YangzhouChengde
JiangsuChengde
M&H
Longshan Kurvers
1-SourceSouth East Asia EPC
Japan EPC
ChengdeHeavy
RFQ RFQ
RFQ
Approved/Audited• Metal One • Fuji Electric• Benkan • KHI (Audited 19th June)
Planning Audit• MHI Nagasaki*• Toshiba Plant Systems
Vendor Registration• JGC • Toyo
Approved/Audited• Benkan• Metal One • Mitsui Busan• Fuji Electric
Vendor Registration• JGC• Toyo• Chiyoda
Approved/Audited• MHI Nagasaki*• Babcock Hitachi Kure• IHI• KHI• JGC• Benkan • Metal One • Mitsui Busan• Fuji Electric• Exxon Mobil• Alstom• Siemens
Planning Audit• Toshiba Plant Systems
Vendor Registration• Toyo• Chiyoda
Approved/Audited• Babcock Hitachi Kure• Benkan • Metal One • Mitsui Busan• Fuji Electric• Exxon Mobil
Vendor Registration• JGC• Toyo• Chiyoda
*Audit can cover MHI Yokohama / Takasago / Hiroshima / Kobe / Mitsubishi Chem
JIANGSU CHENGDE YANGZHOU CHENGDETAIZHOU CHENGDE
CHENGDE(CD)
CHENGDE GROUP
CHENGDE HEAVY INDUSTRIES
100% CD
JC
100% owned by CD
Tube mill
OD: 1/2in~8in
YC – JV with PCC
50% PCC + 50% CD
Pipe mill
OD: 8in~42in
TC
100% owned by CD
Work with JC
Tube mill
OD: 6in~14in
CDH
100% owned by CD
Forgings/Bar mill
OrganizationA combination of various alloys and size ranges
Investment Cast
Products
PCC Structurals
Forged Products Fastener Products
Precision Castparts Corp.
Wyman-Gordon
Forgings
PCC Airfoils
Specialty Materials
and Alloys
Industrial Products
PCC ORGINATION
Special Metals Corp.
Aerospace 67%
Power Generation
16%
Other 17%
PCC Group Profile:
• NYSE Listed Company Ticker ~ PCP
• Website www.precast.com
• Fiscal 2013 Revenue $36Billion
• Worldwide employees 22,000
• Manufacturing locations 200 facilities
OrganizationA combination of various alloys and size ranges
Yangzhou Chengde (YC)
MilestonesOver 23 Years SMLS Steel Pipe Manufacturing Experience
Annual Production Capacity (TON)
0
50,000
100,000
150,000
200,000
250,000
2005 2006 2007 2008 2009 2010 2011
50,000
100,000120,000
150,000
200,000
250,000 250,000
1988, Established for seamless Boiler
tube;
1998, Started developing large
OD Pipe
April 2000 – First production line of
Giant Dragon
Commercial production of large
OD SSP
Began construction of riverside factory
Started second production line of
Giant Dragon
Started third production line of
Giant Dragon
Commenced export sales
- Oct 2006: L/UL OD division of
Jiangsu spun-off as Yangzhou Chengde
Carlyle acquires
49% stake in Chengde
January 2008: Started
construction of Second Phase
Production
Dec, 2009
Phase II started full production of Larger OD SSP
January
PCC has acquired 49 % stake and
became a strategic partner
-April PCC buy 1%, and became 50% -
50%
1988/982000
20042005
2006
2007
2008/9
2010
PRODUCTSHigh Performance Seamless Pipes serving a Variety of Industry Applications
Manufacturing Range and Materials
219mm ~1066.8mm
(8’’~42” OD)
12.7mm ~ 120mm
Wall Thickness
(0.5” ~ 4.72”)NOTE: Steel Grade also include the equivalent in EN/DIN/GB Standard and special chemical design based on customer specifications.
Application fields Standard Steel grade
Boiler / Thermal Power generation
ASTMASME
A/SA106B/C, A/SA333 Gr.1/Gr.6,
A/SA335 P11, P12, P22, P5, P9, P91, P92,
EN10216-2/DIN17175
10CrMo9-10, 13CrMo4-5, 15NiCuMoNb5-6-4, WB36, X10CrMoVNb9-1, X10CrWMoVNb9-2,
Offshore/ Ship Building pipes
ABS/BV/RINA/DNV/NKK/GL/LR/CCS
Drilling platform pipes A514Q/ A517Q certified by ABS/ CCS, X52/X60/X65/X70/X80PSL2
Mechanical pipes ASTM A519 4130, 4130X, 4140
Nuclear Power RCCMNF, ASME
TU48C, P265GH, P295GH,SA106B, SA 333 Gr. 6, P11, P22
Line pipesCasing and tubing
API 5LAPI 5CT
X42, X52, X60, X65, X70, X80,
K55, L80, C95, P110, Q125
Comprehensive Product Portfolio – Applications
Remark: Data from Year 2010, YZCD
PRODUCTSHigh Performance Seamless Pipes serving a variety of Industry Applications
Power Generation, 72%
Mechanical Pipes, 9%
CNG Cylinder, 10%
Line Pipe, 6%Chemical & Oil
Refinery, 1%Nuclear Power,
1% Ship Building, 1%
The LARGEST P91 MATERIAL Made in CHENGDE
PRODUCTSHigh Performance Seamless Pipes serving a variety of Industry Applications
GRADE: P91
SIZE: OD 1066.8 x 52 x 7700mm
Specification: A335
The FIRST P92 MATERIAL Made in CHENGDE CHINA
PRODUCTSHigh Performance Seamless Pipes serving a variety of Industry Applications
Nuclear application pipes (Reference List)
ASME SA106B, P11, P22
RCCM M1146 S1/S2 pipes
NF A49-213 TU 48C
EN 10216-2: P265GH
EN 10028-2: P295GH
ASME SA333 Gr.6TU48C, 315, 24%
P265GH, 82, 6%
P295GH, 210, 16%
106B, 635, 49%
P11, 15.7, 1%P22, 47, 4%
Nuclear Product Quantity (Metric tons)
TU48C
P265GH
P295GH
106B
P11
P22
PRODUCTSHigh Performance Seamless Pipes serving a Variety of Industry Applications
MarketStrong Strategic Relationship with Key Customers
ASIA
EUROPE
North America
Fossil powerINDIA: BHEL, L&T , Reliance, Punj Lloyd
CHINA:Shanghai Electric, HBC, SHB, DEC, ENRIC
JAPAN: MHI, IHI, BHK, BENKAN
KOREA:DOOSAN, HYUNDAI, NK,
SAMSUNG
SIEMENS, EDGEN, SICAM ,SBM, STF/EDFALSTOM, BECHTEL, US
METALS, BAKER, EATONNuclear Power1. Dongfang Electric-
Shanghai Electric-China Guangdong Nuclear- CGN
2. China National Nuclear Corporation- CNNC
3. CNNC-Xi’an Nuclear Equipment Co., Ltd.
MarketStrong Strategic Relationship with Key Customers
Chengde has supplied to above mentioned customers and end users:1. Dongfang Electric-Guangzhou Heavy Machinery2. Shanghai Electric- Nuclear Power Equipment Co., ltd.3. China Guangdong Nuclear- CGN4. China National Nuclear Corporation- CNNC5. CNNC-Xi’an Nuclear Equipment Co., Ltd.
Development of Japan Market QA/QC audits have been successfully carried out by
Japanese EPC’s such as:
• MHI Nagasaki
• IHI
• BHK
• JGC
• KHI
• Mitsui Bussan
• Fuji Electric
• Benkan
• Metal One Pipe & Tubular
QA/QC audits are planned to be carried out by Japanese
EPC’s such as:
• Toshiba Plant Systems (TPSC)
• Toyo
• Chiyoda
Development of Japan Market Orders already received, both Domestic & International,
include from:
• MHI Nagasaki:
Linkou - Taiwan
Rabigh - Saudi Arabia
Setouchi - Japan (JFE Holdings)
• MHI Hiroshima:
Compressor Plant - Japan
Iron & Steel Plant - China
• MHI Shinagawa:
RSAE - Russia
• IHI Aioi:
Talin - Indonesia
Cochrane - Chile
Sakaide - Japan (Shikoku Electric)
• BHK Kure:
Al Mussaib - Iraq
XTMA Manjung - Malaysia
Ogishima - Japan (Tokyo Gas)
Osaki Cooling Generator - Japan
(Chugoku Electric)
• Benkan:
Rabigh - Saudi Arabia
Kudgi - India
ICHTYS - Australia
Order Distribution of Japan Market
Customer MHI(MHPS)
IHI BHK Benkan Total
Tonnage 3813 2462 1918 584 8777Mtons
Remarks: The data is up to date as of May 4th 2014
43%
28%
22%
7%
Order (Mtons) distribution
MHI (MHPS)
IHI
BHK
Benkan
∙ Since 2006, “Yangzhou Chengde”
continued strengthening its leading position in the large-diameter seamless steel pipe industry in China through its effective scientific and technological innovation . Has now became the market leader in supplying Boiler pipe and CNG pipe in CHINA.
∙ You can depend on YC’s high quality, quick delivery, and competitive cost structure. Yangzhou Chengde has now positioned itself well to be a major international supplier of seamless pipe in the World Power & Petro Chemical Markets .
Market ShareDominating supplier for Domestic and International markets
P91 DOMESTIC MARKET SHARE (%)
0%
20%
40%
60%
80%
100%
2006 2007 2008 2009 2010 2011 2012
18%
40%
63%70%
65%70% 73%
10%
25%
43%
75%85%
80%85%
Boiler pipes
CNG pipes
DOMESTIC MARKET SHARE (%)
0%
20%
40%
60%
80%
100%
2006 2007 2008 2009 2010 2011 2012
10% 15%
40%
60%
75% 75% 70%
90% 85%
55%
30%20% 20% 20%
Chengde
Imported
Manufacturing ProcessUnique and Efficient to Meet Quality and Delivery Requirements
Raw Material Inspection Cold Centering Heating Piercing & Rolling Sizing
Cold Drawn TestingHeat Treatment Inside &Outside Grinding
Visual & Dimension Inspection MarkingNDE Storing & Shipping
Straightening
Manufacturing EquipmentFlexible piercing & rolling technologies and advanced heat treatment furnaces
No. Name Type or Description Quantity
1 Cross Piercing and rolling Machine Φ600-960mm 5
2 Sizing machine Φ660mm 2
3 Six roller Straightening machine Φ680mm 1
4 Ten roller Straightening machine Φ960mm 1
5 Press Straightening machine 2000tons 2
6 Cold drawn machine 1200 tons/ 1600 tons /2000tons 3
7 LPG Trolley Type Normalizing Furnace 14000×4200×2500mm 3
8 LPG Trolley Type Tempering Furnace 14000×4200×2500mm 4
9 LPG Trolley Type Tempering Furnace 10200×4200×2500mm 2
10 LPG roller hearth pipe heating furnace 53160×1100×2220mm 1
11 LPG Trolley Type Normalizing Furnace 14200×4400×2500mm 2
12 LPG Trolley Type Tempering Furnace 14200×4400×2500mm 2
Inspection & Quality ControlCompetent Material Laboratory & Various NDE technologies
No. Equipment Name Capacity Quantity
1 Vacuum directly-reading Spectrum meter 22 elements 1
2 Automatic Oxygen and Nitrogen Determinator O / N 1
3 Carbon and sulfur Determinator C / S 1
4 Portable Alloy analyzer 25 elements 1
5 Contrapositive Metallographic Microscope 50-2000X 1
6 large-scale Metallographic Microscope 32-1600X 1
7 Stereo Microscope 6.7-45 X 1
8 On-site Metallographic Microscope 100-1250 X
9Electro Hydraulic Servo Universal Material Testing Machine Controlled by
Computer1000KN 1
10 Electron Universal Material Testing Machine Controlled by Computer 300KN 1
11 Electron Universal Material Testing Machine Controlled by Computer 100KN 1
12High temperature Electron Universal Material Testing Machine Controlled by
Computer100KN 1
13 Tensile Specimens Gauge Meter (10×30)mm 2
17 Electron extensometer (1,5,25)mm 3
18 High temp. Creep rupture test machine 0.3﹣30KN 30
19 Rockwell Hardness MeterHRA100 HRB130
HRC1001
20 Brinell Hardness Meter (8-650)HBW 1
21 Automatic Impact Testing Machine 500J 1
22 Impact Testing Machine 500J 1
Passed ISO17025 Lab accreditation, special strength on Creep rupture test
Inspection & Quality ControlVarious NDE technologies and competent Material Laboratory
No. Equipment Name Size/Type Capacity Quantity
23Steel Pipes Eddy-current Testing
MachineETS-76
φ219-φ120020 db 1
24 PTEST-16 UT instrument Longitudinal 16 channels 55 db 3
25 PTEST-64 UT instrumentLongitudinal 16 channelsTransverse 24 channels
55 db 2
26 SKD-16 UT instrument Longitudinal 16 channels 55 db 2
27 ECC-58 ET instrumentLongi. And trasv. Both 8 channels,
oblique 8 channels20 db 2
28 UT&ET Testing Machine Max Dia. 1200mm 8
29WGT-8 UT full length WT measurement instrument
8 channels 2
30Magnetic Particle testing
machineCXX-24400
level A32 db 1
31 Hydraulic testing machine Φ914mmMax pressure:
69MPa1
32 Hydraulic testing machineΦ1300mm
Max pressure:69MPa 1
NDE Equipments: 12 NDE lines including automatic UT, ET, MT and Hydro test machines
Quality Control SystemFossil / Nuclear Power QA system established
In accordance with: 1. ISO 9001: 2008 –certified by TÜV-NORD
2. API Q1 8th edition
3. China Nuclear Safety Laws & Regulations- HAF 003/HAD
4. ASME NCA 3800 / NQA equivalent
• API 5CT (0900) Expiration Date: Feb. 25th, 2017
• API 5L (0621) Expiration Date: Feb. 25th, 2017
• DNV (AMM-3516) Expiration Date: Jun. 30th, 2016
• GL (WZ1811HH) Expiration Date: Feb. 28th, 2017
• TÜV ISO9001:2008 Expiration Date: May. 12th, 2015
•Lloyd’s (MD00/3432/0001/4) Expiration Date: Feb. 26th, 2017
• Bureau Veritas (SMS.W.II/71328/A.1) Expiration Date: Jun. 30th, 2015
•TÜV PED-AD2000-W0 Expiration Date: May, 2016
• TÜV-CPD (0045-CPD-0953) Expiration Date: Sep. 30th, 2015
• ABS (American shipping bureau) Expiration Date: Apr 11, 2017
• CCS (China classification Society) Expiration Date: Jun. , 2017
• EIL (Engineers India Ltd) Expiration Date: Feb28, 2017
CertificationsInternational Standard Certificates Covers almost all Fields
CHENGDE GROUPWhat can we offer you?
Powerful Seamless Pipe Problem Solver:• Full range manufacturing of SMLS pipes covering 0.5 -42 inches (**Including JC&TC Sizes)
• Materials from carbon, low alloy, high alloy to stainless pipes
• Covering from thermal, petrochemical, line, casing& tubing, gas cylinders to nuclear power
piping also .
Competitive price with quality products:• Quality control under JV with PCC criteria, management embraced by PCC
• Pricing based on China manufacturing cost and unique manufacturing process.
Innovative manufacturing technologies:Patented flexible manufacturing processes combination to provide whatever size you need.
Fast & customer-caring delivery with dedicated customer service:• Care about customers, provide what they need even in case of small quantities.
• Faster delivery than competitors
• Dedicated customer staff group - particularly for overseas customers, covering planning,
expediting, logistics, finance, documentation and quality feedback.
• Local offices for Japan, Korea, India etc., providing timely contact whenever customer
needs.