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ì BA 244: Supply Chain Management
Supply Chain
ì ‘Encompasses all organiza1ons and ac1vi1es associated with the flow and transforma-on of goods from the raw materials stage, through to the end user, as well as the associated informa-on flows. Material and informa1on flows both up and down the supply chain.’ (Handfield & Nichols, Supply Chain Redesign)
EmmeE (Supply Chain in 90 Minutes)
Supplier’s Supplier Supplier Firm Customer Customer’s
Customer
UPSTR
EAM
DOWNSTRE
AM
Simple Supply Chain
Goods and Services
Informa1on (demand forecast, orders, customer feedback)
Payments
Products ( refund, servicing) – Reverse Logis1cs / Closed Loop Supply Chain Bailey et al
Feeds Supplier
Pork Supplier
Hotdog Company
Restaurant Buyer
UPSTR
EAM
DOWNSTRE
AM
Supply Chain Example
Dyadic Supply Relationships
Immediate or first-‐1er supplier (seller of inputs) Dyad
Focal Firm
Dyad
Immediate Customer (buyer of outputs)
ì Commercial rela1onships between 2 par1es
ì ‘One to one’ or ‘two-‐party’ rela1onships
ì Used to be the main way in which supply chains were viewed
Dyadic Supply Relationships
Immediate or first-‐1er supplier (seller of inputs) Dyad
Focal Firm
Dyad
Immediate Customer (buyer of outputs)
ì Management of immediate upstream and downstream rela1onships is s1ll important e.g. SRM, CRM
ì The supply chain func1on is devoted to supplier selec1on, performance management, and development of strategic rela1onships
Inter-‐business Supply Chains
ì Dyadic rela1onships happen within the context of a lengthier process
ì Controlled through supply contracts and collabora1ve rela-onships between separate en11es
Supply Chain
Inter-‐business Supply Chains
ì The Chain metaphor emphasizes that: ì Each player contributes value at its stage in the
sequence ì Weak links (e.g. underperforming supplier or
distributor) may disrupt the flow of supply ì Value is added not just by each element in the
chain, but by the quality of the rela-onships between them
ì It is con1nuous and non-‐direc1onal
Internal Supply Chain
Procurement Produc1on Storage Distribu1on Sales and Marke1ng
Informa1on (capacity data, delivery schedules, payment terms) Materials (finished goods, services)
Informa1on (promo1on plans, sales forecast, orders) Materials (returns, goods for repair)
Finance (payment)
Internal Supply Chain
ì Important idea for the internal customer concept
ì Makes extensive use of cross-‐func1onal project teams, quality circles, and other mechanisms (e.g. ERP systems) which facilitate informa1on sharing and collabora1on with internal customers
ì Supply Chain Networks
Focal Firm Customer Supplier
e-‐procurement IT Consultancy
Finance provider
Transport services provider
Market research consultancy
Customer’s Customer
Customer’s Customer
Supplier’s Supplier
Supplier’s Supplier
Supply Chain Networks
ì Mul1ple other rela1onships with customers, suppliers, industry contacts, partners, advisers, compe1tors (in trade associa1ons or industry think tanks)
ì A more appropriate metaphor is a network or web
Retail Supply Networks
Donald
Angela’s Sari Sari Store
Purefoods
P&G
SM
Robinsons
Unilever Rustans Rody
Manufacturers Retailers Consumers
Helpful why?
ì More strategic model for analysis
ì Raises possibility of a wider range of collabora1ons (e.g. supplier associa-ons, buying consor-a, or strategic alliances)
ì Recognizes ‘extended enterprises’ crea1ng poten1al risk (e.g. intellectual property)
Helpful why?
ì Business Associa1ons ì Open Handset
Alliance ì Formed in 2007 ì Google, Intel,
Samsung, HTC, LG, Sony
ì Result? ì Android
Helpful why? ì Buying Consor1a
ì PHP 123B Laguna Lakeshore Expressway Dike PPP
ì 47 km expressway and 45 km flood control dike ì Trident Infrastructure –
Aboi1z Equity, Megaworld Corp., Ayala Land, SM Prime Holdings
ì San Miguel ì MTD-‐PAVi-‐Hanshin
Consor1um
ì Any business associations that your organization is in?
Structuring Supply Chains
Tiered Supply Chain Structures
Top-‐level purchaser
Supplier A Supplier B Supplier C Supplier D Supplier E
ì All manufacturing / services performed by top-‐level purchaser
Tiered Supply Chain Structures
Top-‐level purchaser
Supplier X
Supplier 1 Supplier 2
Supplier Y
Supplier 3 Supplier 4
ì Purchaser OUTSOURCES all ac1vi1es other than the final stages of produc1on
ì Direct rela1onship will be with the first 1er suppliers
ì First-‐1er suppliers make use of second-‐1er suppliers
VENDOR / SUPPLIER BASE
e.g. ORIGINAL EQUIPMENT MANUFACTURER (OEM)
Tiered Supply Chain Structures
ì Components and Assemblies
ì Subassemblies ì Finished output of
others used in products
Tiered Supply Chain Structures
Focal Firm
Key Accounts
Customer 1 Customer 2
Wholesalers
Customer 3 Customer 4
ì Can be applied to Customers
Tiered Supply Chain Structures
ì What for?
ì Fewer Key commercial rela1onships to manage
ì Fewer opera1onal tasks and transac1ons allowing a strategic focus
ì To minimize reputa1onal risk, there is a need to ‘drill down’ through the 1ers, monitoring policies and performance e.g. Nike
ì Sharing informa1on with expert first-‐1er suppliers
Closed Loop Supply Chains (Reverse Logistics)
ì The process of planning, implemen1ng, and controlling the efficient, cost-‐effec1ve flow of raw materials, in-‐process inventory, finished goods and related informa-on from the point of consump-on to the point of origin, for the purpose of recapturing value or proper disposal (Rogers and Tibben-‐Lembke, Reverse Logis9cs Glossary)
ì End-‐users become suppliers of goods (once past their useful life) back to the manufacturer
Closed Loop Supply Chains (Reverse Logistics)
ì Drivers ì Environmental aspects of waste disposal ì Poten1al returns from the reuse of products or the
recycling of materials
ì May also be due to product recalls or returns, and the offering of repair and maintenance services
Closed Loop Supply Chains (Reverse Logistics)
ì Management Issues ì Effec1ve supplier and customer rela1onships ì Supplier selec1on based on recycling or ecologically
friendly disposal capacity ì Product and Packaging Design to facilitate return
ì Supply Base Optimization
Broadening Supply
ì More suppliers
ì Back-‐up suppliers in case of poli1cal unrest, bad weather, unforeseen peaks in demand, or supplier failure
ì Buyer can be more opportunis1c
Narrow Supply
ì Supply Base Ra1onaliza1on / Op1miza1on ì Determining how many
suppliers the buying firm wants to do business with
Supply Base Rationalization / Optimization
ì Advantages? ì Larger volume orders mean discounts ì Collabora1ve rela1onships with fewer suppliers ì Maintain the security of supply by ensuring that
there are enough approved suppliers to cover supplier failure, shortages, or other risks
Supply Base Rationalization / Optimization
ì How? ì Exis1ng suppliers will be evaluated on
performance, cost, service, quality, volume of business, and compa1bility for closer rela1onship
ì An Approved Supplier List will be drawn up ì KPIs with Approved Suppliers to ensure non-‐
complacency
SUPPLY CHAIN MANAGEMENT
ì The management of upstream and downstream rela-onships with suppliers and customers to deliver superior customer value at less cost to the supply chain as a whole (Christopher)
ì End