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Release 12 Field Readiness Workshop
OPM Quality
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Purpose:This document provides an overview of features and enhancements included inRelease 12. It is intended solely to help you assess the business benefits of upgradingto Release 12.
Disclaimer:This document in any form, software or printed matter, contains proprietary informationthat is the exclusive property of Oracle. Your access to and use of this confidentialmaterial is subject to the terms and conditions of your Oracle Software License andService Agreement, which has been executed and with which you agree to
comply. This document and information contained herein may not be disclosed,copied, reproduced or distributed to anyone outside Oracle without prior written consentof Oracle. This document is not part of your license agreement nor can it beincorporated into any contractual agreement with Oracle or its subsidiaries oraffiliates. This document is for informational purposes only and is intended solely toassist you in planning for the implementation and upgrade of the product featuresdescribed. It is not a commitment to deliver any material, code, or functionality, and
should not be relied upon in making purchasing decisions. The development, release,and timing of any features or functionality described in this document remains at thesole discretion of Oracle. Due to the nature of the product architecture, it may not bepossible to safely include all features described in this document without riskingsignificant destabilization of the code.
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Copying Specs
Standardize Sample Analyze Disposition
Enhanced LotGenealogy
Report
Enhanced ReceivingInspection
Lot Expiration/RetestTriggers
Lot Status, Grade Decisions
Lot UOM ConversionRecommendations
Workflow-Driven Processes and Electronic Records
Process Improvement
OPM QualityDelta Summary
Batch Nonconformances
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Common Inventory forOPM Quality
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Common Inventory for OPM QualityFunctional Deep Dive Agenda
Product Review Business Needs/Deltas
Demonstration
Implementation Considerations
Integration Considerations Upgrade Considerations
Lessons Learned
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Common Inventory for OPM QualityBusiness Needs
New Feature Market Drivers /Customer Needs
Benefits
Quality Lab as anInventory Organization
Independent Quality labsfrom R&D labs
Separate resources, inventory, andcosting for quality activities
Specs, Samples, and StabilityStudies forItem Revisions
On-hand inventory trackingby item revision
Accurate modeling anddifferentiation of item attributes by
revision
Samples for Parent LotsSupport of lot updates (grade,
status) affecting all sublotsReduced cost of inspection byaggregating sublot attributes
Sample Quantity IssueTransaction
Miscellaneous adjustment as anambiguous txn source
Improved traceability of inventoryconsumed in quality testing
Sample Traceability through
Lot Transactions
Visibility to Process Quality resultsfrom a Discrete inventory
organization
Reduced cost of inspection by
eliminating redundant testing
Organization ParametersStandardization of organizationparameters instead of profile
options
Global and organization-specificdefinition of parameters
Grade, Actions, and ReasonsCommon definition of
Inventory setupExpanded grade, standardization
of transaction reasons
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Common Inventory for OPM QualityDemonstration Scenarios
Quality specifications with common Inventory:
Copy specifications
Quality sampling with common Inventory:
Sample creation workflow based on:
Miscellaneous receipt
Lot expiration
Inventory sample for an item revision
Lot genealogy on Process samples
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Common Inventory for OPM QualityImplementation Considerations
Common Inventory setup for Process and Discrete users
Inventory organization as the owning organization ofOPM Quality entities
Process Quality-enabled item in the owning organization
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Common Inventory for OPM QualityIntegration Considerations
Dependencies
Oracle Inventory
Process Quality-enabled items
Lot Expiration/Retest concurrent program
Transaction Type for Sample Quantity Issue Material Status
Lot / Parent Lot
Lot Specific Conversions
Grade used by Purchasing and Order Management
Actions used only by OPM Quality
Reasons used by inventory transactions
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Common Inventory for OPM QualityUpgrade Considerations
Migration considerations:
Map organizations prior to migrating
Set up the quality lab as an inventory organization
Migrate sample source warehouse/location to
subinventory/locator in the same inventory organization
Grade: 8 characters becomes 150 characters
Added to most OPM Quality tables:
New columns that reference Oracle Inventory
Migrated indicator
Refer to the OPM Migration Reference Guide for moredetails
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Common Inventory for OPM QualityLessons Learned from Field Testing
Known gaps:
Spec matching on WIP or Inventory samples during lotallocation in Process Execution
Select Available Inventory from GME screen
Mass update for expired lot status change through theMaterial Workbench
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Common Inventory for OPM QualityTechnical Deep Dive Agenda
Data Model Changes
Parameters
Form Structure
Concurrent Programs
Application Programming Interfaces (APIs)
Feature Q&A
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Common Inventory for OPM QualityData Model Changes
Table Name Feature ChangeGMD_QUALITY_CONFIG Process
Quality ParametersAdded Organization_ID,Auto_Complete_Batch_Step
GMD_TEST_METHODS Tests Added Organization_ID,Inventory_Item_ID
GMD_SPECIFICATIONS_B Specifications Added Owner_Organization_ID,Inventory_Item_ID, Revision
GMD_INVENTORY_SPEC_VRS Specifications ValidityRule
Added Organization_ID,Parent_Lot_Number, Lot_Number,Subinventory, Locator_ID,Out_Of_Spec_Lot_Status_Id andIn_Spec_Lot_Status_Id
GMD_SUPPLIER_SPEC_VRS Supplier Validity Rule Added Organization_ID, Org_ID,
Out_Of_Spec_Lot_Status_Id andIn_Spec_Lot_Status_Id
GMD_WIP_SPEC_VRS WIP Validity Rules Added Organization_ID,Auto_Complete_Batch_Step,Out_Of_Spec_Lot_Status_Id andIn_Spec_Lot_Status_Id
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Common Inventory for OPM QualityData Model Changes
Table Name Feature ChangeGMD_CUSTOMER_SPEC_VRS Customer Validity Rule Added Organization_ID,
Out_Of_Spec_Lot_Status_Id andIn_Spec_Lot_Status_Id
GMD_MONITORING_SPEC_VRS Monitoring Validityrule
Added Locator_Organization_Id,Subinventory, Locator_Id,
Resource_Organization_Id
GMD_SAMPLES Samples Added Organization_ID, Inventory_Item_ID,Revision, Parent_Lot_Number, Lot_Number,Subinventory, Locator_ID andMaterial_Detail_ID
GMD_SAMPLING_EVENTS Sampling Events Added Organization_ID, Inventory_Item_ID,Revision, Parent_Lot_Number, Lot_Number,Subinventory, Locator_ID and
Material_Detail_ID
GMD_COA_HEADERS Reports Added Organization_ID, Inventory_Item_ID,Revision, Lot_Number, Subinventory
GMD_RESULTS Results Added Organization_Id, Test_Qty_Uom,Lab_Organization_Id,Test_Kit_Lot_Number,
Test_Kit_Inv_Item_Id
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Common Inventory for OPM QualityData Model Changes
Table name Feature ChangeGMD_STORAGE_PLAN_DETAILS Samples Added Storage_Locator_Id,
Storage_Organization_Id, storage_Subinventory
GMD_SS_STORAGE_PACKAGE Stability Study Added Organization_ID, Inventory_Item_ID,Revision
GMD_STABILITY_STUDIES_B Stability Study Added Inventory_Item_Id, Lab_Organization_Id,Organization_Id, Revision
GMD_SS_MATERIAL_SOURCES Stability Study Added Source_Organization_ID, Lot_Number
GMD_SS_VARIANTS Stability Study Added Storage_Locator_Id,Storage_Organization_Id, Storage_Subinventory
GMD_SS_STORAGE_HISTORY Stability Study Added Organization_ID, Subinventory, Locator_ID
Related views also have been modified to include these columns
Please refer to the Technical TOI for more information
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Common Inventory for OPM QualityForm Structure
Process Quality Parameters
Process quality related profile options are replaced byquality setup parameters.
All the parameters are defined at the organization level
Classification of the organization as Quality Laboratory Plant and Laboratory flag values defaulted from NPD
parameters.
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Profile Options Replaced by Quality Parameters
Profile Option Name Feature Area Optional- Replaced By
GMA: DefaultOrganization
Context Org selection
GMD: Default Lab
Organization
Samples and
Stability StudyGMD: ExactSpecification Match
Specification ProcessQuality Parameters
GMD: SpecificationVersion Control
Specification ProcessQuality Parameters
GMD: IncludeOptional Tests inSample Disposition
Samples ProcessQuality Parameters
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Process Quality Parameters
Profile Options Replaced by Parameters
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Common Inventory for OPM QualityForm Structure
Process Quality Parameters
Set Document Numbering for Sample and StabilityStudies
Assignment type can be either Manual or Automatic
Last assigned value is stored to get the next number Zero padding to the Sample or Stability Study number is
not available
E.g. 00001 is now 1
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Process Quality Parameters
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Common Inventory for OPM QualityForm Structure
Copy Specifications
Invoked from the Action menu of specifications form.
Copy an approved specification from owner organizationto multiple inventory organizations.
Specifications copied to the organizations with statusNew
Easier Navigation.
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Copy Specification
These slides should provide the details abouthow Form structure has changed.
Note
User can select the organizations he/she has access to
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Common Inventory for OPM QualityForm Structure
Specifications, Validity Rules, Samples and Results
Forms modified to add Item Revision, Parent Lot, Sub-inventory, Locator fields
Item Fields have been implemented as Key flex field
Entities are context organization specific. Need to selecta context organization while opening the forms.
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Specifications
These slides should provide the details abouthow Form structure has changed.
Note
Item Key Flex field Item Revision
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Validity Rules
New Fields
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Samples
New Fields
User should select the value from LOV. Its not defaulted automatically
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Automatic Batch Step CompletionSetup
Automatic Batch Step Completion
If using Control Batch Step Status, acceptable results
can complete the batch step.
Added new check box Complete Batch Step
Automatically to Process Quality Parameters and WIPValidity Rules Forms
When the Final SampleGroup Disposition ischanged to:
Batch StepQuality Status
If enabled, Automatic BatchStep Completion Performed?
Accept Results In Spec Yes
Accept with Variance Results In Spec Yes
Cancel Remains in current status No
Reject Action Required No
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Common Inventory for OPM QualityConcurrent Programs
Run concurrent program to initiate workflow events:
Lot and serial date notification
Sample creation notification based on lot expiration or retest
If the inventory organization is Process-enabled and the item isProcess Quality-enabled
If item specification without any item revision and an inventoryvalidity rule are applicable
View concurrent requestlog file for errors or warnings
Leave Date
Context blank to
find all attributes
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Common Inventory for OPM QualityAPI Changes
Public API Name Feature Area Brief Description of Change
GMD_SPEC_PUB(GMDPSPCS/B.pls)
Specifications Replaced the references to OPM Inventory tables with OracleInventory tables.
Added code for revision.
GMD_OUTBOUND_APIS_PUB(GMDOAPIS/B.pls)
Specifications
SpecificationValidity Rules
Samples
Results
Replaced the references to OPM Inventory tables with OracleInventory tables.
Added code for revision, Parent Lot, Subinventory and Locator.
Procedure parameters for fetch_composite_results, fetch_samples,fetch_test_methods, fetch_spec_vrs have been modified to reflectthese changes.
GMD_SPEC_VRS_PUB(GMDPSVRS/B.pls)
SpecificationValidity Rules
Replace the references to OPM Inventory tables with OracleInventory tables.
Added code for revision, Parent Lot, Subinventory and Locator.
GMD_SAMPLES_PUB
(GMDPSMPS/B.pls)
Samples Replace the references to OPM Inventory tables with Oracle
Inventory tables.Added code for revision, Parent Lot, Subinventory and Locator.
GMD_RESULTS_PUB(GMDPRESS/B.pls)
Results Replace the references to OPM Inventory tables with OracleInventory tables.
Added code for revision, Parent Lot, Subinventory and Locator.
Procedure parameters have been modified to reflect thesechanges.
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Enhanced Receiving Inspection
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Enhanced Receiving InspectionFunctional Deep Dive Agenda
Product Review Business Needs/Deltas
Demonstration
Implementation Considerations
Integration Considerations
Upgrade Considerations
Lessons Learned
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Enhanced Receiving InspectionBusiness Need
New Feature
Closed loop inspection where quality samples are inlinewith quality collections at receiving inspection
Business Need
One-way notification for sample analysis withoutreturning results
Benefits
Streamline communications between Receiving andQuality Assurance
Reduce risk of nonconformance downstream in thesupply chain
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Enhanced Receiving InspectionDelta Summary
Inline inspection support at the time of creating receiptinto receiving location
Leverages Oracle Quality interface
Introduced OPM Quality collection element for Sample
Disposition
Results entry through the Oracle Quality collection plan
Update Inventory based on Inspection
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Enhanced Receiving InspectionUser Interactions
Receive purchase order
Require inspection
Analyze sample(s)
Create
Test
Disposition
Enter results againstcollection plan
Enter inspection resultto complete receipt
Accept
Reject
Sampleanalysis
Purchaseorder
receipt
Inspection required
Inspectionresult:Accept
or Reject
Collectionplan
results
QUALITYMANAGER
RECEIVINGCLERK
QUALITYINSPECTOR
QUALITYTECHNICIAN
Samplegroup
disposition:
Inventorydelivery
or
Supplierreturn
Accept,Accept with
Variance,
or Reject
Workflow
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Enhanced Receiving InspectionDemonstration Summary
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Enhanced Receiving InspectionImplementation Considerations
Add collection element for sample group dispositionmeaning instead of code and include in collection plan
See Customization and Extensibility Optionsslide
Existing validation for collection elements:
Prevent entry of Inspection Result until sample groupdisposition is final (e.g. Accept, Accept with Variance, orReject)
Reject the Input error message for Inspection Result
collection element can be modified
Process guideline: Total receipt line quantity should equal either Accepted
Quantity or Rejected Quantity i.e. no partial quantities
Enter one result row (e.g., 100 received, 100 accepted) in thecollection plan
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Enhanced Receiving InspectionImplementation Considerations OPM Quality
Item specification
Material analysis tests in thequality lab
Inventory or supplier spec
validity rule Enable receiving workflow
Receiving into receivinglocation
SETUP
Enable Receivingbusiness event forsample creation
workflow
Define specificationand validity rule
OPM Quality
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Enhanced Receiving InspectionImplementation Considerations Oracle Quality
Set profile option to QA(Oracle Quality)
Collection plan
Copy the OPM Receiving
Inspection plan Add visual inspection tests at
the receiving dock
Add Inspection
Transactions
Add collection triggers
E.g., Item to be inspected
Define OPMreceiving inspection
collection plan
SETUP
Add collection
transaction forinspection
Set QA: PO Inspectionprofile option
Oracle Quality
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Enhanced Receiving InspectionImplementation Considerations Oracle Quality
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Enhanced Receiving InspectionImplementation Considerations Oracle Purchasing
Configure receipt routing toInspection at various levels
Item Master > Receiving tab
Purchasing > Setup >Organizations > ReceivingOptions
Purchase Order > Shipments> Receiving Controls button
SETUP
Set PO for inspectionreceipt routing
Oracle Purchasing
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Enhanced Receiving InspectionLessons Learned from Field Testing
Oracle Quality implementation considerations
Collection plan at the receipt level but OPM samples atthe receipt line level
E.g., Same item received multiple times in a single receipt
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Enhanced Receiving InspectionTechnical Deep Dive Agenda
UI Flow and Processing
Troubleshooting Recommendations
Customization and Extensibility Options
Feature Q&A
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Enhanced Receiving InspectionUI Flow and Processing
Receiving Inspection - Prototype Demo Flow
Oracle QualityReceiving
Select CollectionPlan
ReceivingTransactions
Form:Receive quantityinto a receiving
location.
Oracle InventoryOPM Quality
Inventory isupdated with
quantity received.
Trigger from Receipts Form orReceiving Open Interface
OPM QualitySample Creation
Workflow islaunched.
Samples Form:Create samples
from the workflownotification.
Results Form:Record results for
each sample.
ChangeDisposition
Form:Assign the finalsample groupdisposition.
Enter ResultsForm:
Step 1 - Recordvisual inspection
results.
Enter ResultsForm:
Step 2 - Check theOPM sample
group dispositionfor Accept, Acceptwith Variance, or
Reject.
Enter ResultsForm:
Step 3 - EnterInspection Result
as "Accept" or"Reject" withappropriatequantities.
ReceivingTransactions
Form:Deliver accepted
quantity intoinventory.
Leave rejectedquantity in
receiving orquarantinelocation.
Collection PlanForm: View
seeded collectionelement for OPM
sample groupdisposition.
Select "Inspect"button
Retrieve OPMsample group
disposition.
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Enhanced Receiving InspectionTroubleshooting
If there is no sample creation notification,
Check that the OPM Quality Receiving Sample Creation(oracle.apps.gml.po.receipt.created) business event andsubscription is enabled
If there is no collection plan available at receiving, Check for valid collection triggers for the plan
Refer to the Oracle Quality TOI and Users Guide for
more information
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Enhanced Receiving InspectionCustomization and Extensibility Options
OPM Receiving Inspection Plan is seeded with SampleGroup Disposition Code
Instead hide the code and add a collection element forSample Group Disposition Meaning
Code Description (Meaning)
0PL Planned
0RT Retain
1P Pending
2I In Progress
3C Complete
4A Accept
5AV Accept with Variance
6RJ Reject
7CN Cancel
select meaning from gem_lookups gm where
gm.lookup_type = 'GMD_QC_SAMPLE_DISP' and
lookup_code = Collection element value
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Wrap Up/ Q&A
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Additional Resources
For Consulting and Support:
OPM Release 12 TOI Page:
http://opm.us.oracle.com/Home/Overview/12_proc_mfg_toi_main.html
Oracle E-Business Suite TOI Center http://ebiz.us.oracle.com
For Partners:
Oracle PartnerNetwork:
http://oraclepartnernetwork.oracle.com
http://opm.us.oracle.com/Home/Overview/12_proc_mfg_toi_main.htmlhttp://opm.us.oracle.com/Home/Overview/12_proc_mfg_toi_main.htmlhttp://ebiz.us.oracle.com/http://oraclepartnernetwork.oracle.com/http://oraclepartnernetwork.oracle.com/http://ebiz.us.oracle.com/http://opm.us.oracle.com/Home/Overview/12_proc_mfg_toi_main.htmlhttp://opm.us.oracle.com/Home/Overview/12_proc_mfg_toi_main.html8/3/2019 12_R12_FRP_OPM_QM_Presentation
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Contacts
Product Management
Elaine Wan
+1 (650) 506-5491
Development
Rajesh Kulkarni
+1 (914) 524-1683
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Thank You
Thank You