Traction Power

Transformer of M/s TELK.,

Thane in month of March 2014

and prototype

clearance

Railways. date

commissioned in Railways.

88 2014-15 Specification

Revision

A&C Slip no. 1

issued to the specification

no. TI/SPC/PSI/ISOLTR/1060

(08/2006)

A&C slip states the use

of AC Motors in Motorised Isolator

Railway can utilise

Motorised Isolator for operation from

remote location.

A&C Slip has

been issued to Railway.

2- Format for submitting Details of Technical Reports/Papers in last financial Years

Sl.

No

.

Financial

Year

Report No. Description

1. 2008-09 Report No TI/Report High Productivity Tools and Plants for Maintenance of OHE & PSI.

/OHE/00072

2. 2008-09 RDSO/Report/DSC/00001

(07/2008)

Report on test & trial of operation of freight train hauled by electric

locomotive fitted with high reach pantograph under 7.45m high OHE

designed for running of double stack container on JHAKHAPURA-

TOMKA Section of East Coast Railway.

3. 2008-09 Report No TI/Report /00075

(09/2008)

„Mechanization of Railway Electrification and Maintenance work‟

4. 2008-09 - Paper Development of numerical protection relays on 25 kV ac traction on

IR.

5. 2008-09 TI/IN/0016(05/2008) Guide line for Parallel operation of Traction Power Transformer on

Indian Railways

6. 2008-09 TI/Report/00076 (03/2009) Requirement of TRD works on High Density Routes

7. 2008-09 Paper Enhancement of data transfer speed of 25 KV ac traction SCADA

system on Indian Railways.

8. 2008-09 TI/Report/00077 (02/2009) Report on High Speed Data Transmission System for Traction SCADA

system

9. 2008-09 TI/REPORT/PSI/00075(1/09) Report on 25 kV ac traction metering practices on Indian Railways

10 2008-09 TI/REPORT/00077(02/2009) Report on High speed Data Transfer system for traction SCADA

system of Indian Railways.

11 2008-09 N.A.

(Technical Papers)

A technical paper “ Research cut of 25 kV insulators” published in the

magazine “Railway Gazette International” issued in February 2009,

12 2009-10 Paper Design, development and commissioning of Protection scheme &

Supervisory Control & Data Acquisition (SCADA) of 25 kV ac traction

system for Mumbai suburban section on Indian Railways

13 2009-10 --- Report on Feasibility study of 2x25 kV

14 2010-11 TI/REPORT/OHE/00087 A Report on Failure analysis of 25 kV solid core porcelain insulators

circulated to zonal Railways.

15 2010-11 Report No. TI/REPORT/OHE/

00083 (04/2010)

“Failures of SS Wire Rope in Winch type &

3-Pulley ATDs”

16 2010-11 Report No. TI/REPORT/OHE/

00087 (09/2010)

“Panto Entanglement”

17 2010-11 TI/REPORT/0086 Techno-feasibility report On Parallel Operation of double circuit

transmission lines from GSS to TSS on Indian Railway

18 2010-11 Technical report on Lightning surge arresters in use for 25 kV side

stationary applications of ac traction on Indian Railways was send to

Railway Board

19 2011-12 TI/REPORT/0080 Failure analysis of hard drawn grooved copper contact wire

20 2011-12 TI/Report/00088(6/2011) Report on Prefabricated RCC foundation for Mechanization of Railway

Electrification work

21 2011-12 Report Investigation Report on SCADA system of RCC/MGS

22 2012-13 TI/REPORT/OHE/00091 Report on failure analysis of 25kV solid core Porcelain Insulators.

23 2012-13 TI/REPORT/OHE/2012/01 Report on performance & Upgradation of 25 kV Insulators (Porcelain

& Composite)

24 2012-13 TI/REPORT/OHE/2012/01(SUP) Supplement to report on performance & upgradation of 25 kV

Insulators (Porcelain & Composite)

25 2012-13 TI/REPORT/0088(05/2012) Report on failure analysis of Hard Drawn Grooved Copper Contact

Wire.

26 2012-13 TI/MI/0047(09/2012) Special maintenance Instruction (SMI) for precautions while splicing

insulated Cadmium-Copper catenary on 25 kV AC traction system.

27 2012-13 Specification No.

8TI/OHE/76(6/97) with A&C Slip

No. 1,3,4,5

Issue the A&C Slip No. 6 on 09.05.2012.

28 2013-14 TI/REPORT/OHE/2013/00098 Failure analysis of Cadmium Copper Catenary wire and Hard Drawn

Grooved Copper Contact Wire.

29 2013-14 TI/Report/PSI/2013/ 00097 Non tripping of 25kV traction power supply following snapping of live

anti-creep wire in Lucknow division, Northern Railway [12th June

2013]

30 2013-14 TI/REPORT/OHE/2013/00099 Performance analysis of 25 kV Porcelain & Composite Insulators used in Indian

Railways Traction system.

TI Instruction

1 2008-09 TI/MI/0042 (12/2008) Special Maintenance Instruction for testing of 25kV porcelain & composite

Insulators before Installation.

2 2009-10 TI/IN/0021(01/2010) Instructions for increasing data transfer speed of the traction SCADA

system on IR from 600/1200 bps to minimum 9600 bps.

3 2009-10 TI/IN/0020(12/2009) Instructions for timely replacement & up gradation of computers at

Remote Control centre of Traction SCADA system on IR.

4 2009-10 TI/IN/0023(02/2010) Instruction for operating RTU‟s and Power supply of 110v DC (in

place of 240v ac)for existing traction SCADA system on IR.

5 2010-11 TI/IN/0025(08/2010) Technical Instructions for improving reliability of traction SCADA

system on Zonal Railway.


Recommended