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1.- WHAT IS TECFOS? - fsbarbara.com “DrillSim ... Excavated section 250 m 50 m2 Covered section...

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1.- WHAT IS TECFOS?

The Training and Technological Applications Development Centre in Underground

Construction is implanted based in the experience of Santa Barbara Foundation during

its 20 years of operation in collaboration with Universities, Technological Centers and

leader companies, constituting an open consortium created from 2008 with the goal to

respond, through training programs and applicated investigation lines, to the needs

surging from companies and public administrations related to underground construction

2.- SERVICES OFFERED

TECHNOLOGY (Real Scale Tests)

• Machinery.

• Materials.

• Construction methods.

• Procedures in Emergency situations.

TRAINING

Training line for responsible staff and technical staff in

underground construction

• New drilling technologies.

• Blast technologies.

• Shotcrete Technologies.

• Special Concretes.

• Safety and Risk Prevention in underground works.

Training line for operators, maintenance staff and

specialist.

• Drilling jumbos, roadheaders and concrete spraying

machines operators.

• Explosives experts.

• Maintenance staff.

• Laboratory technicians and operatives.

3.- COMPLETED PROJECTS

R & D Projects / Technological applications:

Project “Multidimensional City”.

Project “Tunconstruct”.

Project “NCEX”.

Project “DrillSim”. Drilling Jumbo

simulator.

Concrete spraying machine simulator.

Real scale tests:

o Machinery:

Jumbo Sandvik DT 920i.

Concrete Spraying Machine Sika PM 500.

Concrete Spraying Machine Prototype ML.

Concrete Mixer Machine ML Hurón 7.

o Materials:

Fire resistance test of “Fire Segment” (Acciona/Sika).

Fire resistance test of “Bilayer Segment” (Dragados/IETcc).

Fire resistance test for Concrete Coating Santa Agueda tunnels (UTE

Gorostiza-TECSA).

4.- TRAINING Course in Shotcrete´s Technologies (2 editions). Client: Putzmeister.

Course for Operators of Computerized Drilling Jumbos, intermediate level (2

editions). Clients: ALDESA and INSERSA.

Journeys in blasting initiation modern systems (4 editions). Clients: Acciona,

Economy Counseling JCyL.

Journeys in explosives destruction and blasting accessories (7 editions). Clients:

Acciona, Economy Counseling JCyL., Police Corps.

Course about fires in tunneling construction (2 editions). Clients: Economy

Counseling JCyL., Ministry of Industry.

ADIF Master “Civil Protection in Railway Sector. Module 12. Fire Performance in

Confined Spaces”. (3 editions). Client: Administrator of Railway Infrastructures (ADIF).

Course about regulatory requirements and control procedures for blasting

vibration and airwave generation. Client: Economy Counseling JCyL.

Course about risk control techniques in special blasting. Client: Economy

Counseling JCyL.

Course about technical supervision and control in the start-up and periodic

inspections of machinery (ITC 02.2.01). Client: Economy Counseling JCyL.

Course about the methodology of the work accidents investigation. Client: Economy

Counseling JCyL.

5.- UNDERGROUND INFRASTRUCTURES

Experimental Tunnels:

Underground infrastructure is composed of two tunnels named respectively

Experimental Tunnel number 1 and Experimental Tunnel number 2.

Tunnel 1 Tunnel 2

Current length 390 m 210 m

Final length 636,18 m 645,21 m

Excavated section 50 m2 50 m2

Covered section 44 m2 44 m2

Excavation method Two excavation stages (top

heading and bench diving)

Complete Section

Ventilation:

Tunnel construction: longitudinal ventilation. Axial fan, impeller diameter 1000

mm, motor rating 75 KW.

Tunnel exploitation: longitudinal ventilation. 2 pairs of Jet Fans 2 * 22 KW,

impeller diameter 700 mm.

Future: longitudinal and semi-transverse with masive point extraction (in

execution).

EXPERIMENTAL TUNNELS

TECFOS

100m

Fire Test Gallery

The Fire Test Gallery has a 10 m2 cross section, and its length is 110 meters. The

beginning and the end of the gallery is covered with concrete rings, and its middle

section consists of hard rock bolted supporting system. The gallery is also served by a

110 KW ventilator with a remote controlled frequency regulator, allowing the control of

the air velocity inside the installation. Remote controlled doors can be opened or

closed, according to the ventilation requirements.

Control Rooms. Communications.

Monitoring and Control of underground infrastructure is centralized in two control rooms

using an optical fiber network to provide communication between the sensors and

actuators, and the SCADA software installed in them. This supervision and control

system provide the following capabilities:

1. Monitoring and control of the ventilation system in tunnels and fire test gallery.

2. Remote controlled doors in the ventilation circuit.

3. Monitoring large number of sensors (temperature, pressure, air velocity, gas

control) and remote operational performances.

4. Video supervision of the works and tests made in the infrastructures. Network

Dome IP cameras PTZ working even in low luminosity (minor than 0.005 lux).

5. Radio communication system and Wi-Fi real time location system.

6.- COLLABORATORS

It is signed a collaboration agreement to develop and to promote different activities within the

Tecfos initiative framework with the following institutions and companies:

Politechnical University of Madrid (UPM)

Centre of Studies and Technical Research of Gipuzkoa (Navarra University).

Ove Arup & Partners.

Geocontrol S.A.

Sika S.A.U.

Putzmeister GmbH.

Maxam Europe.

Sandvik Mining and Construction.

Dräger Safety

Contact:

Fundación Santa Bárbara

Aguilonjos s/n 24310.- La Ribera de Folgoso (León). SPAIN

Phone: (+34) 987.52.30.69

Fax: (+34) 987.52.30.70

Mail: [email protected]

Website: www.tecfos.com

Training and Technological Applications Development Centre in Underground Construction


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