1000w fiber cutting machinemps-xiic

1000w fiber cutting machinemps-xiic

Designed by Han’s Laser Technology Industry Group Co., Ltd.

With cover

The principle

The basic principle of laser cutting: the laser focus on the material, the material will heating until more than the melting point of metal, and then use the coaxial nozzle high pressure gas to blow off molten metal , along with the beam and the material rel-ative linear movement, the holes are formed continuously very narrow kerf width.

1. Process Gas

2. Cutting Nozzle

3. Nozzle offset

4. Cutting speed

5. Molten material

6. Dross

7. Cut roughness

8. Heat afected zone

9. Kerf width

The principle of laser cutting

Technical Parameter

Machine model MPS-XIIC

Laser power 1000W(IPG)

Wavelength 1070nm

Overall power 16KW

Cutting area(XY) 1500mm×3000mm

Max positioning speed 650mm/s

XY table positioning accuracy <±0.03mm

XY table repetition positioning accuracy <±0.015mm

Z axis positioning accuracy <±0.02mm

Z axis repetition positioning accuracy <±0.01mm

Dimension (Main device) 8500mm*3125mm*2000mm

Configuration Function model Brand and originLaser source 1000W continuous fiber laser source IPG & Germany

Laser head With auto-focusing function Lasermech & USA

PC control system

Four cores CPU i3, Memory 4G, Hardware 500G.Graphics functionComputer communication interface: Ethernet, USB etc.OS: WINDOWSPLC

HANS & CHINASiemens & Germany

Pneumatic system

Reducing valveShuttle valveThrottle valve, one –way valvePressure sensorCylinderSolenoid valveElectric proportional valve

SMC & JapanAirTac & Taiwan

Drive system

High precision linear ball guide rail HIWIN/PMI & TaiwanHigh precision ball screw PMI & TaiwanHigh-precision disc gear Schneider & FranceServo motor Yaskawa & JapanHigh precision helical gear rack Linden & Switzerland

Capacitive vertical tracking system

Capacitive sensorHANS &CHINAAmplifier (built- in)

Adjustment box

Electrical systemContactor, air switch, etc AB & USAPhotoelectric switch, etc. Omron & JapanTerminal WAGO & Germany

Confi guration

Laser cutting systemLaser cutting system include :control system, motion system, optical system, cooling system, exhaust system and blowing pro-tection system etc.; is the perfect combination of multi light, machine ,electric , control and other professional technology. Differences in price and performance of the machine is not only in the con-figuration, but the design, manufacturing, quality, sales and service of all links.

Cutting Drawing

High pressure gas Laser system

Laser head

Workpiece

Movement of worktable

Cooling system

Computer Control system

Han’s Laser is IPG’s first and bigger fiber laser integra-

tor in the world. Up to December,2014 there are more

1710 hige power fiber laser solution provided by Han’s

Laser.

Electro-optical conversion efficiency of up to 25% -30%

Extremely good pulse power ,energy stability, long life,

high precision, pump source lifetime> 100,000 hours

Faster, the effect is more perfect

Compact design

Small size, light weight, maintenance-free

IPG Laser Source

Laser cutting systemFeature :Thick structure, lower center of gravity, high-speed stability, plate auto-change, Dual-drive.•Bed of worktableThe bed adopts the whole welding structure, roughing after annealing to eliminate stress.After finishing secondary vibration treatment, the method makes a better solution to the stress generated due to welding and machining, thus greatly improving the machine stability. X, Y, Z axis servo motors are imported from Japan, with a high precise ball screw, high precision linear ball guide rail, high precision disc gear, and high precision helical gear rack, effectively ensure the transmission accuracy; the machine is equipped with automatic lubrication system. The cutting area with dust exhaust system at the bottom of the cutting area equipped with scrap car that is pulled out to clean up waste regularly .

Bed of worktable

Gantry Structure

High SpeedStatbility

Dual - Drive MaximumPositioning speed 60m/min

Guide

• Interferometermeasurement data• The positioning accuracy of XY < + 0.03mm• XY repeat positioning accuracy < + 0.02mm• Z axis positioning < + 0.02mm• The Z axis repeat positioning accuracy < + 0.01mm

Laser cutting head system

The laser head is imported from Laser

cutting head system Lasermech( USA),

it is professional for imported laser

source, and professional to work with

non- contact capacitive highly

automated tracking system, According

to the physical characteristics of the

fiber laser, the 5 inch focal length lens

of laser head can be used for cutting

sheet metal with different thicknesses,

without the trouble to replace the

different focusing lens.

For large format laser cutting machine, processing of different local height is slightly different, so that the material surface deviates from the focal length, this is not the same in different place of the focused spot size, power density is not the same, different cutting position of laser cutting quality is not consistent, did not reach the quality requirement of laser cutting.The cutting head with the dynamic system can ensure uniform height of cutting head and cutting materials, thus ensuring the cutting effect.

Auto-focusing system

Control system

• Control system is more rational, mature and stable; with a central controller to control the timing of switching equipment, well protected key components of life• The console is with user-friendly design, and the designed-graphic( cutting file) can be imported from USB• Control cabinet key electrical components are from genuine ABB, Siemens, and Schneider

Software is mature and stable, powerful, fool-style interface, simple and easy to understand, easy to use ；

Support AI, DXF, PLT, Gerber and other graphical data formats, and accept international standard G code generated by Mater Cam, Type3, Wentai software.

Fully supports the common editing and typesetting function, including scaling, rotating, alignment, replication, combination, smooth, merger etc..

Be in WYSIWYG mode setting into pinout, cutting gap compensation, micro even, bridging, undercutting, keep the gap etc..

Han’slaser cutting-motion control software

Software is mature and stable, powerful, fool-style interface, simple and easy to understand, easy to use.Support AI, DXF, PLT, Gerber and other graphical data formats, and accept international stadard G code generated by Mater Cam, Type3, Wentai software.Fully supports the common editing and typesetting function, including scaling, rotating, alig-ment, replication, combination, smooth, merger etc..Be in WYSIWYG mode setting into pinout, cutting gap compensation, micro even, bridging, undercutting, keep the gap etc..

Han’slaser cutting-motioncontrol software

The distinction between internal and external mode is automatic, and according to the internal and external mold to determine the direction of cutting gap compensation, lead wire inspection etc..

Fully support curve segmentation, merging, curve smoothing, text to curves, with scattered parts, etc..Automatic sorting and manual sorting function is flexible, supported by the group part of fixed processing order.The processing order is unique browsing, than the simulation more interactive view processing order.Fully support segment perforation, perforation, gradual pre perforation, support for the perforation process and cutting process setting laser power, single frequency, laser, gas type, pressure form, follow the height.Fully support adjusted with the speed power, may be provided separately introduced pinout line speed.Be strong material base function, allows all parameters stored for the same material used again.Is breakpoint memory breakpoint processing, forward backward traceability; allow part of graphics processing.Fully support the stop and pause to any point in the process of localization, processing starting from an arbitrary position.Exactly the same set of software support for cutting pipe cutting and plane, programming in exactly the same way; support of intersecting line cutting.Fully support fixed high cutting, automatic edge searching and board outside the knife, knife.Expansion ability is strong, up to 15 PLC editing, more than 30 programmable process.

Han’slaser cutting-motion control software

Cutting width 0.147mm

Width of pen-writing 0.907mm1mm aluminium with the speed of 100mm/s

8mm carbon steel with the speed of 18mm/s

Application of cutting

Application for Kitchenware

1000W machine as an example, the cutting performance of different materials

Material Thickness (mm) Speed (mm/s) Auxiliary Gas

SS

1 280 Compressed Air2 90 Compressed Air3 40 Compressed Air4 25 Compressed Air5 12 Compressed Air6 8 Compressed Air

Carbon Steel

1 210 Compressed Air2 110 Compressed Air3 50 Oxygen4 38 Oxygen5 30 Oxygen6 25 Oxygen8 18 Oxygen

10 14 Oxygen12 12 Oxygen

The cutting performance

1.The total power consumption

1000W fiber laser cutting machine per hour total consumption costs :111.3INR

Equipmentcomponents

The total consumptionof electricity (kilowatt-hour)

Total TOTAL COST(INR/Hour)

1000w laser source 4

26.5

26.5*0.6*7=111.3INR(In order to account for the-

loading rate of 60%; electrici-ty to 7 INR / kilowatt-hour)

Machine tools (cutting format3000x1500mm) 6

cooling system 2

Dust extracting machine 1

Air compressor consumption 11(approximately)

Dryer & filter 2.5

Consumables

Consumables

2. the consume part cast

part The use of cycleThe use of theenvironment

Note

Blowing nozzle about 2-3 month

Environment tempera-ture:

30 degrees Celsius (an-nual

average)

Use of replacement cycledepends on the

actual operating conditionsand equipment, failureparts

should be immediatereplacement or repair.

( 1000INR/PCS ) 80%: maximum load factor

The correct operation and use of the environment canprolong the use period

protect lensabout 2-3 month

( 1800INR/PCS )

Air compressor consumptionDryer & filter

about 12 month

( 1000INR/PCS )