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    PHOENIX CONTACT 2012-04-20105016_en_02

    FUNCTIONAL SAFETY

    CHARACTERISTICS

    Application note

    1 Aim of this document

    This application note is a central data source for all

    functional safety characteristics of Phoenix Contact safetyproducts.

    It provides values for:

    Machine building according to EN ISO 13849 and

    EN IEC 62061

    Process automation according to IEC 61508

    Phoenix Contact additionally supports your SISTEMA tool

    projects by providing you with a SISTEMA library containing

    all components that have already been certified according

    to the latest standards.

    You can find the current SISTEMA library on our website

    under the keyword SISTEMA.

    This document also contains the characteristics required tocalculate safety loops in the process industry.

    Table of contents

    1 Aim of this document................................................1

    2 Safety switching devices ..........................................22.1 Safety relays............................................... 2

    2.2 Modular safety relay ...................................4

    2.3 Downtime and speed monitors................... 5

    3 PSR-TRISAFE configurable safety module..............6

    4 SafetyBridge technology network solutions..............7

    5 Safe control technology............................................ 8

    6 Force guided coupling relays ...................................9

    7 Contactron solid-state contactors........................... 10

    8 Process technology................................................11

    9 Explanation of terms...............................................1210 Revision history...................................................... 12

    Make sure you always use the latest documentation.

    It can be downloaded at www.phoenixcontact.net/catalog.

    The Safety service team will be delighted to deal with any further questions.+49 52 81 9 46-27 77

    [email protected]

    Functional Safety values for Phoenix ContactSafety products

    http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://www.phoenixcontact.net/cataloghttp://www.phoenixcontact.net/cataloghttp://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://105016_de_01.pdf/http://www.phoenixcontact.net/catalog
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    FUNCTIONAL SAFETY CHARACTERISTICS

    105016_en_02 PHOENIX CONTACT 2

    2 Safety switching devices

    2.1 Safety relays

    OrderNo.

    Shortdesignation

    ENISO1384

    9-1

    PL

    Category

    ENIEC6206

    1

    SILCL

    PFHd

    (1/h)

    tM(years)

    Note:

    2963802

    2963954PSR-ESA2-B d 2 SIL CL 2 4.05E-10

    20

    8,766 switching cycles per year

    B10d = 230,000 at 3 A AC 15

    2963750

    2963938PSR-ESA4

    e 4 SIL CL 3 5.05E-108,766 switching cycles per year

    B10d = 300,000 at 5 A DC 132963763

    2963941PSR-ESA4-B

    2901430

    2901431PSR-ESAM2/3x1 d 2 SIL CL 2 2.42E-10

    8,760 switching cycles per year

    B10d = 300,000 at 5 A DC 13

    29005252900526

    PSR-ESAM4/2x1

    e 4 SIL CL 3

    5.05E-10

    8,766 switching cycles per year

    B10d = 300,000 at 5 A DC 13

    2981114

    2981127PSR-ESAM4/3x1 1.26E-10

    2900509

    2900510PSR-ESAM4/3x1B 5.05E-10

    2963912

    2963996PSR-ESAM4/8x1 5,06E-10

    8,766 switching cycles per year

    B10d = 230,000 at 3 A AC 15

    2901416

    2901417

    2901426

    2901427

    2901422

    2901425

    2901428

    2901429

    PSR-ESAM4 AC 3.60E-108,760 switching cycles per year

    B10d = 300,000 at 5 A DC 13

    2981800

    2981813PSR-ESD-30 1.80E-09

    8,766 switching cycles per year

    B10d = 400,000 at 3 A,

    AC 15 DC 13

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    FUNCTIONAL SAFETY CHARACTERISTICS

    105016_en_02 PHOENIX CONTACT 3

    1) In conjunction with a suitable evaluation device

    2) Delayed contacts up to PL d, category 3

    2981428

    2981431PSR-ESD-300 2)

    e 4 SIL CL 3

    1.89E-09

    20

    8,766 switching cycles per year

    B10d = 230,000 at 3 A AC 152981125

    2981198PSR-ESD-T 2) 1.67E-09

    2981059

    2981062PSR-ESL4-B 5.56E-10

    8766 switching cycles per year

    B10d = 300,000 at 5 A DC 13

    2963718

    2963705PSR-ESM4

    5.05E-102963776

    2963925PSR-ESM4_B

    2981020

    2981017PSR-ESP4 1,16E-10

    8,766 switching cycles per year

    B10d = 160,000 at 5 A AC 15

    2981978

    2981981PSR-FSP 1x1 1) 2.02E-11

    8,766 switching cycles per year

    B10d = 1,000,000 at 5 A DC 13

    2986960

    2986957PSR-FSP 2x1 1) 2,02E-11

    525,600 switching cycles per year

    B10d = 1,000,000 at 5 A DC 13

    2981486

    2981499PSR-SDC4 2.53E-10

    8,766 switching cycles per year

    B10d = 300,000 at 6 A DC 13

    2963721

    2963983PSR-THC4 1.21E-09

    8,766 switching cycles per year

    B10d = 300,000 at 5 A DC 13

    2963734

    2964005PSR-URM4/5x1 1) 1.47E-09

    8,766 switching cycles per year

    B10d = 230,000 at 3 A AC 15

    29816772981680

    PSR-URM4-B 4x1 1) 9.70E-11 8,766 switching cycles per yearB10d = 300,000 at 5 A DC 13

    2981033

    2981046PSR-URM4-B 5x1 1) 1.02E-10

    8,766 switching cycles per year

    B10d = 230,000 at 3 A AC 15

    OrderNo.

    Shortd

    esignation

    ENISO

    13849-1

    PL

    Catego

    ry

    ENIEC

    62061

    SILCL

    PFHd

    (1/h)

    tM(years)

    Note:

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    FUNCTIONAL SAFETY CHARACTERISTICS

    105016_en_02 PHOENIX CONTACT 4

    2.2 Modular safety relay

    1) In conjunction with a suitable evaluation device

    Order

    No.

    Shortdesignation

    ENISO

    13849-1

    PL

    Category

    ENIEC

    62061

    SILCL

    PFHd

    (1/h)

    tM(years

    )

    Note:

    2981486

    2981499PSR-SDC4 e 4

    SIL CL 3

    2.53E-10

    20

    8,766 switching cycles per year

    B10d = 300,000 at 5 A DC 13

    2981703

    2981729PSR-URD3/T2 1)

    d 3

    1.35E-09

    8,766 switching cycles per year

    B10d = 300,000 at 5 A DC 13

    2981732

    2981745PSR-URD3-3 1)

    2981512

    2981525PSR-URD3-30 1) 1.39E-09

    2981677

    2981680PSR-URM4/B 1) e 4 9.70E-11

    29819362981949

    PSR-SIM4 - - - - -Due to the series connection ofsafety door switches the possible

    diagnostic coverage is reduced

    and thus the maximum achievable

    safety classifications.

    2981871

    2981884

    PSR-SACB-4/4-L-

    5,0PUR-SD- - - - -

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    FUNCTIONAL SAFETY CHARACTERISTICS

    105016_en_02 PHOENIX CONTACT 5

    2.3 Downtime and speed monitors

    OrderNo.

    Shortdesi

    gnation

    ENISO13849-1

    PL

    Category

    ENIEC62061

    SILCL

    PFHd

    (1/h)

    tM(years)

    Note:

    2981538

    2981541PSR-RSM4 e 4 SIL CL 3 7.90E-09 20

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    FUNCTIONAL SAFETY CHARACTERISTICS

    105016_en_02 PHOENIX CONTACT 6

    3 PSR-TRISAFE configurable safety module

    OrderNo.

    Shortdesignation

    ENISO

    13849-1

    PL

    Catego

    ry

    ENIEC

    62061

    SILCL

    PFHd

    (1/h)

    tM(years)

    Note:

    2986229

    2986232PSR-TRISAFE-S

    e 4 SIL CL 3

    1.37E-08

    202986012

    2986025PSR-TRISAFE M

    2986038

    2986041PSR-TS-SDI8-SDIO4 2.89E-09

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    FUNCTIONAL SAFETY CHARACTERISTICS

    105016_en_02 PHOENIX CONTACT 7

    4 SafetyBridge technology network solutions

    Order

    No.

    Short

    designation

    ENISO13849-1

    PL

    Categ

    ory

    ENIEC62061

    SILCL

    PFHd

    (1/h)

    tM(years)

    Note:

    2916024IL-LPSDO-8-1CH d 3 SIL CL 2 1E-08

    20

    The value PFHd is an exem-

    plary value here. It depends on

    the parameterization and wir-

    ing. You can determine the

    exact value with the help of theproduct documentation.

    IL-LPSDO-8-2CH e 4 SIL CL 3 1E-09

    2700606IL-LPSDO-8-V2-1CH d 3 SIL CL 2 1E-08

    IL-PSDO-8-V2-2CH e 4 SIL CL 3 1E-09

    2985688IL-PSDI-8-1CH d 3 SIL CL 2 1E-08

    IL-PSDI-8-2CH e 4 SIL CL 3 1E-09

    2916493IL-PSDO-4/4-1CH d 3 SIL CL 2 1E-08

    IL-PSDO-4/4-2CH e 4 SIL CL 3 1E-09

    2985631IL-PSDO-8-1CH d 3 SIL CL 2 1E-08

    IL-PSDO-8-2CH e 4 SIL CL 3 1E-09

    2985864

    IL-PSDOR-4-1CH-AC15 d 3 SIL CL 2 1E-08

    IL-PSDOR-4-1CH-DC13 d 3 SIL CL 2 1E-08

    IL-PSDOR-4-2CH-AC15-A e 4 SIL CL 3 1E-09

    IL-PSDOR-4-2CH-AC15-B e 4 SIL CL 3 1E-09

    IL-PSDOR-4-2CH-CAP-B e 4 SIL CL 3 1E-09

    IL-PSDOR-4-2CH-DC13-A e 4 SIL CL 3 1E-09

    IL-PSDOR-4-2CH-DC13-B e 4 SIL CL 3 1E-09

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    FUNCTIONAL SAFETY CHARACTERISTICS

    105016_en_02 PHOENIX CONTACT 8

    5 Safe control technology

    Order

    No.

    Short

    designation

    ENISO13849-1

    PL

    Categ

    ory

    ENIEC62061

    SILCL

    PFHd

    (1/h)

    tM(years)

    Note:

    2985563 SLC400-PNDe 4 SIL CL 3

    1E-09 202916794 RFC 470 PN 3TX

    2700651FL PN/PN SDIO-2TX/

    2TXe 4 SIL CL 3

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    FUNCTIONAL SAFETY CHARACTERISTICS

    105016_en_02 PHOENIX CONTACT 9

    6 Force guided coupling relays

    Order No. Type B10d Note:

    2963747

    2963970

    2981402

    2981415

    PSR-URM/5x1/2x2 230,0003 A AC 15 / 230 V

    2.5 A DC 13

    2981839

    2981842PSR-URM/3x1 300,000 5 A DC 13

    2981952

    2981965PSR-URM/5x1/1x2 230,000

    3 A AC 15 / 230 V

    2.5 A DC 13

    2981363

    2981376PSR-URM/2x21 180,000

    3 A AC 15 / 250 V

    3 A D C 1 3

    2981444

    2981457

    2981460

    2981473

    PSR-URM/4x1 300,000 5 A DC 13

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    FUNCTIONAL SAFETY CHARACTERISTICS

    105016_en_02 PHOENIX CONTACT 10

    7 CONTACTRON solid-state contactors

    Order

    No.

    Short

    designation

    ENISO13849-1

    PL

    Categ

    ory

    PFHd

    (1/h)

    tM(years)

    Note:

    2297031 ELR-W3-24DC/500AC-2l

    e 3

    2.48E-09

    20

    2297044 ELR-W3-230AC/500AC-2l 4.43E-09

    2297057 ELR-W3-24DC/500AC-9l 2.48E-09

    2297060 ELR-W3-230AC/500AC-9l 4.43E-09

    2900582

    2900414

    2900421

    ELR-H5_IES-SC-24DC/500AC... 3.31E-09

    2900692

    2900420

    2900422

    ELR-H5_IES-SC-230AC/500AC... 6.77E-09

    29005582900559

    2900561

    ELR-H5_ES-SC-24DC/500AC... 3.31E-09

    2900688

    2900560

    2900562

    ELR-H5_ES-SC-230AC/500AC... 6.77E-09

    2900566

    2900567

    2900569

    ELR-H3_IES-SC-24DC/500AC... 2.72E-09

    2900689

    2900568

    2900570

    ELR-H3_IES-SC-230AC/500AC...

    e 3

    6.22E-09

    20

    2900550

    2900552

    2900554

    ELR-H3_ES-SC-24DC/500AC... 2.72E-09

    2900686

    2900553

    2900555

    ELR-H3_ES-SC-230AC/500AC... 6.72E-09

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    FUNCTIONAL SAFETY CHARACTERISTICS

    105016_en_02 PHOENIX CONTACT 11

    8 Process technology

    Substitute values as 1oo1 structure

    OrderNo.

    Type

    Demand

    Devicetype

    HFT

    SIL

    SD(FIT)

    SU(FIT)

    DD(FIT)

    DU(FIT)

    Total(FIT)

    MTBF(years)

    1)

    PFDavg

    2)

    PFH

    T1max

    (years)

    tM(years)

    2981978

    2981981PSR-FSP

    High

    A

    1 3

    99.99 198 62.7 3.66 0.02 264.38 319 - 2.02E-11 20

    20

    Low 99.77 0 909.7 0 2.09 911.79 113 9.15E-6 - 10

    2981020

    2981017PSR-ESP4

    High 99.99 949 58.3 44.5 0.093 1052 106.9 - 9.93E-11 20

    Low 99.56 0 849 0 3.68 853 132.3 1.61E-5 - 9

    2986960

    2986957PSR-FSP/2x1 3)

    High 99.99 198 63.9 3.66 0.02 264.38 342 - 2.02E-11 20

    Low 99.76 0 1026.9 0 2.42 1029.32 104 1.06E-5 - 5

    2986575

    2986588 PSR-FSP2/2x1 3)High

    0 299.61 99 55.7 99 1 254.7 361 - 1E-09 20

    Low 81.97 0 455 0 100 555 185 4.38E-4 - 2.25

    2901416

    2901417

    2901426

    2901427

    2901422

    2901425

    2901428

    2901429

    PSR-ESAM4/3x1/

    1x2/B

    High

    1 3

    99.99 660 1298 26.7 0.359 1985 50.9 - 35.9E-11 20

    Low 99.66 0 1723 0 5.876 1729 57.46 2.57E-5 - 6.5

    1) Includes faults that are not part of the safety function. MTTR was set to 8 hours.

    2) For T1 = 1 year

    3) Only in conjunction with a suitable evaluation device

    http://-/?-http://-/?-
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    FUNCTIONAL SAFETY CHARACTERISTICS

    105016_en_02 12PHOENIX CONTACT GmbH & Co. KG 32823 Blomberg Germanywww.phoenixcontact.com

    9 Explanation of terms

    10 Revision history

    Abbrevia-

    tionEnglish term Explanation

    EN ISO 13849-1

    PL Performance Level

    Discrete level used to specify the ability of safety-related parts of con-

    trol systems to perform a safety function under foreseeable condi-

    tions.

    Category Category Classification of the resistance to faults according to EN ISO 13849-1

    SIL CL Safety Integrity Level Claim LimitMaximum SIL that can be claimed for a SRECS in relation to architec-

    tural constraints and systematic safety integrity.

    PFHdProbability of a dangerous Failure per

    HourProbability of a dangerous failure within 1 h

    tM Mission time Period of time covering the intended use of an SRP/CS.

    PFDProbability Failure per Demand

    (Low Demand)Probability of failure, relative to the number of demands.

    EN IEC 61508/61511/62061

    HFT Hardware Failure ToleranceAbility of a function unit to continue with the execution of a demanded

    function despite existing errors or deviations

    SIL Safety Integrity Level

    Discrete level (one out of a possible four) for Specifying the safety in-

    tegrity requirements of the safety functions to be allocated to the E/E/

    PE safety-related systems, where safety integrity level 4 has the high-

    est level of safety integrity and safety integrity level has the lowest.

    SFF Safe Failure FractionFraction of the overall failure rate of a subsystem that does not result

    in a dangourus failure.

    SD Failure Rate - safe detected Failure rate of safe detected failures

    SU Failure Rate - safe undetected Failure rate of safe undetected failures

    DD Failure Rate - dangerous detectedRate of dangerous failures that are detected by the diagnostic func-

    tions.

    DU Failure Rate - dangerous undetected Rate of undetected dangerous failures

    Total Total failure rate Failure rate of all failures

    MTBF Mean Time Between Failures Average failure time period

    PFDavgAverage probability of failure on

    demandAverage probability of failure on demand

    FIT Failure in time (per 1 billion hours) Failure rate in 10-9 hours

    T1max Proof Test Interval Repeat testing

    Version Date Contents

    00 12/2011 First publication

    01 01/2012 Layout adjustments

    Modular PSR-SIM-4 safety relay added

    PSR-SACB-4/4-L-5,0PUR-SD accessories added

    02 04/2012 PROFINET-Gateway FL PN/PN SDIO-2TX/2TX added