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1412TP-204-204

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1412 TRAKPACTOR SPECIFICATION 1412 TRAKPACTOR SPECIFICATION IMPACT CRUSHER Crusher type: Hazemag AP-PH 1214/Q. Rotor Width: 1340 mm. Rotor Diameter: 1200 mm. (Over blowbars) Feed opening: 810 mm x 1360 mm. Crusher frame: Fabricated in 20mm thick steel plate. Lined with 20mm thick “Hardox 400” interchangeable bolt on wear plates. Rotor: Runs in rugged spherical self aligning roller bearings and is fitted with four reversible and replaceable fixed blow bars. Blowbars: Two full size and two half size Martensitic steel blow bars are fitted as standard. Retractable vertically or horizontally. Impact aprons: Two Manganese impact aprons locked in place hydraulically. Hydraulic overload protection system for both impact aprons. Drive: Through wedge belts with screw tension adjustment on engine. Maximum feed size: 0-600 x 500 x 500mm or slabs 1200 x 1000 x 250mnm edge length. Impactor speeds: 34 to 44 Metres per second. (Rotor tip speed) Different speed achieved by adjusting engine speed on throttle. Adjustment: Hydraulic assist with manually adjusted proximity switches. Hydraulic Overload On overload, impact aprons Protection: retreat, then automatically return to pre-set position. Maintenance: Hydraulic case opening Inlet plate: Hydraulically raising crusher inlet plate. Above photograph features a 1412 Trakpactor fitted the with optional side conveyor and magnet. APPLICATIONS This plant is designed for both demolition and quarrying applications. When fitted with manganese blow bars the crusher will tolerate small quantities of steel reinforcing bar in the feed. However, the machine is not designed to accept large pieces of steel or other uncrushable objects, and the feed material should be assessed / inspected for suitability prior to use. It is vitally important that large pieces of steel or similar uncrushable objects are not allowed to enter the crushing chamber as severe damage and injury may occur. When High Chrome bars are fitted, no steel should be allowed to enter the chamber, the machine should only be used on quarry applications, or clean materials such as asphalt.
Transcript
Page 1: 1412TP-204-204

1412 TRAKPACTOR SPECIFICATION1412 TRAKPACTOR SPECIFICATION

IMPACT CRUSHERCrusher type: Hazemag AP-PH 1214/Q.Rotor Width: 1340 mm.Rotor Diameter: 1200 mm. (Over blowbars)Feed opening: 810 mm x 1360 mm.Crusher frame: Fabricated in 20mm thick steel

plate. Lined with 20mm thick“Hardox 400” interchangeable bolton wear plates.

Rotor: Runs in rugged spherical selfaligning roller bearings and isfitted with four reversible andreplaceable fixed blow bars.

Blowbars: Two full size and two half sizeMartensitic steel blow bars arefitted as standard. Retractablevertically or horizontally.

Impact aprons: Two Manganese impact apronslocked in place hydraulically.Hydraulic overload protectionsystem for both impact aprons.

Drive: Through wedge belts with screwtension adjustment on engine.

Maximum feed size: 0-600 x 500 x 500mm orslabs 1200 x 1000 x 250mnmedge length.

Impactor speeds: 34 to 44 Metres per second.(Rotor tip speed) Different speedachieved by adjusting enginespeed on throttle.

Adjustment: Hydraulic assist with manuallyadjusted proximity switches.

Hydraulic Overload On overload, impact apronsProtection: retreat, then automatically

return to pre-set position.Maintenance: Hydraulic case openingInlet plate: Hydraulically raising crusher

inlet plate.

Above photograph features a 1412 Trakpactor fitted the with optional side conveyor and magnet.

APPLICATIONS

This plant is designed for both demolition and quarrying applications. When fitted with manganese blow bars thecrusher will tolerate small quantities of steel reinforcing bar in the feed. However, the machine is not designed toaccept large pieces of steel or other uncrushable objects, and the feed material should be assessed / inspected forsuitability prior to use. It is vitally important that large pieces of steel or similaruncrushable objects are not allowed to enter the crushing chamber as severe damage and injury may occur.When High Chrome bars are fitted, no steel should be allowed to enter the chamber, the machine should only beused on quarry applications, or clean materials such as asphalt.

Page 2: 1412TP-204-204

1412 TRAKPACTOR SPECIFICATIONIMPACT CRUSHER - INTERNAL

VIBRATING GRIZZLY FEEDERType: Spring mounted vibrating.Vibrating unit: Twin heavy-duty cast eccentric

shafts running in spherical rollerbearings. Gears coupled at driveend.

Length: 4260mm.Width: 1380mm.Pan: 12mm thick abrasion resistant steel

bottom plate is included in thewelded construction.

Drive: Flange mounted hydraulic motor.Grizzly: 2000mm long double section of

welded tapered finger bars at48mm spaces fabricated in 20mmthick abrasion resistant steel.

Underscreen: Removable rubber blanking matfitted as standard. This can besubstituted for various aperturewire meshes (available as optionalextras) when used in conjunctionwith the optional side dirt conveyor.

Control: Variable speed control through aproportional flow control valve.

Page 3: 1412TP-204-204

1412 TRAKPACTOR SPECIFICATIONHOPPER

Hopper type: Hydraulic folding hopper withover centre struts andwedgelock system.

Hopper length: 4400mm.Hopper width: 2735mm.Hopper capacity: Up to 6.6m3 dependent upon

method of feed.Hopper body: Hardox wear resistant steel

plate, suitably braced.

TRACK DRIVE

Type: Heavy duty tracks fitted asstandard.

Pitch: 240mm.Longitudinal centres: 3800mm.Track width: 400mm.Climbing grade: 28° maximum.Track speed: 0.8 Km/h.Drive: Hydraulic integral motor.Control: Remote handset - dual speed.Track tensioning: Hydraulic adjuster, grease

tensioning.

PLANT CHUTEWORK

Impactor feed chute: Fabricated in 10mm mild steel platewith fully width single strand chaincurtain and rubber curtain. Linersfitted at wear points.

Grizzly fines/ bypass Fabricated in 6mm mild steelChute: plates with two way flap door.

Material passing over the blankingmat is discharged to the mainproduct or the dirt chute via thebypass chute.

Page 4: 1412TP-204-204

1412 TRAKPACTOR SPECIFICATIONON PLANT PRODUCT CONVEYOR

Conveyor Type: Shallow troughed beltconveyor.

Design: Fully removable modular unitto aid access andmaintenance. Conveyor isdesigned to lower for transportand the removal of trappedmaterial. The conveyor can belowered and raised whilstcrushing.

Belt Type: Ripstop EP500/3 with 7.5mmtop and 1.5mm bottom rubbercovers.

Belt width: 1200mm.Max Disc Height: 3935mmMaximum Clearance: 840mm when belt lowered.

Drive: Twin direct drive hydraulicmotors.

Feedboot: Fabricated in mild steel platewith abrasion resistant steelliners.

Skirting: Fully skirted wear resistantrubber sealing along theconveyor length.

Impact cradle: This is provided beneath thebelt immediately below theimpactor outlet.

Belt adjustment: Belt tensioning is by use ofscrew adjustment at the headend

Lubrication: Remote greasing to head/taildrum bearing blocks.

Above photographs feature a 1412 Trakpactor fitted with the optional magnet.

Page 5: 1412TP-204-204

1412 TRAKPACTOR SPECIFICATIONPOWERPACK

Powerpack type: Caterpillar C-12.Power: 438 Hp at 2100 rpm. Constant

power from 1800 – 2100 rpm.Engine speed: Variable speed drive achieved

by adjusting engine speed onthrottle eliminating the need forpulley changes. The enginespeed can be adjusted from1600-2100rpm.

Engine: Six cylinder, four stroke, directinjection.

Fuel tank capacity: 594 Litres.

CLUTCHClutch type: 21 KPTO fully automatic clutch.

PLATFORMS

A steel grid maintenance platform is provided on oneside of the feeder and impactor fitted with double rowhandrails and access ladders. Platforms are alsoincluded to gain access to the rear of the crusher andthe powerpack.

GUARDS

Wire mesh or sheet metal guards are provided for alldrives, flywheels, pulleys & couplings.

The guards provided are designed and manufactured toCE & ANSI standards.

TOOLBOX

A plant mounted lockable toolbox is provided containingthe grease gun and operators manual.

Page 6: 1412TP-204-204

1412 TRAKPACTOR SPECIFICATION

UMBILICAL CONTROL

An umbilical control unit is also supplied with the plant.This is fitted with controls for the track motion, feederstop, start and a stop button for the plant.

CHASSIS

Heavy duty steel fabricated I section of weldedconstruction.

PLC CONTROLS

A CAN-bus PLC control system is fitted onto the plant tocontrol operation the following items:-

• Plant set-up.• Impactor maintenance.• Feeder (Start/Stop/Speed).• Optional Dirt conveyor (Start/Stop/Raise/Lower).• Product conveyor (Start/Stop/Raise/Lower).• Engine power/temperature control.• Crusher impact apron adjustment.

DUST SUPPRESSION SPRAYS

Sprays bars with atomiser nozzles are mounted over theimpactor discharge point and the product conveyor headpiped to an inlet manifold for client’s pressured watersupply.

Type: Clean water multi atomisingnozzles.

Inlet: Single point.Pressure required: 2.8 bar (42 psi).Water supply: 7 litres per minute.Frost Protection: Via system drain valves.Pump: Optional extra.

Page 7: 1412TP-204-204

1412 TRAKPACTOR SPECIFICATION

MAGNET (OPTIONAL EXTRA)Magnet Type: Eriez CP20/125 suspended self

cleaning overband.Magnet length: 2702mm.Drive: Direct drive hydraulic motor.Control: Pre-set variable speed.Discharge chute: Via stainless steel shredder

plate.Power: 570 Gauss at 200mm.

450 Gauss at 250mm.

OPTIONAL EXTRAS(For prices refer to BL-Pegson Limited)

• Re-Fuelling pump kit.

• Optional hydraulic folding hopper for shovel feedfrom rear 4.1 m wide.

• Single idler belt weigher with integrator and speedsensing wheel fitted to the main product conveyor.

• Overband magnetic separator

• Side/dirt conveyor.

• Wire meshes for feeder underscreen to separatescalpings at 10mm, 20mm, 30mm, 40mm or 50mm.Can only be used with optional dirt conveyor in situ.

• Radio remote control

• High Manganese blow bars.

• High Chrome blow bars (only for use when no steelis in the feed)

• Four full size blow bars in lieu of two full and twohalf.

RECOMMENDED OPTIONAL EXTRAS

• Hydraulic driven water pump assembly to provide apressurised water supply to the dust suppressionsprays.

• Engine fire extinguisher system

REMOTE CONTROL (OPTIONAL EXTRA)

This remote radio control can be provided for theoperating the tracking function and uses proportionaljoysticks for precise control. There are also facilities tostart and stop the grizzly feeder, momentarily raise theimpact-crusher inlet plate and shutdown the plant.Thisfacility is only available in certain countries wheretype approval has been obtained. For a full list ofcountries please consult with BLP or your dealer.

Page 8: 1412TP-204-204

APPROXIMATE OVERALL PLANT WEIGHTS& DIMENSIONS

Operating Length: 16597mm.Operating Width: 2800mm.Operating Height: 4214mm.

Transport Length: 16885mm.Transport Width: 2800mm.Transport Height: 3750mm.

Total plant weight: 48.04 Tonnes

PAINTING

The plant is finish painted RAL 5015 Blue. The tracksand handrails are painted RAL 7012 Grey.

GeneralTEREX | Pegson equipment complies with CE requirements.

Above line drawings feature a 1412 Trakpactor with optional magnet and side conveyor.

Please consult TEREX | Pegson if you have any other specific requirements in respect of guarding, noise or vibration levels, dust emissions, or anyother factors relevant to health and safety measures or environmental protection needs. However, on receipt of specific requests we will endeavour toascertain the need for additional equipment and, if appropriate, quote extra to contract prices. Every endeavour will be made to supply equipment asspecified, but we reserve the right, where necessary, to amend the specifications without prior notice as we operate a policy of continual productdevelopment. It is the importers responsibility to check that all equipment supplied complies with local legislation.

1412 Trakpactor specification 1412TP/204.

1412 TRAKPACTOR SPECIFICATION

PLANT DIAGRAM

ON PLANT DIRT/SIDE CONVEYOR(OPTIONAL EXTRA)

Conveyor type: Troughed belt, hydraulicallyfolding for transport.

Belt Type: EP500/3 with 5mm top and1.5mm bottom heavy dutyrubber covers.

Length: 3980mm (head to tail drumcentres).

Width: 600mm.Discharge height: 2418mm.Drive: Direct drive hydraulic motor.Lubrication: Remote greasing to tail drum

bearings.Skirts: Full length.Position: Mounted to discharge on drive

side of plant only.


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