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1200 kV AC Substations -Products and Integrated Solutions
International UHV Symposium
New Delhi, 29. January 2009
Edelhard KynastSiemens AG, Energy
Page 2 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
Environmental conditions
Electrical Requirements
1200 kV AC SubstationBasic requirements - Example: PGCIL
Temperature (min / average / max) +4 ºC / 38 ºC / 50 ºC
Seismic Zone 1
Wind 47 m/s
Altitude <1000 m
Rated voltage 1200 kV
Rated current, feeder 5000 A
Rated frequency 50 Hz
Short-circuit current 50 kA / 1 s
Rated lightning impulse withstand voltage 2400 kV
Rated switching impulse withstand voltage 1800 kV
Creepage distance 25 mm/kV (Total 30000 mm)
Page 3 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
AIS is PGCIL preferred technology
Minimum Clearances Minimum clearance phase to earth 8300 mm
Minimum clearance phase to phase 11600 mm
(According to draft „IEC 60071-1 Amd.1 Ed. 8.0, 2008-05-16“)
Lowest part of insulation 3500 mm
Min. height lowest live part 18000 mm
Working clearance 18000 mm
1200 kV AC SubstationBasic requirements - Example: PGCIL
Assumed distances
Bay distances
Phase to phase distance 20000 mm
Bay width 62000 mm
Three live part levels
1. Height of lower conductor level 18000 mm
2. Height of busbar 36000 mm
3. Height of long spans 55000 mm
Page 4 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
Arrangement is simple and clear
Acceptable costs
Unrestricted and non-stop operation of all feeders in 2 groups
Busbar maintenance without interruption of power supply
Double Busbar Configuration
1200 kV AC SubstationCircuit Configurations
1 ½ Breaker Configuration
2 Breaker Configuration
Recommended solution:
more
Page 5 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
1200 kV AC Substation Double Busbar arrangement - Layout
115,0 m 80,0 m 92,5 m
287,5 m
62,0
m62
,0 m
51,0
m
Page 6 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
1200 kV AC SubstationDouble Busbar Arrangement - Layout
- Surge Arresters- Disconnectors- Dead Tank Circuit Breakers- Current Transformers- Capacitive Voltage Transformers
Page 7 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
Based on 800 kV DC-Application
5 unit surge arrester with grading and corona ring
Active part with four columns in parallel
Additional cooling with aluminum blocks between MO varistors
1200 kV AC Surge Arresters Development
800 kV DC Design
Page 8 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
Designation 3EQ5 850-5PT95
Rated voltage 850 kVContinuous operating voltage 723 kVNominal discharge current 20 kALightning impulse protection level 1700 kVSwitching impulse protection level 1500 kVEnergy discharge capability 55 MJCreepage distance 35750 mm
(30 mm/kV)Height 12 mBending moment 150 kNm
1200 kV AC Surge Arresters Technical Data
Voltage-current characteristic of a MO surge arrester for 1200 kV AC power system
Page 9 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
Experience in Double Side Break Disconnectors for UHV application - Double side break ZBF 800 kV AC in service in Ucraine - Double side break ZBF 515 kV DC in service in China
- Double side break ZBF 824 kV DC installation in China
Double Side Break design advantages for 1200 kV AC application - high reliability due to the reduced number of moving parts in the kinematic chain and in the current path - well proven turn and twist design of the current path - space savings in the vertical dimension due to the current path movement only in the horizontal direction
1200 kV AC Disconnector - Project Powergrid IndiaRecommendation for Double Side Break Design
Page 10 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
1200 kV AC Disconnector Specified Requirements - Project Powergrid India
Technical parameters 1200 kV AC disconnector & earthing switch
Rated voltage 1200 kV Frequency 50 Hz Normal current 6000 AmpsShort time withstand current 50 kA / 1 s Peak withstand current 125 kALightning impulse withstand voltage - phase- to- earth 2400 kV - across isolating distance 2400 kV+685 kVSwitching impulse withstand voltage - phase- to- earth 1800 kV - across isolating distance 1800 kV + 980kV
Creepage distance of insulators 25 mm/kV
ZBF 824 kV DC, DoubleSideBreakProject Yun Guang, China
Page 11 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
UHV - Circuit-Breaker 1200 kV Testing: Short circuit performance
T100a (February 2008)Full pole testTime constant 120 msValue of last current loop 115 kAFirst pole to clear factor 1,3 p. u.TRV peak value 1600 kVMinimum arcing time 10,3 ms
T10 (April 2008)Full pole testFirst pole to clear factor 1,5 p. u.TRV peak value 2062 kVMinimum arcing time 5,1 ms
T100a (February 2008)Full pole testTime constant 120 msValue of last current loop 115 kAFirst pole to clear factor 1,3 p. u.TRV peak value 1600 kVMinimum arcing time 10,3 ms
T10 (April 2008)Full pole testFirst pole to clear factor 1,5 p. u.TRV peak value 2062 kVMinimum arcing time 5,1 ms
8DR1-P5-1100 kV – 50 kA Test at KEMA, Arnhem , February / April 2008 8DR1-P5-1100 kV – 50 kA Test at KEMA, Arnhem , February / April 2008
Page 12 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
UHV - Circuit-Breaker 1200 kV Testing: Dielectric performance
Withstand voltage tests
Lightning impulse voltage - phase to earth 2400 kV - across open cb 2400 + 630 kV
Switching impulse voltage - phase to earth 1800 kV - across open cb 1675 + 900 kV
Power-frequency voltage - phase to earth 1100 kV - across open cb 1180 + 320 kV
Withstand voltage tests
Lightning impulse voltage - phase to earth 2400 kV - across open cb 2400 + 630 kV
Switching impulse voltage - phase to earth 1800 kV - across open cb 1675 + 900 kV
Power-frequency voltage - phase to earth 1100 kV - across open cb 1180 + 320 kV
8DR1-P5-1100 kV – 50 kA PrototypeTest at FGH, Manheim , July / August 2008 8DR1-P5-1100 kV – 50 kA PrototypeTest at FGH, Manheim , July / August 2008
Page 13 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
1200 kV AC Current TransformersSolutions: SF6 – Free-standing or Ring-core CB-solution
Current
Transformer
Main parameters
Rated voltage 1200 kVRated current 5000 A
Lightning impulse voltage 2400 kV
Switching impulse voltage 1800 kVPower-frequency voltage 1215 kV
Composite insulatorsCreeping distance 25 mm/kV
Overall height 11,3 mWeight 4.240 kg
Ring-core CB-solution
Page 14 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
1200 kV AC Capacitive Voltage TransformerRequirements and Technical Data
1100kV CVT Prototype running in 1100kV CVT Prototype running in Wuhan UHV AC testing baseWuhan UHV AC testing base
Main parameters
Rated voltage 1200 kVRated current 5000 A
Lightning impulse voltage 2400 kVSwitching impulse voltage 1800 kVPower-frequency voltage 1200 kVCapacitance 2000 pF
Creeping distance 25 mm/kV
Overall height 11,6 mWeight 2450 kg
Page 15 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
Solutions for 1200 kV AC SubstationsConclusions
UHV substations are important node-points in the power supply and distribution with a need of high reliability and high availability.
Standards for the UHV level are under consideration, but not available today.
The switchgear systems and equipment presented here for UHV are tailor made to the customers needs.
A simple copying and scaling up from the system levels below is not always possible for the dimensions and parameters,
but the basic knowledge of technologies and designs can be adapted from the experience with 800 kV DC systems and with 800 kV and 1100 kV AC systems.
Thank you, for your attention
International UHV Symposium
New Delhi, 29. January 2009
Page 17 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
Circuit Configurations
Arrangement is simple and clear
Acceptable costs
Busbar maintance with shut down of the feeders
Unrestricted and non-stop operation of all feeders in 2 groups
2 BB – Double Busbar Configuration
Page 18 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
Circuit Configurations
Circuit scheme and arrangement not clear
Expensive design
High availability
Selective Fault clearing with interuption of operation, if both busbars under operation
1 ½ Breaker Configuration
Page 19 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
Circuit Configurations
Expensive design
High availability
Selective Fault clearing with interuption of operation
2 Breaker Configuration
Page 20 UHV Symposium, New Delhi, 29.01.2009 Energy Sector – Transmission DivisionCopyright © Siemens AG 2009. All rights reserved.
1200 kV Circuit ConfigurationsComparison
2 Breaker Configuration
1 ½ Breaker Configuration
Double Busbar Configuration
Arrangement Clear arrangement
High space requirement because of double number of
CB and DS
Arrangement not so clear
Higher space requirement due to 3rd CB per 2 feeder
Arrangement is simple and clear
Acceptable space requirement
Operation Highest availability
Uninterrupted supply by failing of 1 busbar
Uninterrupted supply during CB maintenance
High availability for radial circuit, only few meshes
Uninterrupted supply by failing of 1 busbar
Uninterrupted supply during CB maintenance
High availability and flexibility for meshed
networks
Uninterrupted supply by failing of 1 busbar with
coupler bay
Interrupted power supply during maintenance of CB
Cost Expensive design
Redundancy of CB and related DS per bay
Expensive design
Additional CB per diameter
Busbar current = bay current
Acceptable costs