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110 MBRS - schenck-worldwide.com · 110 MBRS Balancing Machines for Turbocharger Core Assemblies...

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110 MBRS Balancing Machines for Turbocharger Core Assemblies Fast and precise balancing of passenger car and commercial diesel turbocharger core assemblies Unbalance correction directly in the machine without unclamping Direct display of measured values in mg and the exact angular position Display of the run-up curve Specific adapters with quickclamping system for many turbocharger types Conformance to CE safety concepts Single-unit housing for minimum space requirement Simple type data selection Rotor-specific calibration Indexing device Oil system with oil heating Design In this single unit balancing machine design, all components are combined in one rugged housing. Therefore the machine requires very little floor space for installation. The CAB 950 measuring unit with touch screen is specially designed for high-speed balancing, and integrated in the upper part of the machine. The measured values can be displayed in a vector format or in large, easy-to-read numbers. The vector display shows the exact unbalance reduction ratio achieved in a correction step. The middle part of the machine accommodates the balancing unit with assembly adapter, surrounded by an enclosure to protect the operator in the even of the bursting of the rotor. Range of application Measurement and correction of unbalance in fully assembled turbochargers. The machine is designed specifically for the requirements of a repair or overhaul facility. However, it is also ideal for cost-effective balancing in a research and development facility. Sequence of operations Balancing: After installing the core assembly, closing the compressor cover and the safety guard, the measuring run can be started. The balance run is quick and easy. After the measuring run, the determined unbalance is shown directly on the monitor with amount and angle. The operator may then carry out the necessary correction by grinding on the compressor nut with a hand grinder. A final check run shows whether the residual unbalance is within the specification or whether a second correction step is necessary. Calibration: For each core assembly type a calibration can be easily performed and stored in the measuring unit CAB 950. First the run-up curve of the core assembly has to be recorded. This curve will show the operator the optimum balancing speed. The calibration data determined is stored in the CAB 950 for future balancing runs. Schenck RoTec GmbH Landwehrstrasse 55 D-64293 Darmstadt Telefon (0 61 51) 32 23 11 Telefax (0 61 51) 32 23 15 http://www.schenck-rotec.de E-Mail [email protected]
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Page 1: 110 MBRS - schenck-worldwide.com · 110 MBRS Balancing Machines for Turbocharger Core Assemblies • Fast and precise balancing of passenger car and commercial diesel turbocharger

110 MBRSBalancing Machines for Turbocharger Core Assemblies

• Fast and precise balancing of passengercar and commercial diesel turbochargercore assemblies

• Unbalance correction directly in themachine without unclamping

• Direct display of measured values inmg and the exact angular position

• Display of the run-up curve

• Specific adapters with quickclampingsystem for many turbocharger types

• Conformance to CE safety concepts

• Single-unit housing for minimum spacerequirement

• Simple type data selection

• Rotor-specific calibration

• Indexing device

• Oil system with oil heating

DesignIn this single unit balancing machine design, all componentsare combined in one rugged housing. Therefore the machinerequires very little floor space for installation.The CAB 950 measuring unit with touch screen is speciallydesigned for high-speed balancing, and integrated in theupper part of the machine. The measured values can bedisplayed in a vector format or in large, easy-to-readnumbers. The vector display shows the exact unbalancereduction ratio achieved in a correction step.The middle part of the machine accommodates the balancingunit with assembly adapter, surrounded by an enclosure toprotect the operator in the even of the bursting of the rotor.Range of applicationMeasurement and correction of unbalance in fully assembledturbochargers. The machine is designed specifically for therequirements of a repair or overhaul facility. However, it isalso ideal for cost-effective balancing in a research anddevelopment facility.

Sequence of operationsBalancing:

• After installing the core assembly, closing the compressorcover and the safety guard, the measuring run can bestarted. The balance run is quick and easy. After themeasuring run, the determined unbalance is shown directlyon the monitor with amount and angle. The operator maythen carry out the necessary correction by grinding on thecompressor nut with a hand grinder. A final check runshows whether the residual unbalance is within thespecification or whether a second correction step isnecessary.

Calibration:

• For each core assembly type a calibration can be easilyperformed and stored in the measuring unit CAB 950. Firstthe run-up curve of the core assembly has to be recorded.This curve will show the  operator the optimum balancingspeed. The calibration data determined is stored in the CAB950 for future balancing runs.

Schenck RoTec GmbHLandwehrstrasse 55D-64293 Darmstadt

Telefon (0 61 51) 32 23 11Telefax (0 61 51) 32 23 15

http://www.schenck-rotec.deE-Mail [email protected]

Page 2: 110 MBRS - schenck-worldwide.com · 110 MBRS Balancing Machines for Turbocharger Core Assemblies • Fast and precise balancing of passenger car and commercial diesel turbocharger

110 MBRSBalancing Machines for Turbocharger Core Assemblies

The operating area of the machine is ergonomically designed. The sliding door opens upthe entire working area so handling of the work-piece is easy. The assembly adapter issecured onto the damped isolation mass by a quick-acting clamping device. Through thisisolation mass, vibrations that may arise, for example, from adjacent machines areeffectively suppressed.

The comprehensive protection concept is specifically directed toward the possibility of therotor bursting. The rugged protective shroud is correspondingly dimensioned andelectrically interlocked so that it can only be opened when the rotor is stationary. Thecompressor cover serves as an additional burst protection. The rotor can be loaded veryquickly.

The static unbalance is accurately determined during the first measuring run so that onlyone or two correction steps are required to achieve an “in-tolerance” assembly. Theunbalance correction is carried out by a suitable hand-grinder on the impeller hub at thecompressor side. Moving the assembly from the balancing machine to a separatecorrection device is not necessary.

Standardized assembly adapters that can be quickly and easily changed enable a broadrange of fully assembled turbochargers to be balanced.

Schenck RoTec GmbHLandwehrstrasse 55D-64293 Darmstadt

Telefon (0 61 51) 32 23 11Telefax (0 61 51) 32 23 15

http://www.schenck-rotec.deE-Mail [email protected]

Page 3: 110 MBRS - schenck-worldwide.com · 110 MBRS Balancing Machines for Turbocharger Core Assemblies • Fast and precise balancing of passenger car and commercial diesel turbocharger

110 MBRSBalancing Machines for Turbocharger Core Assemblies

1  Balancing unit2 Protective hood3 Operating panel4 Switch cabinet with CAB 690 measuring system

Plan view (non-binding example)

Schenck RoTec GmbHLandwehrstrasse 55D-64293 Darmstadt

Telefon (0 61 51) 32 23 11Telefax (0 61 51) 32 23 15

http://www.schenck-rotec.deE-Mail [email protected]

Page 4: 110 MBRS - schenck-worldwide.com · 110 MBRS Balancing Machines for Turbocharger Core Assemblies • Fast and precise balancing of passenger car and commercial diesel turbocharger

110 MBRSBalancing Machines for Turbocharger Core Assemblies

Technical data at a glance 110 MBRS

Measuring unit CAB 950

Automatic unbalance measurement •

Manual unbalance correction •

Manual rotor handling •

Optimized correction calculation •

Turbochargers core assemblies

Weight, max. [kg] 10

Flange diameter [mm] 250

Machine

Width A [mm] 1100

Depth B [mm] 1050

Height C [mm] 1950

Balancing speed, approx. [min -1] 250.000

Change over time [min] 5

Air pressure [bar] 6-8

Order No. R000331.M04

Order No. o.r.

Correction tool Order No. R000358.M01

Printer Order No. R000359.M02

Master assembly adapter

for prototypes Order No. o.r.

2) Data non-binding, dependent on the respective equipment

3) In the machine, correction on the shaft nut

o.r. On request

Schenck RoTec GmbHLandwehrstrasse 55D-64293 Darmstadt

Telefon (0 61 51) 32 23 11Telefax (0 61 51) 32 23 15

http://www.schenck-rotec.deE-Mail [email protected]


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