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    Appendices

    29Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

    Appendix A: Optical Safety Systems A1: PICO-GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298A2: EZ-SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303A3: MICRO-SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306A4: MINI-SCREEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326A5: MACHINE- & PERIMETER-GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342

    Appendix B: Safety ModulesB1: Two-Hand-Control Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346B2: Emergency Stop Safety Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357B3: Safety Gate Monitoring Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368B4: Safety Mat Monitoring Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374B5: Extension & Interface Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376B6: Muting Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382

    Appendix C: Safety Interlock SwitchesC1: Safety Interlock Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388

    Appendix D: Safety Stop DevicesD1: Emergency Stop Rope Pull Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389

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    Appendix A1: Optical Safety Systems

    298 Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

    PICO-GUARD Fiber Optic Safety Systems

    Appendices

    Appendix A1: Optical Safety Systems PICO-GUARD Fiber Optic Safety Systems

    PLEASE READ:Information pertaining to all PICO-GUARD Hookup DrawingsUSSI Device ConnectionsThe PICO-GUARD controller provides two Universal Safety StopInterface (USSI) inputs. Each two-channel input is designed tomonitor stop signals from various types of stop controls ordevices, including:

    E-stop switches

    Rope pull switches

    Mechanical safety interlock switches

    Safety outputs from safety light screens (contacts or Bannerhandshake-compatible solid-state safety outputs)

    Safety outputs from safety modules (contacts or Bannerhandshake-compatible solid-state safety outputs)

    Safety outputs from other PICO-GUARD controllers (Bannerhandshake-compatible solid-state safety outputs)

    OSSD Output ConnectionsBoth Output Signal Switching Device (OSSD) outputs must beconnected to the machine control so that the machines safety-related control system interrupts the circuit or power to theMachine Primary Control Element(s) (MPCE), resulting in a non-hazardous condition.

    Final Switching Devices (FSDs) typically accomplish this when theOSSDs go to an OFF state.

    WARNING . . . Interfacing of Both OSSDsBoth of the OSSD (Output Signal SwitchingDevice) outputs must be connected to themachine control so that the machines safety-

    related control system interrupts the circuit to the machine primarycontrol element(s), resulting in a non-hazardous condition.

    Never wire any intermediate device(s) in such a manner thatthe safety function can be suspended, overridden, or defeated,unless accomplished in a manner at the same or greaterdegree of safety.

    WARNING . . . OSSD Interfacing

    To ensure proper operation, the PICO-GUARDOSSD output parameters and machine inputparameters must be considered when

    interfacing the PICO-GUARD solid-state OSSD outputs tomachine inputs.

    Machine control circuitry must be designed so that themaximum load resistance value is not exceeded and so thatthe maximum specified OSSD OFF-state voltage does notresult in an ON condition.

    Failure to properly interface the OSSD outputs to the guardedmachine could result in serious bodily injury or death.

    !

    !

    WARNINGArc SuppressorsNever install arc suppressors directly across

    the output contacts of any safeguardingdevice. If arc suppressors are used, they must

    be installed across the load. It is possible for the suppressorsto fail as a short circuit.

    !

    WARNING Installing Multiple USSIDevicesWhenever two or more USSI devices (contactoutput) are connected to the same USSI input,contacts of each output channel must be

    connected together in series. This series combination is then wired

    to the respective USSI input (i.e., a to b, and c to d). See the PICO-GUARD Application and Design Guide for further information.

    Never connect the contacts of multiple USSI devices inparallel to the PICO-GUARD USSI inputs.Parallel connectionof two or more contacts to one USSI input defeats the switchcontact monitoring ability of the PICO-GUARD controller andcreates an unsafe condition, which could result in seriousinjury or death.

    When two or more USSI devices are used, each device mustbe individually actuated (engaged), then-armed. Also if usingUSSI 1 input, the PICO-GUARD controller must be reset. Thisallows the monitoring circuits to check each switch and itswiring to detect faults.

    Failure to test each switch individually in this manner couldresult in undetected faults and create an unsafe condition,which could result in serious injury or death.

    !

    WARNING USSI Device Response TimeAffects Separation DistanceThe USSI response time must be included in theseparation distance calculation of the USSIdevice being installed.

    Failure to properly determine the separation distance couldresult in serious bodiy injury or death.

    !

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    Appendix A1: Optical Safety Systems

    29Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

    PICO-GUARD Fiber Optic Safety Systems

    FSD Interfacing ConnectionsFinal Switching Devices (FSDs) can take many forms, though themost common are captive contact, forced-guided relays orinterface modules. The mechanical linkage between the contactsallows the device to be monitored by the external devicemonitoring (EDM) circuit for certain failures.

    Depending on the application, the use of FSDs can facilitatecontrolling voltage and current that differs from the OSSD outputsof the PICO-GUARD. FSDs can also be used to control anadditional number of hazards by creating multiple safety stopcircuits.

    Safety Stop CircuitsA safety stop allows for an orderly cessation of motion forsafeguarding purposes, which results in a stopping of motion andremoval of power from the MPCEs (assuming this does not createadditional hazards). A safety stop circuit typically comprises aminimum of two normally open (N.O.) contacts from captive-contact, forced-guided relays, which are monitored (through EDM)to detect certain failures in order to prevent the loss of the safetyfunction. Such a circuit can be described as a safe switchingpoint. Typically, safety stop circuits are either 1-channel (singlechannel), which is a series connection of at least two N.O.contacts; or 2-channel (dual channel), which is a separateconnection of two N.O. contacts. In either method, the safetyfunction relies on the use of redundant contacts to control a singlehazard (if one contact fails ON, the second contact will arrest thehazard and prevent the next cycle from occurring).

    The interfacing of the safety stop circuits must be accomplished sothat the safety function can not be suspended, overridden, ordefeated, unless accomplished in a manner at the same or greaterdegree of safety as the machines safety related control system thatincludes the PICO-GUARD.

    The normally open safety outputs from an interface moduleprovide a series connection of redundant contacts that form safetystop circuits for use in either 1-channel or 2-channel control.

    2-Channel (Dual-Channel) ControlTwo-channel control provides the ability to electrically extend thesafe switching point beyond the FSD contacts. With propermonitoring (i.e., EDM), this method of interfacing is capable ofdetecting certain failures in the control wiring between the safetystop circuit and the MPCEs. These failures include a short-circuit ofone channel to a secondary source of energy or voltage, or theloss of the switching ability of one of the FSD outputs. Suchfailures could lead to the loss of redundancy or to a completeloss of safety, if not detected and corrected.

    The possibility of a failure to the wiring increases as the physicaldistance between the FSD safety stop circuits and the MPCEsincrease, as the length or the routing of the interconnecting wiresincreases, or if the FSD safety stop circuits and the MPCEs arelocated in different enclosures. For this reason, 2-channel controlwith EDM monitoring should be used in any installation where theFSDs are located remotely from the MPCEs.

    1-Channel (Single-Channel) ControlOne-channel control, as mentioned, uses a series connection ofFSD contacts to form a safe switching point. After this point in thmachines safety-related control system, failures can occur thatwould result in the loss of the safety function (such as a short-circuit to a secondary source of energy or voltage).

    For this reason, 1-channel control interfacing should be used onlyin installations where FSD safety stop circuits and the MPCEs aremounted within the same control panel, adjacent to each other, anare directly connected to each other; or where the possibility ofsuch a failure can be excluded. If this can not be achieved, then 2channel control should be used.

    Methods to exclude the possibility of these failures include, but anot limited to:

    Physically separating interconnecting control wires from eachother and from secondary sources of power.

    Routing interconnecting control wires in separate conduit, runs,or channels.

    Locating all elements (modules, switches, and devices undercontrol) within one control panel, adjacent to each other, anddirectly connected with short wires.

    Properly installing multi-conductor cabling and multiple wiresthrough strain-relief fittings. (Over-tightening of a strain-relief ccause short-circuits at that point.)

    Using positive-opening or direct-drive components, installed anmounted in a positive mode.

    External Device MonitoringIt is strongly recommended that one normally closed, forced-guided monitoring contact of each MPCE (or FSD) be connected EDM inputs. If this is done, proper operation of the MPCEs will bverified. Monitoring MPCE contacts is one method of maintainincontrol reliability.

    CAUTION . . .EDM MonitoringIf the system is configured for No Monitoring,it is the users responsibility to ensure thatthis does not create a hazardous situation.

    !

    NOTE: EDM AND CONTROL RELIABILITY

    In the U.S., Control Reliability requires that a single failuredoes not prevent a normal stop from occurring, or issues animmediate stop command, and the next cycle is preventedfrom occurring until the fault is corrected.

    A common method of satisfying these requirements is throughthe use of 2-channel control with monitoring, where a normallyclosed, forced-guided contact of each MPCE (or FSD) is wiredto the EDM inputs.

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    Appendix A1: Optical Safety Systems

    300 Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

    PICO-GUARD Machine Interface Hookups

    Appendices

    S1

    S2

    Y1

    Y2

    Y3

    Y4

    14

    24

    34

    13

    23

    33

    S4

    S3

    IM-T-9A

    K2 K1

    MPCE2

    Feedback (optional)

    MachineControl

    Load

    Load

    Load

    Aux

    Weak

    Fault

    MPCE1

    S a

    f e t y

    D e v i c e

    S o

    l i d

    - S t a t e

    O u t p u t s

    S a

    f e t y

    D e v i c e

    C o n t a c t

    O u t p u t s

    +24V dc 0V dc

    0V dc+24V dc

    EDM2a

    EDM2b

    EDM1a

    EDM1b

    OSSD1

    OSSD2

    PICO-GUARDController

    +

    +

    System Reset

    USSl 1 Reset

    21 20

    25

    26

    27

    12

    13

    14

    15

    18

    17

    23

    1

    RS-232Diagnostics

    Tx-Tx+

    a

    c

    d

    b

    a

    c

    d

    b

    USSl 1Input

    USSl 2Input

    31

    30

    29

    28

    10

    8

    5

    4

    2

    3

    R e m

    o t e

    I n t e r f a

    c e

    +V

    OVdc

    +

    +

    7

    9

    +V OV

    Generic Machine Interface Diagram for PICO-GUARD Control1-Channel EDM and One PICO-GUARD System

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    Appendix A1: Optical Safety Systems

    30Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

    PICO-GUARD Machine Interface Hookups

    S1

    S2

    Y1

    Y2

    Y3

    Y4

    14

    24

    34

    13

    23

    33

    S4

    S3

    IM-T-9A

    K2 K1

    MPCE2

    Feedback (optional)

    MPCE1

    Machine

    Control

    Load

    Load

    Load

    Aux

    Weak

    Fault

    S a f e t y

    D e v

    i c e

    S o

    l i d

    - S t a t e

    O u t p u t s

    +V OV

    +24V dc 0V dc

    0V dc+24V dc

    EDM2a

    EDM2b

    EDM1a

    EDM1b

    OSSD1

    OSSD2

    PICO-GUARDController

    +

    +

    System Reset

    USSl 1 Reset

    (2)

    21 20

    25

    26

    27

    12

    13

    14

    15

    18

    17

    23

    1

    RS-232Diagnostics

    Tx-Tx+

    a

    c

    d

    b

    a

    cd

    b

    USSl 1Input

    USSl 2Input

    31

    30

    29

    28

    10

    8

    5

    4

    2

    3

    R e m

    o t e

    I n t e r f a

    c e

    +V

    OVdc

    S a f e t y

    D e v

    i c e

    C o n t a c t

    O u t p u t s

    +

    +9

    7

    Generic Machine Interface Diagram for PICO-GUARD Contr2-Channel EDM and One PICO-GUARD System

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    Appendix A1: Optical Safety Systems

    302 Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

    PICO-GUARD Machine Interface Hookups

    Appendices

    S a

    f e t y

    D e v i c e

    C o n t a c t

    O u t p u t s

    0V dc+24V dc

    EDM2a

    EDM2b

    EDM1a

    EDM1b

    OSSD1

    OSSD2

    PICO-GUARDController

    +

    +

    Tx-Tx+

    System Reset

    USSl 1 Reset

    a

    c

    d

    b

    a

    c

    d

    b

    USSl 1Input

    USSl 2Input

    21 20

    25

    26

    27

    12

    13

    14

    15

    18

    17

    31

    30

    29

    28

    10

    9

    8

    7

    5

    4

    23

    1

    2

    3

    RS-232Diagnostics

    R e m

    o t e

    I n t e r f a

    c e

    Load

    Load

    Load

    +V

    OVdc

    Aux

    Weak

    Fault

    FSD 2

    FSD 1

    +24V dc 0V dc

    0V dc+24V dc

    EDM2a

    EDM2b

    EDM1aEDM1b

    OSSD1OSSD2

    PICO-GUARDController

    +

    +

    System Reset

    USSl 1 Reset

    21 20

    25

    26

    27

    1213

    14

    15

    18

    17

    23

    1

    RS-232Diagnostics

    Load

    Load

    Load

    Aux

    Weak

    Fault

    Tx-Tx+

    a

    c

    d

    b

    a

    c

    d

    b

    USSl 1Input

    USSl 2Input

    31

    30

    29

    28

    10

    8

    5

    4

    2

    3

    R e m

    o t e

    I n t e r f a

    c e

    +V

    OVdc

    S a f e t y D e v i c e

    S o

    l i d - S t a t e

    O u t p u t s

    +V OV

    S a

    f e t y

    D e v

    i c e

    C o n t a c t

    O u t p u t s

    +

    +

    7

    9

    Single ChannelSafety Stop Circuit

    Dual ChannelSafety Stop Circuit

    Generic Machine Interface Diagram for PICO-GUARD Control2-Channel EDM and Two PICO-GUARD Systems

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    Appendix A2: Optical Safety Systems

    30Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

    EZ-SCREEN Machine Interface Hookups

    Appendix A2: Optical Safety Systems EZ-SCREEN Systems

    PLEASE READ:Information pertaining to all EZ-SCREEN Hookup DrawingEZ-SCREEN receivers are powered by 24V dc, and have two solid-state outputs, which are designated OSSD1 and OSSD2 (OSSD = Output SignaSwitching Device). These OSSDs are rated to switch loads up to 0.5 amps at 24V dc. It is unlikely that the OSSDs will directly interface to MachinPrimary Control Elements (MPCEs), which typically draw more current and/or require a different control voltage.

    The hookup drawing for an EZ-SCREEN receiver on the next page shows the OSSDs connected toFSDs (Final Switching Devices). The FSDs must be safety relays (with forced-guided contacts)which each offer a normally-closed monitor contact. The monitor contacts are connected to theEDM (External Device Monitoring) inputs of the EZ-SCREEN receiver (see hookup drawing).

    Banner offers interface modules IM-T-9A and IM-T-11A, either of which allows a safe interfacebetween an EZ-SCREEN receiver and the MPCEs of the machine to be controlled. The two

    modules are identical, with the exception that model IM-T-11A offers a normally-closed auxiliary(non-safety) output. The safety output contacts of either IM-T interface module can switch eitherac- or dc-operated loads at up to 6 amps.

    Output Relay ConnectionsThe hookup diagrams for IM-T interface modules on page 305 show output relay connections ina generic machine interface. The connections between the IM-T interface module and themachine primary control elements must be direct, and arranged so that any single wiring faultwill not result in a circuit failure to a potentially dangerous state.

    MPCE 1is an electrically powered element of the guarded machine that directly controls the normaloperating motion of the machine; it must be last (in time) to operate when motion is either initiatedor arrested. MPCE 2is an electrically powered element of the guarded machine (in a differentcontrol path from MPCE 1) that directly controls the normal operating motion of the guardedmachine; it must be last (in time) to operate when machine motion is either initiated or arrested.The output contacts of the IM-T-..A module must be connected, as shown in the followingdiagrams, to control power to Machine Primary Control Elements #1 and #2.

    Many different types of mechanisms are used to arrest dangerous machine motion. Examples in-clude mechanical braking systems, clutch mechanisms, and combinations of brakes and clutches.Additionally, control of the arresting scheme may be hydraulic or pneumatic.

    As a result, MPCEs may be of several control types, including a wide variety of contactors and elec-tromechanical valves. If your machine documentation leaves any doubt about the proper connec-tion points for the IM-T-..A Module output relay contacts, do not make any connections. Contactthe machine builder for clarification regarding connections to the MPCEs.

    WARNING . . .Use of Arc SuppressorsIf arc suppressors are used,they MUST be installed as

    shown across the coils of the machinecontrol elements. NEVER installsuppressors directly across the contacts ofthe IM-T-..A Module! It is possible forsuppressors to fail as a short circuit. Ifinstalled directly across the contacts of theIM-T-..A Module, a short-circuited suppressowill create an unsafe condition.

    !

    NOTICE Regarding MPCEs

    Each of the two Machine Primary ControlElements (MPCE 1 and MPCE 2) must becapable of immediately stopping the danger

    ous machine motion, irrespective of thestate of the other. These two channels ofmachine control need not be identical, butthe stop time performance of the machine(Ts, used to calculate the separationdistance) must take into account the slowerof the two channels.

    Some machines offer only one primarycontrol element. For such machines, it isnecessary to duplicate the circuit of thesingle MPCE to add a second machineprimary control element.

    WARNING . . .Maintain Control Reliability

    NEVER wire an intermediate device (e.g., a programmable logic controller/PLC), other than a safety relay, between any safety outputof the IM-T-..A Interface Module and the Machine Primary Control Element it switches. To do so sacrifices the control reliability of thecontrol-to-machine interface, and creates an unsafe condition. Whenever a safety relay is added as an intermediate switching device, a

    normally-closed forced-guided monitor contact of that relay must be added to the series feedback loop. (Reference ANSI B11.1 1988, Appendix B4)

    !

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    Appendix A2: Optical Safety Systems

    304 Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

    EZ-SCREEN Machine Interface Hookups

    Appendices

    Generic Machine Interface Diagram for EZ-SCREEN Emitter

    Generic Machine Interface Diagram for EZ-SCREEN Receiver

    PE 1

    dc Com 2

    +24V dc

    +24V dc 0V dc

    3

    TEST2 4or

    TEST1 5

    (Not Used) 6

    +24V dc 7

    dc Com 8

    PE 9

    EZ-SCREENEmitter

    Auxiliary powerconnections

    Open to test (1)

    1) TEST input must bejumpered if not used.Typically a NormallyOpen switch heldclosed.

    Dual-ChannelSafety Stop Circuit

    Single-ChannelSafety Stop Circuit

    * Installation of transient suppressorsacross the coils of FSD1 and FSD2 isrecommended. NOTE: Do not exceedOSSD maximum load capacitancespecifications.

    +24V dc 0V dc

    Reset

    PE 1

    dc Com 2

    +24V dc 3

    (Not Used) 4

    RESET 5

    EDM1 6

    EDM2 7

    OSSD1 8

    OSSD2 9

    EZ-SCREENReceiver

    (2)

    *

    *FSD

    1FSD

    2

    +

    +

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    Appendix A2: Optical Safety Systems

    30Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

    EZ-SCREEN Machine Interface Hookups

    +24V dc 0V dc

    Reset

    PE 1

    dc Com 2

    + 24V dc 3

    (Not Used) 4

    RESET 5

    EDM1 6

    EDM2 7

    OSSD1 8

    OSSD2 9

    S1

    S2

    Y1Y2

    Y3

    Y4

    14

    24

    34

    13

    23

    33

    S4

    S3

    EZ-SCREENReceiver

    IM-T-9A

    +

    +

    K2 K1

    MPCE2

    Feedback (optional)

    MPCE1

    MachineControl

    * Installation of transient suppressorsacross the coils of MPCE1 and MPCE2 isrecommended (see Warning page 303).

    *

    *

    +24V dc 0V dc

    Reset

    PE 1

    dc Com 2

    + 24V dc 3

    (Not Used) 4

    RESET 5

    EDM1 6

    EDM2 7

    OSSD1 8

    OSSD2 9

    S1

    S2

    Y1

    Y2

    Y3

    Y4

    14

    24

    34

    13

    23

    33

    S4

    S3

    EZ-SCREENReceiver

    IM-T-9A

    +

    +

    K2 K1

    MPCE2

    Feedback (optional)

    MPCE1

    MachineControl

    * Installation of transient suppressorsacross the coils of MPCE1 and MPCE2 isrecommended (see Warning page 303).

    *

    *

    Generic Machine Interface Diagram for Interface Module IM

    Generic Machine Interface Diagram for Interface Module IM-

    13

    S1 S2 Y1

    31 23 Y2

    Y3 S3 S4

    Y4 14 32 24

    IM-T-11A

    Terminal Locations

    Terminal Locations

    13

    S1 S2 Y1

    23 33 Y2

    Y3 S3 S4

    Y4 14 24 34

    IM-T-9A

    2 current-sourcing safety outputs, 1 monitoring input

    2 current-sourcing safety outputs, 1 monitoring input

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    Appendix A3: Optical Safety Systems

    306 Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

    MICRO-SCREEN

    Appendices

    Appendix A3: Optical Safety Systems MICRO-SCREEN Systems

    USDINT-2T2D pp. 93, 316

    USDINT-1L2D pp. 93, 317

    USCD-1T2 pp. 81, 309

    USCT-2T2 p. 81

    USDINT-1T4D p. 93

    USDINT-2T4D p. 93

    USCD-2T2 pp. 81, 310

    Kits

    USCD-2T3 p. 81

    USDINT-1T2 pp. 89, 311

    USCC-1T2M p. 85

    USCT-2T3 p. 81

    USCC-2L2M p. 85

    USDINT-1L2 pp. 89, 313

    USDINT-1T2D pp. 93, 315

    USDINT-1L4 p. 89

    USDINT-2L2 pp. 89, 314

    USDINT-2L4 p. 89

    USDINT-1T4 p. 89USDINT-2T2 pp. 89, 312

    USDINT-2T4 p. 89

    USCC-2L3M p. 85

    USDINT-2L2D pp. 93, 318

    USDINT-1L4D p. 93

    USDINT-2L4D p. 93

    * Copies of certificates are available by contacting Factory Applications Department.P = pending; approvals are in process. Contact factory for latest approval information.

    = approvals obtained

    Not all kits are listed. Contact factory for additional kits, if you areunable to find a kit for your application.

    p. 320

    p. 322

    p. 321

    p. 320

    p. 321

    p. 323

    p. 322

    p. 322

    p. 325

    p. 323

    p. 325

    p. 325p. 322

    p. 323

    p. 320

    InterfaceDiagrams

    p. 325

    p. 321

    p. 323

    p. 320

    p. 325

    p. 320

    p. 325

    p. 325

    p. 325

    p. 324USDINT-1T2E p. 89

    IEC 61496-1& 2, TYPE 4

    PresenceSensingDevice

    D I N M o

    d u

    l e C o n t r o

    l l e r s

    Product

    M e t a

    l B o x

    C o n t r o

    l l e r s

    p. 320USCD-2L2 p. 81

    p. 320USCD-2T3E p. 81

    p. 320

    p. 320USCD-1T3 p. 81

    USCD-1L2 p. 81

    p. 321USCC-1L2M p. 85

    p. 321USCC-1T3M p. 85

    D I N M o

    d u

    l e C o n t r o

    l l e r s w

    i t h D

    e v i c e

    N e t

    MICRO-SCREEN Agency Approvals *

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    MICRO-SCREEN

    MICRO-SCREENStandard Series Sensorswith 9 m (30') range

    Off (Not applicable) 19.1 mm (0.75")

    Sensor Type

    1-beam 7.6 mm (0.30") 31.8 mm (1.25")

    FloatingBlanking

    2-beam 20.3 mm (0.80") 44.5 mm (1.75")

    Maximum Size ofUndetected Objects

    Minimum ObjectSensitivity

    MICRO-SCREENV-Series Sensorswith 6 m (20') range &9 m (30') range

    Off (Not applicable) 31.8 mm (1.25")

    1-beam 20.3 mm (0.80") 57.5 mm (2.25")

    2-beam 45.7 mm (1.80") 82.6 mm (3.25")

    MICRO-SCREEN Fixed Beam Blanking

    8 0 N/A

    The fixed blanking feature may be programmed if beams are blocked byone or more fixed objects. Fixed blanking requires an emitter/receiver pairwith 16 or more beams (over 4" long). Fixed blanking is limited to 30% ofthe total number of beams, up to a maximum of 12 beams . Contactfactory Applications Department if your application requires fixed blankingof a greater number of beams. Programming of fixed blanking involves asimple teaching process; it is accomplished using the Diagnostic Displayand the Program switches located on the Light Screen controller board.

    16 4 2.2"

    24 7 3.7"12"

    8"

    4"

    20" to 48"

    32 9 4.7"

    40 to 96 12 6.2"

    16"

    24 7 7.7"24"

    32 9 9.7"32"

    40 to 72 12 12.7"40" to 72"

    Beams inLight Screen

    Maximum FixedBlanked Beams

    Total FixedBlanked Area*

    DefinedArea

    S t a n

    d a r d

    S e r i e s

    V - S

    e r i e s

    * Assumes all blanked beams are adjacent; if multiple areas are blanked(multiple objects ignored) the total blanked area increases slightly.

    MICRO-SCREEN Minimum Object Sensitivity Chart

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    MICRO-SCREEN

    Appendices

    USCD-1T2

    M e t a

    l B o x

    C o n t r o

    l l e r s

    USCD-2T2

    USDINT-1T2

    D I N M o d u

    l e C o n t r o

    l l e r s USDINT-2T2

    USDINT-1T2D

    D I N M o

    d u

    l e C o n t r o

    l l e r s w

    i t h D e v i c e

    N e t

    USDINT-2T2D

    USCT-2T2

    USCC-2L2M

    USCD-2T3

    USCD-2T3E

    USDINT-1T4

    USDINT-2T4

    USDINT-1L2

    USDINT-2L2

    USDINT-1L4

    USDINT-2L4

    USDINT-1T4D

    USDINT-2T4D

    USDINT-1L2D

    USDINT-2L2D

    USDINT-1L4D

    USDINT-2L4D

    Floating Blanking

    FixedBlanking

    Single Object Multiple Object

    1-Beam 2-Beam 1-Beam 2-Beam

    * For blanking definitions see Glossary of Machine Safety Terms starting on page 392. Single object floating blanking allows the interruption of only one beam or two beams, as configured. Multiple object floating blanking allows one or more objects to pass through the light screen undetected, provided each object

    does not interrupt more than the programmed number of beams (one or two), and provided there is at least one unblockedbeam between each pair objects (also known as Reduced Resolution).

    a With fixed blanking onb With fixed blanking off

    = Blanking mode is available

    a a b b

    a a b b

    a a b b

    USCC-2L3M

    USDINT-1T2E

    USCC-1T2M

    USCD-1T3

    USCD-1L2

    USCD-2L2

    USCT-2T3

    USCC-1L2M

    USCC-1T3M

    a a b b

    a a b b

    a a b b

    a a b b

    a a b b

    a a b b

    a a b b

    a a b b

    a a b b

    a a b b

    a a b b

    a a b b

    a a b b

    Controller Model

    Beam Blanking* Modes Available for MICRO-SCREEN

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    MICRO-SCREEN Kits

    Kits with MICRO-SCREEN Model USCD-1T2 Controller

    203 mm (8") USKD824C4Y USKD824C6Y

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    406 mm (16")

    USKD824C5Y

    USKD1624C4Y

    Two - 25' Cables102 mm (4") USKD424C4Y

    USKD1624C6Y

    USKD424C6YUSKD424C5Y

    USKD1624C5Y

    305 mm (12") USKD1224C4Y USKD1224C6YUSKD1224C5Y

    USKD824Yl

    USKD1624Yl

    USKD424Yl

    610 mm (24") USKD2424C4Y USKD2424C6Y

    813 mm (32")

    USKD2424C5Y

    USKD3224C4Y

    508 mm (20") USKD2024C4Y

    USKD3224C6Y

    USKD2024C6YUSKD2024C5Y

    USKD1224Yl

    USKD2424Yl

    USKD3224Yl

    USKD2024Yl

    USKD3224C5Y

    711 mm (28") USKD2824C4Y USKD2824C6YUSKD2824C5Y USKD2824Yl

    USKD4024Yl

    USKD4824Yl

    USKD3624Yl

    USKD4424Yl

    1016 mm (40") USKD4024C4Y USKD4024C6Y

    1219 mm (48")

    USKD4024C5Y

    USKD4824C4Y

    914 mm (36") USKD3624C4Y

    USKD4824C6Y

    USKD3624C6YUSKD3624C5Y

    USKD4824C5Y

    1118 mm (44") USKD4424C4Y USKD4424C6YUSKD4424C5Y

    Pigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USKD1224C4YP2.

    MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.

    1422 mm (56")

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    USKD5612C4Y

    Two - 25' Cables

    USKD5612C6Y

    1829 mm (72")

    USKD5612C5Y

    USKD7212C4Y USKD7212C6YUSKD7212C5Y

    1626 mm (64") USKD6412C4Y USKD6412C6YUSKD6412C5Y

    610 mm (24") USKD2412C4Y USKD2412C6Y

    USKD5612Yl

    813 mm (32")

    USKD2412C5Y

    USKD3212C4Y USKD3212C6Y

    USKD7212Yl

    USKD6412Yl

    USKD2412Yl

    USKD3212YlUSKD3212C5Y

    USKD4012Yl

    USKD4812Yl

    1016 mm (40") USKD4012C4Y USKD4012C6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USKD4012C5Y

    USKD4812C4Y USKD4812C6YUSKD4812C5Y

    With Two Integral 25' Cables

    Kits with Standard Series Emitter and Receiver

    Kits with V-Series Emitter and Receiver

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    MICRO-SCREEN Kits

    Appendices

    Pigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USK2D1224C4YP2.

    203 mm (8") USK2D824C4Y USK2D824C6Y

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    406 mm (16")

    USK2D824C5Y

    USK2D1624C4Y

    Two - 25' Cables102 mm (4") USK2D424C4Y

    USK2D1624C6Y

    USK2D424C6YUSK2D424C5Y

    USK2D1624C5Y

    305 mm (12") USK2D1224C4Y USK2D1224C6YUSK2D1224C5Y

    USK2D824Yl

    USK2D1624Yl

    USK2D424Yl

    610 mm (24") USK2D2424C4Y USK2D2424C6Y

    813 mm (32")

    USK2D2424C5Y

    USK2D3224C4Y

    508 mm (20") USK2D2024C4Y

    USK2D3224C6Y

    USK2D2024C6YUSK2D2024C5Y

    USK2D1224Yl

    USK2D2424Yl

    USK2D3224Yl

    USK2D2024Yl

    USK2D3224C5Y

    711 mm (28") USK2D2824C4Y USK2D2824C6YUSK2D2824C5Y USK2D2824Yl

    USK2D4024Yl

    USK2D4824Yl

    USK2D3624Yl

    USK2D4424Yl

    1016 mm (40") USK2D4024C4Y USK2D4024C6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USK2D4024C5Y

    USK2D4824C4Y

    914 mm (36") USK2D3624C4Y

    USK2D4824C6Y

    USK2D3624C6YUSK2D3624C5Y

    USK2D4824C5Y

    1118 mm (44") USK2D4424C4Y USK2D4424C6YUSK2D4424C5Y

    Kits with MICRO-SCREEN Model USCD-2T2 Controller

    1422 mm (56")

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    USK2D5612C4Y

    Two - 25' Cables

    USK2D5612C6Y

    1829 mm (72")

    USK2D5612C5Y

    USK2D7212C4Y USK2D7212C6YUSK2D7212C5Y

    1626 mm (64") USK2D6412C4Y USK2D6412C6YUSK2D6412C5Y

    610 mm (24") USK2D2412C4Y USK2D2412C6Y

    USK2D5612Yl

    813 mm (32")

    USK2D2412C5Y

    USK2D3212C4Y USK2D3212C6Y

    USK2D7212Yl

    USK2D6412Yl

    USK2D2412Yl

    USK2D3212YlUSK2D3212C5Y

    USK2D4012Yl

    USK2D4812Yl

    1016 mm (40") USK2D4012C4Y USK2D4012C6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USK2D4012C5Y

    USK2D4812C4Y USK2D4812C6YUSK2D4812C5Y

    MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.

    Kits with V-Series Emitter and Receiver

    Kits with Standard Series Emitter and Receiver

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    MICRO-SCREEN Kits

    203 mm (8") USDKT824C4Y USDKT824C6Y

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    406 mm (16")

    USDKT824C5Y

    USDKT1624C4Y

    Two - 25' Cables

    102 mm (4") USDKT424C4Y

    USDKT1624C6Y

    USDKT424C6YUSDKT424C5Y

    USDKT1624C5Y

    305 mm (12") USDKT1224C4Y USDKT1224C6YUSDKT1224C5Y

    USDKT824Yl

    USDKT1624Yl

    USDKT424Yl

    610 mm (24") USDKT2424C4Y USDKT2424C6Y

    813 mm (32")

    USDKT2424C5Y

    USDKT3224C4Y

    508 mm (20") USDKT2024C4Y

    USDKT3224C6Y

    USDKT2024C6YUSDKT2024C5Y

    USDKT1224Yl

    USDKT2424Yl

    USDKT3224Yl

    USDKT2024Yl

    USDKT3224C5Y

    711 mm (28") USDKT2824C4Y USDKT2824C6YUSDKT2824C5Y USDKT2824Yl

    USDKT4024Yl

    USDKT4824Yl

    USDKT3624Yl

    USDKT4424Yl

    1016 mm (40") USDKT4024C4Y USDKT4024C6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USDKT4024C5Y

    USDKT4824C4Y

    914 mm (36") USDKT3624C4Y

    USDKT4824C6Y

    USDKT3624C6YUSDKT3624C5Y

    USDKT4824C5Y

    1118 mm (44") USDKT4424C4Y USDKT4424C6YUSDKT4424C5Y

    Kits with MICRO-SCREEN Model USDINT-1T2 Controlle

    Pigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USDKT1224C4YP2.

    1422 mm (56")

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    USDKT5612C4Y

    Two - 25' Cables

    USDKT5612C6Y

    1829 mm (72")

    USDKT5612C5Y

    USDKT7212C4Y USDKT7212C6YUSDKT7212C5Y

    1626 mm (64") USDKT6412C4Y USDKT6412C6YUSDKT6412C5Y

    610 mm (24") USDKT2412C4Y USDKT2412C6Y

    USDKT5612Yl

    813 mm (32")

    USDKT2412C5Y

    USDKT3212C4Y USDKT3212C6Y

    USDKT7212Yl

    USDKT6412Yl

    USDKT2412Yl

    USDKT3212YlUSDKT3212C5Y

    USDKT4012Yl

    USDKT4812Yl

    1016 mm (40") USDKT4012C4Y USDKT4012C6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USDKT4012C5Y

    USDKT4812C4Y USDKT4812C6YUSDKT4812C5Y

    MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.

    Kits with Standard Series Emitter and Receiver

    Kits with V-Series Emitter and Receiver

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    MICRO-SCREEN Kits

    Appendices

    203 mm (8") USDK2T824C4Y USDK2T824C6Y

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    406 mm (16")

    USDK2T824C5Y

    USDK2T1624C4Y

    Two - 25' Cables102 mm (4") USDK2T424C4Y

    USDK2T1624C6Y

    USDK2T424C6YUSDK2T424C5Y

    USDK2T1624C5Y

    305 mm (12") USDK2T1224C4Y USDK2T1224C6YUSDK2T1224C5Y

    USDK2T824Yl

    USDK2T1624Yl

    USDK2T424Yl

    610 mm (24") USDK2T2424C4Y USDK2T2424C6Y

    813 mm (32")

    USDK2T2424C5Y

    USDK2T3224C4Y

    508 mm (20") USDK2T2024C4Y

    USDK2T3224C6Y

    USDK2T2024C6YUSDK2T2024C5Y

    USDK2T1224Yl

    USDK2T2424Yl

    USDK2T3224Yl

    USDK2T2024Yl

    USDK2T3224C5Y

    711 mm (28") USDK2T2824C4Y USDK2T2824C6YUSDK2T2824C5Y USDK2T2824Yl

    USDK2T4024Yl

    USDK2T4824Yl

    USDK2T3624Yl

    USDK2T4424Yl

    1016 mm (40") USDK2T4024C4Y USDK2T4024C6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USDK2T4024C5Y

    USDK2T4824C4Y

    914 mm (36") USDK2T3624C4Y

    USDK2T4824C6Y

    USDK2T3624C6YUSDK2T3624C5Y

    USDK2T4824C5Y

    1118 mm (44") USDK2T4424C4Y USDK2T4424C6YUSDK2T4424C5Y

    Kits with MICRO-SCREEN Model USDINT-2T2 Controller

    1422 mm (56")

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    USDK2T5612C4Y

    Two - 25' Cables

    USDK2T5612C6Y

    1829 mm (72")

    USDK2T5612C5Y

    USDK2T7212C4Y USDK2T7212C6YUSDK2T7212C5Y

    1626 mm (64") USDK2T6412C4Y USDK2T6412C6YUSDK2T6412C5Y

    610 mm (24") USDK2T2412C4Y USDK2T2412C6Y

    USDK2T5612Yl

    813 mm (32")

    USDK2T2412C5Y

    USDK2T3212C4Y USDK2T3212C6Y

    USDK2T7212Yl

    USDK2T6412Yl

    USDK2T2412Yl

    USDK2T3212YlUSDK2T3212C5Y

    USDK2T4012Yl

    USDK2T4812Yl

    1016 mm (40") USDK2T4012C4Y USDK2T4012C6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USDK2T4012C5Y

    USDK2T4812C4Y USDK2T4812C6YUSDK2T4812C5Y

    Pigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USDK2T1224C4YP2.

    MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.

    Kits with Standard Series Emitter and Receiver

    Kits with V-Series Emitter and Receiver

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    MICRO-SCREEN Kits

    Kits with MICRO-SCREEN Model USDINT-1L2 Controlle

    Pigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USDKT1224LC4YP2.

    203 mm (8") USDKT824LC4Y USDKT824LC6Y

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    406 mm (16")

    USDKT824LC5Y

    USDKT1624LC4Y

    Two - 25' Cables

    102 mm (4") USDKT424LC4Y

    USDKT1624LC6Y

    USDKT424LC6YUSDKT424LC5Y

    USDKT1624LC5Y

    305 mm (12") USDKT1224LC4Y USDKT1224LC6YUSDKT1224LC5Y

    USDKT824LYl

    USDKT1624LYl

    USDKT424LYl

    610 mm (24") USDKT2424LC4Y USDKT2424LC6Y

    813 mm (32")

    USDKT2424LC5Y

    USDKT3224LC4Y

    508 mm (20") USDKT2024LC4Y

    USDKT3224LC6Y

    USDKT2024LC6YUSDKT2024LC5Y

    USDKT1224LYl

    USDKT2424LYl

    USDKT3224LYl

    USDKT2024LYl

    USDKT3224LC5Y

    711 mm (28") USDKT2824LC4Y USDKT2824LC6YUSDKT2824LC5Y USDKT2824LYl

    USDKT4024LYl

    USDKT4824LYl

    USDKT3624LYl

    USDKT4424LYl

    1016 mm (40") USDKT4024LC4Y USDKT4024LC6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USDKT4024LC5Y

    USDKT4824LC4Y

    914 mm (36") USDKT3624LC4Y

    USDKT4824LC6Y

    USDKT3624LC6YUSDKT3624LC5Y

    USDKT4824LC5Y

    1118 mm (44") USDKT4424LC4Y USDKT4424LC6YUSDKT4424LC5Y

    1422 mm (56")

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    USDKT5612LC4Y

    Two - 25' Cables

    USDKT5612LC6Y

    1829 mm (72")

    USDKT5612LC5Y

    USDKT7212LC4Y USDKT7212LC6YUSDKT7212LC5Y

    1626 mm (64") USDKT6412LC4Y USDKT6412LC6YUSDKT6412LC5Y

    610 mm (24") USDKT2412LC4Y USDKT2412LC6Y

    USDKT5612LYl

    813 mm (32")

    USDKT2412LC5Y

    USDKT3212LC4Y USDKT3212LC6Y

    USDKT7212LYl

    USDKT6412LYl

    USDKT2412LYl

    USDKT3212LYlUSDKT3212LC5Y

    USDKT4012LYl

    USDKT4812LYl

    1016 mm (40") USDKT4012LC4Y USDKT4012LC6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USDKT4012LC5Y

    USDKT4812LC4Y USDKT4812LC6YUSDKT4812LC5Y

    MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.

    Kits with Standard Series Emitter and Receiver

    Kits with V-Series Emitter and Receiver

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    MICRO-SCREEN Kits

    Appendices

    Kits with MICRO-SCREEN Model USDINT-2L2 Controller

    Pigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USDK2T1224LC4YP2.

    203 mm (8") USDK2T824LC4Y USDK2T824LC6Y

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    406 mm (16")

    USDK2T824LC5Y

    USDK2T1624LC4Y

    Two - 25' Cables102 mm (4") USDK2T424LC4Y

    USDK2T1624LC6Y

    USDK2T424LC6YUSDK2T424LC5Y

    USDK2T1624LC5Y

    305 mm (12") USDK2T1224LC4Y USDK2T1224LC6YUSDK2T1224LC5Y

    USDK2T824LYl

    USDK2T1624LYl

    USDK2T424LYl

    610 mm (24") USDK2T2424LC4Y USDK2T2424LC6Y

    813 mm (32")

    USDK2T2424LC5Y

    USDK2T3224LC4Y

    508 mm (20") USDK2T2024LC4Y

    USDK2T3224LC6Y

    USDK2T2024LC6YUSDK2T2024LC5Y

    USDK2T1224LYl

    USDK2T2424LYl

    USDK2T3224LYl

    USDK2T2024LYl

    USDK2T3224LC5Y

    711 mm (28") USDK2T2824LC4Y USDK2T2824LC6YUSDK2T2824LC5Y USDK2T2824LYl

    USDK2T4024LYl

    USDK2T4824LYl

    USDK2T3624LYl

    USDK2T4424LYl

    1016 mm (40") USDK2T4024LC4Y USDK2T4024LC6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USDK2T4024LC5Y

    USDK2T4824LC4Y

    914 mm (36") USDK2T3624LC4Y

    USDK2T4824LC6Y

    USDK2T3624LC6YUSDK2T3624LC5Y

    USDK2T4824LC5Y

    1118 mm (44") USDK2T4424LC4Y USDK2T4424LC6YUSDK2T4424LC5Y

    1422 mm (56")

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    USDK2T5612LC4Y

    Two - 25' Cables

    USDK2T5612LC6Y

    1829 mm (72")

    USDK2T5612LC5Y

    USDK2T7212LC4Y USDK2T7212LC6YUSDK2T7212LC5Y

    1626 mm (64") USDK2T6412LC4Y USDK2T6412LC6YUSDK2T6412LC5Y

    610 mm (24") USDK2T2412LC4Y USDK2T2412LC6Y

    USDK2T5612LYl

    813 mm (32")

    USDK2T2412LC5Y

    USDK2T3212LC4Y USDK2T3212LC6Y

    USDK2T7212LYl

    USDK2T6412LYl

    USDK2T2412LYl

    USDK2T3212LYlUSDK2T3212LC5Y

    USDK2T4012LYl

    USDK2T4812LYl

    1016 mm (40") USDK2T4012LC4Y USDK2T4012LC6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USDK2T4012LC5Y

    USDK2T4812LC4Y USDK2T4812LC6YUSDK2T4812LC5Y

    MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.

    Kits with Standard Series Emitter and Receiver

    Kits with V-Series Emitter and Receiver

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    MICRO-SCREEN Kits

    203 mm (8") USDKTD824C4Y USDKTD824C6Y

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    406 mm (16")

    USDKTD824C5Y

    USDKTD1624C4Y

    Two - 25' Cables

    102 mm (4") USDKTD424C4Y

    USDKTD1624C6Y

    USDKT424C6YUSDKT424C5Y

    USDKTD1624C5Y

    305 mm (12") USDKTD1224C4Y USDKTD1224C6YUSDKTD1224C5Y

    USDKTD824Yl

    USDKTD1624Yl

    USDKTD424Yl

    610 mm (24") USDKTD2424C4Y USDKTD2424C6Y

    813 mm (32")

    USDKTD2424C5Y

    USDKTD3224C4Y

    508 mm (20") USDKTD2024C4Y

    USDKTD3224C6Y

    USDKTD2024C6YUSDKTD2024C5Y

    USDKTD1224Yl

    USDKTD2424Yl

    USDKTD3224Yl

    USDKTD2024Yl

    USDKTD3224C5Y

    711 mm (28") USDKTD2824C4Y USDKTD2824C6YUSDKTD2824C5Y USDKTD2824Yl

    USDKTD4024Yl

    USDKTD4824Yl

    USDKTD3624Yl

    USDKTD4424Yl

    1016 mm (40") USDKTD4024C4Y USDKTD4024C6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USDKTD4024C5Y

    USDKTD4824C4Y

    914 mm (36") USDKTD3624C4Y

    USDKTD4824C6Y

    USDKTD3624C6YUSDKTD3624C5Y

    USDKTD4824C5Y

    1118 mm (44") USDKTD4424C4Y USDKTD4424C6YUSDKTD4424C5Y

    1422 mm (56")

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    USDKTD5612C4Y

    Two - 25' Cables

    USDKTD5612C6Y

    1829 mm (72")

    USDKTD5612C5Y

    USDKTD7212C4Y USDKTD7212C6YUSDKTD7212C5Y

    1626 mm (64") USDKTD6412C4Y USDKTD6412C6YUSDKTD6412C5Y

    610 mm (24") USDKTD2412C4Y USDKTD2412C6Y

    USDKTD5612Yl

    813 mm (32")

    USDKTD2412C5Y

    USDKTD3212C4Y USDKTD3212C6Y

    USDKTD7212Yl

    USDKTD6412Yl

    USDKTD2412Yl

    USDKTD3212YlUSDKTD3212C5Y

    USDKTD4012Yl

    USDKTD4812Yl

    1016 mm (40") USDKTD4012C4Y USDKTD4012C6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USDKTD4012C5Y

    USDKTD4812C4Y USDKTD4812C6YUSDKTD4812C5Y

    Pigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USDKTD1224C4YP2.

    Kits with MICRO-SCREEN Model USDINT-1T2D Control

    MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.

    Kits with Standard Series Emitter and Receiver

    Kits with V-Series Emitter and Receiver

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    MICRO-SCREEN Kits

    Appendices

    203 mm (8") USDK2TD824C4Y USDK2TD824C6Y

    Two - 15' CablesOne - 15' Cable &One- 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    406 mm (16")

    USDK2TD824C5Y

    USDK2TD1624C4Y

    Two - 25' Cables102 mm (4") USDK2TD424C4Y

    USDK2TD1624C6Y

    USDK2TD424C6YUSDK2TD424C5Y

    USDK2TD1624C5Y

    305 mm (12") USDK2TD1224C4Y USDK2TD1224C6YUSDK2TD1224C5Y

    USDK2TD824Yl

    USDK2TD1624Yl

    USDK2TD424Yl

    610 mm (24") USDK2TD2424C4Y USDK2TD2424C6Y

    813 mm (32")

    USDK2TD2424C5Y

    USDK2TD3224C4Y

    508 mm (20") USDK2TD2024C4Y

    USDK2TD3224C6Y

    USDK2TD2024C6YUSDK2TD2024C5Y

    USDK2TD1224Yl

    USDK2TD2424Yl

    USDK2TD3224Yl

    USDK2TD2024Yl

    USDK2TD3224C5Y

    711 mm (28") USDK2TD2824C4Y USDK2TD2824C6YUSDK2TD2824C5Y USDK2TD2824Yl

    USDK2TD4024Yl

    USDK2TD4824Yl

    USDK2TD3624Yl

    USDK2TD4424Yl

    1016 mm (40") USDK2TD4024C4Y USDK2TD4024C6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USDK2TD4024C5Y

    USDK2TD4824C4Y

    914 mm (36") USDK2TD3624C4Y

    USDK2TD4824C6Y

    USDK2TD3624C6YUSDK2TD3624C5Y

    USDK2TD4824C5Y

    1118 mm (44") USDK2TD4424C4Y USDK2TD4424C6YUSDK2TD4424C5Y

    1422 mm (56")

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    USDK2TD5612C4Y

    Two - 25' Cables

    USDK2TD5612C6Y

    1829 mm (72")

    USDK2TD5612C5Y

    USDK2TD7212C4Y USDK2TD7212C6YUSDK2TD7212C5Y

    1626 mm (64") USDK2TD6412C4Y USDK2TD6412C6YUSDK2TD6412C5Y

    610 mm (24") USDK2TD2412C4Y USDK2TD2412C6Y

    USDK2TD5612Yl

    813 mm (32")

    USDK2TD2412C5Y

    USDK2TD3212C4Y USDK2TD3212C6Y

    USDK2TD7212Yl

    USDK2TD6412Yl

    USDK2TD2412Yl

    USDK2TD3212YlUSDK2TD3212C5Y

    USDK2TD4012Yl

    USDK2TD4812Yl

    1016 mm (40") USDK2TD4012C4Y USDK2TD4012C6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USDK2TD4012C5Y

    USDK2TD4812C4Y USDK2TD4812C6YUSDK2TD4812C5Y

    Pigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USDK2TD1224C4YP2.

    Kits with MICRO-SCREEN Model USDINT-2T2D Controller

    MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.

    Kits with V-Series Emitter and Receiver

    Kits with Standard Series Emitter and Receiver

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    MICRO-SCREEN Kits

    Kits with MICRO-SCREEN Model USDINT-1L2D Control

    Pigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USDKTD1224LC4YP2.

    203 mm (8") USDKTD824LC4Y USDKTD824LC6Y

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    406 mm (16")

    USDKTD824LC5Y

    USDKTD1624LC4Y

    Two - 25' Cables

    102 mm (4") USDKTD424LC4Y

    USDKTD1624LC6Y

    USDKT424LC6YUSDKT424LC5Y

    USDKTD1624LC5Y

    305 mm (12") USDKTD1224LC4Y USDKTD1224LC6YUSDKTD1224LC5Y

    USDKTD824Yl

    USDKTD1624LYl

    USDKTD424Yl

    610 mm (24") USDKTD2424LC4Y USDKTD2424LC6Y

    813 mm (32")

    USDKTD2424LC5Y

    USDKTD3224LC4Y

    508 mm (20") USDKTD2024LC4Y

    USDKTD3224LC6Y

    USDKTD2024LC6YUSDKTD2024LC5Y

    USDKTD1224LYl

    USDKTD2424LYl

    USDKTD3224LYl

    USDKTD2024LYl

    USDKTD3224LC5Y

    711 mm (28") USDKTD2824LC4Y USDKTD2824LC6YUSDKTD2824LC5Y USDKTD2824LYl

    USDKTD4024LYl

    USDKTD4824LYl

    USDKTD3624LYl

    USDKTD4424LYl

    1016 mm (40") USDKTD4024LC4Y USDKTD4024LC6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USDKTD4024LC5Y

    USDKTD4824LC4Y

    914 mm (36") USDKTD3624LC4Y

    USDKTD4824LC6Y

    USDKTD3624LC6YUSDKTD3624LC5Y

    USDKTD4824LC5Y

    1118 mm (44") USDKTD4424LC4Y USDKTD4424LC6YUSDKTD4424LC5Y

    1422 mm (56")

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    USDKTD5612LC4Y

    Two - 25' Cables

    USDKTD5612LC6Y

    1829 mm (72")

    USDKTD5612LC5Y

    USDKTD7212LC4Y USDKTD7212LC6YUSDKTD7212LC5Y

    1626 mm (64") USDKTD6412LC4Y USDKTD6412LC6YUSDKTD6412LC5Y

    610 mm (24") USDKTD2412LC4Y USDKTD2412LC6Y

    USDKTD5612LYl

    813 mm (32")

    USDKTD2412LC5Y

    USDKTD3212LC4Y USDKTD3212LC6Y

    USDKTD7212LYl

    USDKTD6412LYl

    USDKTD2412LYl

    USDKTD3212LYlUSDKTD3212LC5Y

    USDKTD4012LYl

    USDKTD4812LYl

    1016 mm (40") USDKTD4012LC4Y USDKTD4012LC6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USDKTD4012LC5Y

    USDKTD4812LC4Y USDKTD4812LC6YUSDKTD4812LC5Y

    MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.

    Kits with Standard Series Emitter and Receiver

    Kits with V-Series Emitter and Receiver

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    MICRO-SCREEN Kits

    Appendices

    Kits with MICRO-SCREEN Model USDINT-2L2D Controller

    Pigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USDK2TD1224LC4YP2.

    203 mm (8") USDK2TD824LC4Y USDK2TD824LC6Y

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    406 mm (16")

    USDK2TD824LC5Y

    USDK2TD1624LC4Y

    Two - 25' Cables102 mm (4") USDK2TD424LC4Y

    USDK2TD1624LC6Y

    USDK2TD424LC6YUSDK2TD424LC5Y

    USDK2TD1624LC5Y

    305 mm (12") USDK2TD1224LC4Y USDK2TD1224LC6YUSDK2TD1224LC5Y

    USDK2TD824LYl

    USDK2TD1624LYl

    USDK2TD424LYl

    610 mm (24") USDK2TD2424LC4Y USDK2TD2424LC6Y

    813 mm (32")

    USDK2TD2424LC5Y

    USDK2TD3224LC4Y

    508 mm (20") USDK2TD2024LC4Y

    USDK2TD3224LC6Y

    USDK2TD2024LC6YUSDK2TD2024LC5Y

    USDK2TD1224LYl

    USDK2TD2424LYl

    USDK2TD3224LYl

    USDK2TD2024LYl

    USDK2TD3224LC5Y

    711 mm (28") USDK2TD2824LC4Y USDK2TD2824LC6YUSDK2TD2824LC5Y USDK2TD2824LYl

    USDK2TD4024LYl

    USDK2TD4824LYl

    USDK2TD3624LYl

    USDK2TD4424LYl

    1016 mm (40") USDK2TD4024LC4Y USDK2TD4024LC6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USDK2TD4024LC5Y

    USDK2TD4824LC4Y

    914 mm (36") USDK2TD3624LC4Y

    USDK2TD4824LC6Y

    USDK2TD3624LC6YUSDK2TD3624LC5Y

    USDK2TD4824LC5Y

    1118 mm (44") USDK2TD4424LC4Y USDK2TD4424LC6YUSDK2TD4424LC5Y

    1422 mm (56")

    Two - 15' CablesOne - 15' Cable &One - 25' CableDefined Area

    With Integral Quick-Disconnect Connectors

    USDK2TD5612LC4Y

    Two - 25' Cables

    USDK2TD5612LC6Y

    1829 mm (72")

    USDK2TD5612LC5Y

    USDK2TD7212LC4Y USDK2TD7212LC6YUSDK2TD7212LC5Y

    1626 mm (64") USDK2TD6412LC4Y USDK2TD6412LC6YUSDK2TD6412LC5Y

    610 mm (24") USDK2TD2412LC4Y USDK2TD2412LC6Y

    USDK2TD5612LYl

    813 mm (32")

    USDK2TD2412LC5Y

    USDK2TD3212LC4Y USDK2TD3212LC6Y

    USDK2TD7212LYl

    USDK2TD6412LYl

    USDK2TD2412LYl

    USDK2TD3212LYlUSDK2TD3212LC5Y

    USDK2TD4012LYl

    USDK2TD4812LYl

    1016 mm (40") USDK2TD4012LC4Y USDK2TD4012LC6Y

    With Two Integral 25' Cables

    1219 mm (48")

    USDK2TD4012LC5Y

    USDK2TD4812LC4Y USDK2TD4812LC6YUSDK2TD4812LC5Y

    MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,and a pair of interconnecting cables.

    Kits with Standard Series Emitter and Receiver

    Kits with V-Series Emitter and Receiver

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    MICRO-SCREEN Machine Interface Hookups

    NOTICE Regarding MPCEs

    Each of the two Machine Primary ControlElements (MPCE 1 and MPCE 2) must becapable of immediately stopping the dangerous machine motion, irrespective of thestate of the other. These two channels ofmachine control need not be identical, butthe stop time performance of the machine(Ts, used to calculate the separationdistance) must take into account the slower

    of the two channels.

    Some machines offer only one primarycontrol element. For such machines, it isnecessary to duplicate the circuit of thesingle MPCE to add a second machineprimary control element.

    WARNING . . .Final Switching Device

    The output relays of theMICRO-SCREEN System must be the finalswitching devices for the machinery beingguarded. Never wire an intermediatedevice (e.g., a programmable logiccontroller - PLC), other than a safety relay,between either FSD and the machineprimary control elements (Reference ANSIB11.1-1988. Appendix B4). To do so resultsin an unsafe condition.

    !

    WARNING . . .Arc Suppressor InstallationIf arc suppressors are used, they MUST be installed as shown across the coils of the machine control elements. NEVER installsuppressors directly across the contacts of the MICRO-SCREEN switching devices! It is possible for suppressors to fail as a short circuit.If installed directly across the contacts of the MICRO-SCREEN switching device, a short-circuited suppressor will create an unsafe condition

    Output Relay ConnectionsOutput relay connections are made at the FSD1(Final Switching Device 1),FSD2(Final SwitchingDevice 2), and SSD(Secondary Switching Device) terminals on the controller. These relays are ener-gized (contacts closed) in normal operation when no obstructions are in the defined area. All relaysbecome de-energized (their contacts open) in a lockout condition. Relays FSD1and FSD2(only) de-energize in a trip condition. Before continuing, read NOTICE Regarding MPCEs, below right.

    The FSD1 output relay connects to Machine Primary Control Element #1 (MPCE 1) on the guardedmachine. MPCE 1 is an electrically powered element of the guarded machine that directly controlsthe normal operating motion of the machine; it must be last (in time) to operate when motion iseither initiated or arrested. The output contact of relay FSD1 must be connected, as shown in thefollowing diagrams, to control power to Machine Primary Control Element #1.

    The FSD2 output relay connects to Machine Primary Control Element #2 (MPCE 2) on the guardedmachine. MPCE 2 is an electrically powered element of the guarded machine (in a different controlpath from MPCE 1) that directly controls the normal operating motion of the guarded machine; itmust be last (in time) to operate when machine motion is either initiated or arrested. The outputcontact of relay FSD2 must be connected, as shown in the following diagrams, to control power toMachine Primary Control Element #2.

    Many different types of mechanisms are used to arrest dangerous machine motion. Examples in-clude mechanical braking systems, clutch mechanisms, and combinations of brakes and clutches.Additionally, control of the arresting scheme may be hydraulic or pneumatic.

    As a result, MPCEs may be of several control types, including a wide variety of contactors andelectromechanical valves. If your machine documentation leaves any doubt about the proper con-nection points for the MICRO-SCREEN System output relay contacts, do not make any connec-tions. Contact the machine builder for clarification regarding connections to the MPCEs and MSCE.

    The SSD output relay connects to the Machine Secondary Control Element (MSCE) on the guardedmachine. The MSCE is an electrically powered element of the guarded machine (independent of theMPCEs) that is capable of removing power from the prime mover of the dangerous part of themachine in the event of an emergency. The output contacts of the SSD relay must be connected, asshown in the following diagrams, to the Machine Secondary Control Element such that, if a lockoutcondition occurs, the motive power will be removed from the machine.

    PLEASE READ:Information pertaining to all MICRO-SCREEN Hookup DrawThe following hookup diagrams show output relay connections in a generic machine interface. The connections between the MICRO-SCREENSystem outputs and the machine primary and secondary control elements must be direct, and arranged so that any single line fault or earth faultwill not result in a circuit failure to a potentially dangerous state.

    !

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    MICRO-SCREEN Machine Interface Hookups

    Appendices

    Machine PrimaryControl Element #2Final Switching

    Device #2

    FSD 2 MPCE2

    Machine SecondaryControl Element

    TB1

    TB1

    TB1

    TB1

    Secondary SwitchingDevice

    SSDMSCE

    MachineControlCircuit

    Machine PrimaryControl Element #1Final Switching

    Device #1

    FSD 1

    MPCE 1

    MPCEMonitorContacts

    MPCE 2

    MPCE 1 MPCE 2L (V ac)N (V ac)

    Model USCD-1L2 Control Box: With Latch Output & Without Fixed BlankingModel USCD-2L2 Control Box: With Latch Output & With Fixed BlankingModel USCD-1T2 Control Box: With Trip Output & Without Fixed BlankingModel USCD-2T2 Control Box: With Trip Output & With Fixed BlankingModel USCD-1T3 Control Box: With Trip Output & With Fixed BlankingModel USCD-2T3 Control Box: With Trip Output & With Fixed BlankingModel USCD-2T3E Control Box: With Trip Output & With Fixed Blanking and EDMModel USCT-2T2 Control Box: With Trip Output & With Fixed BlankingModel USCT-2T3 Control Box: With Trip Output & With Fixed Blanking N (V ac)L (V ac)

    EarthGround

    MICRO-SCREEN

    Metal Control Box

    MPCE1

    MPCE 1 MPCE 2

    Mon aMon b

    MICRO-SCREEN Control Box

    MICRO-SCREEN Control Box

    Complementary NormallyClosed Auxiliary Output(Models USCD-2T3 & USCD-2T3E only)

    1-Channel ExternalDevice Monitoring (EDM)(Model USCD-2T3E only)

    TB1

    TB1

    K1

    K1K2

    K2

    K1

    K2

    Final SwitchingDevice #2

    FSD 2

    TB1

    Final SwitchingDevice #1

    FSD 1

    ComplementaryNormally Closed

    Auxiliary

    CNCAUX

    TB221

    22

    Non-safetyAuxiliary/Alarm

    Contact

    (see text)TB4

    *

    *

    *

    * Arc Suppression

    (see Warning page 320)

    Generic Machine Interface Diagram for MICRO-SCREEN MeController Models USC..-..

    * Arc Suppressors

    (see Warning page 319)

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    MICRO-SCREEN Machine Interface Hookups

    Monitoring

    MICRO-SCREEN Control Box

    TB8

    TB8

    TB9

    TB7

    TB10 TB11

    N (V ac)

    24V dcdc common

    L (V ac)PowerSelect

    230V ac 115V ac

    EarthGround 115/230 V ac

    (Ensure properpower input

    has beenselected)

    For ac power:

    2-Channel ExternalDevice Monitoring (EDM)

    MICRO-SCREEN Control Box

    1-Channel ExternalDevice Monitoring (EDM)

    MPCE22a1a

    1b2b

    MPCE1

    MPCE22a

    1a

    1b2ba

    b

    a

    b

    MPCE1Jumper

    SecondarySwitching

    Device

    SSD

    Final SwitchingDevice #2

    FSD2

    a

    bFinal Switching

    Device #1

    FSD1

    EarthGround

    dcCommon

    For dc power:+24V dc @ 2.5A

    MSCE

    *

    MPCE2

    *

    *

    * Arc Suppression (see Warning page 320)

    MachineSecondaryControlElement

    MachinePrimaryControlElement

    MachinePrimaryControlElement

    MachineControlCircuit

    L (V ac)or

    + (V dc)

    N (V ac)or

    Common (V dc)

    MPCE1

    Model USCC-1L2M Control Box: With Latch Output & Without Fixed BlankingModel USCC-2L2M Control Box: With Latch Output & With Fixed BlankingModel USCC-2L3M Control Box:With Latch Output & With Fixed BlankingModel USCC-1T2M Control Box: With Trip Output & Without Fixed BlankingModel USCC-1T3M Control Box: With Trip Output & Without Fixed Blanking

    MICRO-SCREEN Control Box

    Complementary NormallyClosed Auxiliary Output(Model USCC-2L3M only)

    TB1

    TB1

    K1

    K1K2

    K2

    K1

    K2

    Final SwitchingDevice #2

    FSD 2

    TB1

    Final SwitchingDevice #1

    FSD 1

    ComplementaryNormally Closed

    Auxiliary

    CNCAUX

    Generic Machine Interface Diagram for MICRO-SCREEN CModels USCC-...M with Muting Function

    * Arc Suppressors(see Warning page 319)

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    Appendix A3: Optical Safety Systems

    322 Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

    MICRO-SCREEN Machine Interface Hookups

    Appendices

    Machine PrimaryControl Element #2Final Switching

    Device #2

    FSD 2 MPCE2

    Machine SecondaryControl ElementSecondary Switching

    Device

    SSDMSCE

    MachineControlCircuit

    24

    25

    Machine PrimaryControl Element #1Final Switching

    Device #1

    FSD 1

    MPCE 1

    MPCEMonitor

    Contacts

    MPCE 2

    MPCE 1

    EarthGround

    dcCommon

    +24 V dc

    MPCE 2+ (V dc)

    dc common

    38

    39

    40

    27

    28

    Model USDINT-1T2 Control Module: Without Fixed BlankingModel USDINT-2T2 Control Module: With Fixed BlankingModel USDINT-1T2D Control Module: Without Fixed BlankingModel USDINT-2T2D Control Module: With Fixed Blanking

    L (V ac)or

    + (V dc)

    N (V ac)or

    Common (V dc)

    MICRO-SCREENControl Module

    31

    30

    MPCE1

    *

    *

    *

    * Arc Suppression (see Warning page 320)

    Generic Machine Interface Diagram for MICRO-SCREEN CoModels USDINT-..T2 & USDINT-..T2D with Trip Output

    * Arc Suppressors(see Warning page 319)

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    MICRO-SCREEN Machine Interface Hookups

    Machine PrimaryControl Element #2Final Switching

    Device #2

    FSD 2 MPCE2

    Machine SecondaryControl ElementSecondary Switching

    Device

    SSD MSCE

    MachineControlCircuit

    24

    25

    Machine PrimaryControl Element #1Final Switching

    Device #1

    FSD 1

    MPCE 1

    MPCEMonitorContacts

    MPCE 2

    MPCE 1

    EarthGround

    dcCommon

    +24 V dc

    MPCE 2+ (V dc)

    dc common

    38

    39

    40

    27

    28

    Model USDINT-1L2 Control Module: Without Fixed BlankingModel USDINT-2L2 Control Module: With Fixed BlankingModel USDINT-1L2D Control Module: Without Fixed Blanking with DeviceNetModel USDINT-2L2D Control Module: With Fixed Blanking with DeviceNet

    L (V ac)or

    + (V dc)

    N (V ac)or

    Common (V dc)

    MICRO-SCREENControl Module

    31

    30

    MPCE1

    13

    14

    KeyReset

    NON-SAFETYAlarm Output

    21 22

    *

    *

    *

    * Arc Suppression (see Warning page 320)

    Generic Machine Interface Diagram for MICRO-SCREEN CModels USDINT-..L2 & USDINT-..L2D with Latch Output

    * Arc Suppressors(see Warning page 319)

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    MICRO-SCREEN Machine Interface Hookups

    Appendices

    Machine PrimaryControl Element #2Final Switching

    Device #2

    FSD 2 MPCE2

    Machine SecondaryControl ElementSecondary Switching

    Device

    SSDMSCE

    MachineControlCircuit

    24

    25

    Machine PrimaryControl Element #1Final Switching

    Device #1

    FSD 1MPCEMonitorContacts

    MPCE 1

    EarthGround

    dcCommon

    MPCE 2 + (V dc)

    dc common

    Mon a

    Mon b38

    39

    40

    27

    28

    Model USDINT-1T2E Control Module: Without Fixed BlankingL (V ac)or

    + (V dc)

    N (V ac)or

    Common (V dc)

    MICRO-SCREENControl Module

    +24 V dc

    31

    30

    8

    7

    MPCE1

    EDM

    * Arc Suppression (see Warning page 320)

    *

    *

    *

    Generic Machine Interface Diagram for MICRO-SCREEN CoModel USDINT-1T2E with Trip Output EDM Input

    * Arc Suppressors(see Warning page 319)

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    MICRO-SCREEN Machine Interface Hookups

    Machine PrimaryControl Element #4Final Switching

    Device #2

    FSD 2

    Machine SecondaryControl ElementSecondary Switching

    Device

    SSD24

    25

    Machine Pr imaryControl Element #3

    Machine PrimaryControl Element #2

    Machine PrimaryControl Element #1

    Final SwitchingDevice #1

    FSD 1

    MPCE 3

    MPCEMonitorContacts

    MPCE 4

    MPCE 3

    EarthGround

    dcCommon

    +24 V dc

    MPCE 4+ (V dc)

    dc common

    38

    39

    40

    41

    42

    c

    d

    c

    d

    Model USDINT-1T4 Control Module: Trip Output Without Fixed BlankingModel USDINT-2T4 Control Module: Trip Output With Fixed BlankingModel USDINT-1L4 Control Module: Latching Output Without Fixed BlankingModel USDINT-2L4 Control Module: Latching Output With F ixed BlankingModel USDINT-1T4D Control Module: DeviceNet Trip Output Without Fixed BlankingModel USDINT-2T4D Control Module: DeviceNet Trip Output With Fixed BlankingModel USDINT-1L4D Control Module: DeviceNet Latching Output Without Fixed BlankingModel USDINT-2L4D Control Module: DeviceNet Latching Output With Fixed Blanking

    L (V ac)or

    + (V dc)

    N (V ac)or

    Common (V dc)

    MICRO-SCREENController

    MPCE 1 MPCE 2

    MPCE 1 MPCE 2

    45

    44

    250V max.; 4 A max.

    21

    22

    Secondary SwitchingDevice

    SSD

    Non-safetyAuxiliary/Alarm

    Contact(see text)

    MachineControlCircuit

    24

    25

    MPCE4

    Final SwitchingDevice #2

    FSD 2

    27

    28

    a

    b MPCE2

    Final SwitchingDevice #1

    FSD 1

    30

    31

    a

    b MPCE

    1

    MPCE3

    MSCE

    * Arc Suppression (see Warning page 320)

    *

    *

    *

    *

    *

    Generic Machine Interface Diagram for MICRO-SCREEN CModels USDINT-...4 and USDINT-...4D with Four FSD Out

    * Arc Suppressors(see Warning page 319)

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    MINI-SCREEN

    Appendices

    Appendix A4: Optical Safety Systems MINI-SCREEN Systems

    D I N M o

    d u

    l e

    C o n t r o

    l l e r s

    p. 337MSCA-1L3E

    p. 337

    p. 337

    p. 339

    MSCB-1T3

    p. 340

    MSCB-1L2

    p. 339

    p. 338

    MUSC-1

    p. 338

    p. 341

    MSDINT-1

    p. 337

    InterfaceDiagrams

    p. 338

    MUSC-1T3

    p. 337

    p. 341

    Product

    p. 337

    p. 340

    p. 338MSCC-2L2M

    M e t a

    l B o x

    C o n t r o

    l l e r s

    MSCC-2T2M

    MSCC-2L3M

    p. 337

    MSCC-2T3M

    MDSDINT-1T2

    MSCA-1T3

    MSCA-1L3

    p. 337MSCA-1S2E

    p. 337

    p. 337MSCA-1L2

    MSCA-1S3E

    MDSDINT-1L2

    MSCA-1

    p. 337MSCT-1

    MSCB-1

    MSDINT-1L2

    PresenceSensingDevice

    p. 337MSCD-2

    p. 337MSCT-2

    p. 337MSCD-2T3

    p. 337MSCT-2T3

    D u a

    l L i g h t

    S c r e e n

    M e t a

    l B o x

    C o n t r o

    l l e r s

    D u a

    l L i g h t

    S c r e e n

    D I N

    M o

    d u l e C o n t r o

    l l e r s

    p. 115

    p. 115

    pp. 117, 332

    p. 115

    pp. 117, 333

    p. 117

    N/A

    pp. 125, 334

    N/A

    p. 117

    p. 121

    p. 121

    p. 121

    N/A

    p. 115

    p. 115

    p. 115

    Kits

    p. 121

    p. 115

    p. 115

    pp. 115, 329

    N/A

    pp. 115, 331

    pp. 115, 330

    pp. 125, 335

    IEC 61496-1& 2, TYPE 4

    * Copies of certificates are available by contacting Factory Applications Department.P = pending; approvals are in process. Contact factory for latest approval information.

    = approvals obtained

    Not all kits are listed. Contact factory for additional kits, if you areunable to find a kit for your application.

    MINI-SCREEN Agency Approvals*

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    Appendix A4: Optical Safety Systems

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    MINI-SCREEN

    Sensor TypeFloatingBlanking

    Maximum Size ofUndetected Objects

    Minimum ObjectSensitivity

    Long-RangeMINI-SCREEN Sensorswith 18 m (60') range

    Off (Not applicable) 25.4 mm (1.00")

    1-beam 3.8 mm (0.15") 38.1 mm (1.50")

    2-beam 16.5 mm (0.65") 50.8 mm (2.00")

    StandardMINI-SCREEN Sensors

    with 9 m (30') range

    Off (Not applicable) 19.1 mm (0.75")

    1-beam 7.6 mm (0.30") 31.8 mm (1.25")

    2-beam 20.3 mm (0.80") 44.5 mm (1.75")

    8 N/A N/A

    16 N/A 2.2"

    24 N/A 3.7"12"

    8"

    4"

    20"

    32 N/A 4.7"

    40 N/A 6.2"

    16"

    MINI-SCREEN Fixed Beam Blanking

    * Assumes all blanked beams are adjacent; if multiple areas are blanked (multiple object ignored) the total blanked areaincreases slightly.

    The fixed blanking feature may be programmed if beams are blocked by one or more fixed objects. Fixed blankingrequires an emitter/receiver pair with 16 or more beams (over 4" long). Fixed blanking is limited to 30% of the totalnumber of beams, up to a maximum of 12 beams . Contact factory Applications Department if your application requiresfixed blanking of a greater number of beams. Programming of fixed blanking involves a simple teaching process; it isaccomplished using the Diagnostic Display and the Program switches located on the Light Screen controller board.

    Beams in Light Screen Total Fixed Blanked Area*

    DefinedArea

    N/A

    2.1"

    3.6"

    4.6"

    6.1"

    Standard Long-Range

    Heavy DutyMINI-SCREEN Sensorswith 18 m (60') range

    Off (Not applicable) 38.1 mm (1.50")

    1-beam 15.2 mm (0.60") 62.2 mm (2.45")

    2-beam 40.6 mm (1.60") 88.9 mm (3.50")

    MINI-SCREEN Minimum Object Sensitivity Chart

    24" 6.1"48 24 6.2"

    6.1"

    6.1"32'

    56 N/A 6.2"

    64 32 6.2"

    28"

    36" 6.1"72 N/A 6.2"

    6.1"80 to 96 40 to 72 6.2"40" to 72"

    0

    4

    Maximum Fixed Blank Beams

    7

    9

    12

    12

    12

    12

    12

    12

    N/A

    N/A

    N/A

    N/A

    N/A

    7

    N/A

    9

    N/A

    12

    N/A

    N/A

    N/A

    N/A

    N/A

    Heavy Duty

    7.6"

    N/A

    9.6"

    N/A

    12.6"

    Standard &Long-Range Heavy Duty

    Standard &Long-Range Heavy Duty

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    MINI-SCREEN

    Appendices

    * For blanking definitions see Glossary of Machine Safety Terms starting on page 392. Single object floating blanking allows the interruption of only one beam or two beams, as configured. Multiple object floating blanking allows one or more objects to pass through the light screen undetected, provided each object does not interrupt more than the

    programmed number of beams (one or two), and provided there is at least one unblocked beam between each object (also known as Reduced Resolution).a With fixed blanking onb With fixed blanking off

    = Blanking mode is available

    MSCB-1

    MSCA-1

    M e t a

    l B o x

    C o n t r o

    l l e r s

    Beam Blanking* Modes Available for MINI-SCREEN

    MSCB-1T3

    MSCA-1L3

    MSCA-1L2

    MUSC-1

    D u a

    l L i g h t

    S c r e e n

    M e t a

    l B o x

    C o n t r o l

    l e r s

    MSCD-2T3

    MSCA-1S3E

    MSDINT-1

    D I N M o

    d u

    l e

    C o n t r o

    l l e r s

    MSDINT-1L2

    MUSC-1T3

    MSCA-1T3

    MSCB-1L2

    MSCT-2T3

    MSCT-1

    MSCD-2

    MSCA-1L3E

    MSCA-1S2E

    MDSDINT-1T2

    MDSDINT-1L2

    Controller Model

    Floating Blanking

    FixedBlanking

    Single Object Multiple Object

    1-Beam 2-Beam 1-Beam 2-Beam

    MSCT-2T3

    MSCT-2

    MSCC-2L3M

    MSCC-2L2M

    MSCC-2T2M

    MSCC-2T3M

    D u a

    l L i g

    h t S c r e e n D

    I N

    M o

    d u l e C o n t r o

    l l e r s

    a a b b

    a a b b

    a a b b

    a a b b

    a a b b

    a a b b

    a a b b

    a a b b

    a a b b

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    MINI-SCREEN Kits

    Kits with MINI-SCREEN Model MSCA-1 Controller

    Kits with 9 m (30') Range Emitter and Receiver

    215 mm (8.5") MSKA824C1 MSKA824C3 MSKA824C2Y

    Two - 15' CablesOne - 15' Cable &

    One- 25' CableDefined Area

    Black Anodized

    Two - 25' Cables

    406 mm (16")

    MSKA824C2

    MSKA1624C1

    Two - 25' Cables114 mm (4.5") MSKA424C1

    MSKA1624C3

    MSKA424C3MSKA424C2 MSKA424C2Y

    MSKA824C1Y

    Two - 15' Cables

    Yellow Painted

    MSKA424C1Y

    MSKA824C3Y

    One - 15' Cable &One- 25' Cable

    MSKA1624C2Y

    MSKA424C3Y

    MSKA1624C2

    305 mm (12") MSKA1224C1 MSKA1224C3MSKA1224C2 MSKA1224C2Y

    MSKA1624C1Y

    MSKA1224C1Y

    MSKA1624C3Y

    MSKA1224C3Y

    610 mm (24") MSKA2424C1 MSKA2424C3 MSKA2424C2Y

    813 mm (32")

    MSKA2424C2

    MSKA3224C1

    508 mm (20") MSKA2024C1

    MSKA3224C3

    MSKA2024C3MSKA2024C2 MSKA2024C2Y

    MSKA2424C1Y

    MSKA2024C1Y

    MSKA2424C3Y

    MSKA3224C2Y

    MSKA2024C3Y

    MSKA3224C2

    711 mm (28") MSKA2824C1 MSKA2824C3MSKA2824C2 MSKA2824C2Y

    MSKA3224C1Y

    MSKA2824C1Y

    MSKA3224C3Y

    MSKA2824C3Y

    1016 mm (40") MSKA4024C1 MSKA4024C3 MSKA4024C2Y

    1219 mm (48")

    MSKA4024C2

    MSKA4824C1

    914 mm (36") MSKA3624C1

    MSKA4824C3

    MSKA3624C3MSKA3624C2 MSKA3624C2Y

    MSKA4024C1Y

    MSKA3624C1Y

    MSKA4024C3Y

    MSKA4824C2Y

    MSKA3624C3Y

    MSKA4824C2

    1118 mm (44") MSKA4424C1 MSKA4424C3MSKA4424C2 MSKA4424C2Y

    MSKA4824C1Y

    MSKA4424C1Y

    MSKA4824C3Y

    MSKA4424C3Y

    Kits with 18 m (60') Range Emitter and Receiver

    215 mm (8.5") MSXLKA824C1 MSXLKA824C3 MSXLKA824C2Y

    Two - 15' CablesOne - 15' Cable &

    One- 25' CableDefined Area

    Black Anodized

    Two - 25' Cables

    406 mm (16")

    MSXLKA824C2

    MSXLKA1624C1

    Two - 25' Cables114 mm (4.5") MSXLKA424C1

    MSXLKA1624C3

    MSXLKA424C3MSXLKA424C2 MSXLKA424C2Y

    MSXLKA824C1Y

    Two - 15' Cables

    Yellow Painted

    MSXLKA424C1Y

    MSXLKA824C3Y

    One - 15' Cable &One- 25' Cable

    MSXLKA1624C2Y

    MSXLKA424C3Y

    MSXLKA1624C2

    305 mm (12") MSXLKA1224C1 MSXLKA1224C3MSXLKA1224C2 MSXLKA1224C2Y

    MSXLKA1624C1Y

    MSXLKA1224C1Y

    MSXLKA1624C3

    MSXLKA1224C3

    610 mm (24") MSXLKA2424C1 MSXLKA2424C3 MSXLKA2424C2Y

    813 mm (32")

    MSXLKA2424C2

    MSXLKA3224C1

    508 mm (20") MSXLKA2024C1

    MSXLKA3224C3

    MSXLKA2024C3MSXLKA2024C2 MSXLKA2024C2Y

    MSXLKA2424C1Y

    MSXLKA2024C1Y

    MSXLKA2424C3

    MSXLKA3224C2Y

    MSXLKA2024C3

    MSXLKA3224C2

    711 mm (28") MSXLKA2824C1 MSXLKA2824C3MSXLKA2824C2 MSXLKA2824C2Y

    MSXLKA3224C1Y

    MSXLKA2824C1Y

    MSXLKA3224C3

    MSXLKA2824C3

    1016 mm (40") MSXLKA4024C1 MSXLKA4024C3 MSXLKA4024C2Y

    1219 mm (48")

    MSXLKA4024C2

    MSXLKA4824C1

    914 mm (36") MSXLKA3624C1

    MSXLKA4824C3

    MSXLKA3624C3MSXLKA3624C2 MSXLKA3624C2Y

    MSXLKA4024C1Y

    MSXLKA3624C1Y

    MSXLKA4024C3

    MSXLKA4824C2Y

    MSXLKA3624C3

    MSXLKA4824C2

    1118 mm (44") MSXLKA4424C1 MSXLKA4424C3MSXLKA4424C2 MSXLKA4424C2Y

    MSXLKA4824C1Y

    MSXLKA4424C1Y

    MSXLKA4824C3

    MSXLKA4424C3

    Pigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix P to the model number of the system kit, for example: MSXLKA424C1P.

    MINI-SCREEN kits contain a controller, an emitter and receiver of equal length, standard mounting brackets, and a pair of interconnecting cables.

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    MINI-SCREEN Kits

    Appendices

    Kits with 9 m (30') Range Emitter and Receiver

    215 mm (8.5") MSKB824C1 MSKB824C3 MSKB824C2Y

    Two - 15' CablesOne - 15' Cable &

    One- 25' CableDefined Area

    Black Anodized

    Two - 25' Cables

    406 mm (16")

    MSKB824C2

    MSKB1624C1

    Two - 25' Cables114 mm (4.5") MSKB424C1

    MSKB1624C3

    MSKB424C3MSKB424C2 MSKB424C2Y

    MSKB824C1Y

    Two - 15' Cables

    Yellow Painted

    MSKB424C1Y

    MSKB824C3Y

    One - 15' Cable &One- 25' Cable

    MSKB1624C2Y

    MSKB424C3Y

    MSKB1624C2

    305 mm (12") MSKB1224C1 MSKB1224C3MSKB1224C2 MSKB1224C2Y

    MSKB1624C1Y

    MSKB1224C1Y

    MSKB1624C3Y

    MSKB1224C3Y

    610 mm (24") MSKB2424C1 MSKB2424C3 MSKB2424C2Y

    813 mm (32")

    MSKB2424C2

    MSKB3224C1

    508 mm (20") MSKB2024C1

    MSKB3224C3

    MSKB2024C3MSKB2024C2 MSKB2024C2Y

    MSKB2424C1Y

    MSKB2024C1Y

    MSKB2424C3Y

    MSKB3224C2Y

    MSKB2024C3Y

    MSKB3224C2

    711 mm (28") MSKB2824C1 MSKB2824C3MSKB2824C2 MSKB2824C2Y

    MSKB3224C1Y

    MSKB2824C1Y

    MSKB3224C3Y

    MSKB2824C3Y

    1016 mm (40") MSKB4024C1 MSKB4024C3 MSKB4024C2Y

    1219 mm (48")

    MSKB4024C2

    MSKB4824C1

    914 mm (36") MSKB3624C1

    MSKB4824C3

    MSKB3624C3MSKB3624C2 MSKB3624C2Y

    MSKB4024C1Y

    MSKB3624C1Y

    MSKB4024C3Y

    MSKB4824C2Y

    MSKB3624C3Y

    MSKB4824C2

    1118 mm (44") MSKB4424C1 MSKB4424C3MSKB4424C2 MSKB4424C2Y

    MSKB4824C1Y

    MSKB4424C1Y

    MSKB4824C3Y

    MSKB4424C3Y

    Kits with 18 m (60') Range Emitter and Receiver

    215 mm (8.5") MSXLKB824C1 MSXLKB824C3 MSXLKB824C2Y

    Two - 15' CablesOne - 15' Cable &

    One- 25' CableDefined Area

    Black Anodized

    Two - 25' Cables

    406 mm (16")

    MSXLKB824C2

    MSXLKB1624C1

    Two - 25' Cables114 mm (4.5") MSXLKB424C1

    MSXLKB1624C3

    MSXLKB424C3MSXLKB424C2 MSXLKB424C2Y

    MSXLKB824C1Y

    Two - 15' Cables

    Yellow Painted

    MSXLKB424C1Y

    MSXLKB824C3Y

    One - 15' Cable &One- 25' Cable

    MSXLKB1624C2Y

    MSXLKB424C3Y

    MSXLKB1624C2

    305 mm (12") MSXLKB1224C1 MSXLKB1224C3MSXLKB1224C2 MSXLKB1224C2Y

    MSXLKB1624C1Y

    MSXLKB1224C1Y

    MSXLKB1624C3Y

    MSXLKB1224C3Y

    610 mm (24") MSXLKB2424C1 MSXLKB2424C3 MSXLKB2424C2Y

    813 mm (32")

    MSXLKB2424C2

    MSXLKB3224C1

    508 mm (20") MSXLKB2024C1

    MSXLKB3224C3

    MSXLKB2024C3MSXLKB2024C2 MSXLKB2024C2Y

    MSXLKB2424C1Y

    MSXLKB2024C1Y

    MSXLKB2424C3Y

    MSXLKB3224C2Y

    MSXLKB2024C3Y

    MSXLKB3224C2

    711 mm (28") MSXLKB2824C1 MSXLKB2824C3MSXLKB2824C2 MSXLKB2824C2Y

    MSXLKB3224C1Y

    MSXLKB2824C1Y

    MSXLKB3224C3Y

    MSXLKB2824C3Y

    1016 mm (40") MSXLKB4024C1 MSXLKB4024C3 MSXLKB4024C2Y

    1219 mm (48")

    MSXLKB4024C2

    MSXLKB4824C1

    914 mm (36") MSXLKB3624C1

    MSXLKB4824C3

    MSXLKB3624C3MSXLKB3624C2 MSXLKB3624C2Y

    MSXLKB4024C1Y

    MSXLKB3624C1Y

    MSXLKB4024C3Y

    MSXLKB4824C2Y

    MSXLKB3624C3Y

    MSXLKB4824C2

    1118 mm (44") MSXLKB4424C1 MSXLKB4424C3MSXLKB4424C2 MSXLKB4424C2Y

    MSXLKB4824C1Y

    MSXLKB4424C1Y

    MSXLKB4824C3Y

    MSXLKB4424C3Y

    Kits with MINI-SCREEN Model MSCB-1 Controller

    Pigtail Quick-Disconnect OptionTo specify a kit with the pigtail QD option, add suffix P to the model number of the system kit, for example: MSXLKB424C1P.

    MINI-SCREEN kits contain a controller, an emitter and receiver of equal length, standard mounting brackets, and a pair of interconnecting cables.

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    Appendix A4: Optical Safety Systems

    33Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

    MINI-SCREEN Kits

    Kits with MINI-SCREEN Model MSCT-1 Controller

    Kits with 9 m (30') Range Emitter and Receiver

    215 mm (8.5") MSKT824C1 MSKT824C3 MSKT824C2Y

    Two - 15' CablesOne - 15' Cable &

    One- 25' CableDefined Area

    Black Anodized

    Two - 25' Cables

    406 mm (16")

    MSKT824C2

    MSKT1624C1

    Two - 25' Cables114 mm (4.5") MSKT424C1

    MSKT1624C3

    MSKT424C3MSKT424C2 MSKT424C2Y

    MSKT824C1Y

    Two - 15' Cables

    Yellow Painted

    MSKT424C1Y

    MSKT824C3Y

    One - 15' Cable &One- 25' Cable

    MSKT1624C2Y

    MSKT424C3Y


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