CETOP 03 13 www.aidro.it 0001 13 DESCRIPTION ORDERING CODE 1 2 DIRECTIONAL CONTROL VALVES SOLENOID OPERATED IN STAINLESS STEEL HD3-AMES-* 40 l/min - 35 MPa (350 bar) AISI316L for body and AISI430 for solenoid (1) HD3 - (3) - - (5) / (6) (7) - (2) AMES (4) V1-19 Valves HD3-AMES are directional control valve with subplate mounting interface according to ISO 4401, DIN 24340 (CETOP 03). The design of the body is a five chamber, manufactured by Additive Manufacturing technology for high performance and low pressure drops. The valve is available with interchangeable DC coils, also for AC power supply using connectors with a built-in rectifier bridge. (1) HD3: 4-way directional control valve CETOP 03 (2) AMES: Produced by Additive Manufacturing - Electrically controlled (3) Spool type (see 4 ): -number is the main spool type -letter is the solenoid or spring arrangement: C : 2 solenoids, spool is spring centered (3 position) LL : 1 solenoid, spool is spring offset (2 position) ML : 1 solenoid, spool is spring centered (2 position) (4) Code reserved for option and variants (5) Electric voltage and solenoid coils: see 10 012C: coils for V12DC 024C: coils for V24DC Other voltages are available (6) Coil connection no designation: DIN 43650-A ISO 4400 AMP: Amp Junior Timer - 2 D: Deutsch ( AMP and Deutsch connect are only available for DC supply voltage up to 48) (7) Design number (progressive) of the valves 5,1 15,5 25,9 31 31,75 32,5 0,75 12,7 21,5 30,2 33 40,5 4 M5 7,5 MAX. 51 min. 43 min. T A B P ISO 4401-03 The spool 3 shifts into the valve body 2 subject to operation of solenoid and reaction of spr. Spool 3 depending on its configuration and position in the valve body 2, opens and/ or closes passages between P,A,B and T ports, thus controlling the direction of the hydraulic flow. 123 4 Preview w w r sol r sol vie vie vie vie (7) (7) vie vie ally controlled ally controlled ally controlled ent: ent: ent: entered (3 position) entered (3 position) entered (3 position) g offset (2 position) g offset (2 position) g offset (2 position) pring centered (2 position) pring centered (2 position) pring centered (2 position) and variants and variants and variants nd solenoid coils: see nd solenoid coils: see nd solenoid coils: see 10 10 10 rev rev s for V12DC s for V12DC s for V12DC coils for V24DC coils for V24DC coils for V24DC er voltages are available er voltages are available er voltages are available oil connection oil connection oil connection no designation: DIN 43650-A ISO 4400 no designation: DIN 43650-A ISO 4400 no designation: DIN 43650-A ISO 4400 AMP: Amp Junior Timer - 2 AMP: Amp Junior Timer - 2 AMP: Amp Junior Timer - 2 D: Deutsch D: Deutsch D: Deutsch ( AMP and Deutsch connect are only available ( AMP and Deutsch connect are only available ( AMP and Deutsch connect are only available for DC supply voltage up to 48) for DC supply voltage up to 48) for DC supply voltage up to 48) (7) Design number (progressive) of the valves (7) Design number (progressive) of the valves (7) Design number (progressive) of the valves 5,1 5,1 vie vie vie vie vie vie 15,5 15,5 vie vie vie vie vie vie vie vie 25,9 25,9 vie vie vie vie vie vie vie vie 31 31 vie vie vie vie 31,75 31,75 vie vie vie vie vie vie vie vie vie vie 12,7 12,7 ie ie ie ie ie ie e e 21,5 21,5 ew ew ew ew ew ew ew ew 30,2 30,2 ew ew ew ew ew ew ew ew 33 33 ew ew ew ew 40,5 40,5 ew ew ew ew ew ew ew ew M5 M5 i i i i 51 min. 51 min. ew ew ew ew ew ew ew ew ew ew ew ew T T e e A A ie ie ISO 4401-03 ISO 4401-03 ISO 4401-03 vi vi vi vi vi vi vi vi vi vi vi vi vi vi vi vi vi vi vi vi ie ie iew iew iew iew vie vie vie vie ie ie i i i i i i e e e e ie ie ie ie ie ie ie ie e e e e e e e e e e ie ie e e e e ie ie iew iew iew iew vie vie vie vie iew iew iew iew iew iew vie vie vie vie vie vie ie ie i i ie ie ie ie ev ev ev
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CETOP 0313
www.aidro.it
000113
DESCRIPTION
ORDERING CODE
1
2
DIRECTIONAL CONTROL VALVES SOLENOID OPERATED IN STAINLESS STEEL
HD3-AMES-*40 l/min - 35 MPa (350 bar)
AISI316L for body and AISI430 for solenoid
(1)
HD3 -
(3)
- -
(5)
/
(6) (7)
-
(2)
AMES
(4)
V1-19
Valves HD3-AMES are directional control valve with subplate mounting interface according to ISO 4401, DIN 24340 (CETOP 03).The design of the body is a five chamber, manufactured by Additive Manufacturing technology for high performance and low pressure drops. The valve is available with interchangeable DC coils, also for AC power supply using connectors with a built-in rectifier bridge.
(1) HD3: 4-way directional control valve CETOP 03
(2) AMES: Produced by Additive Manufacturing - Electrically controlled (3) Spool type (see 4 ): -number is the main spool type -letter is the solenoid or spring arrangement: C : 2 solenoids, spool is spring centered (3 position) LL : 1 solenoid, spool is spring offset (2 position) ML : 1 solenoid, spool is spring centered (2 position) (4) Code reserved for option and variants (5) Electric voltage and solenoid coils: see 10
012C: coils for V12DC 024C: coils for V24DC Other voltages are available (6) Coil connection no designation: DIN 43650-A ISO 4400 AMP: Amp Junior Timer - 2 D: Deutsch ( AMP and Deutsch connect are only available for DC supply voltage up to 48)
(7) Design number (progressive) of the valves
5,1
15,
5
25,
9
31
31,
75
32,
5
0,7
5
12,7
21,5 30,2
33 40,5
4 M5 7,5 MAX.
51 min.
43
min
.
T
A B
P
ISO 4401-03
The spool 3 shifts into the valve body 2 subject to operation of solenoid and reaction of spr. Spool 3 depending on its configuration and position in the valve body 2, opens and/ or closes passages between P,A,B and T ports, thus controlling the direction of the hydraulic flow.
PreviewAISI316L for body and AISI430 for solenoidAISI316L for body and AISI430 for solenoid
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Preview(7)
Preview(7)(7)
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Preview(2) AMES: Produced by Additive Manufacturing - Electrically controlled
Preview(2) AMES: Produced by Additive Manufacturing - Electrically controlled (2) AMES: Produced by Additive Manufacturing - Electrically controlled
-letter is the solenoid or spring arrangement:
Preview -letter is the solenoid or spring arrangement: -letter is the solenoid or spring arrangement: C : 2 solenoids, spool is spring centered (3 position)
Preview C : 2 solenoids, spool is spring centered (3 position) C : 2 solenoids, spool is spring centered (3 position) LL : 1 solenoid, spool is spring offset (2 position)
Preview LL : 1 solenoid, spool is spring offset (2 position) LL : 1 solenoid, spool is spring offset (2 position) ML : 1 solenoid, spool is spring centered (2 position)
Preview ML : 1 solenoid, spool is spring centered (2 position) ML : 1 solenoid, spool is spring centered (2 position)
(4) Code reserved for option and variants
Preview(4) Code reserved for option and variants (4) Code reserved for option and variants
(5) Electric voltage and solenoid coils: see
Preview(5) Electric voltage and solenoid coils: see (5) Electric voltage and solenoid coils: see 10
Preview1010
Preview
Preview 012C: coils for V12DC
Preview 012C: coils for V12DC 012C: coils for V12DC 024C: coils for V24DC
Preview 024C: coils for V24DC 024C: coils for V24DC Other voltages are available
Preview Other voltages are available Other voltages are available
(6) Coil connection
Preview(6) Coil connection (6) Coil connection no designation: DIN 43650-A ISO 4400
Preview no designation: DIN 43650-A ISO 4400 no designation: DIN 43650-A ISO 4400 AMP: Amp Junior Timer - 2
Preview D: Deutsch D: Deutsch ( AMP and Deutsch connect are only available Preview ( AMP and Deutsch connect are only available ( AMP and Deutsch connect are only available for DC supply voltage up to 48) Preview for DC supply voltage up to 48) for DC supply voltage up to 48)
(7) Design number (progressive) of the valvesPreview(7) Design number (progressive) of the valves(7) Design number (progressive) of the valves Preview
5,1
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,1
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Preview 51 min.
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PreviewT
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PreviewISO 4401-03
PreviewISO 4401-03ISO 4401-03
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www.aidro.it
000213
TECHNICAL DATA
SPOOL IDENTIFICATION AND INTERMEDIATE POSITION TRANSITORIES
3
4
AISI316L for body and AISI430 for solenoid
V1-19
Nominal flow 25 l/min Electric characteristics:
Maximum rec. flow rate 40 l/min Valve type HD3-AMES are operated by solenoid that are energized : directly from a D.C. voltage supply V 12 DC = 012C V 24 DC = 024C Other voltage supply are possible 3 pin connectors must conform to ISO 4400 (DIN 43650)
Permissible supply voltage variation : +5% -10%
Maximum nominal pressure (P, A, B) 35 MPa (350 bar)
Maximum pressure at T port 16 MPa (160 bar)
Pressure drops see 5
Protection to DIN 40050 IP 65
Duty cycle 100%
Installation and dimensions see 8
Protection AMP and Deutsch IP69 - IP69k
Mass 0,53 / 0,68 kg
1C
4C
0C
3C
3ML
4ML
1LL
1LLb
0ML
1ML
1MLb
3MLb
4MLb
0MLb
TYPICAL DIAGRAMS5Typical Δp-Q curves for valves HD3-AMES in standard configuration, with mineral oil at ѵ=32 mm2/s and T=40°C
Spool P-A P-B A-T B-T P-T
1C 2 2 2 2
4C 4 4 1 1 1
0C 2 2 3 3 1
3C 2 2 3 3
1LL 1 1 1 1
1LLb 1 1 1 1
1ML 2 2
4ML 4 1 1
0ML 2 3 1
3ML 2 3
0 10 20 30 400
5
10
15
Pres
sure
∆p
(bar
)
Flow Q (l/min)
4
1
2
3Preview
PreviewSPOOL IDENTIFICATION AND INTERMEDIATE POSITION TRANSITORIES
PreviewSPOOL IDENTIFICATION AND INTERMEDIATE POSITION TRANSITORIESSPOOL IDENTIFICATION AND INTERMEDIATE POSITION TRANSITORIES
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Preview Valve type HD3-AMES are operated by solenoid that are energized :
Preview Valve type HD3-AMES are operated by solenoid that are energized : Valve type HD3-AMES are operated by solenoid that are energized :
3 pin connectors must conform to ISO 4400 (DIN 43650)
Preview 3 pin connectors must conform to ISO 4400 (DIN 43650) 3 pin connectors must conform to ISO 4400 (DIN 43650)
Permissible supply voltage variation : +5% -10%
Preview Permissible supply voltage variation : +5% -10% Permissible supply voltage variation : +5% -10%
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Preview4ML
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PreviewTYPICAL DIAGRAMS
PreviewTYPICAL DIAGRAMSTYPICAL DIAGRAMS
Preview
PreviewTypical
PreviewTypical Typical Δ
PreviewΔΔp-Q curves for valves HD3-AMES in standard configuration, with
Previewp-Q curves for valves HD3-AMES in standard configuration, with p-Q curves for valves HD3-AMES in standard configuration, with
mineral oil at Previewmineral oil at mineral oil at ѵ Preview
ѵѵ=32 mmPreview=32 mm=32 mm2Preview
22/s and T=40°CPreview/s and T=40°C/s and T=40°CPreview
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Preview10 Preview1010 Preview
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Preview15 Preview1515 Preview
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Previewp
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www.aidro.it
000313
7HYDRAULIC LIMIT OF USE
Δp-Q characteristics limits for safe use of HD3-AMES-* solenoid operated valves. Measured at ѵ = 32mm2/s and T = 40°C
1C 2
4C 3
0C 1
3C 3
1LL 1
3ML 3
4ML 3
1ML 2
0ML 1
1MLb 2
1LLb 1
4MLb 3
0MLb 1
3MLb 3
9
6 HYDRAULIC FLUIDSeals and materials used on standard valves HD3-AMES* are fully compatible with hydraulics fluids of mineral base, upgraded with antifoaming and anti oxidizing agents. The hydraulic fluid must be kept clean and filtered to ISO 4406 class 19/17/14, or better, and used in a recommended viscosity range from 10 cSt to 60 cSt.
In case of electric cut-offs, the spool can be manually shifted by acting on the emergency pins, located at the end of the solenoids and accessible through the retaining nuts.
Standard model of the manual override
MANUAL OVERRIDE
0 10 20 30 40 5050
150
200
250
300
350
400
Q l/min
p (b
ar)
1
2
3
INSTALLATION DIMENSIONS (mm)8
All valves HD3-AMES-* conform with ISO and CETOP specifications for mounting surface dimensions and for valves height. When assembled to its mounting plate valve HD33-* must be fastened with 4 bolts M5x45 (or M5x** according to the number of modules) tightened at 8 Nm torque. Leakage between valve and mounting surface is prevented by the positive compression on their seats of 4 seals of O Ring type 9,25x1,78
220
57,60
21,50
33 40,50
12,70
30,20
14,10 16,60 40,50
18,60 74,60
N4. OR 2038
Rev. Descrizione Data Approvata
Revisioni
lunedì 14 ottobre 2019 16:35:55 AssiemeAMES
±0.1
14/10/2019
SAP:
DATA:
DISEGNATO DA:
TRATTAMENTI:
±30'
Ra 6.3
Documento di proprietà aidro s.r.l. -
PROGETTO:
AssiemeAMES
FOGLIO 1 DI 1PESO: g
DOVE NON SPECIFICATODIVERSAMENTEFINITURA SUPERFICIE:TOLLERANZELINEARE:ANGOLARE:
SMUSSI NON QUOTATI:ESEGUIRE ACCURATASBAVATURA EINTERRUZIONE DEIBORDI NETTI
MATERIALE:
TITOLO:
N. DISEGNO:
SCALA: 1:2
A3Rev.
Rev. Descrizione Data Approvata
Revisioni
lunedì 14 ottobre 2019 16:35:55 AssiemeAMES
±0.1
14/10/2019
SAP:
DATA:
DISEGNATO DA:
TRATTAMENTI:
±30'
Ra 6.3
Documento di proprietà aidro s.r.l. -
PROGETTO:
AssiemeAMES
FOGLIO 1 DI 1PESO: g
DOVE NON SPECIFICATODIVERSAMENTEFINITURA SUPERFICIE:TOLLERANZELINEARE:ANGOLARE:
SMUSSI NON QUOTATI:ESEGUIRE ACCURATASBAVATURA EINTERRUZIONE DEIBORDI NETTI
MATERIALE:
TITOLO:
N. DISEGNO:
SCALA: 1:2
A3Rev.
9,50
144
N4. 5,50
7
atavorppAataDenoizircseD.veR
Revisioni
martedì 15 ottobre 2019 11:03:17 AssiemeAMES
±0.1
15/10/2019
SAP:
DATA:
DISEGNATO DA:
TRATTAMENTI:
±30'
Ra 6.3
Documento di proprietà aidro s.r.l. -
PROGETTO:
AssiemeAMES
FOGLIO 1 DI 1PESO: g
DOVE NON SPECIFICATODIVERSAMENTEFINITURA SUPERFICIE:TOLLERANZELINEARE:ANGOLARE:
PreviewSeals and materials used on standard valves HD3-AMES* are
PreviewSeals and materials used on standard valves HD3-AMES* are Seals and materials used on standard valves HD3-AMES* are fully compatible with hydraulics fluids of mineral base, upgraded
Previewfully compatible with hydraulics fluids of mineral base, upgraded fully compatible with hydraulics fluids of mineral base, upgraded with antifoaming and anti oxidizing agents. The hydraulic fluid
Previewwith antifoaming and anti oxidizing agents. The hydraulic fluid with antifoaming and anti oxidizing agents. The hydraulic fluid must be kept clean and filtered to ISO 4406 class 19/17/14, or
Previewmust be kept clean and filtered to ISO 4406 class 19/17/14, or must be kept clean and filtered to ISO 4406 class 19/17/14, or better, and used in a recommended viscosity range from 10 cSt
Previewbetter, and used in a recommended viscosity range from 10 cSt better, and used in a recommended viscosity range from 10 cSt
In case of electric cut-offs, the spool can be manually shifted
PreviewIn case of electric cut-offs, the spool can be manually shifted In case of electric cut-offs, the spool can be manually shifted by acting on the emergency pins, located at the end of the
Previewby acting on the emergency pins, located at the end of the by acting on the emergency pins, located at the end of the solenoids and accessible through the retaining nuts.
Previewsolenoids and accessible through the retaining nuts.solenoids and accessible through the retaining nuts.
Standard model of the manual override
PreviewStandard model of the manual overrideStandard model of the manual override
10 STANDARD COILSC45 Amp Junior Timer 2C45 DIN 43650 C45 Deutsch
11 QUENCHING DIODE
On request, coils can be supplied with an integrated bidirectional quenching diode (transil type) able to provide high overvoltage protection by clamping action. Their instantaneous response to transient overvoltages makes them particularly suited to protect voltage sensitive devices
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PreviewQUENCHING DIODE
PreviewQUENCHING DIODEQUENCHING DIODE
On request, coils can be supplied with an integrated bidirectional quenching diode (transil type) able
PreviewOn request, coils can be supplied with an integrated bidirectional quenching diode (transil type) able On request, coils can be supplied with an integrated bidirectional quenching diode (transil type) able to provide high overvoltage protection by clamping action. Their instantaneous response to transient
Previewto provide high overvoltage protection by clamping action. Their instantaneous response to transient to provide high overvoltage protection by clamping action. Their instantaneous response to transient overvoltages makes them particularly suited to protect voltage sensitive devices
Previewovervoltages makes them particularly suited to protect voltage sensitive devicesovervoltages makes them particularly suited to protect voltage sensitive devices
