130 AMP DC TIG & STICK WELDERTIG 130i
This welder TIG 130i is a constant current welder built using INVERTER technology, designed to weld with stick electrodes and for TIG procedures, with scratch starting.Will not TIG weld aluminum.
INTRODUCTION
Form WC 60013.300.072
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TABLE OF CONTENTS
Introduction ....................................................................................................................................................Front Cover
Table of Contents ............................................................................................................................................................2
Safety Information ....................................................................................................................................................... 3-4
Specifications ..................................................................................................................................................................5
Features ...........................................................................................................................................................................6
Description of Equipment ................................................................................................................................................7
Assembling the Unit/Start-up Guide ........................................................................................................................... 8-9
Troubleshooting/Maintenance .......................................................................................................................................10
Wiring Diagram ..............................................................................................................................................................11
Replacement Parts .................................................................................................................................................. 12-13
Warranty/Service and Repair.........................................................................................................................................14
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SAFETY INFORMATION
MUST READ INSTRUCTIONS BEFORE USE
Read, understand and follow all safety messag-es and instructions in this manual. Safety mes-sages in this section of the manual contain a sig-nal word with a three-part message and, in some instances, an icon.
The signal word indicates the level of the hazard in a situ-ation.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury to the opera-tor or bystanders.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury to the op-erator or bystanders.
Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor injury to the operator or bystanders.
IMPORTANTIndicates a situation which, if not avoided, may result in damage to the welding equipment.
Safety messages in this section contain three different type styles.• Normal type states the hazard.• Bold type states how to avoid the hazard.• Italic type states the possible consequences of not
avoiding the hazard.
An icon, when present, gives a graphical description of the potential hazard.
Arc Welding
Electric welding or plasma cutting causes ultra-violet rays and weld spatter.
Bystanders will be exposed to ultraviolet rays and weld spatter.
Wear welding helmet with appropriate shade lens while using electric welders or plasma cutters.
Do not allow bystanders while welding or cutting.
Wear safety shield and protective clothing. Ultraviolet rays will burn eyes; weld spatter can
cause injury.
Welding produces heat, sparks, hazard of elec-tric shock and/or hazardous vapors
Wear appropriate gloves, helmets or goggles and other protective clothing. Follow all instructions and safe practices while welding or cutting. Keep bystanders away from immediate area. Byproducts of welding can cause burns or other bodily injury.
Risk of Electrical Shock
Electrical shock can result when contacting live electrode or internal components
Electrical shock can result from absence of grounding lug.
Welding machine must be connected to power source in accordance with applicable electrical codes. Do not touch electrode or internal compo-nents without protection. Disconnect power before servicing. Do not remove the grounding lug in any elec-trical plug. Electrical shock can cause injury.
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Risk of Explosion
Welding causes sparks that can cause explo-sion.
Use caution and proper procedures when welding. Avoid sparks if gasoline vapor and other fuels are present. Electrical shock, flames and explosion can cause serious injury.
Electrical and Magnetic Fields
Welding may cause localized electrical and mag-netic fields araund cables and power sources.
The magnetic fields created by high currents may affect the operation of medical equipment.
Route the electrode and work cables together. Do not place your body between the elec-trode/torch and work cables. Never coil the electrode/torch lead around your body. Do not work next to welding/cutting power source. Electrical shock and Magnetic fields can cause injury.
Disposal of Equipment
IMPORTANTDisposal of electrical equipment can be hazard-ous to the environment.
Contact local regulations prior to disposal.Improper disposal can cause an environmental hazard.
FUMES AND GASES can be dangerous to your health.
ITEMS REQUIRED FOR TIG WELDING WHICH ARE NOT PROVIDED WITH THE TIG 130i.1. Full cover welding helmet with proper colored lens
(shade 9 to 11, depending on operator's preference).
2. Proper shielding gas and cylinder.
3. Leather welding gloves.
4. 115-230 volt single phase AC power.
5. Other personal protective equipment, which may vary to match the welding being performed.
SAFETY INFORMATION cont'd
SAVE THESE INSTRUCTIONS
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GENERAL DESCRIPTIONS
This welder is a constant current welder built using IN-VERTER technology, designed to weld with stick elec-trodes and for TIG procedures, with scratch starting.IT MUST NOT BE USED TO DEFROST PIPES.
EXPLANATION OF TECHNICAL SPECIFICATIONS LISTED ON THE MACHINE PLATE
This welder is manufactured according to the following international standards: IEC 60974.1.N°. Serial number, which must be indicated on
any type of request regarding the welding machine.
Single-phase static transformer-rectifier frequency converter.
Drooping characteristic.SMAW. Suitable for welding with covered elec-
trodes.TIG Suitable for TIG welding.U0. Secondary open-circuit voltage X. Duty cycle percentage. % of 10 minutes dur-
ing which the welding machine may run at a certain current without overheating.
I2. Welding currentU2. Secondary voltage with current I2
U1. Rated supply voltage. The machine has an automatic supply volt-
age selector.1~ 50/60Hz 50- or 60-Hz single-phase power supplyI1 max. This is the maximum value of the absorbed
current.I1 eff. This is the maximum value of the actual cur-
rent absorbed, considering the duty cycle.IP23S Protection rating for the housing. Grade 3 as the second digit means that this
equipment may be stored, but it is not suitable for use outdoors in the rain, unless it is protected.S Suitable for hazardous environments.
NOTE:The welder has also been designed for use in environ-ments with a pollution rating of 3. (See IEC 60664).
PROTECTION DEVICES
Thermal cutoutThis equipment is protected by a thermostat. When the thermostat is tripped, the welder stops delivering current but the fan continues to run. The yellow led (B) lights to indicate when it is tripped. Do not shut off the welder until the led has gone off.
SPECIFICATIONS
SPECIFICATIONS
Power Input
Voltage 115 Volt 230 Volt
Phase Single Phase Single Phase
Frequency 50/60 Hertz 50/60 Hertz
Current (MMA stick welding) 30 Amps @ 100 Amps Output 30 Amps @ 130 Amps Output
Current (TIG welding) 15 Amps @ 100 Amps Output 20 Amps @ 130 Amps Output
Power Output
Duty Cycle/Rated Output 100% @ 70 Amps 100% @ 80 Amps
60% @ 80 Amps 60% @ 90 Amps
35% @ 110 Amps 20% @ 130 Amps
Output Control Adjustable 10 – 110 Amps Adjustable 10 – 130 Amps
Power Input Cord 8,6 Feet
Dimensions
Height 13,5 Inches
Width 6,75 Inches
Depth 12,75 Inches
Weight
Base Unit 15 lb
Shipping 16,5 lb
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FEATURES
• 130 Amp DC STICK/TIG Welder.
• MMA “Stick Welding” with optional cable assembly.
• Tig Weld most metals (will not weld aluminum).
• Inverter technology allows the welder to be lightweight (15lbs.) and still able to perform most welding applications.
• The adjustable amperage output of a minimum of 10 amps.
• Industry-leading technical support of over 30 years of experience by calling 800-ABC-WELD to speak with a live expert.
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DESCRIPTION OF EQUIPMENT
B
A
C
D
F
G
E
H
A CURRENT ADJUSTMENT.
B YELLOW LED (SEE PROTECTION DEVICES)
C POWER ON LED
D OUTPUT TERMINAL (-)
E OUTPUT TERMINAL (+)
F ON-OFF SWITCH
G MAINS CABLE
H TIG TORCH CONNECTOR
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ASSEMBLING THE UNIT / START-UP GUIDE
INSTALLATIONMake sure that the supply voltage is 115 or 230 volt and make sure that the "green-yellow wire" of the power supply cable is connected to the ground or “earth” ter-minal.
Electrical shock can result when contacting live electrode or internal components
Electrical shock can result from absence of grounding lug.
Welder must be connected to power source in accordance with applicable electrical codes. Do not touch electrode or internal compo-nents without protection. Disconnect power before servicing. Do not remove the grounding lug in any elec-trical plug.
Electrical shock can cause injury.
MMA (STICK) WELDING
• This welder is suitable for welding all types of elec-trodes, with the exception of cellulosic (AWS 6010).• Make sure that the switch F is in position 0, then con-nect the welding cables, matching the polarity required by the manufacturer of the electrodes you will be using.VERY IMPORTANT: Connect the terminal of the ground-ing cable to the workpiece, making sure that contact is good to ensure smooth equipment operation and avoid voltage dips with the workpiece.• Do not touch the torch or electrode clamp simultane-ously with the ground clamp.• Turn the machine on using the switch F .• Adjust the current based on the diameter of the elec-trode, the welding position and the type of joint to be made. Always remember to shut off the machine and re-move the electrode from the clamp after welding.
TIG WELDING
• This welding machine is suitable for welding the fol-lowing materials using the TIG procedure: stainless steel, iron, copper, chrome moly brass + nickel.• Make sure that the switch F is in position 0.• Connect the ground cable connector to the positive pole (+) of the welding machine, and the clamp to the workpiece as close as possible to the welding point. • Use the torch type (TIG130TA) and connect the power connector to the negative pole (-) of the welding machine.• Connect the switch cable plug to H the TIG torch con-nector.• Connect the gas hose to the outlet of the pressure regu-lator, connected to an ARGON cylinder.• Use a 2% thorium-covered tungsten electrode (red strip), diameter 1.6 (1/16"). • Do not touch the electrode and ground clamp simulta-neously.• Turn the machine on using the switch F .• Adjust the current, open the flow control knob on the torch and adjust the flow rate at the flow meter.• The flow of inert gas must be set to a value of 20-25 CFH. If you are using gas-lens type accessories, the gas flow may be reduced.The diameter of the ceramic nozzle must be 4 to 6 times the diameter of the electrode.Use D.I.N. 10protective glasses for up to 75A, and D.I.N. 11 from 75A up.• Activate the torch switch and lock it into position by sliding the switch forward.• Strike the arc by contact using a firm, rapid stroke.• Remember to shut off the machine, close the gas cyl-inder valve and release the torch switch when you have finished welding.
TUNGSTEN TIP REPARATIONDSC (EN) OR DCRP (EP)
General PurposeFLAT: 1/4 TO1/2 x DIA
2-3 DIA.Taper lenght
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ASSEMBLING THE UNIT / START-UP GUIDE cont'd
TUNGSTEN EXTENSION
STANDART PARTS
GAS LENS PARTS
(IN DRAFT-FREE AREAS)
General Purpose3 x DIA.
General Purpose3 x DIA.MAX:6 x DIA.
TUNGSTEN GRINDING
Shape by grinding longi-tudinally (never radially).Remove the sharp point to leave a truncated point with a fl at spot. Diameter of fl at spot determines amperage capacity. (See below).
The included angle determines weld bead shape and size. General-ly, as the included angle increases, penetration in-creases and bead width decreases.
Use a medium (60 grit or fi ner) aluminium oxide wheel.
You can also sharpen the tungsten electrode using our chemical tungsten sharpner part # ckstigsharp.
GUIDE FOR SETTING TIG WELDER
Material Polarity Amps THICKNESS
Steel Chrome Moly
Stainless Steel Cast Iron
Brass Nickel
Copper
DC 25 24 Ga. (.024”)
30 22 Ga. (.030”)
40 20 Ga. (.036”)
50 18 Ga. (.048”)
60 16 Ga. (.060”)
75 14 Ga. (.075”)
105 12 Ga. (.105”)
115 11 Ga. (.115”)
130 1/8” (.125”)
TORCH HEAD ASSEMBLY
1. The electrode to use is the red tipped "2% thorium tungsten" 1/16" in diameter.
2. Make sure the Tefl on heat shield is in place.3. Locate the matching size Collet and Collet body.4. Drop the Collet, slit-end down, into the Collet body.5. Screw assembly into the torch head, heat shield side,
and tighten fi rmly.6. Install a Gas cap, screw into place seating the cup
against the Tefl on heat shield.7. Insert tungsten electrode, prepped end fi rst, thru the
torch head, Collet and center hole of the Collet body.8. Allow tungsten electrode to extend past the cup ~ 3
times the electrode diameter.9. Screw Backcap into torch head and tighten fi rmly.
Review the exploded view below.
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TRUBLESHOTING / MAINTENANCE
ERROR PROBABLE CAUSE SOLUTION
The welding machine does not deliver current. Completely inoperative.
Switch set to 0 Set it to 1.
Main fuse burnt. Replace them.
Plug not correctly inserted in the power socket.
Insert the plug.
The welding machine does not deliver current but the motor fan is running.
the power plug is not wired properly. Please refer to the troubleshoting tip section located at our web site (www.800ABCWELD.com) for infor-mation on wiring the 220V plug if needed.
Thermostat open: yellow lamp lit. Wait approximately 5/6 min. See protection devices.
WELDER MAINTENANCE
Electrical shock can result when contacting live electrode or internal components
Electrical shock can result from absence of grounding lug.
Welding machine must be connected to power source in accordance with applicable electrical codes. Do not touch electrode or internal compo-nents without protection. Disconnect power before servicing. Do not remove the grounding lug in any elec-trical plug.
Electrical shock can cause injury.
In case of maintenance inside the welder, make sure the switch F is in “O” position and that the power supply cable is disconnected from the main. Periodically, also clean the inside of the welder and remove any metal dust using compressed air.
HOW TO PROCEED AFTER MAKING REPAIRS
After making repairs, always ensure the wires are fully insulated between the primary side and the secondary side of the machine. Avoid the wires coming into contact with moving parts or parts that heat up during operation. Fit all the clamps back as on the original machine so as to avoid any contact between the primary and secondary in case of accidental lead breakage or disconnection.Also fit the screws back on with the toothed washers as on the original machine.
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WIRING DIAGRAM
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REPLACEMENT PARTS – PARTS LIST
1
3
21
9
84
56
7
10 11
17
18
1215
14
168
13
19
2021
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REPLACEMENT PARTS – PARTS LIST
POS PART N. DESCRIPTION
1 CKSP3002 HANDLE SUPPORT2 CKST13002 HANDLE3 CKST13003 HOUSING4 CKSP3010 COVER5 CKSP3009 SWITCH6 CKSB7018380 STRAIN RELIEF7 CKST13007 REAR PANEL8 CKST13008 FRAME9 CKST13009 POWER CORD10 CKST13010 CIRCUIT BOARD SUPPORT11 CKS260453 MOTOR WITH FAN12 CKST13012 CIRCUIT BOARD COVER13 CKST13013 POWER CIRCUIT14 CKST13014 FRONT PANEL15 CKSP3029 KNOB16 CKSB7073370 SOCKET17 CKST13017 BOTTOM18 CKS3115078 FOOT19 CKST13019 JUMPER20 CKST13020 CONNECTION21 CKST15029 CAP
WHEN ORDERING SPARE PARTS PLEASE STATE THE MODEL NUMBER AND SERIAL NUMBER AND PART NUMBER NEEDED.
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WARRANTY/SERVICE AND REPAIR
Snap-on Tools Company Limited Two (2) Year Warranty
Snap-on Tools Company (the “Seller") warrants only to original purchasers who use the Equipment in their business that under normal use, care and service, the Equipment (except as otherwise provided herein) shall be free from defects in material and workmanship for two years from the date of original invoice. Seller does not provide any warranty for accessories used with the Equipment that are not manufactured by Seller. Seller limits torch assembly to a period of 30 days.
SELLER'S OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED SOLELY TO THE REPAIR OR, AT SELLER'S OP-TION, REPLACEMENT OF EQUIPMENT OR PARTS WHICH TO SELLER'S SATISFACTION ARE DETERMINED TO BE DEFECTIVE AND WHICH ARE NECESSARY, IN SELLER'S JUDGMENT, TO RETURN THIS EQUIPMENT TO GOOD OPERATING CONDITION. NO OTHER WARRANTIES, EXPRESS OR IMPLIED OR STATUTORY, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, SHALL APPLY AND ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY DISCLAIMED.
SELLER SHALL NOT BE LIABLE FOR ANY INCIDENTAL, SPECIAL OR CONSEQUENTIAL COSTS OR DAMAGESINCURRED BY PURCHASERS OR OTHERS (including, without limitations, lost profits, revenues, and anticipated sa-les, business opportunities or goodwill, or interruption of business and any other injury or damage).
This warranty does not cover (and separate charges for parts, labor and related expenses shall apply to) any dama-ge to, malfunctioning, inoperability or improper operation of the Equipment caused by, resulting from or attributable to (A) abuse, misuse or tampering; (B) alteration, modification or adjustment of the Equipment by other than Seller's authorized representatives; (e) installation, repair or maintenance (other than specified operator maintenance) of the Equipment or related equipment, attachments, peripherals or optional features by other than Seller's authorized re-presentatives; (D) improper or negligent use, application, operation, care, cleaning, storage or handling; (E) fire, water, wind, lightning or other natural causes; (F) adverse environmental conditions, including, without limitation, excessive heat, moisture, corrosive elements, dust or other air contaminants, radio frequency interference, electric power failure, power line voltages beyond those specified for the Equipment. unusual physical, electrical or electromagnetic stress and/or any other condition outside of Seller's environmental specifications; (G) use of the Equipment in combination or connection with other equipment, attachments, supplies or consumables not manufactured or supplied by Seller; or (H) failure to comply with any applicable federal, state or local regulation, requirement or specification governing welders and related supplies or consumables.
Repairs or replacements qualifying under this Warranty will be performed on regular business days during Seller's nor-mal working hours within a reasonable time following purchaser's request. All requests for Warranty service must be made during the stated Warranty period. Proof of purchase date is required to make a Warranty request. This Warranty is nontransferable.
Snap-on Tools CompanyKenosha, Wisconsin 53141-1410
Technical Support Line 800-ABC-WELD
Customer Service and Technical Support 800-ABC-WELDMonday – Friday 7:00 a.m. – 3:00 p.m. EST
Made in ItalySnap-on and Wrench “S” are trademarks of Snap-on Incorporated.©Snap-on Incorporated 2014. All Rights Reserved.Printed in United StatesSnap-on, 2801 80th St., Kenosha, WI 53143www.snapon.com
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