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    Copyright 2006, Oracle. All rights reserved.

    Release 12 Field Readiness Workshop

    OPM Quality

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    Purpose:This document provides an overview of features and enhancements included inRelease 12. It is intended solely to help you assess the business benefits of upgradingto Release 12.

    Disclaimer:This document in any form, software or printed matter, contains proprietary informationthat is the exclusive property of Oracle. Your access to and use of this confidentialmaterial is subject to the terms and conditions of your Oracle Software License andService Agreement, which has been executed and with which you agree to

    comply. This document and information contained herein may not be disclosed,copied, reproduced or distributed to anyone outside Oracle without prior written consentof Oracle. This document is not part of your license agreement nor can it beincorporated into any contractual agreement with Oracle or its subsidiaries oraffiliates. This document is for informational purposes only and is intended solely toassist you in planning for the implementation and upgrade of the product featuresdescribed. It is not a commitment to deliver any material, code, or functionality, and

    should not be relied upon in making purchasing decisions. The development, release,and timing of any features or functionality described in this document remains at thesole discretion of Oracle. Due to the nature of the product architecture, it may not bepossible to safely include all features described in this document without riskingsignificant destabilization of the code.

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    Copying Specs

    Standardize Sample Analyze Disposition

    Enhanced LotGenealogy

    Report

    Enhanced ReceivingInspection

    Lot Expiration/RetestTriggers

    Lot Status, Grade Decisions

    Lot UOM ConversionRecommendations

    Workflow-Driven Processes and Electronic Records

    Process Improvement

    OPM QualityDelta Summary

    Batch Nonconformances

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    Common Inventory forOPM Quality

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    Common Inventory for OPM QualityFunctional Deep Dive Agenda

    Product Review Business Needs/Deltas

    Demonstration

    Implementation Considerations

    Integration Considerations Upgrade Considerations

    Lessons Learned

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    Common Inventory for OPM QualityBusiness Needs

    New Feature Market Drivers /Customer Needs

    Benefits

    Quality Lab as anInventory Organization

    Independent Quality labsfrom R&D labs

    Separate resources, inventory, andcosting for quality activities

    Specs, Samples, and StabilityStudies forItem Revisions

    On-hand inventory trackingby item revision

    Accurate modeling anddifferentiation of item attributes by

    revision

    Samples for Parent LotsSupport of lot updates (grade,

    status) affecting all sublotsReduced cost of inspection byaggregating sublot attributes

    Sample Quantity IssueTransaction

    Miscellaneous adjustment as anambiguous txn source

    Improved traceability of inventoryconsumed in quality testing

    Sample Traceability through

    Lot Transactions

    Visibility to Process Quality resultsfrom a Discrete inventory

    organization

    Reduced cost of inspection by

    eliminating redundant testing

    Organization ParametersStandardization of organizationparameters instead of profile

    options

    Global and organization-specificdefinition of parameters

    Grade, Actions, and ReasonsCommon definition of

    Inventory setupExpanded grade, standardization

    of transaction reasons

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    Common Inventory for OPM QualityDemonstration Scenarios

    Quality specifications with common Inventory:

    Copy specifications

    Quality sampling with common Inventory:

    Sample creation workflow based on:

    Miscellaneous receipt

    Lot expiration

    Inventory sample for an item revision

    Lot genealogy on Process samples

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    Common Inventory for OPM QualityImplementation Considerations

    Common Inventory setup for Process and Discrete users

    Inventory organization as the owning organization ofOPM Quality entities

    Process Quality-enabled item in the owning organization

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    Common Inventory for OPM QualityIntegration Considerations

    Dependencies

    Oracle Inventory

    Process Quality-enabled items

    Lot Expiration/Retest concurrent program

    Transaction Type for Sample Quantity Issue Material Status

    Lot / Parent Lot

    Lot Specific Conversions

    Grade used by Purchasing and Order Management

    Actions used only by OPM Quality

    Reasons used by inventory transactions

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    Common Inventory for OPM QualityUpgrade Considerations

    Migration considerations:

    Map organizations prior to migrating

    Set up the quality lab as an inventory organization

    Migrate sample source warehouse/location to

    subinventory/locator in the same inventory organization

    Grade: 8 characters becomes 150 characters

    Added to most OPM Quality tables:

    New columns that reference Oracle Inventory

    Migrated indicator

    Refer to the OPM Migration Reference Guide for moredetails

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    Common Inventory for OPM QualityLessons Learned from Field Testing

    Known gaps:

    Spec matching on WIP or Inventory samples during lotallocation in Process Execution

    Select Available Inventory from GME screen

    Mass update for expired lot status change through theMaterial Workbench

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    Common Inventory for OPM QualityTechnical Deep Dive Agenda

    Data Model Changes

    Parameters

    Form Structure

    Concurrent Programs

    Application Programming Interfaces (APIs)

    Feature Q&A

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    Common Inventory for OPM QualityData Model Changes

    Table Name Feature ChangeGMD_QUALITY_CONFIG Process

    Quality ParametersAdded Organization_ID,Auto_Complete_Batch_Step

    GMD_TEST_METHODS Tests Added Organization_ID,Inventory_Item_ID

    GMD_SPECIFICATIONS_B Specifications Added Owner_Organization_ID,Inventory_Item_ID, Revision

    GMD_INVENTORY_SPEC_VRS Specifications ValidityRule

    Added Organization_ID,Parent_Lot_Number, Lot_Number,Subinventory, Locator_ID,Out_Of_Spec_Lot_Status_Id andIn_Spec_Lot_Status_Id

    GMD_SUPPLIER_SPEC_VRS Supplier Validity Rule Added Organization_ID, Org_ID,

    Out_Of_Spec_Lot_Status_Id andIn_Spec_Lot_Status_Id

    GMD_WIP_SPEC_VRS WIP Validity Rules Added Organization_ID,Auto_Complete_Batch_Step,Out_Of_Spec_Lot_Status_Id andIn_Spec_Lot_Status_Id

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    Common Inventory for OPM QualityData Model Changes

    Table Name Feature ChangeGMD_CUSTOMER_SPEC_VRS Customer Validity Rule Added Organization_ID,

    Out_Of_Spec_Lot_Status_Id andIn_Spec_Lot_Status_Id

    GMD_MONITORING_SPEC_VRS Monitoring Validityrule

    Added Locator_Organization_Id,Subinventory, Locator_Id,

    Resource_Organization_Id

    GMD_SAMPLES Samples Added Organization_ID, Inventory_Item_ID,Revision, Parent_Lot_Number, Lot_Number,Subinventory, Locator_ID andMaterial_Detail_ID

    GMD_SAMPLING_EVENTS Sampling Events Added Organization_ID, Inventory_Item_ID,Revision, Parent_Lot_Number, Lot_Number,Subinventory, Locator_ID and

    Material_Detail_ID

    GMD_COA_HEADERS Reports Added Organization_ID, Inventory_Item_ID,Revision, Lot_Number, Subinventory

    GMD_RESULTS Results Added Organization_Id, Test_Qty_Uom,Lab_Organization_Id,Test_Kit_Lot_Number,

    Test_Kit_Inv_Item_Id

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    Common Inventory for OPM QualityData Model Changes

    Table name Feature ChangeGMD_STORAGE_PLAN_DETAILS Samples Added Storage_Locator_Id,

    Storage_Organization_Id, storage_Subinventory

    GMD_SS_STORAGE_PACKAGE Stability Study Added Organization_ID, Inventory_Item_ID,Revision

    GMD_STABILITY_STUDIES_B Stability Study Added Inventory_Item_Id, Lab_Organization_Id,Organization_Id, Revision

    GMD_SS_MATERIAL_SOURCES Stability Study Added Source_Organization_ID, Lot_Number

    GMD_SS_VARIANTS Stability Study Added Storage_Locator_Id,Storage_Organization_Id, Storage_Subinventory

    GMD_SS_STORAGE_HISTORY Stability Study Added Organization_ID, Subinventory, Locator_ID

    Related views also have been modified to include these columns

    Please refer to the Technical TOI for more information

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    Common Inventory for OPM QualityForm Structure

    Process Quality Parameters

    Process quality related profile options are replaced byquality setup parameters.

    All the parameters are defined at the organization level

    Classification of the organization as Quality Laboratory Plant and Laboratory flag values defaulted from NPD

    parameters.

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    Profile Options Replaced by Quality Parameters

    Profile Option Name Feature Area Optional- Replaced By

    GMA: DefaultOrganization

    Context Org selection

    GMD: Default Lab

    Organization

    Samples and

    Stability StudyGMD: ExactSpecification Match

    Specification ProcessQuality Parameters

    GMD: SpecificationVersion Control

    Specification ProcessQuality Parameters

    GMD: IncludeOptional Tests inSample Disposition

    Samples ProcessQuality Parameters

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    Process Quality Parameters

    Profile Options Replaced by Parameters

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    Common Inventory for OPM QualityForm Structure

    Process Quality Parameters

    Set Document Numbering for Sample and StabilityStudies

    Assignment type can be either Manual or Automatic

    Last assigned value is stored to get the next number Zero padding to the Sample or Stability Study number is

    not available

    E.g. 00001 is now 1

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    Process Quality Parameters

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    Common Inventory for OPM QualityForm Structure

    Copy Specifications

    Invoked from the Action menu of specifications form.

    Copy an approved specification from owner organizationto multiple inventory organizations.

    Specifications copied to the organizations with statusNew

    Easier Navigation.

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    Copy Specification

    These slides should provide the details abouthow Form structure has changed.

    Note

    User can select the organizations he/she has access to

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    Common Inventory for OPM QualityForm Structure

    Specifications, Validity Rules, Samples and Results

    Forms modified to add Item Revision, Parent Lot, Sub-inventory, Locator fields

    Item Fields have been implemented as Key flex field

    Entities are context organization specific. Need to selecta context organization while opening the forms.

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    Specifications

    These slides should provide the details abouthow Form structure has changed.

    Note

    Item Key Flex field Item Revision

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    Validity Rules

    New Fields

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    Samples

    New Fields

    User should select the value from LOV. Its not defaulted automatically

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    Automatic Batch Step CompletionSetup

    Automatic Batch Step Completion

    If using Control Batch Step Status, acceptable results

    can complete the batch step.

    Added new check box Complete Batch Step

    Automatically to Process Quality Parameters and WIPValidity Rules Forms

    When the Final SampleGroup Disposition ischanged to:

    Batch StepQuality Status

    If enabled, Automatic BatchStep Completion Performed?

    Accept Results In Spec Yes

    Accept with Variance Results In Spec Yes

    Cancel Remains in current status No

    Reject Action Required No

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    Common Inventory for OPM QualityConcurrent Programs

    Run concurrent program to initiate workflow events:

    Lot and serial date notification

    Sample creation notification based on lot expiration or retest

    If the inventory organization is Process-enabled and the item isProcess Quality-enabled

    If item specification without any item revision and an inventoryvalidity rule are applicable

    View concurrent requestlog file for errors or warnings

    Leave Date

    Context blank to

    find all attributes

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    Common Inventory for OPM QualityAPI Changes

    Public API Name Feature Area Brief Description of Change

    GMD_SPEC_PUB(GMDPSPCS/B.pls)

    Specifications Replaced the references to OPM Inventory tables with OracleInventory tables.

    Added code for revision.

    GMD_OUTBOUND_APIS_PUB(GMDOAPIS/B.pls)

    Specifications

    SpecificationValidity Rules

    Samples

    Results

    Replaced the references to OPM Inventory tables with OracleInventory tables.

    Added code for revision, Parent Lot, Subinventory and Locator.

    Procedure parameters for fetch_composite_results, fetch_samples,fetch_test_methods, fetch_spec_vrs have been modified to reflectthese changes.

    GMD_SPEC_VRS_PUB(GMDPSVRS/B.pls)

    SpecificationValidity Rules

    Replace the references to OPM Inventory tables with OracleInventory tables.

    Added code for revision, Parent Lot, Subinventory and Locator.

    GMD_SAMPLES_PUB

    (GMDPSMPS/B.pls)

    Samples Replace the references to OPM Inventory tables with Oracle

    Inventory tables.Added code for revision, Parent Lot, Subinventory and Locator.

    GMD_RESULTS_PUB(GMDPRESS/B.pls)

    Results Replace the references to OPM Inventory tables with OracleInventory tables.

    Added code for revision, Parent Lot, Subinventory and Locator.

    Procedure parameters have been modified to reflect thesechanges.

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    Enhanced Receiving Inspection

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    Enhanced Receiving InspectionFunctional Deep Dive Agenda

    Product Review Business Needs/Deltas

    Demonstration

    Implementation Considerations

    Integration Considerations

    Upgrade Considerations

    Lessons Learned

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    Enhanced Receiving InspectionBusiness Need

    New Feature

    Closed loop inspection where quality samples are inlinewith quality collections at receiving inspection

    Business Need

    One-way notification for sample analysis withoutreturning results

    Benefits

    Streamline communications between Receiving andQuality Assurance

    Reduce risk of nonconformance downstream in thesupply chain

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    Enhanced Receiving InspectionDelta Summary

    Inline inspection support at the time of creating receiptinto receiving location

    Leverages Oracle Quality interface

    Introduced OPM Quality collection element for Sample

    Disposition

    Results entry through the Oracle Quality collection plan

    Update Inventory based on Inspection

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    Enhanced Receiving InspectionUser Interactions

    Receive purchase order

    Require inspection

    Analyze sample(s)

    Create

    Test

    Disposition

    Enter results againstcollection plan

    Enter inspection resultto complete receipt

    Accept

    Reject

    Sampleanalysis

    Purchaseorder

    receipt

    Inspection required

    Inspectionresult:Accept

    or Reject

    Collectionplan

    results

    QUALITYMANAGER

    RECEIVINGCLERK

    QUALITYINSPECTOR

    QUALITYTECHNICIAN

    Samplegroup

    disposition:

    Inventorydelivery

    or

    Supplierreturn

    Accept,Accept with

    Variance,

    or Reject

    Workflow

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    Enhanced Receiving InspectionDemonstration Summary

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    Enhanced Receiving InspectionImplementation Considerations

    Add collection element for sample group dispositionmeaning instead of code and include in collection plan

    See Customization and Extensibility Optionsslide

    Existing validation for collection elements:

    Prevent entry of Inspection Result until sample groupdisposition is final (e.g. Accept, Accept with Variance, orReject)

    Reject the Input error message for Inspection Result

    collection element can be modified

    Process guideline: Total receipt line quantity should equal either Accepted

    Quantity or Rejected Quantity i.e. no partial quantities

    Enter one result row (e.g., 100 received, 100 accepted) in thecollection plan

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    Enhanced Receiving InspectionImplementation Considerations OPM Quality

    Item specification

    Material analysis tests in thequality lab

    Inventory or supplier spec

    validity rule Enable receiving workflow

    Receiving into receivinglocation

    SETUP

    Enable Receivingbusiness event forsample creation

    workflow

    Define specificationand validity rule

    OPM Quality

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    Enhanced Receiving InspectionImplementation Considerations Oracle Quality

    Set profile option to QA(Oracle Quality)

    Collection plan

    Copy the OPM Receiving

    Inspection plan Add visual inspection tests at

    the receiving dock

    Add Inspection

    Transactions

    Add collection triggers

    E.g., Item to be inspected

    Define OPMreceiving inspection

    collection plan

    SETUP

    Add collection

    transaction forinspection

    Set QA: PO Inspectionprofile option

    Oracle Quality

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    Enhanced Receiving InspectionImplementation Considerations Oracle Quality

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    Enhanced Receiving InspectionImplementation Considerations Oracle Purchasing

    Configure receipt routing toInspection at various levels

    Item Master > Receiving tab

    Purchasing > Setup >Organizations > ReceivingOptions

    Purchase Order > Shipments> Receiving Controls button

    SETUP

    Set PO for inspectionreceipt routing

    Oracle Purchasing

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    Enhanced Receiving InspectionLessons Learned from Field Testing

    Oracle Quality implementation considerations

    Collection plan at the receipt level but OPM samples atthe receipt line level

    E.g., Same item received multiple times in a single receipt

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    Enhanced Receiving InspectionTechnical Deep Dive Agenda

    UI Flow and Processing

    Troubleshooting Recommendations

    Customization and Extensibility Options

    Feature Q&A

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    Enhanced Receiving InspectionUI Flow and Processing

    Receiving Inspection - Prototype Demo Flow

    Oracle QualityReceiving

    Select CollectionPlan

    ReceivingTransactions

    Form:Receive quantityinto a receiving

    location.

    Oracle InventoryOPM Quality

    Inventory isupdated with

    quantity received.

    Trigger from Receipts Form orReceiving Open Interface

    OPM QualitySample Creation

    Workflow islaunched.

    Samples Form:Create samples

    from the workflownotification.

    Results Form:Record results for

    each sample.

    ChangeDisposition

    Form:Assign the finalsample groupdisposition.

    Enter ResultsForm:

    Step 1 - Recordvisual inspection

    results.

    Enter ResultsForm:

    Step 2 - Check theOPM sample

    group dispositionfor Accept, Acceptwith Variance, or

    Reject.

    Enter ResultsForm:

    Step 3 - EnterInspection Result

    as "Accept" or"Reject" withappropriatequantities.

    ReceivingTransactions

    Form:Deliver accepted

    quantity intoinventory.

    Leave rejectedquantity in

    receiving orquarantinelocation.

    Collection PlanForm: View

    seeded collectionelement for OPM

    sample groupdisposition.

    Select "Inspect"button

    Retrieve OPMsample group

    disposition.

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    Enhanced Receiving InspectionTroubleshooting

    If there is no sample creation notification,

    Check that the OPM Quality Receiving Sample Creation(oracle.apps.gml.po.receipt.created) business event andsubscription is enabled

    If there is no collection plan available at receiving, Check for valid collection triggers for the plan

    Refer to the Oracle Quality TOI and Users Guide for

    more information

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    Enhanced Receiving InspectionCustomization and Extensibility Options

    OPM Receiving Inspection Plan is seeded with SampleGroup Disposition Code

    Instead hide the code and add a collection element forSample Group Disposition Meaning

    Code Description (Meaning)

    0PL Planned

    0RT Retain

    1P Pending

    2I In Progress

    3C Complete

    4A Accept

    5AV Accept with Variance

    6RJ Reject

    7CN Cancel

    select meaning from gem_lookups gm where

    gm.lookup_type = 'GMD_QC_SAMPLE_DISP' and

    lookup_code = Collection element value

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    Wrap Up/ Q&A

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    Additional Resources

    For Consulting and Support:

    OPM Release 12 TOI Page:

    http://opm.us.oracle.com/Home/Overview/12_proc_mfg_toi_main.html

    Oracle E-Business Suite TOI Center http://ebiz.us.oracle.com

    For Partners:

    Oracle PartnerNetwork:

    http://oraclepartnernetwork.oracle.com

    http://opm.us.oracle.com/Home/Overview/12_proc_mfg_toi_main.htmlhttp://opm.us.oracle.com/Home/Overview/12_proc_mfg_toi_main.htmlhttp://ebiz.us.oracle.com/http://oraclepartnernetwork.oracle.com/http://oraclepartnernetwork.oracle.com/http://ebiz.us.oracle.com/http://opm.us.oracle.com/Home/Overview/12_proc_mfg_toi_main.htmlhttp://opm.us.oracle.com/Home/Overview/12_proc_mfg_toi_main.html
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    Contacts

    Product Management

    Elaine Wan

    [email protected]

    +1 (650) 506-5491

    Development

    Rajesh Kulkarni

    [email protected]

    +1 (914) 524-1683

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    Thank You

    Thank You