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Common copper and fiber certification
mistakes and how to avoid them
Adrian Young
Fluke Networks
May, 2014BICSI Andino
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In this presentation
Survey results from 803 contractors in 53 countries
Discuss preventative measures
A look at diagnostic tools for copper and fiber links
Using real world examples
Understand how they work and their limitations
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803 contractors in 53 countries
US
55%Asia
28%
EMEA
17%
BusinessManager
6%
Cabling
Tech-
nician
22%
Other
23%Owner/Co
-owner
17%President
/Vice-
President
5%
Project
Manager
27%
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I know what you did last month
(Links installed)
Copper Fiber Total
US 317,162 (64%) 177,881 (36%) 495,043
Asia 186,833 (63%) 109,112 (37%) 295,945
EMEA 113,328 (68%) 54,397 (32%) 167,725
Totals 617,323 (64%) 341,390 (36%) 958,713
All results refer to the prior 30 days.
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Top eight problems (hours wasted)
Average amongst all respondents in the previous 30 days
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Avoiding twisted pair failures
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Wrong test limit used
New thinking
Allow project managers to configure the test equipment in
advance (setup multiple projects/jobs)
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Wrong Cable IDs used
New thinking (existing feature in most testers)
Allow project managers to configure the test equipment in
advance
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Rule out the field tester?
ANSI/TIA-1152 section 4.3.1
The owner of the field tester should construct a reference
link. Repeated measurements on this link should result in
the same results within the magnitude of the accuracy
specifications. Comparisons should be made at the worst
case results across the frequency band.
Create a portable link(s) where theconnectors and cable are anchored down so
the characteristics of the link do not change
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Can you avoid this?
This installation showed poor margin performance
Customer rejected results
Paid for a premium cabling system
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Spot check the cable first
Terminate some of the cable
Pull around 30 m of cable out of the box/off the reel
Terminate it and test to a Permanent Link
Are you really testing the cable? Measurement includes your connections, so not really
Assumes your terminations are good
Connection Connection
Cable
Perm. LinkAdapter
Perm. LinkAdapter
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Spot check the cable first
Channel measurements
Exclude the connection to the test equipment at each end
Test equipment vendor must do their best to remove the
effects of the mated connection in the adapters Can be achieved using gating techniques (IDFTs)
Connection Connection
Cable
NEXT
FEXT
Return Loss
NEXT
FEXT
Return Loss
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Spot check the cable first
Just the cable Terminated with RJ45 plugs at each end
Measurement will be just the cable on its own
Suggests a possible field test for raw cable off the reel / out of box
Depends on how good the cancellation of the adapters are
Need the limits for just the cable to compare to
Cable
NEXT
FEXT
Return Loss
NEXT
FEXT
Return Loss
Make sure the plug you are using is for solid cable
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Example Link #1
* Indicates result is within theaccuracy of the field tester
Premiumcable was used, so this shouldnot be showing such a small margin
Customer would not accept a marginal pass
Tested to Category 5e Permanent LinkperANSI/TIA-568-C.2 and ANSI/TIA-1152
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Example Link #1
Conclusion:Testing the cable before or during theinstallation can prevent delay$
Tested to Category 5eANSI/TIA-568-C.2cable onlylimits
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Diagnosing twisted pair failures
Speed up fault resolution
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Return Loss Diagnostics
Converting from MHz to metres
TDR IDFTs have used in field test equipment
since 2004
Red lines indicate themaximum expected
level of impedanceanomalies in the cable
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NEXT Diagnostics
Converting from MHz to metres
Used in field test equipment since 1995
Refined to deal with higher frequencies in 2013
Red lines indicate themaximum expected
level of NEXT in theconnections
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Example Link Test #2
Return Loss fails Failing at lower frequencies
Suggests a cable issue
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Example Link Test #2
Return Loss fails Cable anomalies typically less than |0.8%|
Multiple anomalies exceeding |0.8%| here
Suggests damaged cable0.8%
- 0.8%
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Example Link Test #3
In this recent example, one of several now, the link kept
dropping back to 100BASE-TX from 1000BASE-T
The link was tested for compliance to ISO/IEC Class EA
And showed a PASS with good margins
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Example Link Test #3
The link was retested with the addition of
TCL: Transverse Conversion Loss
ELTCTL: Equal Level Transverse Conversion Transfer Loss
TCL and ELTCTL are mandated for lab testing, not field
testing in both ANSI/TIA and ISO/IEC standards
May wish to use as a troubleshooting tool
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Avoiding fiber failures
Get proactive
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Fiber Inspection
We all know how important it is
It is rare that calls to our Technical Assistance Center from
techs have ANY inspection equipmentbut they tell us they
have cleaned it
Cleaning without inspection can result in this:
Solvent pens are better than IPA
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Length test the fiber
You MUST test your reels 100%
Quick termination using
Mechanical splice or
Bare fiber adapter
OTDR (Length test) the cable
Any breaks will result in a shorter
length than expected
Failure to do so
Could result in pulling new cable
Mechanical Splice
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No length testing of fiber reel
6 fiber install, 1 fiber is brokenwhose fault was it?
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LED or VCSEL?
Near field image
LED VCSEL
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ANSI/TIA-526-14-B
No option to use a Vertical Cavity Surface Emitting Laser
(VCSEL) as a source, previous 526-14-A did allow them
VCSELs have a spectral width 0.47 nm
Measurement uncertainty associated with VCSELs isunacceptable with todays low loss components
Cabling vendors rejecting these results too
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What is a launch condition?
The light sources launch condition determines how and
where the light is distributed within the fiber
Source 1Over filled Source 3EF CompliantSource 2Under filled
CladdingCore
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To EF or not, that is the question
Current thinking on Encircled Flux
If I am not asked for it, then no
If it passes, no
If it fails, probably will look into it
This thinking is flawed
An under-filled launch condition will give an optimistic reading, so the
PASS may not actually be a PASS
Under filledOverfilled
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TIA-TSB-4979
Method 1: Launch Conditioner
Makes any LED source Encircled Flux
compliant
Users complain of bulkiness
Cost concerns Can be difficult to get hold of
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TIA-TSB-4979
Method 2: Matched source and test reference cord
Tester vendor specific
More elegant Significantly cheaper
EF
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Diagnosing fiber failures
Get proactive
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Tier 1 Negative loss
Caused by setting a reference as shown below
Cabling vendors / consultants are starting to reject
results if they think you are doing this, even if the
result is not negative, it will be optimistic
X
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Tier 1 Negative loss
Using an SC to LC adapter is the same as setting a reference
through a bulkhead adapter
SC
LC
Worlds shorted patch cord
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Tier 1 Negative loss
Reference without a bulkhead adapter in the middle
Requires equipment with interchangeable
adapters on the inputs
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The cracks are starting to show
If the 1550 nm loss is greater than the 1310 nm loss, you haveeither a crack or bend in the fiber
Normally found in The back of the connector The splice tray at the splice protector
VFL or OTDR required to locate it
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Lost test results
Test equipment is often shared between jobs
Sharing a memory card or thumb drive across multiple jobs
will result in missed testing / lost results
Tips:
Assign a memory card or thumb drive per job
Theyre cheaper than retesting
Do not delete anything off it until you have been paid
Dont leave them on the dashboard of the truck
Check your pockets before doing laundry
Careful what you put on there, I can recover EVERYTHING!
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Summary
Consider building a reference link, check your field tester
against it on a daily basis
Batch test twisted pair cables before installing
Investigate and understand time domain diagnostics for faster
fault resolution
Consider TCL and ELTCTL as diagnostic tools
Each technician should have their own fiber inspection
equipment with the appropriate tips
Stop setting a reference through a bulkhead adapter
Dont ignore warnings on the tester
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Summary
Any new fiber OLTS equipment must be EF compliant
Test the fiber reel before it is installedall fibers 100%
Get some more memory cards / thumb drives
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Thank you for your time