120-x3000

DECLARATION OF CONFORMITY

Manufacturer: Dalseide Shipping Services AS Bekkjarviksundet 1 N-5397 BEKKJARVIK NORWAY

The authorised representative In the EEA: Rustibus N.V. Noordersingel 7 B-2140 ANTWERP BELGIUM

Hereby declares that the Products specified: Rustibus® de-scaling machines series:

120-X3000

Are produced in accordance to the requirements in and regulations on machineryBest. No. 522, which transpose the community legislation on machinery amended byDirective 98/37/EEC of the European parliament and of the council of 22nd June1998.

The following standards or standardized documents apply to this machine:

89/392/1/EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC, EN 60 204 “Electrical equipment of industrial machines”

ATEX 94/9/EC Directive, EN 13463-1:2009 and EN 13463-5: 2003NOTE !: It is only equipment that operates using pressurized air that complies with the EX/ATEX directives.

Year of CE marking: 1998

Place Date

Signed by: Tore Dalseide ……………………………………………..Title: Director

Genuine Rustibus® parts only! Machine may vary from pictures

HOW TO RECOGNISE GENUINE SPARES!

Genuine spares parts are marked with a genuine RUSTIBUS® logo, so look for the logo either on the item or on the label.

If they are not there, they´re not genuine spares. Use only the best, don´t settle for less.

HOW TO RECOGNISE GENUINE SPARES!

GENUINE SPARE PARTS are marked with either RUSTIBUS® PATENTED (* fig.1) or GENUINE RUSTIBUS PARTS (* fig.2)

If they are not there, they’re not GENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS®

Genuine Rustibus® parts only!

* fig.1

* fig.1

* fig.1

* fig.2

Machine may vary from pictures

HELPFUL IDENTIFIERS

In addition to information on installation and operation, this instruction manual may contain WARNINGS and CAUTIONS pertaining to user safety, and NOTES on important, useful operating guidelines.

A WARNING indicates a potentially hazardous situation, which if not avoided, could result in death or serious injury.

A CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or major injury.

A NOTE is to alert the operator to important operating information.

ANSI Z535.5-1997 Definitions

IMPORTANT

The safeguards and instructions in this manual cannot cover all possible conditions and situations, which may occur. As we cannot control the correct mounting, usage and utilization of this product, we can not be responsible or liable for any injuries, damages, losses or costs, which result from using our products in any way.

Do not attempt to operate this tool until you have read and understood all safety precautions and instructions listed in this manual.

Incorrect operation of this unit can cause serious injury.

Maintain your company’s fire and safety procedures while operating this tool.


WARNING

Rotating equipment may cause serious injury – protect hands, feet, eyes and hearing.

The Chain drum is rotating at high RPM, show outmost care when connecting air hose or starting machine and when operating machine. ALWAYS THINK SAFETY FIRST!

Debris from scraping action may be scattered. Rustibus® de-scaling machine may produce low energy sparks.

Respiratory protection should be considered depending on material being removed.

Before starting Rustibus® de-scaling machine, ensure that all fixing screws, bolts, fittings and chain drum are locking devices are in safe usable condition, fitted correctly and correctly tensioned.

DO NOT USE MACHINE ON SEVERILY RUSTED STEEL PAINTED OVER WITH HIGH (10%+) ALUMINIUM CONTENT PAINT OR ON LIGHT METALS SUCH AS TITANIUM AND MAGNESIUM.

Never attempt to de-scale an area when its mechanical integrity is in doubt, according to ASME/API specifications or other applicable codes and standards.

CAUTION Never install, remove or perform any maintenance on the Rustibus® de-scaling machine when the air supply is connected.

ALWAYS lift up machine(push down the handle) in order for the chain drum to rotate freely when starting the machine.

Always keep both hands on handles when operating the Rustibus® de-scaling machine.

Never operate the Rustibus® de-scaling tool while wearing loose hanging chains, hanging ID/security badges or garments that may be caught in the rotating parts.

Never start the Rustibus® de-scaling machine before it´s cables or hoses are properly secured and safely located.

Rustibus® de-scaling Tool should be properly maintained and stored when not in use to avoid damage to parts.


ATEX CHECK LIST

Complete the following check list prior to operation in a potentially hazardous area. All actions must be completed in accordance with EX/ATEX 100a.

Read the user guide to check that the machine/tool has been designed for use in the hazardous application area you intend to use it in.

* Hazardous zone* Hazardous category* Equipment group* Temperature class* Maximum surface temperatures.Ensure the machine shows the correct info.

ll Equipment group ll : Group II, Category 2 equipment2 Equipment Category 2G gas atmospheres: : Gas Class IIA onlyD Dust atmospheresc Constructional safetyT Max surface temp.: +135°CAmbient range : -20°C - +60°C

Special conditions for safe use: · Only to be used by trained personnel.· Shall not be used on paint systems with and aluminium contend greater than 10% of its dry film thichkness· Shall not be used on light metals such as titanium and magnesium.· Maximum work pressure of 8 bar.· The equipment must be properly earthed/grounded before use.· Only original Rustibus® replacement spare parts are to be used.

* Check the area/surface for potentially explosive oils, acids, gases, vapors or radiation. Before operation the area should have be prepared properly for surface preparation to be carried out. Free from contaminants.

* Check the ambient temperature of the site /surface and the ability to maintain the proper ambient temperature.

Ambient range: * Normal conditions: 1°C to 121°C* Hazardous conditions: 1°C to 60°C

EX II 2 GD c IIA T135°C -20°C < Ta < +60°CDNV 11 ATEX 95218X

TypeNo.WeightYear

X1200....................47kg/103lbs201....

Dalseide Shipping Services ASMADE IN NORWAY

II 2 GD c IIA T135°C -20 °C < Ta < +60°C DNV 11 ATEX 95218X

PATENTED


GENERAL SAFETY AND AWARENESS

! THIS MACHINE IS DESIGNED AND INTENDED ONLY FOR NORMAL USE IN NORMAL AREAS IN ACCORDANCE TO THE SPCECIFICATIONS AND GUIDELINES, SPECIFIED BY THE VESSELS CLASSIFICATION SOCIETY FOR THAT VESSEL TYPE AND THE PAINT SYSTEM SPECIFICATIONS FOR THE ‘CLASS’ OF THAT VESSEL . USE OF MACHINE ON A PAINT SYSTEM THAT IS OUTSIDE OR IN BREACH OF THE VESSELS ‘CLASS’ RULES IS DEEMED A MISUSE OF THE EQUIPMENT.

! THIS MACHINE MUST NOT BE USED BE USED ON PAINT SYSTEMS WITH AN ALUMINIUM CONTENT GREATER THAN 10% OF ITS DRY FILM THICKNESS. AS THIS WILL BE A MISUSE OF THE EQUIPMENT.

! FOR THE SAKE OF SAFETY AND TO REMOVE THE RISK OF STATIC DISCHARGE ALL PLASTIC AND RUBBER ITEMS ON THIS MACHINE ARE MADE OF ANTISTATIC AND CONDUCTIVE MATERIAL.


MISUSE OF THE EQUIPMENT

THE FOLLOWING LIST COMPRISES POINTS THAT ARE CONSIDERED A MISUSE OF THIS EQUIPMENT IN RELATION TO USE IN ATEX (EX) AREAS AND MUST BE AVOIDED!

! USE OF MACHINE WITHOUT HAVING READ AND UNDERSTOOD MANUAL/ USER INSTRUCTIONS

! USE OF POOR AIR QUALITY TO POWER MACHINE.

! NON-LUBRICATION OF MOTOR/MACHINE

! NON-FILTERATION OF AIR TO MACHINE

! USE OF MACHINE WITHOUT CARRYING OUT PRE-START CHECKS AND ENSURING MACHINE INTEGRITY.

! USE OF MACHINE ON LIGHT METAL SURFACES (SUCH AS TITAINIUM, MAGNESIUM…)

! USE OF MACHINE ON AREAS THAT ARE PAINTED WITH A PAINT SYSTEM THAT DOES NOT COMPLY WITH THE SPECIFICATIONS AND GUIDELINES AS SPECIFIED BY THE VESSELS/INSTALLATIONS CLASSIFICATION SOECITY AND CLASS.

! USE OF MACHINE ON PAINT SYSTEMS WITH ALUMINIUM CONTENT GREATER THAN 10%.

! USE OF MACHINE ON HEAVIERLY RUSTED STEEL PAINTED OVER WITH HIGH ALUMINIUM CONTENT PAINT.

! USE OF NON GENUINE RUSTIBUS SPARES ON ANY PART OF THE MACHINE.

! REMOVAL OR ALTERATION OF SAFETY FEATURES OR RESTRICTIONS THAT ARE FITTED TO ENSURE ATEX COMPLIANCE.

! NEVER USE ITEMS WITH MAGNETS ON OR TOGETHER WITH THIS MACHINE.

! LEAVING MACHINE TO RUN ON THE SPOT FOR PRELONGED PERIODS.


SAFETY CONSIDERATIONS

The machine is intended to be operated by qualified personnel who are familiar with relevant safety requirements. Safety equipment necessary for the prevention of accidents at the mounting and operation of machine shall be applied at all times.

It is the duty of the safety officers in charge to make sure that all personnel operating the machine meet these demands.

The machine operates using air power. The transmission of these powers to the mechanical drum represents a certain danger and must be maintained continuously.

• It is advised to wear ear protection when operating machine.• It is advised to use air filters and lubricators on the air supply when applicable.• Always make sure the equipment on machine is in good condition.• Always disconnect the air supply when maintaining or working on the machine.• Use only original Rustibus® spare parts on the machine.

• ALWAYS THINK SAFETY FIRST WHEN OPERATING MACHINE.

BEFORE STARTING THE OPERATION

Congratulations on your new Rustibus® de-scaling machine. In order to ensure your full benefit and safety of operation we recommend you to read this operation manual carefully before starting. Always lift up machine in order for chain drum to rotate freely when starting the machine.

(i) Make sure all safety measurements are being considered. (ii) Confirm correct air pressure before connecting hose to supply.(iii) Check oil level container for the air powered machine if applicable. (iv) Start and stop the machine and check that rotation is correct according to marking on machine. (v) Make sure the air hose is properly connected and safely located for your operation.(vi) Scaling can start. Run machine forward and backward to achieve the best result.(vii) Do not run machine over sharp edges, but along these. The chain drum will last longer by working the machine with care.(viii) When only two links are left on the chains, the drum should be removed from machine for replacement of chains.


INSTALLATION AND SETUP

RUSTIBUS® X1200 AIR Before you begin.Step 1: VERIFY THE COMPLETENESS OF YOUR RUSTIBUS® MACHINE.

• Check that all components are attached properly and in a proper / safe working order. (Check that there are no loose wires, guards or parts on the machine)

Step 2: ASSOCIATED EQUIPMENT.

• Ensure that you have available required Air Pressure & volume. (2,4 m³/min (85 CFM ) / 7-8 Bar (101-116psi))• Ensure that you have available Air tool oil to fill the Lubricator to the required level.

Step 3: BEFORE COMMENCING THE OPERATION.

• Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned. Excessive grease, dirt and other hazardous material should be cleaned from the surface area before operation of the Rustibus® machine.• Check the site to ensure the air motor of the machine/tool will be adequately ventilated and that there is no external heat input (e.g. couplings). The cooling air may not exceed 60°C• Check that the air motor of the machine/tool is not damaged. And that the machine /tool itself is not damaged in anyway that may effect its EX/ATEX compliance• Confirm the correct air pressure before connecting hose supply.• Check oil level container and fill with air tool oil as required (Only fill to 75%)• The Chain drum is rotating at high RPM, show outmost care when connecting Air hose and when operating machine. ALWAYS THINK SAFETY FIRST!• Connect your machine to its power source.• Make sure the air hose is properly connected and safely located for your operation. Apply safety wire on hose.• ALWAYS lift up machine (push down the handle) in order for the chain drum to rotate freely when starting the machine.• Start and Stop the machine and check that rotation is correct according to marking on machine.

Step 4: OPERATION OF RUSTIBUS® MACHINE.

• For the best results from your Rustibus® machine you should run the machine forward and backward over the area until appropriate result is achieved • Do not run the machine over sharp edges, but along them. Your machine will last longer if operated with care.• Operate the machine for approximately 2 hours at the maximum desired load. Measure the surface temperatures of the motor casting opposite the ports / or above the main port. Re Check with Pre-Start checks.


INSTALLATION AND SETUP

Step 5: MAINTENANCE OF RUSTIBUS® MACHINE.

• ALWAYS stop the machine and disconnect it from its air power source before carrying out any maintenance on the machine.

• When only two links are left on the chains, the drum should be removed from machine for replacement of the chains

• Never use a hammer on the shaft, body or connections of the motor or any other part of the machine.

• When the machine is stowed away after use, the motor should be filled with 0,1 litre (3.38 US fl oz) of lube oil to ensure functionality upon next time of use. On upright machine fill at filling cap. On the LOW machine, place machine on its right side, detach air hose connection from motor and fill the motor. On both machines you should turn the motor twice to circulate the oil.

• All maintenance on the machine/tool should be carried out in an area/environment that is safe /free from potentially explosive oils, acids, gases, vapors or radiation. Only conduct maintenance on your machine in an area that is safe to do so.

• ALL SPARE PARTS INTENDED FOR USE ON THIS RUSTIBUS MACHINE MUST BE GENUINE RUSTIBUS SPARES TO MAINTAIN THE ATEX (Ex) CERTIFICATIONS.

• USE OF NON GENUINE RUSTIBUS SPARES WILL BE CONSIDERED A MISUSE AND IN BREACH OF THE ATEX REGULATIONS AND A BREACH OF GUARNTEE/WARRENTY.

ENSURE THAT THE RUSTIBUS® IS EARTHED Attach an earthing cable to the machine by securing it in position on the earth connection: positioned and marked on the handle of the machine. This will ensure proper contact with the body of the tool.

Then attach/secure the opposite end of your earthing cable to a solid and grounded structure, ensuring proper contact.

THE EARTHING OF THE TOOL SHOULD BE CHECKED, TESTED AND ASSURED BY A PERSON WHO IS QUALIFIED TO DO SO!


GENERAL MAINTENACE

The Rustibus® machines are simple to use and simple to operate. When being well maintained a machine can be of operational standard for many years.

SPARES AND REPLACMENT PARTS.

• ALL SPARE PARTS INTENDED FOR USE ON THIS RUSTIBUS MACHINE MUST BE GENUINE RUSTIBUS SPARES TO MAINTAIN THE ATEX (Ex) CERTIFICATIONS.USE OF NON GENUINE RUSTIBUS SPARES WILL BE CONSIDERED A MISUSE AND IN BREACH OF THE ATEX REGULATIONS AND A BREACH OF GUARNTEE/WARRENTY.

FILLING THE STANDARD OIL-MIST LUBRICATOR LBS WITH OIL

Fig1. FILLING THE OIL RESERVOIR MANUALLY

Danger of injury if assembled under pressure!Assembling when under pressure or electrical voltage can lead to injuries and damage to theproduct or system components.• Make sure that the relevant system part is not under voltage or pressure before you assemble the product.• Protect the system against being switched on.

Regularly check the oil level and refill if the oil has reached the bottom edge of the largewindow (a). Proceed as follows:

1. Remove the reservoir from the maintenance device.2. Fill the reservoir with the specified oil (see “Technical Data”) until oil appears in the small window (b). Note: If filling level is too high, oil can reach the system and damage it.3. Place the reservoir on the maintenance device until it engages audibly.

Fig 2.SETTING THE OIL AMOUNT

1. Set the oil amount using the metering screw on the standard oil-mist lubricator’s drop attachment. 2. Determine amounts of oil discharged by observing the number of drops in the drop attachment.


Fig1.

Fig2.

GENERAL MAINTENACE

The lubricator should be set to approx. 10 drops of oil pr. min. (Adjustment screw is located on top of the lubricator)

When using the machine make sure that the lubricator is always filled with air tool oil. Refill when necessary.

REMOVING THE LUBRICATOR OR FILTER

The air filter will separate water from the pressured air and collect water in filter tank. The water must be drained from the air filter tank when required. Empty the tank by pushing the knob sideways at the tank bottom.

When the Rustibus® X1200 Air is stowed away after use, it should be filled with 0,1 litres of lube oil to ensure functionality upon next time of use. Fill the oil into the T-pipe (120-3021) by removing the cap (120-3020). Gently rotate the scaling head 2-3 times to make sure the oil lubricates the air motor. See spare part drawing for further details.

CAUTION!DISCONNECT THE AIR PRESSURE HOSE WHEN MAINTENANCE OR SERVICE IS TO BE CARRIED OUT ON THE MACHINE.

Removing the Lubricator or Filter on your machine could not be easier, if you follow the a,b,c method shown in these pictures it can be carried out in a careful way.

a, PRESS BLACK BUTTON DOWNWARDSb, TWIST BASE CLOCKWISEc, PULL LOWER SECTION DOWNWARDS.

To replace the bowl simply reverse the method with which you removed it.


AIR QUALITY, LUBRICTION AND FILTRATION

THE RUSTIBUS TOOL/MACHINE CAN OPERATE IRRISPECTIVE OF CLIMATIC CONDITIONS.

PROVIDED THE AIR SUPPLIED TO OPERATE THE TOOL/MACHINE IS OF A SUITABLE QUALITY TO DO SO.

Ensure that your machine is always run with air that is properly filtered for moisture and particles and to a quality that is suitable for use with pneumatic motors of its type. The motor of your machine must be kept lubricated.

For non-incorporated air filtration systems, ensure the machine is connected to a system comprising the following points:

1. Air /moisture filter/separation unit2. Air pressure regulation unit3. Air lubrication unit4. Shut off valve.5. Use of the correct hose dimension.6. Regular check and refilling of air tool oil for correct lubrication.7. Correctly dimensioned connections, and safety features.

WHEN STORING YOUR MACHINE, YOU MUST ENSURE THAT ENOUGH LUBRICATION IS PRESENT/ADDED TO ENSURE THAT NO CORROSION OF AIR MOTOR CAN OCCUR BETWEEN OPERATIONS


RUSTIBUS® X1200 AIR VERSION

Before use, the Lubricator (120-3010-1) must be filled with air tool oil. Disconnect the air pressure!To fill, remove the lower section of the Lubricator by pressing in the black button on the side of the lubri-cator and turning it to one side, until it becomes free.Fill the lubricator housing up to 75% full.Replace the lubricator by setting in place and turning until the black button on the side, ‘clicks’ into place.

The lubricator should be set to approx. 10 drops of oil pr. min. (Adjustment screw is located on top of the lubricator)

When using the machine make sure that the lubricator is always filled with air tool oil. Refill when necessary.

The air filter will separate water from the pressured air and collect water in filter tank. The water must be drained from the air filter tank when required. Empty the tank by pushing the knob sideways at the tank bottom.

If the oil tank/air filter is to be dismantled, unscrew the black cover in front of the lubricator/air filter before being able to remove the tank.

When the Rustibus® X1200 Air is stowed away after use, it should be filled with 0,1 litres of lube oil to ensure functionality upon next time of use. See spare part drawing for further details.

CAUTION!Disconnect the air pressure supply hose when maintenance or service is to be carried out on the machine.

• All maintenance on the machine/tool should be carried out in an area/environment that is safe /free from potentially explosive oils, acids, gases, vapors or radiation. Only conduct maintenance on your machine in an area that is safe to do so.



AIR HOSE CONNECTIONS

On all Air Hose Connections there are holes to allow you to attach a safety pin through both sections.

Holes for Safety pin

Safety pin

! HIGHLY RECOMMENDED

It is also HIGHLY RECOMMENDED that you use a safety line / wire, between the two hose connections!


SET UP

Pull out the handle (1) and secure the two locking bolts (2). The entire handle can be adjusted to fit various positions (3), depending on users requirements for comfort or operation area.

1.

2.

3.


SET UP

Your Rustibus® X1200 machine is fitted with a screen. This screen offers the operator greater protection; decreases the spreading of waste and debris and increases the efficiency of the vacuum system when used on the machine.

The screen is held in place at three points (marked A – B – C) and swings open to allow access. When replacing the chain drum or wire brush, it is only necessary to remove bolts A & B. As bolt C functions as the hinge and therefore does not need removal.


A.

A.

B.

B. C.

C.


REPLACING THE CHAIN DRUM

The rotation unit of the Rustibus® X1200 is made of a disposable chain drum system that does not require any spares replacement or repairs. Use the Disposable Chain Drum until it is completely destroyed and then replace the entire drum with a new one. If one of the pins on the Disposable Chain Drum should brake, it might create an unbalance in the rotation. To calibrate/repair the balance, the pin opposite to the broken one should be removed.

To use the Disposable Chain Drums, an adapter is required (120-0157). This is mounted on the shaft of the electro motor. When replacing Chain Drums (120-0156) check and tighten bolts on adaptor first and put the chain drum on. Then add bolt and screw (120-0154) on top of chain drum and adaptor and tighten.

120-0154120-0156 (3PCS)120-0157


xx


REPLACING THE CHAIN DRUM

ITEM NUMBERS:120-0154 WASHER + BOLT FOR ADAPTER120-0156 DISPOSABLE CHAIN DRUM120-0157 ADAPTER (INCL. WASHER + BOLT)


SPARE PART LIST – RUSTIBUS® X1200 AIR

120-X0013

120-X0010

120-X3001


120-0158 120-0151



120-3018

120-3017

120-3016-1

120-3008

120-3007

120-3008

120-3007

120-3013

120-3020

120-3008

120-3021

120-X3001

120-3022

120-3013120-X3005-1120-3013

120-3007

120-3013

120-3013

120-X3003-1

120-X3002

120-3012

120-3013

120-X3004-1

120-3008

120-3009-1

120-3010-1



PARTS TO RUSTIBUS® 1200 AIR UNIT120-X0010 CHASSIS X1200 (NT) PCS120-0012 PLASTIC COVERS FOR HANDLE SET120-X0013 HANDLE 1200 PCS120-X0014 PROTECTIVE COVER X1200 PCS120-X0060 DUST COLLECTOR PCS120-X0090 WHEELS (2 PCS) SET120-0154 WASHER + BOLT PCS120-0156 DISPOSABLE CHAIN DRUM (3 PCS) SET120-0157 ADAPTER (INCL. WASHER + BOLT) PCS120-0158 WIRE BRUSH (CRIMPED WIRE) PCS120-0151 HEAVY DUTY WIRE BRUSH (TWISTED WIRE) PCS 120-X3001 AIR MOTOR X1200 PCS 120-X3002 CLAW CONNECTION 3/4” PCS120-X3003-1 HOSE - 50 cm incl. claw connection & Hose fitting 120-X3004-1 HOSE - 98 cm incl. Hose fitting 120-X3005-1 HOSE - 26 cm incl. Hose fitting 120-3006-1 FITTING BRASS 3/4” (5 PCS) SET 120-3007 ELBOW BRASS 1/2” (4 PCS) SET 120-3008 ANS. NIPPLE BRASS PCS 120-3008-1 ANS. NIPPLE BRASS PCS 120-3009-1 AIR FILTER 1200 PCS120-3010-1 LUBRICATOR 1200 PCS120-3011 BRACKET (2 PCS) SET120-3012 VALVE 1/2” - BRASS PCS120-3013 RED. NIPPLE BRASS 3/4”x1/2” PCS120-3015 ANS. NIPPLE 3/4” -BRASS PCS120-3016-1 AIR REGULATOR 1200 PCS120-3017 ORIFICE ( WHITE) PCS120-3018 EXHAUST BOX 1/2” PCS120-3020 CAP – ½” BRASS PCS120-3021 T-PIPE BRASS ½” PCS120-3022 LONG ANS.NIPPLE PCS 120-3100 SERVICE KIT SET INCL. 120-3120 SHAFT SEAL (1 PCS) 120-3130 O RING (1 PCS) 120-3140 BEARING DRIVE END (1 PCS) 120-3170 BODY GASKET (2 PCS) 120-3210 PUSH PIN (2 PCS) 120-3220 VANE SPRING (4 PCS) 120-3230 VANE (4 PCS) 120-3250 DEAD END BEARING (1 PCS) 120-3260 END CAP GASKET (1 PCS) 120-3110 END CAP, DRIVE PCS



120-3120 SHAFT SEAL PCS120-3130 “O” RING PCS120-3140 BEARING, DRIVE END PCS120-3150 DOWEL PIN (4 PCS) SET120-3160 END PLATE, DRIVE PCS120-3170 BODY GASKET (2 PCS) SET120-3180 BODY PCS120-3190 KEY PCS120-3200 ROTOR ASSEMBLY PCS120-3210 PUSH PIN (2 PCS) SET120-3220 SPRING VANE (4 PCS) SET120-3230 VANE (4 PCS) SET120-3240 DEAD END PLATE PCS120-3250 DEAD END BEARING SET120-3260 END CAP, GASKET SET120-3270 DEAD END CAP PCS


PARTS TO AIR MOTOR

RUSTIBUS® X1200 VACUUM SYSTEMThe Rustibus® X1200 machine features a newly modelled vacuum system attachment. It is built right into the very foundation of the machine itself. Its vacuum port has been designed to be easy to use and not get in the way or hinder the operation of the machine. You simply plug your vacuum hose directly on to the machines vacuum port. It could not be easier than that! Inlet (A) and Outlet (B).


B.

A.

ADDITIONAL FEATURES


Spare part list – Rustibus® 2000-3000.

SCENARIOS POTENTIAL REASONS

SOLUTIONS

Rustibus® machine Does not run.

- Dirt, foreign materials- Internal corrosion / rust- Misalignment- Poor lubrication- Jammed machine

1)Check that there are no restrictions on the hose.2) Check the PSI meter on the Air Lubriction System for adequate pressure.3) Check air supply. 4) Disconnect air power supply from machine / tool, remove the screen and chain Drum unit from Machine / tool and check if main drive shaft rotates freely. 5) Too much dust may have accumulated in the tool. Clean the tool.6) Check the bearings to make sure they are spinning freely in their track. Air motor failure (handle part) such as main gear not engaging. Contact supplier for service. 7) Lubricate the machine and rotate the chain head or drive shaft in both directions a few times.

Rustibus® machine runs at reduced speed.

- Dirt, foreign materials- Internal corrosion / rust- Misalignment- Insufficient air pressure / flow- Air hose or compressor is to small- Restricted exhaust- Poor lubrication- Air hose between machine and compressor is to long

Rustibus® machine runs with low torque.

- Dirt, foreign materials- Internal corrosion / rust- Misalignment- Insufficient air pressure / flow- Poor lubrication- Jammed machine

Machine reduces speed during opera-tion

- Misalignment- Restricted exhaust- Jammed machine- Compressor is to small- Air hose between machine and compressor is to long

1) Disconnect machine from air power supply and check that exhaust is not restricted.2) Check air supply is not restricted and that it is adequate.

Not getting good enough de-scaling performance

- Machine running to slow- Chain drum is worn out

1) Check that air supply is free of restrictions and that it has the adequate PSI.

2) Disconnect the air supply and check if the chain drum is worn and replace if necessary.

Unfamiliar smells or sounds coming from machine.

- Misalignment- Poor lubrication- Jammed machine- Dirt, foreign materials

1) Disconnect machine from air power supply.2) Carefully inspect machine / tool.


RUSTIBUS® 1200 MODELS AVAILABLE

120-1000 Rustibus® 1200, Complete 3X220/380/440V - 50/60 Hz 50 M Cable 3X1,5 + E

120-2000 Rustibus® 1200, Complete Single Phase – 220V- 50 or 60 Hz Incl. 50 M Cable 2X1,5 + E

120-X3000 Rustibus® X1200 Air (EX), Complete W/Air filter-Lubricator & Regulator

120-3000 Rustibus® 1200-Air, Complete W/Air filter-Lubricator & Regulator 120-5000 Rustibus® 1200, Complete Single Phase-110V – 60Hz Incl. 50 M Cable 2X2,5 + E


“WALK BEHIND”SERIES* DESIGNED TO DE-SCALE AND POWER BRUSH SHIP DECKS, HATCH COVERS, TANK TOPS, ETC.

* THE ORIGINAL RUSTIBUS® CHAIN DRUM SYSTEM

* RESULT: St 3 +++ (SSPC-SP11 +++)

* ELECTRIC (THREE-/SINGLE PHASE), PNEUMATIC AND DIESEL DRIVEN VERSIONS AVAILABLE

* AIR FILTER, LUBRICATOR AND REGULATOR ARE STANDARD ON ALL PNEUMATIC WALK BEHIND UNITS

* 50 m (164 ft) ELECTRIC CABLE STANDARD WITH ALL ELECTRIC WALK BEHIND UNITS

* OPTIONAL : WIRE BRUSH

Rustibus® 400

Rustibus® 1200

Rustibus® 2000

Wire Brush and Chain Drum for Rustibus® 2000

AVAILABLE AS EX MODELS

AVAILABLE AS EX MODELS

Rustibus® 32 Electric 220V Rustibus® 33 Air Rustibus® 35 Electric 110V

30 SERIES* MOST EFFICIENT HAND TOOL ON THE MARKET* IDEAL FOR DAILY MAINTENANCE ON DECK, SPOT SCALING, CARGO HOLD AND BALLAST TANK DE-SCALING.* THE ORIGINAL RUSTIBUS® CHAIN DRUM SYSTEM

* 2-IN-1: NEEDLE- AND CHISEL SCALER* IDEAL FOR CORNERS AND HARD TO REACH AREAS* SEVERAL NEEDLE SIZES AND CHISELS AVAILABLE

20 SERIES

VERTICAL SYSTEM* DESIGNED TO DE-SCALE FLAT, VERTICAL CARGO HOLD SURFACES* THE ORIGINAL RUSTIBUS® CHAIN DRUM SYSTEM* RESULT: St 3 +++ (SSPC-SP11 +++)* ENVIRONMENTALLY FRIENDLY, ONLY OLD PAINT WASTE *NO CHEMICALS *NO BLASTING MEDIA* FAST: UP TO 100 m² / HOUR (1076 ft² / HOUR)

AVAILABLE AS EX MODEL

RUSTIBUS ANGLE DE-SCALER WARRANTY/REPLACEMENT PLAN

DALSEIDE SHIPPING SERVICES WILL REPLACE OR REPAIR ANY TOOL OR COMPONENT THAT FAILS DUE TO DEFECTS IN MATERIAL OR WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR (12 MONTHS) FROM THE DATE OF SHIPMENT OF THIS PRODUCT FROM OUR FACILITY. A WARRANTY CLAIM WILL NOT BE HONOURED IF DEFECTS ARE NOT REPORTED WITHIN THE WARRANTY PERIOD, OR IF DALSEIDE SHIPPING SERVICES DETERMINES THAT DEFECTS OR DAMAGES ARE DUE TO NORMAL WEAR, MISAPPLICATION, LACK OF MAINTENANCE, ABUSE, IMPROPER INSTALLATION, ALTERATION, OR ABNORMAL CONDITIONS.

Dalseide Shipping Services is the original owner and manufacturer of Rustibus® We deliver GENUINE Rustibus® PARTS ONLY!

Dalseide Shipping Services cannot be held liable for any damages (to Rustibus® machines or personnel) as a result of use of non genuine parts. We reserve the right to refuse any claims on parts or Rustibus® machinery unless it can be proven that genuine parts only have been used on Rustibus® machines.

Dalseide Shipping Services will always seek to improve the Rustibus® machines design, specifications and production. Therefore, alterations may take place at any time. While every effort is made to produce up-to-date literature, the descriptions, specifications, illustrations and photographs in this manual should not be regarded as the definitive guide to current specifications; though all manuals are considered concise at the time of their production.


CONTACT INFORMATION

NORWAY: Dalseide Shipping Services AS Bekkjarviksundet 1 NO - 5397 Bekkjarvik Norway Tel: + 47 5618 1200 Fax: + 47 5618 1201 E-mail: [email protected]

ANTWERP: Rustibus N.V. Noordersingel 7 2140 Antwerpen Belgium Tel: + 32 3227 2096 Fax: + 32 3227 2097 E-mail: [email protected]

SINGAPORE: Rustibus PTE LTD 18 Boon Lay Way #08-145 TradeHub 21 Singapore 609966 Phone: +65 62 62 52 26 Fax: +65 62 66 69 55 E-mail: [email protected]

HOUSTON TX: Rustibus INC. 2901 West Sam Houston Pkwy North Suite E-325 Houston, TX 77043 USA Tel: + 1 832 203 7170 Fax: + 1 832 203 7171 E-mail: [email protected]

[email protected] w w . r u s t i b u s . c o m


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