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    ELSEVIER

    E x p e r i m e n t a l I n v e s t i g a t i o n s o n T a n d e m

    o m p r e s so r a s c ad e P e r f o rm a n c e a t

    L o w S p e e d s

    U K S a h a

    B R o y

    Department of Aerospace Engineering

    Indian Institute of Technology

    Bombay India

    Min imiz ing the number o f ax ia l f low compressor s tages fo r a spec if ic

    work ou tpu t , and the reby lowering the eng ine s ize and weigh t , has a lways

    been the des igner ' s goa l . Recen t ly , wi th the emergence of low aspec t ra t io

    b lades , the re has been a renewed in te res t in tandem b lad ing for maximiz ing

    th e b l a d e lo a d in g fu r th e r b e s id e s imp ro v in g i t s o f f -d e s ig n p e r fo rma n c e

    characteris tics .

    T h i s p a p e r p re s e n t s a e ro d y n a mic p e r fo rma n c e e v a lu a t io n s o f t h re e a s -

    sor ted c ascades o f s ing le (CD A 43) , tandem (CD A 21-21) , and a newly

    deve loped tandem (CDA 32-21) b lad ing . Fundamenta l inves t iga t ion has

    been a t tempted in a low speed cascade wind tunne l to f ind the h igh

    d e f l e ct io n c a p a b i li t y o f t a n d e m c a s ca d e s. A l th o u g h l im i te d p e r fo rm a n c e o f

    t a n d e m C D A 2 1 -2 1 h a s b e e n a f fe c t ed b y c e r ta in g re y a re a s c o v e r in g b o th

    g e o me t r i c a n d a e ro d y n a mic s h o r tf a ll , t a n d e m C D A 3 2 -2 1 d e r ive d f ro m

    CDA 43 and CDA 21-21 has shown h igh f low deflec t ion charac te r is t ic s and

    hence h igh load ing over a wide range of ang le o f a t tack . Elsev ie r

    Science Inc. , 1997

    K e y w o r d s : a s p e c t r a tio a x ia l c o mp r e s s o r b o u n d a r y la ye r c a s c a d e

    c o n t r o l l e d d i f fu s io n a i rfo il d i f fu s io n fa c to r lo s s c o e f f ic i e n t ta n d e m

    b la d e

    I N T R O D U C T I O N

    F o r m o r e t h a n a d e c a d e , t h e q u e s t f o r i m p r o v e d a e r o

    e n g i n e g a s t u r b i n e p o w e r a n d f u e l e c o n o m y h a s s t im u -

    l a t e d m u c h r e s e a r c h i n t e r e s t i n t h e d e s i g n o f h i g h p e r f o r -

    m a n c e c o m p r e s s o r a i r f o i l s . T h i s h a s h e l p e d t h e e v o l u t i o n

    o f t h e m o d e r n a i r c r a f t g as t u r b i n e e n g i n e i n t o a n a t t r a c -

    t i v e p o w e r p l a n t i n a s m a l l p a c k a g e . A x i a l f l o w - c o m p r e s -

    s o r s o f c o m p a c t d e s i g n a r e o b t a i n e d b y i n c r e a s i n g t h e

    s u c t i o n c a p a c i t y a n d t h e s t a g e p r e s s u r e r a t i o . A e r o d y -

    n a m i c o p t i m i z a t i o n w i t h s u c h a d e s i g n i s a i m e d a t i n c r e a s -

    i n g l o ad i n g t o a m a x i m u m , w i t h m i n i m u m p e n a l t y o f t o ta l

    p r e s s u r e l o ss e s, l e ad i n g t o a m i n i m u m n u m b e r o f s ta g e s i n

    a m u l ti s ta g e a r r a n g e m e n t a n d a m i n i m u m n u m b e r o f

    b la d e s p e r s t a g e [1 -4 ] .

    I n t e n s i v e r e s e a r c h t o o b t a i n c o m p r e s s o r b l a d e s e c t i o ns

    c o n f o r m i n g t o p r e s c r i b e d v e l o c it y d i s t r ib u t i o n s o n c o m -

    p r e s s o r b l a d e s h a s r e s u l t e d i n t h e d e v e l o p m e n t o f c o n -

    t r o l l e d d i f f u si o n o f a ir f o il s [ 5 - 7 ] t o m e e t t h e r e q u i r e m e n t s

    o f h ig h e f f i c i e n c y a n d h ig h b la d e lo a d in g c a p a b i l i t y , t h u s

    l e a d i n g t o r e d u c e d d e v e l o p m e n t a l c o s t . C u r r e n t s t a g e

    d e s ig n s a re , t h e re fo re , v e ry e f f i c i e n t (9 0 %) w i th r e l a t iv e ly

    h i g h p r e s s u r e r a t i o s ( > 1 .6 ). H o w e v e r , i n c r e a si n g p r e s s u r e

    Address correspondence to Dr. Bhaskar R oy, Departmen t o f Aerospace

    Experimental Thermal and F luid Science

    1997; 14:263-276

    Elsevier Science Inc., 1997

    655 Avenue of the Am ericas, New York, NY 10010

    r a t i o s b e y o n d t h e p r e s e n t l i m i ts w i t h a m i n i m u m n u m b e r

    o f b l a d e s f o r c e s h i g h e r a e r o d y n a m i c l o a d i n g a n d e v e n t h e

    c o n t ro l l e d d i f fu s io n a i r fo i l s h o w s i t s l im i t a t io n d u e to th e

    p re s e n c e o f in c ip i e n t f lo w s e p a ra t io n [8] .

    T h i s h a s b r o u g h t a r e n e w e d i n t e r e s t i n t a n d e m b l a d i n g

    [ 9 - 1 2 ] w h e r e b o u n d a r y l a y e r g r o w t h i s e x p e c t e d t o b e

    e f f e c ti v e l y c o n t r o l l e d f o r t h e p r e v e n t i o n o f f l o w s e p a r a ti o n

    a n d s u b s e q u e n t s t a l l . T h i s h a s b e e n p o s s ib l e w i th th e

    in c e p t io n o f w id e c h o rd , l o w a s p e c t r a t io b l a d e s [13 , 14 ]

    f o r h i g h e r M a c h n u m b e r f l o w r e g i m e w i t h t h e i n t e n ti o n o f

    r a i si n g b l a d e l o a d i n g a n d i m p r o v i n g o f f - d es i g n p e r f o r -

    ma n c e c h a ra c te r i s t i c s .

    B e n e f i t s o f l o w a s p e c t r a t io b l a d e s , c o n t ro l l e d d i f fu s io n

    a i r f o i l , a n d t a n d e m b l a d i n g h a v e b e e n a p p r e c i a t e d i n

    t e rm s o f s t ru c tu ra l l i f e t ime , h ig h lo a d in g , a n d o f f -d e s ig n

    f lo w c o n t ro l ; h o w e v e r , t h e s e in d iv id u a l e f fe c t s a re to b e

    u n i f i e d to g e th e r in to a n e f f i c i e n t d e s ig n .

    A n in n o v a t iv e d e s ig n o f a h ig h p re s s u re r a t io a x ia l f lo w

    c o m p r e s s o r , h o w e v e r , r e q u i r e s s y s t e m a t i c s t u d y , a n d t o

    b e g i n w i t h l o w s p e e d t e s t i n g p r o v i d e s q u a l i ta t i v e i n f o r m a -

    t i o n w i th w h i c h t o c o n s t i tu t e a f r a m e w o r k f o r h i g h s p e e d

    a n a ly s is . A n u n d e r s t a n d i n g o f t h e t w o - d i m e n s i o n a l l i n e a r

    Engineering, Indian Institute o f Technology, Bom bay 400 076, India.

    0894-1777/97/ 17.00

    PII S0894-1777(96)00125-2

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    2 6 4 U . K . S a h a a n d B . R o y

    c a s c a d e m o d e l m a y p r o v i d e q u a l it a t iv e i n f o r m a t i o n f o r

    p r e l i m i n a r y g u i d a n c e i n t h e d e s i g n o f t h r e e - d i m e n s i o n a l

    c o m p r e s s o r b la d e s . T h e s e s t u d i e s m a y a ls o h e l p t o d e v e l o p

    a n d v a l i d a t e c o m p u t a t i o n a l c o d e s [ 1 5 - 1 8 ] .

    T h e w o r k r e p o r t e d h e r e w a s a i m e d a t fi n d i n g h i g h

    d e f le c t io n c a p a b i li ty o f a d e v e l o p e d t a n d e m c a s c a d e ( C D A

    3 2 -2 1 ) , c o m p a r e d w i t h t h a t o f a s in g l e ( C D A 4 3 ) a n d a n

    e x i st i ng t a n d e m ( C D A 2 1 - 2 1 ) c a s c a d e . T h e m o t i v a t i o n

    b e h i n d t h i s i n v e s t i g a t i o n w a s t o f i n d a b l a d e p r o f i l e t o

    a c h i e v e a n a t t a c h e d f l ow b e h a v i o r o n t h e r e a r h a l f o f t h e

    b l a d e u n d e r v a r y i n g o p e r a t i n g c o n d i t i o n s ( d e s i g n a n d

    o f f - d e s i g n ) e i t h e r b y c o n t r o l l e d d i f f u s io n c h a r a c t e r i s t ic s o f

    t h e a i r f o il o r b y s e t ti n g t w o b l a d e s i n t a n d e m , k e e p i n g

    s i m i l a r a s p e c t r a t i o s .

    T h e a u t h o r s ' e a r l i e r e x p e r i m e n t a l s t u d i e s [ 10 , 1 2] w i t h

    s in g le a n d t a n d e m c a s c a d e s ( C D A 4 3 a n d C D A 2 1 -2 1 )

    s h o w e d i n t e r e s t i n g c a p a b i l i t i e s o f t h e l a t t e r w i t h i n a l i m -

    i t e d o p e r a t i n g r a n g e . T h i s m o t i v a t e d u s t o d e v e l o p a n e w

    t a n d e m c o n f i g u r a t i o n s o a s t o h a v e a w i d e o p e r a t i n g r a n g e

    w i t h g o o d l o a d i n g c ap a b i l it y . T h e d e v e l o p e d t a n d e m c a s -

    c a d e w a s c o n f i g u r e d o u t o f a th i c k C D A b l a d e p r o f i le a t

    t h e f r o n t ( f o r w i d e r o p e r a t i n g r a n g e ) , f o l l o w e d b y a s c a l e d

    d o w n b l a d e p r o f i l e a t t h e r e a r , a s s h o w n i n F i g . 1. T h e

    g a p - n o z z le g e o m e t r y w a s g iv e n a c u s p s h a p e t o p r o m o t e

    n e c e s s a r y a n d s u f fi c i en t f l o w g u i d a n c e f o r e f f ic i e n t m o -

    m e n t u m t r a n s f e r o n t h e r e a r b l a d e s u c t i o n o v e r a w i d e

    r a n g e o f a n g l e o f a t t a c k . C D A 3 2 - 2 1 t a n d e m c a s c a d e w a s

    c u t o u t f r o m a n e x i s t in g C D A b l a d e p r o f i le ( 4 3 c a m b e r )

    t r u n c a t e d a t t h e m i d d l e , f o l l o w e d b y a n e x is t in g , C D A 2 1

    c a m b e r b l a d e p r o fi le . D e t a i l ed b l a d e c o o r d i n a t e s o f C D A

    3 2 -2 1 a r e p r e s e n t e d i n t h e A p p e n d i c e s . B l a d e c o o r d i n a t e s

    o f C D A 4 3 a n d C D A 2 1 p ro f il e s h av e a l r e a d y b e e n

    repor ted [7 , 19] .

    I n b o t h c a s es , t a n d e m c a s c a d e s w e r e s e t a n d t e s t e d a t

    4 8 c a m b e r ( o v e r a l l) t o f i n d a n e x t r a f l o w d e f l e c t i o n o f 5

    c o m p a r e d w i t h t h e s i n gl e c a s c a d e w i t h 4 3 c a m b e r . I n t h e

    p r e s e n t i n v e s ti g a t io n s , a t t e n t i o n w a s f o c u s e d o n l y u p o n

    t h e b l a d e s u r f a c e a n d w a k e f l o w b e h a v i o r t o e v a l u a t e t h e

    c a s c a d e p e r f o r m a n c e c h a r a c t e r i s t i c s . A d i r e c t c a s c a d e p e r -

    f o r m a n c e a s s e s s m e n t w a s m a d e f o r a ll th r e e c o n f i g u r a -

    t i o n s o n t h e b a s i s o f s ta t i c p r e s s u r e c o e f f i c ie n t C p ) dis t r i -

    b u t i o n , d i f f u s i o n f a c t o r , s t a t i c p r e s s u r e r i s e c o e f f i c i e n t ,

    l o s s c o e f f i c i e n t , a n d w a k e v e l o c i t y p r o f il e s , a s w e l l a s t o t a l

    p r e s s u r e l o s s p r o fi l es . D e t a i l e d c a s c a d e b l a d e g e o m e t r y a s

    g i v e n in T a b l e 1 , a n d t h e c a s c a d e n o t a t i o n s s h o w i n g

    v a r i o u s g e o m e t r i c a n d f l o w p a r a m e t e r s a r e d e p i c t e d i n

    F ig . 2 .

    C D

    3 2 2 1

    igure 1 . B lade p ro f i l e s under p rese n t inves t iga t ions .

    E X P E R I M E N T A L M E T H O D S

    T e s t F a c i l i t y

    T h e p r e s e n t i n v e s t ig a t i o n w a s c a r r i e d o u t i n a l ow s p e e d

    c a s c a d e w i n d t u n n e l ( T a b l e 2 ) . E s s e n t i a l l y , t h e f l o w e n v i -

    r o n m e n t u n d e r c o n s i d e r a t i o n i s i n c o m p r e s s i b l e . T h i s o p e n

    c i r c u i t f a c i l i t y ( F i g . 3 ) i s d r i v e n b y a c e n t r i f u g a l b l o w e r

    l o c a t e d a t t h e u p s t r e a m e n d , f o l l o w e d b y a d i ff u s e r , a

    h e a d e r c o n t a i n in g a h o n e y c o m b a n d f o u r m e s h s c r ee n s ,

    a n d t h e n a 1 2 - to - 1 c o n t r a c t i o n r a t i o n o z z l e . T h e n o z z l e

    l e a d s t o t h e t e s t s e c ti o n o f a r e c t a n g u l a r d u c t e q u i p p e d

    w i t h e n d - w a l l m o v a b l e f l ap s . T h e c a s c a d e a l o n g w i t h t h e

    c i r c u l a r d i s k s c o u l d b e r o t a t e d i n t h e t e s t s e c t i o n a b o u t a

    c o m m o n a x is t o v a r y t h e a n g l e o f a tt a c k . S u c t i o n s li ts w e r e

    m a d e o n e i t h e r s i d e o f t h e s i d e w a l ls 0 . 2 5 t i m e s b l a d e

    c h o r d u p s t r e a m f o r b o u n d a r y l a y e r r e m o v al . A d d i t io n a l

    s u c t i o n w a s c r e a t e d b y e m p l o y i n g t w o c e n t ri f u g a l b l o w e r s ,

    e a c h d r i v e n b y a 0 . 7 5 - k W m o t o r , o n e i t h e r s i de o f th e s i d e

    w a l l s . E n d - w a l l m o v a b l e f l a p s w e r e u s e d t o i m p r o v e t h e

    d e s i r e d f l ow u n i f o r m i t y a n d p e r i o d ic i t y .

    M e a s u r e m e n t P r o c e d u r e

    A l l t h e m e a s u r e m e n t s i n t h e p r e s e n t s t u d y w e r e m a d e

    w i t h s t a n d a r d p i t o t s t a t i c p r o b e s a n d s t a t i c p r e s s u r e t a p -

    p i n g s . W h i l e t h e u p s t r e a m p i t o t s t a t i c p r o b e w a s u s e d t o

    r e c o r d t h e i n l e t f l o w c o n d i t i o n s a n d c h e c k f l o w u n i f o r m i t y ,

    t h e d o w n s t r e a m p r o b e w a s u s e d t o r e c o r d w a k e t o t a l

    p r e s s u r e a n d v e l o c i t y c o v e r i n g t w o b l a d e p a s s a g e s . S t a t i c

    p r e s s u r e t a p p i n g s m a d e o n t h e b l a d e s u r f a c e s w e r e u s e d

    t o r e c o r d s t a t i c p r e s s u r e s a n d v e l o c i t i e s ( w i t h r e s p e c t t o

    T a b l e 1 . S i ng l e a n d T a n d e m C a s c a d e G e o m e t r y

    B l a d e S i ng l e T a n d e m N e w T a n d e m

    V a r ia b le s N o t a t i o n s C D A 4 3 C D A 2 1 - 21 C D A 3 2 -2 1

    Ca m be r ang le (deg rees ) q~, ~p,, 43 48 (over al l) 48 (overal l)

    S tagge r ang le (degrees ) 7 , Ye 22 220 (effect ive ) 22 (effect ive)

    B l a d e c h o r d ( m m ) c 1 00 6 0 ( F B ) 6 0 ( F B )

    c - - 4 0 ( R B ) 4 0 ( R B )

    Blade p i t ch (mm ) s 50 50 50

    Blade span (mm ) b 150 150 150

    Sol id i ty c / s ) t r 2 1 .9 1 .9

    A s p e c t r a t io

    b / c )

    A R 1.5 1.56 1.56

    No. o f b lades N 10 2 10 = 20 2 10 = 20

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    Experimental Investigations on Tandem Compressor Cascade 265

    7 I

    ~ p l o n e

    / / ~ t , I

    / ~ IK I / ~ A x i o l d i r e c l i o n x l

    Y

    z

    Figure 2. Cascade nomenclature.

    inlet total pressure) at various chordwise positions to find

    Cp distributions, the diffusion factor, and the static pres-

    sure rise coefficient. The mass averaged loss coefficient

    was evaluated by traversing the downstream total pressure

    probe over a length of 150 mm covering the two blade

    passages. Wake total velocity over the same length was

    also recorded by the same probe.

    RESULTS AND DISCUSSION

    Low speed studies were attempted in the present investi-

    gation to find qualitative information on the tested cas-

    cades on the basis of fundamental aerodynamic perfor-

    mance parameters.

    Static Pressure Coefficient

    Single Cascade (CDA 43) Static pressure coeffic ient

    Cp) distributions of the single cascade (CDA 43) at

    various angles of attack are presented in Fig. 4. At a = 0 ,

    after an initial acceleration on the suction surface (up to

    30 of the chord from the leading edge), flow starts

    diffusing toward the trailing edge (Fig. 4a). This accelera-

    tion and dece leration effect diminishes at a = 5 , showing

    a flatter Cp distribution (Fig. 4b). At a = 10, steep

    acceleration around the leading edge (LE) is followed by a

    diffusion process at 6 of the chord from the LE, and

    thereafter Cp remains constant (Fig. 4c). Between a = 0

    W A K E

    PROBE r'-CASCADE

    2 0 x 2 0 M E S H

    SCREEN -~

    TRAVERSE PLANE UPSTREAM ALL TAPS

    / - 2 5 x 2 5 H O NE Y C O M B

    - . ..F O R F L O W U N I F O R M I T Y ~ -

    h . \

    ~ . E C . u ~ , , ~ , , ,~o w . . . - ~ , , , , ~ - t - . _ A S P L . ~ , o ~ L f l E~

    I I I I I

    ' -

    , i a i

    I * - - / : S E C T I O N ', x , . . J I 1 1 I l l . L - - ~ ',

    . . . . . . . . . . . . I o _ 1 . o o i J t l 2 s o i = w L s o . V = s o l .

    S L I T S l S O e A C .

    A L L D I M I E N S l O N 5 A R E I N r a m

    igure 3. Low speed cascade wind tunnel.

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    266 U. K. Saha and B. Roy

    Table 2. Cascade Wind Tunnel Data

    W i n d T u n n e l D r i v e S u c t i o n S y s t e m D r i v e T e s t S e c t io n D a t a

    Blower type: radial Blower type: radial Size: rectan gular

    I) : 3.30 m 3 / s 12:0.056 m3 /s Air velocity: 20.0 m / s

    Press ure rise: 9.96 kPa Pres sure rise: 2.98 kPa Mach No.: 0.06

    Motor power: 55 kW Moto r power: 0.75 kW Reyn olds No. 1.369 105

    p

    ~ - 3 . 0

    ~ - 2 . 0

    - I . 0

    - 0 . 0

    o~

    o 1.0.

    co 2.0

    - S u c t i o n S u r f a c e

    - - - - P r e s s u r e S u r f a c e

    20 4O flO 80 100

    P e r c e n t a g e o f C h o r d

    ( a ) A n g l e o f a t t a c k = 0

    C p v s c~ P l o t s

    S u c t i o n S u r f a c e

    ~ , A P r e s s u r e S u r f a c e

    ~E TE

    20 40 60 80 I 0 0

    P e r c e n t a g e

    o f

    Chord

    b) Ang le o f a t t ack = 50

    S u c t i o n

    S u r f a c e

    - , - P r e s s u r e S u r f a c e

    I

    . . . . . . . . . , . . . . . . . . . , . . . . . . . . . , . . . . . . . . . r . . . . . ~

    0 20 40 60 BO 100

    P e r c e n t a g e o f C h o r d

    c) Ang le o f a t t ack = lO

    C p

    ~ - 3 . 0

    v

    S u c t i o n

    S u r f a c e

    U ' ' P r e s s u r e S u r f a c e

    ~ - 2 , 0

    ~ - I . 0

    m - 0 . 0

    1 . 0 L E T E

    2 o .......2'd ..... 'd ..... d'd ..... gd ..... 0 o

    P e r c e n t a g e o f C h o r d

    ( d ) A n g l e o f a t t a c k = 1 5

    S u c t i o n S u r f a c e

    A . . , P r e s s u r e S u r f a c e

    0

    20

    40

    60 80

    100

    P e r c e n t a g e o f C h o r d

    e) Ang le o f a t t ac k : 180

    = = S u c t i o n S u r f a c e

    . 4 . . . P r e s s u r e S u r f a c e

    1

    o . . . . . . . ' 2 ' d . . . . . . ' i ' o . . . . . . ' g ' d .. . . . . g d ' ' T o o

    P e r c e n t a g e o f C h o r d

    ( f ) A n g l e o f a t t a c k = 2 0

    C p

    ~ - 3 . 0

    ID

    ~ - 2 . 0

    - 1 .1

    0.0

    1 . 0

    o~ 2.0

    ~ Suct i on Surf ace

    E TE

    ........ 2~ ...... 4~ ...... d d ......e~ .. ... f0o

    P e r c e n t a g e o f C h o r d

    (g) Angle of attack = 2 2 0

    = = S u c t i o n S u r f a c e

    A A A A P r e s s u r e S u r f a c e

    t ........ ........ ........ ........ ........

    0 20 40 60 80 100

    P e r c e n t a g e of C h o r d

    h) Ang le o f a t t ac k = 25 o

    Suct ion Surf ace

    I & . . A p r e s s u r e S u r f a c e

    LE TE

    1

    . . . . . . . . . r . . . . . . . . v . . . . . . . . w... . . . . . , . . . . ~

    0 20 40 60 80 100

    P e r c e n t a g e o f C h o r d

    ( i) A n g l e o f a t t a c k = 3 0 o

    Figure 4. Static pressure coefficient C p ) distributions of single cascade (CDA 43) at varying angles of

    attack.

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    Experimental Invest igat ions on Tandem Compressor Cascade 67

    a n d a = 1 0 , t h e c a s c a d e i s o p e r a t i n g a t h i g h n e g a t i v e

    i n c i d e n c e s. A s a r e s u lt , s h a r p a c c e l e r a t i o n a n d d i f f u s i o n

    p r o c e s se s w e r e b e e n o b s e r v e d a n y w h e r e o n t h e b l a d e

    s u r f a c e s . A t a = 1 5 t o 2 2 , t h i s i n i t i a l s t e e p a c c e l e r a t i o n

    i s f o l l o w e d b y a s h a r p d i f f u s i o n p r o c e s s , w h i c h i s c o m -

    p l e t e d w i t h i n 1 0 o f t h e c h o r d f r o m t h e l e a d i n g e d g e

    ( F ig s . 4 d - 4 g ) . T h i s s h a r p a c c e l e r a ti o n a n d d e c e l e r a t i o n

    e v i d e n t l y c r e a t e d a s e p a r a t i o n b u b b l e . T h e s e p a r a t i o n

    b u b b l e c a u s e d a l o c a l f l o w a c c e l e r a t i o n ( b e t w e e n 1 0 a n d

    3 5 o f t h e c h o r d ) , f o l l o w e d b y a s t e a d y d i ff u s i o n o n t h e

    r e s t o f t h e b l a d e s u c t i o n s u r f a c e . T h e l o c a l s e p a r a t i o n

    b u b b l e , w h i l e a l t e r i n g t h e

    p

    d i s t r ib u t i o n , m a y h a v e i n -

    d u c e d a n e a r l y t r a n s i t i o n , w h i c h i n t u r n , e f f e c t e d r e a t t a c h -

    m e n t . A s e p a r a t i o n b u b b l e w a s a ls o c r e a t e d i n p a s t ex p e r i -

    m e n t s w i t h C D A [ 2 0 , 2 1 ]. T h e s u c t i o n s u r f a c e p r e s s u r e

    g r a d i e n t s t a rt s l e v e l i n g o f f w i t h a n i n c r e a s e i n t h e a n g l e o f

    a t t a c k ( a = 2 5 a n d 3 0 ), w h i c h i s a p r e c u r s o r t o f l o w

    s e p a r a t i o n ( F ig s . 4 h a n d 4 i ) . E v i d e n c e o f th e o n s e t o f

    t r a i l i n g e d g e s e p a r a t i o n i s c l e a r l y o b s e r v e d i n t h i s r a n g e .

    A t a = 3 0 , t h e

    p

    p l o t s t i ll s h o w s t h e e x i s t e n c e o f a

    s e p a r a t i o n b u b b l e . A t t h is a n g l e o f a tt a c k , t h e s e p a r a t i o n

    p o i n t h a s m o v e d t o w a r d t h e L E a n d m e r g e d w i th t h e

    d e c a y i n g s e p a r a t i o n b u b b l e . T h e p r e s s u r e s u r f a c e

    p

    dis-

    t r i b u t i o n r e m a i n s c o n s i s t e n t a t a l l a n g l es o f a t t a c k . T h i s

    m a y b e d u e t o t h e c o n t r o l l e d d i f f u s i o n c h a r a c te r i s t ic s o f

    t h e c a s c a d e p r o f i l e .

    C p v s . x P t o t s

    C p

    ~ - 3 0

    ~

    ~ - ~ . 0

    - 1 .0

    - 0 . 0

    ~ 1 . 0 .

    m . Z . O

    S u c t i o n S u r f a c e

    - - . . 6

    P r e s s u r e S u r f a c e

    LE

    FR ONT B LADE

    TE

    2 0 4 0 6 0

    P e r c e n t a g e o f C h o r d

    R E A R B LADE

    8 0 I t

    ( a ) A n g l e o f a t t a c k = 0

    S u c t i o n

    Surface

    4A4~A4 Presaure Surface

    FR ONT B LADE DE

    . . . . . . . . . l . . . . . . . . . i . . . . . . . . . I . . . . . . . . . . . . . . . . . .

    2 0

    4 0 6 0 8 0

    1 0 0

    P e r c e n t a g e o f C h o r d

    b ) A n g l e o f a t t a c k = 5 0

    I

    = ~ = =

    Suction Surface

    - - * - -

    Pressure

    S u r f a c e

    ~LE

    FRONT BL AD E JREARI R E A RLADE

    0 2 0 4 0 6 0 8 0 1 00

    P e r c e n t a g e o f C h o r d

    ( c ) A n g l e o f a t t a c k = 1 0

    C p

    - ~ - 3 . 0

    ..~

    O

    ~ - 2 . 0

    1 . 0

    m - 0 . 0

    o

    1 0

    ~o 2 .0

    S u c t i o n S u r f a c e

    - * * - - P r e s s u r e S u r f a c e

    2 0

    4 0 6 0 8 0 1 0 0

    P e r c e n t a g e o f C h o r d

    ( d ) A n g l e o f a t t a c k = 1 5 0

    I ~ S u c t i o n S u r f a c e

    - ~ * , Pressure Surface

    DE

    o ....... 2~ ...... 'o ...... 66 ...... g'o ..... fo o

    P e r c e n t a g e o f C h o r d

    ( e ) A n g l e o f a t t a c k ---

    1 8 0

    _ ~ = ~ S u c t i o n S u r f a c e

    P r e s s u r e S u r f a c e

    P e r c e n t a g e o f C h o r d

    ( f ) A n g l e o f a t t a c k = 2 0 o

    ~ - 3 .0 . = = S u c t i o n S u r f a c e S u c t i o n S u r f a c e S u c t i o n S u r f a c e

    ~ .'~ -2.0 - - * P r e s s u r e S u r f a c e ~ . . . A . P r e s s u r e S u r f a c e - - ~ - - P r e s s u r e S u r f a c e

    L ] L ~ L

    TE TE E

    C p ~

    m 0 . 0

    c ~ F R O N T B L A D E R E A R B L A DE-~0 I 'O FR ON T B L AD E [R II .: ., I. . i~ . ,DE ] F R ON T B L AD E RL A D E ~F : I ,N . I I , .I ~ . I. E . P I ~ : . , B . ~

    Z.O . . . . . . . , . . . . . . . . . , . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . .

    2 0 4 0 6 0 8 0 1 0 0 0 Z 0 4 0 6 0 8 0 1 0 0 2 0 4 0 6 0 8 0 1 0 0

    P e r c e n t a g e o f C h o r d P e r c e n t a g e o f C h o r d P e r c e n t a g e o f C h o r d

    ( g ) A n g l e o f a t t a c k = 2 2 0 ( h ) A n g l e o f a t t a c k = 2 5 0 ( i ) A n g l e o f a t t a c k = 3 0 0

    F i g u r e 5 . S t a t i c p r e s s u r e c o e f f i c i e n t ( C p ) d i s t r i b u t i o n s o f t a n d e m c a s c a d e ( C D A 2 1 - 2 1 ) a t v a r y i n g a n g l e s o f

    a t t a c k .

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    2 6 8 U . K . S a h a a n d B . R o y

    Tandem C a s c a d e ( C D A 2 1 - 21 ) S t a t i c p r e s s u r e co e ff i-

    c i e nt d i st r ib u t io n s o f t h e t a n d e m c a s c a d e ( C D A 2 1 - 21 ) a r c

    s h o w n i n F i g . 5 . A t a = 0 , s t e a d y a c c e l e r at i o n i s n o t i c e -

    a b l e o n t h e fr o n t b l a d e s u ct i o n s u rf a c e u p t o 3 0 o f t h e

    c h o r d ( t o t al ) r o m t h e L E ( F i g 5 a ) . T h e a c c el e r at i o n z o n e

    d i m i n i s h e s g r a d u a l l y w i t h a n i n c r e a s e i n c ~ ( F i g s . 5 a - 5 c ) .

    W i t h i n t h e r a n g e o f a = 0 t o I 0 , t h e f r o n t b l a d e p r es -

    s u r e s ur f a ce s h o w s a l m o s t a c o n s t a n t

    p

    d i s t r i b u t i o n ; h i g h

    d e f l e c ti o n o v e r t h e r e a r b l a d e s u c t i o n s u r f a c e d o e s n o t

    s c c m t o b c e f f e c t iv e i n t h i s r a n g e o w i n g t o i n ef f ic i e nt

    m o m e n t u m t r a n s f e r b y t h e g a p - n o z z l e f l o w f o r m e d b e -

    t w e e n t h e b la d es . A t l o w e r a n g le s o f a t ta c k , o w i n g t o

    m i n i m a l s t a t i c p r e s s u r e d i f f e r e n c e n e a r t h e t r a i l in g e d g e

    ( T E ) o f t h e f r o n t b l a d e s u c t i o n a n d p r e s s u r e s u r f a c e s , a

    w e a k e r m o m e n t u m t r a n s f e r b y t h e g a p - n oz z l e fl o w w a s

    e f f e c t e d .

    T h e m i n i m a l d i f f e r e n c e o f s t a t ic p r e s s u r e a t lo w a n g l e s

    o f a t t a c k w a s c a u s e d b y t h e i n c o m i n g f l o w , w h i c h i s

    i n c i d e n t w e l l o n t o t h e b l a d e s u c t i o n s u r f a c e r a t h e r t h a n

    o n t o t h e L E . T h e f l ow s e p a r a t i o n t e n d e n c y t o w a r d t h e T E

    o f t h e f r o n t b l a d e s u c t i o n s u r f a c e o b s e r v e d e a r l i e r i s

    p r e v e n t e d b y t h e g a p - n o z z l e f l o w a t c~ = 1 5 ( F i g . 5 d ) ,

    f o r c i n g r e a t t a c h i n g o n t h e r e a r b l a d e s u c t i o n s u r f a c e . T h i s

    f u r t h e r a i d s t h e d e c e l e r a t i o n p r o c e s s a l m o s t t o t h e r e a r

    C p

    ~ 3 . 0

    o

    ~_. 2.0

    o

    - l . 0

    P

    ~ - 0 . 0

    1.0,

    w 2 . 0

    S u c t i o n S u r f a c e

    - P r e s s u r e S u r f a c e

    F R O N T BLADE

    ~ T E

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2 0 4 0 8 0

    P e r c e n t a g e o f C h o r d

    R E A R

    BLAD[

    f lO t O 0

    ( a ) A n g l e o f a t t a c k = 0

    C p v s . G P l o t s

    [ i I i I ~ u c ~ o n u r f a c e

    - - - - - P r e s s u r e S u r f a c e

    F R O N T B L A D E R E A R B L AD E

    2 ~ f i i 6 d 6 ~ i o o

    P e r c e n t a g e o f C h o r d

    b ) A n g l e o f a t t a c k = 5 0

    , , a . . S u c t i o n Surface

    - - P r e s s u r e S u r f a c e

    ~ H E

    1 ~

    ' ~

    TE

    F R O N T B L A D E R E A R ~ B ~ D E

    0 2 0 4 0 6 0 80 I00

    P e r c e n t a g e o f C h o r d

    ( C ) A n g l e o f a t t a c k = l O

    p

    J

    ~ . - 2 . 0

    ~J

    - I . 0

    - 0 , 0

    e,

    1.o

    r . ~ 2 . 0

    ~ - 3 . 0 . , - , , = S u c t i o n S u r f a c e

    * - - - -

    P r e s s u r e S u r f a c e

    H E

    F R O N T B L A D E

    . . . . . . . . . l . . . . . . . . . . . . . . . . .

    R E A R B L A D E

    2 0 40 60 80 I 0 0

    P e r c e n t a g e o f C h o r d

    d )

    A n g l e o f a t t a c k

    = 1 5 o

    i l i l l

    uction urface

    - - - - P r e s s u r e S u r f a c e

    I R O N T B L A D E R E A R B LA D E

    t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .

    0 20 40 8 0 80 100

    Percentage of C h o r d

    ( e )

    A n g l e

    o f a t t a c k = 1 8

    F R O N T B L A D E R E A R B L A D

    ......... ........

    . . . . . . . . ~ . . . . . . . . . . . . . . . . . .

    20 40 80 6 0 I00

    Percentage

    o f C h o r d

    ( f )

    A n g l e o f a t t a c k

    =

    2 0 0

    p

    ~ - 3 . 0 ~

    ' S u c U o n Sur fa c e

    s s u r e S u r f a c e

    ~ 1 2 . o

    v LE

    ~ L .O ~ ~ T

    ~ E

    ~ - 0 . 0

    e~

    o l . O . F R O N T B L A D E R E A R B L A D E

    oq 2.0 ......... ........................... ........

    0 20 40 60 O0 tO0

    Percentage of Chord

    g )

    A n g l e o f a t t a c k = 2 2 o

    ' S u c t i o n Sur fa c e

    - - - * , P r e s s u r e S u r a f c e

    F R O N T BLADE

    E

    REAR B L A D E

    ........ ~'6 ...... gd ...... 8d ... ... go ..... i'oo

    Percentage o f C h o r d

    h ) A n g l e o f a t t a c k : 2 5 0

    t l O , , o S u c t i o n S u r f a c e

    , 8 * * , P r e s s u r e S u r f a c e

    F R O N T B L A D E R E A R B L AD E

    0 ..... . ~'6 ..... . ~'6 ..... . 8d .. .... S'0 ..... i'00

    P e r c e n t a g e o f C h o r d

    i ) A n g l e o f a t t a c k : 3 0 0

    F i g u r e 6 . S t a t i c p r e s s u r e c o e f f i c i e n t C p ) d i s t r i b u t io n s o f n e w t a n d e m c a s c a d e ( C D A 3 2 - 21 ) a t v a r y i n g

    a n g l e s o f a t t a c k .

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    E x p e r i m e n t a l I n v e st i g a t io n s o n T a n d e m C o m p r e s s o r C a s c a d e 2 6 9

    b l a d e T E . P r e s s u r e s u r f a c e C p d i s tr i b u t i o n a t t h e s a m e

    a n g l e o f a t t a c k i n d i c a t e s c o n t i n u e d f l o w a t t a c h m e n t . D i f -

    f u s i o n c h a r a c t e ri s t i c s o n t h e f r o n t b l a d e s u c t i o n s u r f a c e

    i m p r o v e s i g n i f i c a n t l y a t a t = 1 8 a n d 2 0 (F i g s. 5 e a n d 5 f ) ;

    t h e r e a r b l a d e s u c t i o n s u r f a c e a l s o i n d i c a t e s c o m p a r a t i v e l y

    h i g h e r f l o w d i f f u s i o n . F r o m a t = 2 2 t o 3 0 , t h e d i f f u s i o n

    p r o c e s s i s m i l d e r o n t h e f r o n t b l a d e s u c t i o n s u r f a c e ( F i g s .

    5 g - 5 i ) , w h e r e a s t h e r e a r b l a d e s u c t i o n s u r f a c e s h o w s i ts

    a t t a c h e d d i f f u s i o n c h a r a c t e r i s t i c s .

    F l o w c o n t r o l , t o g e t h e r w i t h g o o d d i f f u s i o n c h a r a c t e r i s -

    t ic s , e f f e c t e d b y t h e g a p - n o z z l e m o m e n t u m t r a n s f e r w a s

    r e a l i z e d i n t h e r a n g e o f a n g l e s o f a t t a c k f r o m a t = 1 5 t o

    at = 30 . T h e p d i s t r i b u t io n s o f C D A 2 1 - 2 1 w i t h i n t h e

    a n g l e s o f a t t a c k f r o m a t = 1 5 t o 3 0 d o n o t i n d i c a t e t h e

    p r e s e n c e o f a s e p a r a ti o n b u b b l e , w a s o b s e r v e d f o r C D A

    4 3 . T h e a b s e n c e o f a s e p a r a t i o n b u b b l e i s p r e s u m a b l y d u e

    t o t h e s u c t i o n c r e a t e d b y t h e g a p - n o z z l e e ff e c t .

    N e w T a n d e m C a s c a d e C D A 32-21) pd i s t r i b u ti o n s o f t h e

    n e w l y d e v e l o p e d t a n d e m c a s c a d e ( C D A 3 2 - 2 1 ) a r e p r e -

    s e n t e d i n F i g . 6 . A t a t = 0 , s t e e p e r a c c e l e r a t i o n i s n o t i c e -

    a b l e u p t o 4 0 o f t h e c h o r d (t o t a l ) o n t h e f r o n t b la d e

    s u c t i o n s u r f a c e a f t e r w h i c h f l o w d e c e l e r a t e s u n t i l m o m e n -

    t u m e x c h a n g e t a k e s p l a c e b y t h e g a p - n o z z l e a t 6 2 o f t h e

    c h o r d ( F i g. 6 a ) . A k i n k b e l i e v e d t o b e d u e t o l o c a l f lo w

    s e p a r a t io n a n d r e a t t a c h m e n t o n t h e r e a r b l a d e s u c t io n

    s u r f a c e i s o b s e r v e d ; t h i s is c l e a r l y a n i n d i c a t i o n o f t h e

    f o r m a t i o n o f a s e p a r a t i o n b u b b l e , a s o b s e r v e d i n th e

    e a r l i e r i n v e s t i g a t i o n s [ 2 0 , 2 1 ] . C o n s t a n t p d i s t r i b u t i o n

    w a s p r e d o m i n a n t o n t h e b l a d e p r e s s u r e s u r f a c e a t t h e

    s a m e a n g l e o f a t t a c k . A t a t = 5 , f l o w a c c e l e r a t i o n r e a c h e s

    t o 3 0 o f t h e c h o r d , f o l lo w e d b y c o n t i n u o u s d e c e l e r a t i o n

    t o t h e r e a r b l a d e T E w i t h t h e i n t e r im e n e r g y t r a n s f e r b y

    t h e g a p - n o z z l e fl o w ; p r e s s u r e s u r f a c e f l o w d e c e l e r a t e s o n

    t h e f r o n t b l a d e , w h e r e a s i t a c c e l e r a t e s o n t h e r e a r b l a d e

    ( F i g. 6 b ) . T h e s a m e e f f e c t w i t h a m i l d e r a c c e l e r a t i o n a n d

    d e c e l e r a t i o n i s t r a c e d o n t h e f r o n t b l a d e a t a t = 1 0 a n d

    1 5 ( F i g s. 6 c a n d 6 d ) . A t a t = 1 8 a n d 2 0 t h e f l o w

    u n d e r g o e s s h a r p a c c e l e r a ti o n a r o u n d t h e L E a n d t h e n

    d e c e l e r a t e s o n b o t h s u c t i o n a n d p r e s s u r e s u r f a c e s o f t h e

    f r o n t b l a d e , i n d i c a t i n g a s i g n i f ic a n t a m o u n t o f d if f u s i o n o n

    t h e f r o n t b l a d e s u c t i o n s u r f a c e w h i l e t h e f l o w s u s t a in s t h e

    d i f f u s i o n p r o c e s s o n t h e r e a r b l a d e s u c t i o n s u r f a c e ( F i g s .

    6 e a n d 6 f ) . W i t h a n i n c r e a s e i n t h e a n g l e s o f a t t a c k f r o m

    a = 2 2 to 3 0 , a s e p a r a t i o n t e n d e n c y o n t h e f r o n t b l a d e i s

    i n i ti a t e d, t h u s l i m i t i n g t h e d i f f u s i o n p r o c e s s o n t h e s u c t i o n

    s u r f a c e . H o w e v e r , f lo w b e h a v i o r o n t h e r e a r b l a d e s u c t i o n

    s u r f a c e s h o w s c o n t i n u o u s d e c e l e r a t i o n , w h i c h i s i n d i c a ti v e

    o f a n a t t a c h e d f l o w b e h a v i o r . T h i s i m p l i e s f lo w r e a t t a c h -

    m e n t , s h o w i n g h i g h o v e r a l l f l o w d e f l e c t i o n a n d d i f f u s io n

    c h a r a c t e r i s t i c s o f t h e c a s c a d e ( F i g s . 6 g t o 6 i ) . A t a = 3 0 ,

    t h e l e a d i n g e d g e s e p a r a t i o n i s i n d i c a t e d o n t h e f r o n t

    b l a d e , b u t , i n t e re s t i n g ly , t h i s f lo w h a s b e e n r e a t t a c h e d a n d

    d i f f u s e d o n t h e r e a r b l a d e . I n t h e e n t i r e r a n g e o f a n g l e o f

    a t t a c k , m i l d a c c e l e r a t i o n w a s o b s e r v e d n e a r t h e T I E o f th e

    r e a r b l a d e p r e s s u r e s u r f a c e .

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    i ty f o r p r e v e n t i n g f l o w s e p a r a t i o n u n d e r h i g h a n g l e s o f

    a t t a c k . A l s o , t h e f o r m a t i o n o f a s e p a r a t i o n b u b b l e w a s

    b e e n o b s e r v e d e x c e p t a t a t = 0 o n t h e f r o n t b l a d e , w h i c h

    i s a c t ua l ly t h e f r o n t h a l f o f t h e C D A s t u d ie d u n d e r t h e

    s i n g l e c a s c a d e s c h e m e . T h i s i n d i c a t e s t h a t t a n d e m e f f e c t

    c r e a t e d a p s e u d o s u c t i o n a t t h e f r o n t b l a d e T E , w h i c h , i n

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    t h e t e s t e d t a n d e m c a s c a d e s : 1 ) D F g 1, b a s e d o n c l a s s i-

    c a l d e f i n i t i o n , a n d 2 ) D F m o d i f i e d b a s e d o n s u m m a t i o n o f

    l o c a l d if f u s i o n f a c t o r s o f t h e f r o n t a n d t h e r e a r b l a d e s .

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    m u c h h i g h e r t h a n t h o s e o f C D A 4 3 w i t h in a r a n g e o f

    a = 1 5 t o 2 0 F i g . 7 b ) T h e h i g h e s t m a g n i t u d e o f d i f f u -

    s i o n f a c t o r D F g 1 = 0 .6 7 a n d D F m o d i f i ed = 0 . 7 5 i s o b -

    s e r v e d a t a = 2 0 . D F v a l u e s d r o p s h a r p l y a f t e r 2 0 , w h i c h

    i s a l s o n o t i c e a b l e f r o m t h e c o r r e s p o n d i n g p p l o t s . H i g h

    b l a d e l o a d i n g c a n b e a c h i e v e d b y C D A 2 1 -2 1 w i t h i n a

    r a n g e o f a = 1 5 t o 2 0

    C D A 3 2 -2 1 s h o w s t h e h i g h e s t D F a t a = 1 8 a n d 2 0

    F i g . 7c ) . DF ge ,~ ra l s h o w s a c o n s t a n t m a g n i t u d e o f D F =

    0 . 4 2 a t a = 1 8 a n d 2 0 ; w h e r e a s , i n t h e s a m e r a n g e ,

    D F m o d i f i ed s h o w s a c o n s t a n t m a g n i t u d e o f D F = 0 . 5 0. T h e

    D F v s a p l o t o f C D A 3 2 - 2 1 tr a c e s a s i m i l a r v a r i a t i o n o f

    d i f f u s i o n as t h a t o f C D A 4 3 w i t h a n g l e s o f a t t a c k , w i t h o u t

    t h e p e a k y c h a r a c t e r i s t i c s o f C D A 2 1 -2 1 .

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    T h e s t a t i c p r e s s u r e r i s e c o e f f i c i e n t C a ) , w h i c h i s a l s o a

    m e a s u r e o f t h e f l o w d i f f u s io n o r l o a d i n g c a p a b i l i t y , w a s

    e v a l u a t e d f o r t h e t e s t e d c a s c a d e s F i g . 8 ). C D A 4 3 s h o w s a

    r e a s o n a b l e a m o u n t o f l o a d in g c a p a b i li t y w i t h in t h e r a n g e

    o f a n g l e a t t a c k f r o m a = 1 5 t o 2 5 F i g . 8 a ) . C D A 2 1 - 2 1

    s h o w s h i g h e r v a l u e s o f C R w i t h i n a l i m i t e d r a n g e F i g .

    8 b ) . C R v a l u e s f o r C D A 3 2 -2 1 F i g . 8 c ) t r a c e a s i m i l a r

    p a t h a s t h o s e o f D F w i t h a n g l e s o f a t ta c k , a v o i d i n g t h e

    p e a k y c h a r a c t e r i st i c s o f C D A 2 1 -2 1. T h e o b s e r v e d v a r i a -

    t i o n o f C R w i t h D F f r o m a = 5 t o 1 5 w a s d u e t o t h e

    v a r y i n g c h o r d w i s e l o c a t i o n o f V max o n t h e b l a d e s u c t i o n

    s u r f a c e . A t a = 2 0 t o 3 0 , P l a n d Vmax are a t t h e s a m e

    l o c a t i o n , a n d a s s u c h b o t h C R a n d D F s h o w s i m i l a r

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    w a k e s u r v e y b y m e a n s o f t r a v e r s i n g a t o t a l p r e s s u r e p r o b e .

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    t h e b l a d e T E , w h e r e t h e f l o w i s n o n u n i f o r m . D a t a w e r e

    t a k e n a t c l o s e i n t e r v a l s i n th e w a k e r e g i o n a n d o v e r c o a r s e

    i n t e r v a l s o u t s i d e t h e w a k e r e g i o n i .e . , f r e e - s t r e a m p a s s a g e

    f l o w

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    f o r t h e t e s t e d c a s c a d e s a r e s h o w n i n F i g . 9 . L o s s c o e f f i -

    c i e n t v a l u e s a r e f o u n d t o b e l o w f o r s i n gl e C D A 4 3

    c a s c a d e o v e r th e e n t i r e r a n g e . T h e t a n d e m C D A 2 1- 21

    c a s c a d e , e v e n t h o u g h i t sh o w e d h i g h e r m a g n i t u d e s o f th e

    d i f f u s i o n f a c t o r , g i v e s h i g h l o s s c o e f f i c i e n t s . T h i s m a y b e

    d u e t o h i g h e r s u r f a c e f l o w v e l o c i ty , l e a d i n g t o h i g h e r s k i n

    f r i c ti o n , a n d t o m i x i n g lo s s i n c u r r e d i n t h e p r o c e s s o f r e a r

    b l a d e s u c t i o n s u r f a c e f l o w e n e r g i z a t i o n . T h e n e w t a n d e m

    C D A 3 2 -2 1 s h o w e d l o w e r m a g n i t u d e s o f l o s s c o e f f i c ie n t s

    t h a n d i d C D A 4 3 o v e r a r a n g e o f a = 5 t o 1 5 . T h e h i g h

    l o s s c o e ff i c i e n ts o v e r t h e r e s t o f t h e a n g l e s o f a t t a c k a r e

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    a r e p l o t t e d f o r t h e t e s t e d c a s c a d e s i n F ig s . 1 0 - 1 5 . T h e

    w a k e - m e a s u r i n g p l a n e w a s s e l e c t ed i n s u c h a w a y t h a t t h e

    c e n t e r o f t h e h o r i z o n t a l a x is ( s h o w n i n t h e p l o t s ) c o r r e -

    s p o n d s t o t h e c e n t e r o f t h e b l a d e p i t c h o f t h e m i d d l e t w o

    b l ad e s . M e a s u r e m e n t s w e r e t a k e n c o v e r i n g th e t w o c e n -

    t r a l b l a d e s i n e i t h e r c a s e . T h e w a k e v e l o c i t y m e a s u r e d a t a

    d i s t a n c e o f 4 5 m m a f t o f t h e c a s c a d e l i n e i s n o r m a l i z e d b y

    t h e r e f e r e n c e i n l e t f r e e - s t r e a m v e l o c it y . S i m i la r ly , t h e

    w a k e t o t a l p r e s s u r e m e a s u r e d a t a d i s t a n c e o f 15 m m a f t

    o f t h e c a s c a d e l i n e w a s n o r m a l i z e d b y t h e r e f e r e n c e t o t a l

    p r e s s u r e .

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    4 3 a r e a s y m m e t r i c a l a b o u t t h e w a k e c e n t e r , i n d i c a t i n g t h e

    d i f f e r en t i a l g r o w t h o f b o u n d a r y l a y e r s d e v e l o p e d o n t h e

    s u c t i o n a n d p r e s s u r e s u r f a c e s ( F i g . 1 0 ) . T h e d e f e c t i n t h e

    w a k e v e l o c i t y p r o f i l e is l a r g e a t h i g h a n g l e s o f a t t a c k

    ( a = 3 0 ) .

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    b e h a v i o r ( F i g . 1 1 ) s i m i l a r t o t h a t o f v e l o c i t y p r o f i l e s i n th e

    e n t i r e r a n g e o f a n g l e s o f a t t a c k ( a = 0 to 3 0 ) . S u c t i o n

    s u r f a c e a t a = 3 0 i n d i c a t es h i g h e r g r o w t h o f t h e b o u n d -

    a r y l a y e r , w h i c h i s a l s o e v i d e n t f r o m t h e c o r r e s p o n d i n g

    w a k e v e l o c i t y p r o f i l e .

    T h e w a k e v e l o c i t y p r o f i le s f o r C D A 2 1 -2 1 a r e s y m m e t r i -

    c a l a b o u t t h e w a k e c e n t e r f r o m a = 0 t o a = 1 0 , w h i c h

    d i s t o r t s l o w l y a s t h e a n g l e o f a t t a c k i n c r e a s e s ( F i g . 1 2) .

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    c t = 2 2 t o a = 3 0

    T h e l o s s d i s t r i b u t io n f o r C D A 2 1 -2 1 ( F ig . 1 3 ) i s s y m m e t -

    r i ca l a b o u t t h e w a k e c e n t e r a t l o w e r v a lu e s o f a n g l e o f

    a t t a c k ( a = 0 t o 1 0 ) . T h e w a k e p r o f i le b e c o m e s f l a t te r

    a n d d i s t o r t s h i g h l y a s t h e a n g l e o f a t t a c k i n c r e a s e s . I t i s

    p r o b a b l e t h a t t h e t w o a d j a c e n t w a k e s a r e c o a l e s c i n g t o -

    g e t h e r i n t h e h i g h e r r a n g e o f a n g l e s o f a t t a c k ( a = 2 2 t o

    30).

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    a s y m m e t r i c a l a b o u t t h e w a k e c e n t e r ( F ig . 1 4) a s c o m p a r e d

    w i t h t h e v e l o c i t y p ro f i le s o f C D A 4 3 . B e y o n d a = 2 0 , t h e

    w i d t h o f t h e w a k e i n c r e a s e s , i n d i c a t i n g a t h i c k e r g r o w t h o f

    b o u n d a r y l a y e r o n th e s u c t i o n s u r f a c e . T h e i n c r e a s e i n

    w a k e w i d t h c o u l d b e a s c r i b e d t o t h e a d d i t i o n a l 5 c a m b e r

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    w a k e p r o f i l e c o m p a r e d w i t h t h a t o f C D A 4 3 , i n d i c a t in g a

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    E x p er im en ta l In v es t i g a ti o n s o n T an d em C o m p resso r C ascad e 2 7 3

    U N C E R T A I N T Y A N A L Y S I S

    E x t r e m e c a r e w a s e x e r c i s e d t o e n s u r e t h e h i g h e s t p o s s i b l e

    r e l ia b i l it y a n d a c c u r a c y o f t h e a c q u i r e d t e s t d a t a . E a c h

    d a t a p o i n t o n t h e b l a d e s u r f a c e s r e p r e s e n t s a n a v e r a g e o f

    t h r e e r e p e t i t i v e p r e s s u r e a n d v e l o c i t y r e a d i n g s . T h e t i m e

    b e t w e e n s u c c e s s iv e r e a d i n g s w a s 5 s . I n s u r v e y i n g t h e

    w a k e f l o w m a n u a l l y , e a c h t i m e t h e p r o b e w a s m o v e d t o a

    n e w p o s i t i o n , w e a l l o w e d a s e t t l i n g t i m e o f 1 0 - 1 5 s t o

    r e c o r d t h e d a t a . T h e a c c u r a c y o f th e m i c r o m a n o m e t e r w a s

    0 .1 m m H 2 0 f o r t h e p r e s s u r e r e a d i n g a n d 0.1 m / s f o r th e

    v e lo c i t y r ead in g .

    T h e u n c e r t a i n t i e s r e l a t i v e t o c a s c a d e p a r a m e t e r s a r e a s

    fo l lows: s tag ger ang le ~ / ) = _+0 .5 , a n g l e o f a t t a c k a ) =

    + 0 . 5 , o v e r a l l c a m b e r ~ P o ) = + 1 . 0 , b l a d e p i t c h s ) =

    -+ 0 .5 m m , b l ad e p ro f i l e t o l e r an c e = -+ 0 . 25 m m .

    P R A C T I C A L S I G N I F I C A N C E / U S E F U L N E S S

    T h e r e s u l t s o f t h e p r e s e n t s t u d y w o u l d b e e x t r e m e l y u s e f u l

    f r o m a p r a c t i c a l p o i n t o f v i e w b e c a u s e i t p r o v i d e s s ig n if i-

    c a n t g u i d a n c e f o r d e s i g n i n g p r a c t i c a l m a c h i n e s m e a n t f o r

    h i g h e r l o a d i n g l i m i t s . T h e p r e s e n t d a t a c o u l d b e u s e d a s

    g u i d a n c e f o r d e s i g n i n g m a c h i n e s f o r l o w s p e e d a p p l i c a -

    t i o ns , a s i n t h e c a s e o f a i r h a n d l i n g e q u i p m e n t , v e n t i l a t i o n

    fan s , co o l in g f an s , an d so fo r th .

    F o r h i g h s p e e d a p p l i c a t i o ns , f u r t h e r o p t i m i z a t i o n o f t h e

    b l a d e s h a p e i s n e c e s s a r y t o t a k e i n t o a c c o u n t t h e f o r m a -

    t i o n o f s h o c k s a n d c o m p r e s s i b i l i t y e f f e c ts . S u c h h i g h s p e e d

    d a t a m a y b e u s e f u l f o r de s i g n i n g t a n d e m s t a t o r a n d r o t o r

    b l a d e s f o r a i r c r a f t g a s t u r b i n e s , f o r v e h i c u l a r g a s t u r b i n e s

    e . g . , ca r s , t r u ck s , h o v e rc ra f t s , sh ip s , e t c . ) , an d fo r i n d u s -

    t r ia l p o w e r g e n e r a t i n g u n i t s . P o t e n t i a l c a n a l s o b e r e a l i z e d

    i n t a n d e m v a n e d d i f f u s e r s o f c e n t r i f u g a l c o m p r e s s o r s a n d

    i n t u r b o p u m p f e e d s y s t e m s in l iq u i d p r o p e l l a n t r o c k e t

    en g in es .

    C O N C L U S I O N S

    I n t h e p r e s e n t i n v e s t i g a t i o n s , a n a t t e m p t h a s b e e n m a d e

    t o a c h i e v e a n e x t r a f l o w d e fl e c t i o n o f 5 , u s i n g a t a n d e m

    b l a d e c o n f i g u r a t io n , i n c o m p a r i s o n w i t h a s i n g le b l a d e

    p r o f il e , w i t h m i n i m u m l o s s p e n a l t y . C D A 4 3 h a s s h o w n

    g o o d d i f fu s io n cap ab i l i t y o v e r a r an g e o f t~ = 1 5 t o 2 5 ,

    w h e r e a s C D A 2 1 - 2 1 h a s s h o w n h i g h e r d i f f u s i o n c a p a b i l i t y

    w i th in a r a n g e o f a = 1 5 to 2 0 . T h in a i r fo i l ch a ra c t e r i s -

    t i c s o f C D A 2 1 - 2 1 c o n f i g u r e d o u t o f t w o s c a l e d d o w n

    C D A p r o f i l e s w e r e o b s e r v e d . A t h i n a i r f o i l i s c h a r a c t e r -

    i z e d b y a n a r r o w r a n g e o f o p e r a t i o n . W h e n u s e d i n a

    t a n d e m c o n f i g u r a t i o n , b o t h t h e f r o n t a n d t h e r e a r b l a d e s

    h a v e a l o w l e a d i n g e d g e r a d i u s t o c h o r d t o t a l ) ra t i o .

    H e n c e , f lo w g u i d a n ce o v e r b o t h f r o n t a n d r e a r b l a d e

    l e a d i n g e d g e s i s l i m i t e d t o a n a r r o w i n c i d e n c e r a n g e . T h i s

    w a s o b s e r v e d i n t h e p r e s e n t e x p e r i m e n t a l f i n d i n g s .

    C D A 2 1 - 2 1 h a s a h i g h e r t o t a l p r e s s u r e l o s s c o e f f i c i e n t

    t h a n t h a t o f C D A 4 3 . T h i s m a y b e c a u s e d b y th e m i x i n g

    l o ss i n c u r r e d a s a r e s u l t o f t h e s u c t i o n s u r f a c e f l o w e n e r -

    g i z a t i o n . T h e o t h e r r e a s o n c o u l d b e t h e l o w e r m a g n i t u d e

    o f t h i c k n e s s t o t o t a l c h o r d r a t i o , y ie l d i n g p o o r f l ow g u id -

    a n c e , e s p e c i a l l y n e a r t h e l e a d i n g e d g e s . W a k e f l o w is

    a g g r a v a t e d f u r th e r b y a n e x t r a c a m b e r o f 5 F u r t h e r m o r e ,

    s k i n f r i c t io n d r a g m a y b e h i g h b e c a u s e o f a h i g h e r m a g n i -

    t u d e o f s u r f a c e v e l o c i t y , e s p e c i a l l y o n t h e r e a r b l a d e . I t

    c o u l d b e s a i d t h a t , a f t e r a j u d i c io u s t r a d e - o f f b e t w e e n

    h i g h e r b l a d e l o a d i n g a n d h i g h e r l o s s e s , C D A 2 1 - 2 1 h a s

    t h e p o t e n t i a l c o m p a r e d w i t h C D A 4 3 o v e r a l i m i te d r a n g e

    o f a n g l e s o f a t t a c k , a n d f u r t h e r o p t i m i z a t i o n w i t h t h e

    c a s c a d e g e o m e t r y is r e q u i r e d f o r i t s i m p r o v e d p e r f o r -

    m a n c e o v e r a w i d e r ra n g e . H o w e v e r , a c o m p r e s s o r m e a n t

    o n l y f o r d e s i g n - p o i n t o p e r a t i o n m a y s t a n d t o g a i n b y t h e

    u s e o f t h e C D A 2 1- 21 t a n d e m b l a d e .

    T h e p o t e n t i a l o f C D A 3 2 -2 1 w a s o b s e r v e d i n m a i n t a i n -

    i n g a s u s t a i n e d f l o w a t t a c h m e n t w i t h i n a r e a s o n a b l e r a n g e

    o f an g le o f a t t a ck f r o m a = 5 t o a = 3 0 . T h i s i n d i ca t e s

    th a t i t s f l o w d e f l ec t i o n cap ab i l i t y i s su p e r io r t o t h a t o f

    C D A 4 3 . T h e r e a s o n f o r i ts e f fi c a c y c o u l d b e a t t r i b u t e d t o

    a g u i d e d f l ow e n e r g i z a t i o n b y t h e c u s p - s h a p e d g a p - n o z z l e

    f o r m e d b e t w e e n t h e b l a d es a n d t o h ig h e r m a g n i t u d e o f

    f r o n t b l a d e l e a d i n g e d g e t h i c k n e s s t o t o t a l c h o r d r a t i o . A n

    a d d i t i o n a l c a m b e r o f 5 w a s a d d e d f o r h i g h e r f l ow d e f l e c -

    t i o n in t h e n e w l y d e v e l o p e d t a n d e m C D A 3 2 -2 1 c a s c a d e ,

    w i t h a c c e p t a b l e l o s s c o e f f i c i e n t s o v e r t h i s r a n g e o f a n g l e s

    o f a t t a c k .

    F U T U R E R E S E A R C H

    F u t u r e r e s e a r c h n e e d s t o a d d r e s s t h e c u s p s h a p e o f t h e

    f r o n t b l a d e t ra i l in g e d g e a n d t h e c o n s e q u e n t g a p g e o m e t r y

    m o r e a c c u r a t e l y . T h e f l o w c o n d i t i o n s n e a r t h e g a p a r e t o

    b e a c c u r a t e l y a s s e s s e d t h r o u g h b o u n d a r y l a y e r s t u d i e s ,

    a n d t h i s k n o w l e d g e c o u l d b e p u r s u e d f o r d e v e l o p i n g a

    s u i t a b l e c o m p u t a t i o n a l c o d e . S u c h a n i n v e s t i g a t i o n w o u l d

    n o t o n l y l e a d t o a c c u r a t e a n a l y si s o f t h e f l o w i n a n d

    a r o u n d t h e t a n d e m c a s c a d e c o n f i g u r a t i o n s , b u t a l s o p r o -

    v i d e g u i d e l i n e s f o r f u t u r e e x p e r i m e n t a t i o n .

    T h e p r e s e n t w o r k h a s b e e n a d d r e s s e d m o r e t o t he

    c o n t r o l o f d i f fu s i o n, w h i c h o c c u r s o n t h e r e a r h a l f o f t h e

    b l a d e s u r f a c e . T h e f r o n t h a l f , w i t h h i g h a c c e l e r a t i o n , s e p a -

    r a t i o n b u b b l e , a n d o n s e t o f s h a r p d i f f us i o n , w o u l d r e q u i r e

    c l o s e i n v e s ti g a t io n , e s p e c i a l l y a t h i g h s p e e d w h e r e c o m -

    p res s ib i l i t y , t u rb u l en ce , an d sh o ck in t e r ac t i o n s w o u ld b e

    sign if ican t .

    R e c e n t l y , r e s e a r c h h a s b e e n u n d e r t a k e n t o f i n d t h e

    o p e r a t i o n a l f e a s i b il i ty o f th e d e v e l o p e d t a n d e m c a s c a d e

    f o r t h e o f f - d e s i g n f l o w c o n d i t io n . K n o w l e d g e o f o f f -d e s i g n

    p e r f o r m a n c e o f a h i g h p r e s s u r e r a t i o a x i a l f l o w c o m p r e s -

    s o r i s e x t r e m e l y i m p o r t a n t b e c a u s e i t a f f e c t s o p e r a t i n g

    c o s t s a n d c o m p o n e n t l i f e . I n c a s e o f a e r o e n g i n e s , i d l i n g ,

    t ak e -o f f , an d c ru i se w i l l a lw ay s r e su l t i n d i f f e r en t f l o w

    s i t u a t i o n s w i t h i n t h e c o m p r e s s o r s t a g e s . S i m i l a r l y , o t h e r

    m o d e s o f p r o p u l s i o n , su c h a s m a r i n e a n d i n d u s t r i a l g a s

    t u r b i n e s , w h e r e a x i a l c o m p r e s s o r s a r e e m p l o y e d o f t e n

    n e e d t o o p e r a t e a w a y f r o m t h e d e s i g n p o i n t f o r s i g n if i c an t

    l e n g t h s o f t i m e . T h u s t o m a i n t a i n t h e p e r f o r m a n c e o f th e

    m a ch in e a t o f f -d es ig n co n d i t i o n , f l ex ib i li t y i n t h e o p e ra -

    t i o n o f t h e c o m p o n e n t i s r e q u i r e d . O n e w a y t o i m p r o v e

    t h i s s i t u a t i o n i s t o o p e r a t e t h e c a s c a d e i n a v a r i a b l e

    c a m b e r m o d e . I n o u r n e x t e x p e r i m e n t a l v e n t u r e , t h e d e -

    v e l o p e d t a n d e m c a s c a d e w i l l b e t e s t e d a t v a r i o u s c a m b e r

    se t t i n g s t o a s ses s i t s o f f -d es ig n f l o w co n t ro l cap ab i l i t y .

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    2 7 4 U . K . S a h a a n d B . R o y

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    Experim ental Investigations on Tan dem Compressor Cascade 275

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    X - a x i s

    C o n t r o l l e d D i f f u s i o n A i r f o i l ( 32 g C a m b e r )

    or

    q~

    %

    1,2

    loc, ref

    max

    x, y,

    solidity

    c/ s ) ,

    dimensionless

    camber angle, degrees

    overall camber angle (for tan dem blade), degrees

    Subscripts

    cascade inlet and outlet planes

    local and reference conditions

    maximum on the blade suction surface

    axial, tangential, and spanwise directions

    AR

    b

    p

    CR

    C DA

    c

    DF

    FB

    LE

    N

    P

    / 0

    PS

    Q

    RB

    SPRC

    SS

    TE

    V

    3

    8

    T

    %

    1

    K

    a e 0

    to

    ~ t 0

    Suction Surface

    / / -~--~-e= Pressu,'e Surface

    - 0 q ~ l r , . , . . . . . . . . . . . . . . i

    - I 10 20 30 40

    X-axis

    Controlled Diffusion Airfoil (210 Camber}

    NOMENCLATURE

    aspect ratio b / c ) , dimensionless

    blade span, mm

    static pressure coefficient

    Cp

    = Ploc - P1/Q1)

    static pre ssu re rise coefficient (C R = P2 -

    Pl/QI), dimensionless

    controlled diffusion airfoil

    blade chord, mm

    diffusion factor (DF = Vm~ - V2 /V 1)

    front blade

    leading edge

    number of blades

    static pressure, kPa

    total pressure, kPa

    pressure surface

    dynamic pressure, kPa

    rear blade

    static pressure rise coefficient, dimensionless

    suction surface

    blade pitch, mm

    trailing edge

    flow velocity, m/s

    volume flow rate, Cu m/s

    G r e e k S y m b o l s

    angle of attack, degrees

    flow angle, degrees

    deviation angle, degrees

    turning/d eflect i on angle (~ =/31 - / 3 2 , degrees

    stagger angle, degrees

    effective stagger angle (for tan dem blade),

    degrees

    incidence angle, degrees

    blade angle, degrees

    total pressure loss, kPa

    loss coefficient (to = APo/Q1) dimensionless

    REFERENCES

    1. Wennerstrom, A. J., Highly Loaded Air Flow Compressors: His-

    tory and Current Developments.

    ASME J. Turbomachinery

    112,

    567-578, 1990.

    2. Cumpsty, N. A.,

    Compressor Aerodynamics.

    Longman, Bombay,

    India, 1989.

    3. Starken, H., Performance of Controlled Diffusion Blades, Axial

    Flow Compressors, VKI Lecture Series 1992-02, 1992.

    4. Behlke, R. F., The Development of a Second Generation of

    Controlled Diffusion Airfoils for Multistage Compressors.

    ASME

    J. Turbomachinery108, 32-41, 1986.

    5. Stephens, H. E., and Hobbs, D. E., Design and Performance

    Evaluation of Supercritical Airfoils for Axial Flow Compressors.

    United Technologies Corporation Report FR 11455, 1979.

    6. Hobbs, D. E., and Weingold, H. D., Development of Controlled

    Diffusion Airfoil for Multistage Compressor Application.

    ASME

    J. Eng. Gas Turbines Power 106, 271-278, 1984.

    7. Bledsoe, M. R., The Method of Complex Characteristics for

    Design of Transonic Blade Sections. Paper No. D OE/ ER /

    03077-273/UC-32, Elsevier Science, Inc., New York, 1986.

    8. Sturm, W., Scheugenpflug, H., and Fottner, L., Performance

    Improvements of Compressor Cascades by Controlling the Pro-

    file and Sidewall Boundary Layers. ASMEJ. Turbomachinery114,

    477-493, 1992.

    9. Wu, C.-H., Zhuang, B., and Guo, B., Experimental Investigation

    of Tandem Blade Cascades with Double Circular Arc Profiles.

    ASME Paper No. 85-GT-94, 1985.

    10. Roy, B., Marathe, B. V., and Gangal, D. B., Comparative Cas-

    cade Studies of Some High Diffusion Compressor Bladings. Proc.

    Ninth Int. Symp. on Air Breathing Engines,

    Athens, Greece, pp.

    1281-1289, 1989.

    11. Sachmann, J., and Fottner, L., Highly Loaded Tandem Compres-

    sor Cascades with Variable Camber and Stagger. ASME Paper

    No. 93-GT-235, 1993.

    12. Roy, B., Walvekar, A. K., Saha, U. K., and Marathe, B. V., Low

    Speed Cascade Studies of Highly Cambered Single and Tandem

    Compressor Blading. Int. J. Turbo Jet Engines 12, 129-137, 1995.

    13. Gostelow, J. P., Cascade Aerodynamics. Pergamon, Oxford, 1984.

    14. Wennerstrom, A. J., Low Aspect Ratio Axial Flow Compressors:

    Why and What I t Means.

    ASMEJ. Turbomachinery

    111, 357-365,

    1989.

    15. Wisler, D. C., Loss Reduction in Axial F low Compressors

    Through Low-Speed Model Testing.

    ASME J. Gas Turbine Power

    107, 354-363, 1985.

    16. Hirsch, C., Advanced Methods for Cascade Testing. AGARD-

    AG-328, 1993.

    17. Yocum, A. M., and O'Brien, W. F., Separated Flow in a Low

    Speed Two Dimensional Cascade I: Flow Visualization and Time

    Mean Velocity Measurements.

    ASME J. Turbomachinery

    115,

    409-420, 1993.

    18. Yocum, A. M., and O'Brien, W. F., Separated Flow in a Low

    Speed Two Dimensional Cascade II: Cascade Performance.

    ASME J. Turbomachinery

    115, 421-434, 1993.

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    2 7 6 U . K . S a h a a n d B . R o y

    1 9. M a ra t h e B . V . C a sc a d e S t u d i e s o f H i g h l y Lo a d e d C o mp re sso r

    Blades. M. Tech . Thesis Aero . Eng . Dept . Ind ian Inst . Tech .

    Bombay 1988.

    2 0 . Sa n g e r N . L. a n d Sh re e v e R . P . C o m p a r i so n o f C a l c u l a t e d a n d

    Ex p e r i me n t a l C a sc a d e Pe r fo rma n c e fo r C o n t ro l l e d D i f fu s i o n

    C o m p re sso r S t a t o r B l a d i n g . ASMEJ Turbomachinery 108 42-50

    1986.

    21 . Elazar Y. and Shreeve R. P. Viscous Flow in a Con t ro l led

    D i f fu s i o n C o mp re sso r C a sc a d e w i t h In c re a s i n g In c i d e n c e .

    ASME

    J Turbomachinery 112 256-265 1990.

    Rece ived Apr i l 27 1995; rev ised August 30 1996


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