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Overview
• Who is Quick Mount PV?
• Past Mounting Systems, Revisited
• Problems in the industry
• Solar Roofing Best Practices
• The Quick Mount Goals: • Code Compliance • Fastest Installation & High Quality • Longevity & Aesthetic Appeal • Compatibility With All Racking Systems
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Overview
• Quick Mount PV Products • Composition Mounts • Shake & Slate Mounts • Universal Tile Mount • Flat Tile Mount • Low Slope Mount • Conduit Mount • Accessories & Tools
• Quick Mount PV Website
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Born In The Trades
• Founded in 2006 by Stuart and Claudia Wentworth
• Family business with over 20 years experience in metal fabrication, green building and solar
• Extensive experience with PV installation
• Committed to the future of solar power & sustainability
• Dedicated to quality, code-compliant solar installations
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Why Respect The Roof?
“…80% of all construction related litigation stems from water intrusion.”
- Rob Hernandez Pitched Roof Racking SolarPro November 2008
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It only takes a single leak to cause callbacks, roof damage, bad reputation, or even a lawsuit.
Think Like A Roofer
• Solar installers must think and act like roofers when stepping onto a roof to make penetrations.
• Who would install a skylight or vent jack without complete waterproof flashing?
• How would a roofer approach mounting PV or solar thermal panels to a customer’s roof?
• How do we maintain roof warranties?
• What is “code” for solar mounting systems?
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What’s Wrong With This Picture?
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Past Methods
It might look okay at first…
Unflashed mounts were typical in the early days of solar and may have even passed inspection.
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Past Methods
... but over time leaks and corrosion are inevitable.
Attaching brackets or L feet directly to a composition roof…
…with sealant but no flashing…
…leads to corrosion and leakage at the penetration.
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Improvements along the way…
Not all flashed mounts are equally effective.
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Quick Mount PV Products
The recognized standard for 100% code-compliant, watertight roof mounts
• Meet/exceed NRCA & TRI standards and best practices
• Meet IBC, UBC, IRC, SBC
• Patented waterproofing technology
• Up to 50-year life
• All aluminum flashing and mount
• Stainless steel hardware
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Wheel Of Accountability
See our website for full information on the relationships between code makers, code enforcers and the solar installer.
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Many Roofing Codes Come Into Play
‣ IBC/IRC/SBC: Flashing required at all roof penetrations
‣ NRCA Best Practices: No exposed fasteners on shingle roofs
‣ SMACNA: No galvanized on
roofs exceeding 15-year lifespan
"
A Few Key Points:
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Classic Composition Mount
• ICC-ES tested and certified
• Approved by GAF/Elk & Owen’s Corning
• Patented waterproofing technology
• One-bolt installation
• No shingle cutting
• 100% code compliant
• Simple installation meets or exceeds codes & NRCA Best Practices
• All aluminum flashing with stainless steel hardware included
• Works with all standard racking systems
Our Best-Selling Mount
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Superior Waterproofing Technology
All stainless steel hardware included.
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Patented technology allows a strong, permanently watertight
seal without welding.
Two EPDM rubber washers lock out moisture. Resistance to heat, ozone
and weather means years of effective use.
Thicker all-aluminum flashing and mount have 50-year life
expectancy.
Designed By Installers For Installers
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Practicality on the roof must be considered
4 in. (code)
.050 in. (QM)
Reasons for oversizing:
• Wind driven rain
• Extra flashing for missed pilot holes
6 in. (QM)
.032 in. (code)
Extremely Fast & Easy Installation
1. Lift shingle and clear nails.
3. Add roof sealant to pilot hole. 4. Slide Quick Mount into place.
2. Drill ¼” pilot hole for lag bolt.
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Extremely Fast & Easy Installation
8. Move on to the next row. 7. Attach preferred rails.
5. Drive hanger bolt into rafter. 6. Add EPDM rubber gasket.
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Faster Installation Means More Profit
“Quick Mount PV saves our crew at least four hours per job– and with zero chance of leaks.”
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- Matt Steiner
Plumbing, Electric & Heating
Better Engineering • Further Spans • Less Roof Penetrations • Lower Cost
Quality Speaks
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stronger engineering = further spans = less roof penetrations =
LOWER COST
Engineering Test Results On Composition Mounts
Sample ID Wood Species Ultimate Load in Tension (lbs)
Failure Mode
T-DF-1 Douglas Fir 3963 Lag bolt pulled out
T-DF-2 Douglas Fir 4074 Lag bolt pulled out
T-DF-3 Douglas Fir 3764 Lag bolt pulled out
Average …. 3934 …
T-C-1 Cedar 2096 Lag bolt pulled out
T-C-2 Cedar 2004 Lag bolt pulled out
T-C-3 Cedar 2543 Lag bolt pulled out
Average … 2214 …
Pullout average 3934 lbs
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Engineering Test Results On Composition Mounts
Sample ID Wood Species Ultimate Load in Tension (lbs)
Failure Mode
S-DF-1 Douglas Fir 4306 Bent lag bolt
S-DF-2 Douglas Fir 3990 Bent lag bolt
S-DF-1(A) Douglas Fir 4799 Bent lag bolt
Average …. 4365 …
S-C-1 Cedar 3214 Bent lag bolt
S-C-2 Cedar 3456 Bent lag bolt
S-C-3 Cedar 3268 Bent lag bolt
Average … 3313 …
Shear average 4365 lbs
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Works With All Racks
Compatible with all standard solar racking systems
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Quick Mount with Unirac Rail
QM Classic Composition Mount with L foot and Unirac rail
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Quick Mount with Iron Ridge Rail
QM Classic Composition Mount engineered with Iron Ridge
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Quick Mount with ProSolar Rail
QM Classic Composition Mount with low-profile ProSolar rail
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Engineering Reports From All Major States
UniRac & ProSolar
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Approval from Roof Manufacturers
GAF & Owen’s Corning Approved Quick Mount PV’s Composition Mount to not void their product warranty!
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Available In Three Different Finishes
Anodized finishes help maximize beauty and durability.
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Aluminum mill • Clear anodized • Bronze anodized
When Aesthetics Are Critical ...
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Install bronze only on perimeter where mounts are visible
Classic Composition Mount Box Contents
• Stainless steel EPDM rubberized sealing washer
• Two stainless steel 5/16" hex nuts
• Solid EPDM sealing washer with 60 Durometer hardness
• Stainless steel flat washer
• Stainless steel lock washer
• Case of 12 mounts with all hardware included
• Aluminum mounting block bonded to .05" thick, 12" x 12" aluminum flashing
• Stainless steel hanger bolt, 5/16" x 6” (longer bolts available)
Comes complete with all needed hardware
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Classic Comp Mount
Composition Mounts
New Roof Comp Mount
Standoff Post & Flashing - Great For New Roofs - Allows Roofer to Warrant Waterproofing - Standard Roofing Best Practices
All-In-One Flashing & Mount - Great For Retrofit & New Roofs - Quick & Easy Installation - Cuts Down Labor Costs - No Roof Cutting
New Roof Comp Mount
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New Roof Comp Mount
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Shake Roof Mount
• ICC tested and certified
• Patented waterproofing technology
• One-bolt installation
• No shingle cutting
• 100% code compliant
• Simple installation meets or exceeds all NRCA standards and practices
• All aluminum flashing and mount last 50 years
• Stainless steel hardware
• Compatible with all racking systems
• Works with natural waterproofing system of the roof
The only mount designed specifically for shake roofs.
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Shake Roofs
Most shake roofs consist of interlaid felt paper for waterproofing
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The QM Shake Mount 18x18 flashing is designed to slip under the felt paper
Shake Roof Mount Box Contents
• Stainless steel EPDM rubberized sealing washer
• Two stainless steel 5/16" hex nuts
• Solid EPDM sealing washer with 60 Durometer hardness
• Stainless steel flat washer
• Stainless steel lock washer
• Case of 12 mounts
• Aluminum mounting block attached to .05" thick, 18" x 18" aluminum flashing
• Stainless steel hanger bolt, 5/16" x 6"
Comes complete with all needed hardware
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Double Flashing Kits for Tile Roofs
Universal Tile Mount
Specialty Flat Tile Mount
Universal Tile Mount flexes easily to fit contour of roof
Flat Tile Mount plugs into standard roofing systems
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New Products 2011!
• Works for flat & curved 1le roofs • New aluminum deck flashing • Allows 3 coursing or felt paper • Seamless flashing • All aluminum • Meets roofing codes
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Universal Tile Mount:
Why Double Flashing?
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Tile Roofing Institute (TRI) requires flashing at underlayment level AND top tile level.
Things To Consider Before Installing On A Tile Roof
• Select the best attachment method • Rafters, plywood, blocks between rafters
• Inspect the sub-roof • Identify the material: plywood, OSB, skip sheeting, felt
paper, butyl • Check its condition
• Complete wind calculations and consult local (AHJ) regulations
• Take your time. Mounting and waterproofing on tile takes longer than comp roofs.
Installers: Do your RESEARCH!
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1) Remove tile & attach standoff to rafter
Double Flashing Kits
2) Install deck flashing & waterproofing
3) Cut tile around post 4) Install tile level flashing
Not designed for OSB
If you’re bolting to the deck, it must be plywood, half-inch or thicker.
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Specialty Flat Tile Mount
Blocking between rafters or attaching to PLYWOOD (not OSB)
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Tile Mounts Made Easier Than Ever
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New Products 2011!
• Works for all flat roofs • Follows standard roofing • Comes in Various heights • Works with various flashing • All aluminum • Strongest mechanically attached standoff
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Low Slope Mount:
New Products 2011!
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Low Slope Mount:
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Low Slope Mount fully flashed and waterproofed by the roofer on commercial membrane roof:
Which Is Code Compliant?
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Conduit Mounts
• Protects wiring from overheating
• Allows proper draining
• Completely code compliant, waterproof penetrations
• Aluminum and stainless steel parts
• For composition and wood shake
• 9" x 12" flashing
• Standard single-hole conduit clamp for 1/2" through 1-1/2" conduits
Raise the conduit off the roof!
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Accessories
Roofing Bar • Makes installations faster and
more efficient • 24-inch tapered steel handle • Easy on the roof • Removes all types of shingles • Highly recommended
Extensions Use these extruded aluminum extensions with our standard composition and shake mounts to add height for additional airflow between the modules and the roof or to clear obstructions. The extensions are available in 2-1/2, 3-1/4, and 4-inch lengths.
Hanger Bolts • Lengths of 6, 8, 10 and 12 inches. • Longer bolt spans insulated roof decks • Longer shank maintains pull out and shear strength • Custom lengths available
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Height Extensions
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Visit Our Website quickmountpv.com
• Complete up to date product information
• Downloadable support documentation
• Event and training listings
• Latest news
• List of distributors
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The Best Insurance
• The vital importance of the solar rooftop mounting system is often overlooked and undervalued.
• Proper code compliance protects roof warranties and the installer’s liability.
• Do it right the first time so you don’t have to come back to fix a roof leak.
• Flashing is cheap insurance!!!
“When I’m punching dozens of holes to mount a solar array, I need to be certain there are no points of failure. Only Quick Mount PV gives me that assurance.”
- Tony Diaz, Century Roof & Solar
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QUESTIONS?
Quick Mount PV office & live tech support
(925) 687-6686
[email protected] [email protected]
Also check out our FAQ section
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